APPLICATION SPECIFICATION GFI 1.5 SYSTEM-CABLE SEALED APPLICATION GUIDE MX150 2 Way Cable Seal Connection System REVISION: D ECR/ECN INFORMATION: EC No: G2016-0120 DATE: 2016 / 03 / 22 DOCUMENT NUMBER: AS-34062-000 TITLE: GFI 1.5 System-Cable Sealed Application Guide SHEET No. 1 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Katy Cunningham Mike Vanslambrouck Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Table of Contents 1. 2. 3. 4. 5. 6. SCOPE PRODUCT DESCRIPTION CONNECTOR ASSEMBLY CONNECTOR MATING SERVICE INSTRUCTIONS ELECTRICAL CONTINUITY CHECKING 1. SCOPE THIS MANUAL CONTAINS SUPPLEMENTAL INFORMATION PERTAINING TO THE MOLEX GFI 1.50MM CABLE SEALED PRODUCT LINE. MOLEX SERIES 34062, AND 34675. 2. PRODUCT DESCRIPTION GFI 1.5 System Cable Sealed Product Line This instructions manual contains supplemental information pertaining to the Molex GFI 1.50mm Cable Sealed Product Line. Please refer to Drawing #SD-34675-001 and SD-34062-002 for all color, keyway, and terminal options. Additional information can be found in the Product Specifications PS34062-000. To order, please contact your Molex Sales Representative or check www.molex.com For electronic copies and future updates of this document, and the Connector Reference Manual, refer to the Molex Website at http://www.molex.com. REVISION: D ECR/ECN INFORMATION: EC No: G2016-0120 DATE: 2016 / 03 / 22 DOCUMENT NUMBER: AS-34062-000 TITLE: GFI 1.5 System-Cable Sealed Application Guide SHEET No. 2 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Katy Cunningham Mike Vanslambrouck Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION 3. CONNECTOR ASSEMBLY A. "As Shipped" connector position TPA's shown in "as shipped" condition. The TPA should remain in the pre-lock position until all circuits are loaded. The TPA should never be removed from the connector! B. TPA & CPA "lift to pre-lock" If during shipping the Connector TPA, or CPA moves from its pre-lock position. TPA must be in prelock position to populate the connector. Slide a small screwdriver (max width 3.0mm) under the edge of the TPA on one side. Using the blade of the screwdriver gently push TPA upwards. The CPA also must be in pre-lock prior to connector mating. Simply pull back on the CPA with your finger. CPA in pre-lock CPA seated REVISION: D ECR/ECN INFORMATION: EC No: G2016-0120 DATE: 2016 / 03 / 22 DOCUMENT NUMBER: AS-34062-000 TITLE: GFI 1.5 System-Cable Sealed Application Guide SHEET No. 3 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Katy Cunningham Mike Vanslambrouck Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION C. Terminal Installation: Receptacle and Blade With TPA still in pre lock position, orient terminal to rear of connector. Grip the wire no less than 30mm (1.25 inches) from the terminal insulation crimp and insert through appropriate circuit opening. If resistance is encountered, retract the terminal and adjust the angle of insertion. Continue inserting the terminal until it stops and locks up on the lock finger with an audible click. Correct Orientation Cable seal terminal orientation feature. Receptacle terminal installation Cable seal terminal orientation feature. Correct Orientation Blade terminal installation REVISION: D ECR/ECN INFORMATION: EC No: G2016-0120 DATE: 2016 / 03 / 22 DOCUMENT NUMBER: AS-34062-000 TITLE: GFI 1.5 System-Cable Sealed Application Guide SHEET No. 4 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Katy Cunningham Mike Vanslambrouck Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION D. Seating the TPA Receptacle side With the Receptacle terminals fully installed, the TPA can be seated into its final lock position by applying an even force to the TPA surface until it comes to a stop, with an audible click. The TPA should never be fully removed! Receptacle TPA fully seated E. Seating the TPA Blade side With the blade terminals fully installed, the TPA can be seated into its final lock position by applying an even force to the TPA surface with small pliers until it comes to a stop, with an audible click. The TPA should never be fully removed! Care should be taken to not touch or damage the blade terminals! Blade TPA fully seated REVISION: D ECR/ECN INFORMATION: EC No: G2016-0120 DATE: 2016 / 03 / 22 DOCUMENT NUMBER: AS-34062-000 TITLE: GFI 1.5 System-Cable Sealed Application Guide SHEET No. 5 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Katy Cunningham Mike Vanslambrouck Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION 4. CONNECTOR MATING A. Note and align connector keying features, from connector to header. Begin mating procedure by sliding the connector and header together, press firmly until you hear an audible click. Keying Features REVISION: D ECR/ECN INFORMATION: EC No: G2016-0120 DATE: 2016 / 03 / 22 DOCUMENT NUMBER: AS-34062-000 TITLE: GFI 1.5 System-Cable Sealed Application Guide SHEET No. 6 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Katy Cunningham Mike Vanslambrouck Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION B. Connector Mating (CPA option shown) Once together the final step will be locking the CPA. Simply press in to the center of the CPA, until you see/feel positive engagement. 5. SERVICE INSTRUCTIONS A. Un-mate procedure (servicing) To un-mate the connectors, pull back on the CPA (step 1). Push connector together to unload the latch system. Then depress the latch with your thumb. Continue to depress the latch, and gently pull apart connector assemblies (step 2). REVISION: D ECR/ECN INFORMATION: EC No: G2016-0120 DATE: 2016 / 03 / 22 DOCUMENT NUMBER: AS-34062-000 TITLE: GFI 1.5 System-Cable Sealed Application Guide SHEET No. 7 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Katy Cunningham Mike Vanslambrouck Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION B. TPA servicing Receptacle side Step 1: Insert a small screwdriver (max width = 3.0 mm) into the designated pry point Step 2: Using the housing as a pivot point gently pry out on the TPA until it reaches pre- lock position The TPA should never be fully removed from the connector housing! Excessive force may damage the TPA! See PS-34062-000 for information on forces to apply. Step 1 Pry Point Step 2 C. TPA servicing Blade side Step 1: Insert small pliers into the designated pull point Step 2: Using the pull point gently pry out on the TPA until it reaches pre- lock position The TPA should never be fully removed from the connector housing! Excessive force may damage the TPA! See PS-34062-000 for information on forces to apply. Step 1 REVISION: D ECR/ECN INFORMATION: EC No: G2016-0120 DATE: 2016 / 03 / 22 DOCUMENT NUMBER: AS-34062-000 Step 2 TITLE: GFI 1.5 System-Cable Sealed Application Guide SHEET No. 8 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Katy Cunningham Mike Vanslambrouck Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION D. Terminal removal (continued) Step 3: Once the Lock finger is disengaged, gently pull on the wire to release the terminal If the terminal resists, the service tool # 63813-1500 may not be fully engaged. Push the service tool further into the service opening to ensure that it has fully disengaged the locking finger Do not insert the service tool into the terminal opening! Do not use excessive force, excessive force can damage the lock finger! See PS-34062-000 for information on forces to apply. Service Ports REVISION: D ECR/ECN INFORMATION: EC No: G2016-0120 DATE: 2016 / 03 / 22 DOCUMENT NUMBER: AS-34062-000 TITLE: GFI 1.5 System-Cable Sealed Application Guide SHEET No. 9 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Katy Cunningham Mike Vanslambrouck Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION 6. ELECTRICAL CONTINUITY CHECKING A. Electrical continuity checking in Molex connectors The preferred method of probing; use the Probe opening for receptacle terminal to check for electrical continuity. Probe opening at top of cavity opening POGO PIN EFFORT: 2.0 N mini 3.0 N MAXI Pogo pin diameter: 0.66mm Flat end TOTALLY FORBIDDEN TO INSERT POGO PIN INTO TERMINALS Min 2.5 7. REFERENCE DOCUMENTS: SD-34062-002, SD-34675-001, AND PS-34062-000 REVISION: D ECR/ECN INFORMATION: EC No: G2016-0120 DATE: 2016 / 03 / 22 DOCUMENT NUMBER: AS-34062-000 TITLE: GFI 1.5 System-Cable Sealed Application Guide SHEET No. 10 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Katy Cunningham Mike Vanslambrouck Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC APPLICATION SPECIFICATION Revision B C C1 D REVISION: D Date 22/10/08 10/14/13 06/11/13 03/15/16 Description Initial release Updated Drawing Numbers P2 : adding : (max width 3.0mm) for the screwdriver P3 : adding 30mm (after 1.25 inches) P8 : Adding the P/N of the service tool # 638131500 and a picture P10 : Adding probe information P11 : Adding modification table ECR/ECN INFORMATION: EC No: G2016-0120 DATE: 2016 / 03 / 22 DOCUMENT NUMBER: AS-34062-000 TITLE: GFI 1.5 System-Cable Sealed Application Guide SHEET No. 11 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Katy Cunningham Mike Vanslambrouck Vijy Koshy TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC