Automotive Relays Plug-in Mini ISO Relays Power Relay B Pin assignment similar to ISO 7588 part 1 Plug-in terminals Customized versions on request - 24VDC versions with contact gap >0.8mm - Integrated components (e.g. resistor, diode) - Customized marking/color - Special covers (e.g. notches, release features, brackets) - Various contact arrangements and materials Typical applications Cross carline up to 35A for example: rear window defogger, battery disconnection, power distribution (clamp 15) F234_fcw1_bw Contact Data 1 A 1A 1C 1C Contact arrangement1 form A, 1 form A, 1 form C, 1 form C, 1 NO 1 NO 1 CO 1 CO Rated voltage 12VDC 24VDC 12VDC 24VDC Limiting continuous current form A/form B (NO/NC) 23C50A 50A 50/35A 50/35A 85C35A 35A 35/25A 35/25A 125C15A 15A 15/10A 15/10A Limiting making current1) A/B (NO/NC) 120A 120A 120/45A 120/45A Limiting breaking current, A/B (NO/NC) 30A 20A 30/20A 20/10A Limiting short-time current overload current, ISO 8820-3 2) 1.35 x 35A, 1800s 2.00 x 35A, 5s 3.50 x 35A, 0.5s 6.00 x 35A, 0.1s Jump start test, ISO 16750-1 24VDC for 5min, conducting nominal current at 23C Contact material Silver based Min. recommended contact load3) 1A at 5VDC Initial voltage drop, at 10A, typ./max. form A (NO) 15/200mV 15/200mV 15/200mV 15/200mV form B (NC) 20/250mV 20/250mV Frequency of operation, at nominal load 6 ops./min (0.1Hz) Operate/release time typ. 7/2ms4) Electrical endurance, ops.5) resistive load, A (NO)>2.5x105 >2.5x105 >2.5x105 >2.5x105 30A, 20A, 30A, 20A, 14VDC 28VDC 14VDC 28VDC resistive load, B (NC) >1x105 >2.5x105 20A, 10A, 14VDC 28VDC Mechanical endurance 1x106 ops. 1) The values apply to a resistive or inductive load with suitable spark suppression and at maximum 14VDC for 12VDC or 28VDC for 24VDC load voltages. For a load current duration of maximum 3s for a make/break ratio of 1:10. 2) Current and time are compatible with circuit protection by a typical automotive fuse. Relay will make, carry and break the specified current. 3) See chapter Diagnostics of Relays in our Application Notes or consult the internet at http://relays.te.com/appnotes/ 4) For unsuppressed relay coil. Any parallel device to the coil will increase the release time. 5) Electrical endurance data is not valid for diode versions. Any diode or pn-junction parallel to the coil (internal or external) will significantly decrease the electrical lifetime, especially when used for inductive loads. Coil Data Rated coil voltage Coil versions, DC coil Coil Rated Operate code voltage voltage VDC VDC 001 12 8 002 12 6.5 004 24 16 12/24VDC Release voltage VDC 1.5 1 3 Coil resistance6) 10% 85 75 255 Rated coil power6) W 1.7 1.9 2.3 6) Without components in parallel. All figures are given for coil without pre-energization, at ambient temperature +23C. Insulation Data Initial dielectric strength between open contacts between contact and coil between adjacent contacts Load dump test ISO 7637-1 (12VDC), test pulse 5 ISO 7637-2 (24VDC), test pulse 5 500Vrms 500Vrms 500Vrms Vs=+86.5VDC Vs=+200VDC Other Data EU RoHS/ELV compliance compliant Protection to heat and fire according UL94 HB or better7) Ambient temperature -40 to 125C Climatic cycling with condensation, EN ISO 6988 6 cycles, storage 8/16h Temperature cycling, IEC 60068-2-14, Nb 10 cycles, -40/+85C (5C/min) Damp heat cyclic, IEC 60068-2-30, Db, Variant 1 6 cycles, upper air temp. 55C Damp heat constant, IEC 60068-2-3, Ca 56 days Category of environmental protection, IEC 61810 RT I - dustproof Degree of protection, IEC 60529 IP54 Corrosive gas IEC 60068-2-42 102cm3/m3 SO2, 10 days IEC 60068-2-43 10.3cm3/m3 H2S, 10 days Vibration resistance (functional) IEC 60068-2-6 (sine sweep) 10 to 500Hz, min. 5g8) Shock resistance (functional) IEC 60068-2-27 (half sine) 11ms, min. 20g8) Drop test, free fall, IEC 60068-2-32 1m onto concrete 7) Refers to used materials. 8) No change in the switching state >10s. Valid for NC contacts, NO contact values significantly higher. 11-2018, Rev. 1118 www.te.com (c) 2018 TE Connectivity. Datasheets and product specification according to IEC 61810-1 and to be used only together with the `Definitions' section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the `Definitions' section, available at https://relays.te.com/definitions Datasheets, product data, `Definitions' section, application notes and all specifications are subject to change. 1 Automotive Relays Plug-in Mini ISO Relays Power Relay B (Continued) Other Data (continued) Terminal type plug-in, QC Cover retention pull force 200N push force 200N Terminal retention pull force 100N push force 100N resistance to bending9) 10N force applied to side9) 10N torque 0.3Nm Weight approx. 35g (1.2oz) Packaging unit 200 pcs. Accessories For details see datasheet Connectors for Mini ISO Relays 9) Values apply 2mm from the end of the terminal. When the force is removed, the terminal must not have moved by more than 0.3mm. Terminal Assignment NO 1 form A, NO NO_2x87 1 form A, 1 NO (2x87) NOD_2x87 1 form A, 1 NO (2x87) with diode 85 87 85 87 87 85 87 87 85 87 87 86 30 86 30 86 30 86 30 CO 1 form C, CO 85 86 2 NOR_2x87 1 form A, 1 NO (2x87) with resistor COR 1 form C, CO with resistor 87 87a 30 11-2018, Rev. 1118 www.te.com (c) 2018 TE Connectivity. 85 86 87 87a 30 Datasheets and product specification according to IEC 61810-1 and to be used only together with the `Definitions' section. COD 1 form C, CO with diode 85 86 87 87a 30 Datasheets and product data is subject to the terms of the disclaimer and all chapters of the `Definitions' section, available at https://relays.te.com/definitions Datasheets, product data, `Definitions' section, application notes and all specifications are subject to change. Automotive Relays Plug-in Mini ISO Relays Power Relay B (Continued) Dimensions Power Relay B with bracket 28,5 -1 22 0.3 Shown is 1 form C 1 form A is without terminal 87a 4 0.5 5.4 6 0.1 85 0.2 26 -0,8 10 0.3 1.7 87a 30 86 0.3 28.5 -1 87 Measurement reference plane 0.3 5x 11,5 -1 234-b_DD1 25.3 -0,6 Power Relay B without bracket Measurement reference plane 0.3 5x 11,5 -1 234-nb_DD1 View of the terminals (bottom view) 87 87a 2.6 87 86 85 30 0.3 85 0.2 0.2 30 11-2018, Rev. 1118 www.te.com (c) 2018 TE Connectivity. 17.9 87 234_VT1 2.6 86 0.2 0.25 16.8 8.35 0.2 17.9 7.9 0.25 0.2 0.3 16.8 1 form A (2x87) 8.35 7.9 0.2 1 form C 1 form A is without 87a Datasheets and product specification according to IEC 61810-1 and to be used only together with the `Definitions' section. 234_VT2 Datasheets and product data is subject to the terms of the disclaimer and all chapters of the `Definitions' section, available at https://relays.te.com/definitions Datasheets, product data, `Definitions' section, application notes and all specifications are subject to change. 3 Automotive Relays Plug-in Mini ISO Relays Power Relay B (Continued) Product code structure Typical product code V23234 -A 0 001 -X040 Type V23234 Power Relay B Contact arrangement A 1 form C, 1 CO B C 1 form A, 1 NO (2x87) Cover 0 Standard 1 Coil 001 12VDC 002 004 24VDC Terminal/arrangement Xnnn Customized (nnn: version number) Product code V23234-A0001-X032 V23234-A0001-X038 V23234-A0001-X040 V23234-A0004-X055 V23234-A0004-X051 V23234-A0004-X053 V23234-A1001-X033 V23234-A1001-X036 V23234-A1001-X041 V23234-A1004-X050 V23234-A1004-X054 V23234-A1004-X094 V23234-B0001-X001 V23234-B0002-X012 V23234-B1001-X004 V23234-B1001-X010 V23234-C0001-X003 V23234-C0001-X006 V23234-C0004-X018 V23234-C0004-X020 V23234-C1001-X005 V23234-C1004-X017 V23234-C1004-X085 Arrangement Cover 1 form C, 1 CO Standard 1 form A, 1 NO Bracket near terminal 30 ISO 12VDC Coil suppr. Resistor 680 Diode (cathode 86) Diode (cathode 86) Resistor 1400 Resistor 680 Bracket 1 form A, 1 NO 1 form A, 1 NO (2x87) Circuit1) COR COD CO COD COR CO Diode (cathode 86) COD CO Resistor 1400 COR Diode (cathode 86) COD NOR Standard Resistor 680 NO Resistor 680 NOR Bracket NO Standard Diode (cathode 86) NOD_2x87 NO_2x87 Resistor 1400 NOR_2x87 NO_2x87 Bracket Resistor 1400 NOR_2x87 Coil 12VDC Contact mat. Silver based 24VDC 12VDC 24VDC 12VDC 24VDC 12VDC 24VDC Terminals Plug-in, QC Part number 1-1904020-2 1-1904020-5 4-1904020-7 2-1904025-6 2-1904025-3 2-1904025-5 1-1904022-1 3-1904022-2 2-1904022-3 1-1904027-1 3-1904027-2 4-1904099-3 5-1904006-1 1-1904008-2 1-1904007-1 1-1904007-2 2-1904011-1 2-1904011-2 2-1904015-1 1-1904015-3 5-1904012-1 5-1904014-1 1904015-5 1) See terminal assignment diagrams. Other types on request. This list represents the most common types and does not show all variants covered by this datasheet. 4 11-2018, Rev. 1118 www.te.com (c) 2018 TE Connectivity. Datasheets and product specification according to IEC 61810-1 and to be used only together with the `Definitions' section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the `Definitions' section, available at https://relays.te.com/definitions Datasheets, product data, `Definitions' section, application notes and all specifications are subject to change.