Data Sheet M-FIAM7B Features * EMI filtering-MIL-STD-461E(1) * Transient protection-MIL-STD-1275A/B/D, MIL-STD-704A-F and DO-160E * Environments-MIL-STD-810, MIL-STD-202 * Environmental stress screening * Low profile mounting options * Output power up to 400 W * Mini sized package * Inrush current limiting Product Highlights Model Number: M-FIAM7BM21* Shown actual size: 2.28 x 2.2 x 0.5 in 57,9 x 55,9 x 12,7 mm Absolute Maximum Rating The M-FIAM7B is a DC front-end module that provides EMI filtering and transient protection. The M-FIAM7B enables designers using Vicor's 28 V DC-DC V*I Chip and VIBRICK modules to meet conducted emission/ conducted susceptibility per MIL-STD-461E; and input transients per MIL-STD-1275A/B/D, MIL-STD-704A-F and DO-160E. The M-FIAM7B accepts an input voltage of 14 - 50 Vdc and delivers output power up to 400 W. M-FIAM7B is housed in an industry standard "half brick" module measuring 2.28" x 2.2" x 0.5" and depending upon model selected, may be mounted onboard or inboard for height critical applications. Compatible Products * 28 V Input DC-DC V*I Chip or VIBRICK modules. Note: This product is not compatible with Maxi, Mini, Micro DC-DC converters. (1) Military COTS 28 Vin Filter Input Attenuator Module EMI performance is subject to a wide variety of external influences such as PCB construction, circuit layout etc. As such, external components in addition to those listed herein may be required in specific instances to gain full compliance to the standards specified. Parameter Rating Unit Notes +In to -In 50 Vdc Continuous 5 (0.57) in-lbs 6 each, #4-40 or M3 500 (260) F(C) <5 sec; wave solder 750 (390) F(C) <7 sec; hand solder Mounting torque Pin soldering temperature Thermal Resistance and Capacity Parameter Min Baseplate to sink flat, greased surface with thermal pad (P/N 20264) Baseplate to ambient Free convection 1000 LFM Typ Max Unit 0.16 0.1 C/Watt C/Watt 7.9 2.2 C/Watt C/Watt MTBF per MIL-HDBK-217F (M-FIAM7BM21) Temperature Environment MTBF Unit 25C Ground Benign: G.B. 4,041 1,000 Hrs 50C Naval Sheltered: N.S. 727 1,000 Hrs 65C Airborne Inhabited Cargo: A.I.C. 570 1,000 Hrs Part Numbering* M-FIAM7B Product M Product Grade Temperatures (C) Grade Operating Storage M = -55 to +100 - 65 to +125 H = -40 to +100 -55 to +125 2 1 = 2 = S= N= F = G= Pin Style Short Pin Long Pin Short ModuMate* Long ModuMate* Short RoHS Long RoHS 1 Baseplate 1 = Slotted 2 = Threaded 3 = Thru hole *Compatible with SurfMate and InMate socketing system. Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM7B Set your site on VICOR at vicorpower.com Rev. 1.3 Page 1 of 7 SPECIFICATIONS (typical at TBP = 25C, nominal line and 75% load, unless otherwise specified) INPUT SPECIFICATIONS Parameter Min Typ Max Unit Notes Input voltage 14 28 50 Vdc Continuous 0.007 A/F See Fig. 4 100 Vdc 50 ms per MIL-STD-1275A/B/D, continuous operation (see Fig. 3) 250 Vdc 70 s per MIL-STD-1275B, continuous operation 70 Vdc 20 ms per MIL-STD-704A, continuous operation 80 Vdc 100 ms per DO-160E, Section 16, Power Input, Category Z 50 ms per MIL-STD-704A, continuous operation Max Unit Notes Output current 25 A Over continuous input and temp. range Output power 400 W Transient compliance over temp. range (see Fig.7) Inrush limiting Transient immunity OUTPUT SPECIFICATIONS Parameter Efficiency Internal voltage drop Min Typ 96 98 0.5 % 0.7 @25 A, 100C baseplate External capacitance 330 See Figure 8 63 V 3300 F Max Unit Notes CONTROL PIN SPECIFICATIONS Parameter Min ON/OFF control Enable (ON) 0.0 1.0 Vdc Referenced to - Vout 4.0 5.50 Vdc 100 k internal pull-up resistor Disable (OFF) EMI GRD Typ earth Not electrically connected to baseplate SAFETY SPECIFICATIONS Parameter Min Dielectric withstand Typ Max Unit Notes 1,500 Vrms Input/Output to Base 2,121 Vdc Input/Output to Base EMI Standard Test Procedure MIL-STD-461E Conducted emissions: Notes CE101, CE102 Conducted susceptibility: CS101 (see note), CS114, CS115, CS116 With suggested Reverse Polarity Protection EMI performance is subject to a wide variety of external influences such as PCB construction, circuit layout etc. As such, external components in addition to those listed herein may be required in specific instances to gain full compliance to the standards specified. GENERAL SPECIFICATIONS Parameter Weight Min Typ Max Unit 3.3 (94) Ounces (grams) 2 Years Warranty Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Notes M-FIAM7B Set your site on VICOR at vicorpower.com Rev. 1.3 Page 2 of 7 SPECIFICATIONS (CONT.) ENVIRONMENTAL QUALIFICATION Altitude MIL-STD-810F, Method 500.4, Procedure I & II, 40,000 ft. and 70,000 ft. Operational. Explosive Atmosphere MIL-STD-810F, Method 511.4, Procedure I, Operational. Vibration MIL-STD-810F, Method 514.5, Procedure I, Category 14, Sine and Random vibration per Table 514.5C for Helicopter AH-6J Main Rotor with overall level of 5.6 G rms for 4 hours per axis. MIL-STD-810F, Method 514.5C, General Minimum Integrity Curve per Figure 514.5C-17 with overall level of 7.7 G rms for 1 hour per axis. Shock MIL-STD-810F, Method 516.5, Procedure I, Functional Shock, 40 g. MIL-S-901D, Lightweight Hammer Shock, 3 impacts/axis, 1,3,5 ft. MIL-STD-202F, Method 213B, 60 g, 9ms half sine. MIL-STD-202F, Method 213B, 75 g, 11ms Saw Tooth Shock. Acceleration MIL-STD-810F, Method 513.5, Procedure II, table 513.5-II, Operational, 2-7 g, 6 directions. Humidity MIL-STD-810F, Method 507.4. Solder Test MIL-STD-202G, Method 208H, 8 hour aging. ENVIRONMENTAL STRESS SCREENING Parameter H-Grade M-Grade Operating temperature -40C to +100C -55C to +100C Storage temperature -55C to +125C -65C to +125C Temperature cycling* 12 cycles -65C to +100C 12 cycles -65C to +100C Ambient test @ 25C Yes Yes Power cycling burn-in 12 hours, 29 cycles 24 hours, 58 cycles Functional and parametric ATE tests -40C and +100C -55C and +100C Hi-Pot test Yes Yes Visual inspection Yes Yes vicorpower.com vicorpower.com Test data *Temperature cycled with power off, 17C per minute rate of change. Shut Down Time vs. Overvoltage 900 800 T (ms) 700 600 500 400 300 200 100 0 60 70 80 90 100 105 Vin (V) Figure 1 - T = Time period before over-voltage protection. Vin = Input voltage (switching up from 28 Vdc) Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Figure 2 - MIL-STD-461F, CE102; M-FIAM7B and three MIL-COTS PRMs and three MIL-COTS VTMs, 350 W M-FIAM7B Set your site on VICOR at vicorpower.com Rev. 1.3 Page 3 of 7 Figure 3 - Transient Immunity; M-FIAM7B output response to an input transient Figure 4 - Inrush Limiting; Inrush current with 3300 F external capacitance Differential Mode (DM) and Common Mode (CM) IL 10 0 -10 -20 IL [dB] -30 -40 -50 -60 -70 -80 -90 0.01 0.10 1.00 10.00 Frequency [MHz] DM IL CM IL Figure 5 - Insertion Loss Curve Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM7B Set your site on VICOR at vicorpower.com Rev. 1.3 Page 4 of 7 M-FIAM7B EMI Compliance Only Output Power (W) 1500 1250 1000 750 Safe Operating Area 500 350 250 0 5 10 14 20 25 30 35 40 45 50 Input Voltage (VDC) Figure 6 - M-FIAM7B EMI Compliance only M-FIAM7B EMI and MIL-STD-1275D Transient Compliance Output Power (W) 425 400 375 Safe Operating Area 350 325 (Normal Operation) (Transient 50 mS max.) 0 0 10 14 16 20 30 40 50 60 70 80 90 100 110 Input Voltage (VDC) Figure 7 - M-FIAM7B EMI and MIL-STD-1275D Transient Compliance C C +Out +In - - Transorb P/N 19180-510 Input F1 EMI GND ON OFF C1 NC M-FIAM7B NC NC + + PRM-AL +In VTM +Out -Out +Out -In -Out -In K Ro -Out C C Component Suggestions Recommended Fuse: (F1) 30 A (max), Bussmann ABC style/Littlefuse nano 2, 40A (max) Capacitance: (C1) 330 F (min), 3300 F (max); (C) 4700 pF Figure 8 - Basic connection diagram with suggested Transient, Surge Protection and Reverse Polarity Protection (R.P.P) Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM7B Set your site on VICOR at vicorpower.com Rev. 1.3 Page 5 of 7 MECHANICAL DRAWINGS Module Pins No. Function Label 1 +In + 2 No Connection NC 3 Ground EMI/GND 4 - In - 5 - Out - 6 ON/OFF ON/OFF 7 No Connection NC 8 No Connection NC 9 +Out + Figure 9 - Mechanical diagram PCB THICKNESS R 0.062 0.010 1,57 0,25 PLATED THROUGH HOLE DIA 1.790** 45,47 0.06 (4X) 1,5 ONBOARD SOLDER MOUNT SHORT PIN STYLE LONG PIN STYLE (7X) 0.094 0.003 2,39 0,08 0.094 0.003 2,39 0,08 (2X) 0.164 0.003 4,16 0,08 0.164 0.003 4,16 0,08 ALL MARKINGS THIS SURFACE 0.158 4,01 1 2 3 4 1.575** 40,00 1.900* 48.26 48,26 9 8 7 6 ALUMINUM BASEPLATE 5 PINS STYLES SOLDER:TIN / LEAD PLATED MODUMATE: GOLD PLATED COPPER RoHS: GOLD PLATED COPPER 0.400* 10,16 0.43 10,9 0.700* 17,78 0.195 4,95 INBOARD SOLDER MOUNT 1.000* 25,40 1.400* 35,56 * DENOTES TOL = 0.53 13,5 0.003 0,08 ** PCB WINDOW Figure 10 - PCB Mounting Specifications Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM7B Set your site on VICOR at vicorpower.com Rev. 1.3 Page 6 of 7 Vicor's comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor's product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. Specifications are subject to change without notice. Vicor's Standard Terms and Conditions All sales are subject to Vicor's Standard Terms and Conditions of Sale, which are available on Vicor's webpage or upon request. Product Warranty In Vicor's standard terms and conditions of sale, Vicor warrants that its products are free from non-conformity to its Standard Specifications (the "Express Limited Warranty"). This warranty is extended only to the original Buyer for the period expiring two (2) years after the date of shipment and is not transferable. 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Prior to using or distributing any products that include Vicor components, buyers should provide adequate design, testing and operating safeguards. Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Life Support Policy VICOR'S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Interested parties should contact Vicor's Intellectual Property Department. Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Customer Service: custserv@vicorpower.com Technical Support: apps@vicorpower.com Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM7B Set your site on VICOR at vicorpower.com Rev. 1.3 1/2012