Hand Crimp Tool for 4 AWG Insulated Ring Terminals Modular Crimp Tooling Kit Application Tooling Specification Sheet Order No. 64001-7870 SCOPE Tooling: The Square "DIN" style die sets are used with two machines and each machine requires an adapter for the square "DIN" dies. The Molex UP60, order number 63801-8900 will process the square "DIN" style die sets with the 63801-8901 adapter. The Molex 12 ton battery crimp tool, order number 638161000 will process the square "DIN" style die sets with the 63816-1100. Refer to the appropriate crimper instruction manual for installation and operation information. Products: InsulKrimpTM and NylaKrimpTM Ring Tongue Terminals and Splices 4 AWG. Refer to the Product part number charts on this sheet for terminals with the barrel and tongue styles listed above. TESTING The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections. The following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor. Color Code Yellow Wire Size (AWG) 4 *UL - 486 A 140 *UL - 486 C --- **MIL-T-7928 400 *UL - 486 A - Terminals (Copper Conductors only) *UL - 486 C - Butt Splices, Parallel Splices, and Closed end Connectors **MIL-T-7928 - Military Approved Terminals only as listed PIN GAUGE OR USE SOFT METAL SLUG METHOD "X" (CRIMP HEIGHT) Use gauge pins or soft metal slug (solder) method to measure the "X" dimension. Verify the tooling crimp height calibration by referring to the Go/No Go dimensions shown in the chart below. CRIMP PROFILE Molex does not sell gauge pins. Contact your local industrial supplier. Wire Range AWG 4 Doc No: ATS-640017870 Revision: B mm 16.8-26.6 "X" Dimension Conductor Crimp Mean Go No Go In mm In mm In mm .340 8.67 .334 8.48 .346 8.79 Release Date: 05-01-13 Revision Date: 07-16-13 Crimp Inspection Marking 4 UNCONTROLLED COPY Page 1 of 4 Hand Crimp Tool for 4 AWG Insulated Ring Terminals The following is a Partial List of the Product Part Numbers and their specifications that this tooling is designed to crimp. We will be adding to this list and an up to date copy is available on www.molex.com. Terminal No. 19063-0078 19063-0079 19063-0080 19063-0083 19063-0084 19063-0086 19063-0087 19063-0088 19063-0089 19063-0090 19063-0091 19063-0092 19063-0165 19063-0166 19063-0167 19063-0169 19063-0174 19067-0075 19067-0076 19067-0077 19067-0078 19067-0079 19067-0080 19067-0081 19067-0082 19067-0083 19067-0084 19067-0085 19067-0086 19067-0087 19067-0088 19067-0089 19071-0231 19071-0233 19071-0234 19071-0236 19071-0237 19071-0239 19071-0240 19071-0242 19071-0243 19071-0245 19071-0247 19071-0249 19071-0250 19071-0253 19071-0255 Doc No: ATS-640017870 Revision: B Wire Size: 4 AWG 16.8-26.6mm CMA 33,100-52,600 Wire Strip Length Insulation Diameter Maximum Terminal Eng No. (REF) In mm In mm F-766-10 .531 13.49 .432 10.97 F-766-12 .531 13.49 .432 10.97 F-766-14 .531 13.49 .432 10.97 F-766-76 .531 13.49 .432 10.97 F-767-10 .531 13.49 .432 10.97 F-767-56 .531 13.49 .432 10.97 F-770-12 .531 13.49 .432 10.97 F-770-14 .531 13.49 .432 10.97 F-770-34 .531 13.49 .432 10.97 F-770-38 .531 13.49 .432 10.97 F-770-56 .531 13.49 .432 10.97 F-770-76 .531 13.49 .432 10.97 F-766-10R90 .531 13.49 .432 10.97 F-766-14R90 .531 13.49 .432 10.97 F-769-14 .531 13.49 .432 10.97 F-767-14R90 .531 13.49 .432 10.97 F-766-56R90 .531 13.49 .432 10.97 F-966-10 .531 13.49 .510 12.95 F-966-12 .531 13.49 .510 12.95 F-966-14 .531 13.49 .510 12.95 F-966-38 .531 13.49 .510 12.95 F-966-56 .531 13.49 .510 12.95 F-966-76 .531 13.49 .510 12.95 F-967-10 .531 13.49 .510 12.95 F-967-14 .531 13.49 .510 12.95 F-967-14UB .531 13.49 .510 12.95 F-967-56 .531 13.49 .510 12.95 F-969-12 .531 13.49 .510 12.95 F-969-38 .531 13.49 .510 12.95 F-969-58 .531 13.49 .510 12.95 F-970-34 .531 13.49 .510 12.95 F-970-58 .531 13.49 .510 12.95 F-666-10X .531 13.49 .515 13.08 F-666-10XR90 .531 13.49 .515 13.08 F-666-12X .531 13.49 .515 13.08 F-666-12XR90 .531 13.49 .515 13.08 F-666-14X .531 13.49 .515 13.08 F-666-14XR90 .531 13.49 .515 13.08 F-666-38X .531 13.49 .515 13.08 F-666-38XR90 .531 13.49 .515 13.08 F-666-56X .531 13.49 .515 13.08 F-666-56XR90 .531 13.49 .515 13.08 F-666-76X .531 13.49 .515 13.08 F-666-76XR90 .531 13.49 .515 13.08 F-667-10X .531 13.49 .515 13.08 F-667-14X .531 13.49 .515 13.08 F-667-56X .531 13.49 .515 13.08 Release Date: 05-01-13 Revision Date: 07-16-13 UNCONTROLLED COPY Page 2 of 4 Hand Crimp Tool for 4 AWG Insulated Ring Terminals Terminal No. 19071-0256 19071-0257 19071-0258 19071-0259 19071-0260 19071-0261 19071-0264 19071-0265 19071-0266 19071-0268 19071-0269 19071-0270 19071-0271 19071-0378 19154-0048 19202-0056 19206-0015 19207-0008 Terminal No. 19063-0081 19063-0082 19063-0085 Wire Size: 4 AWG 16.8-26.6mm CMA 33,100-52,600 Wire Strip Length Insulation Diameter Maximum Terminal Eng No. (REF) In mm In mm F-669-12X .531 13.49 .515 13.08 F-669-14X .531 13.49 .515 13.08 F-669-38X .531 13.49 .515 13.08 F-669-56X .531 13.49 .515 13.08 F-669-58X .531 13.49 .515 13.08 F-669-76X .531 13.49 .515 13.08 F-670-12X .531 13.49 .515 13.08 F-670-14X .531 13.49 .515 13.08 F-670-34X .531 13.49 .515 13.08 F-670-38X .531 13.49 .515 13.08 F-670-56X .531 13.49 .515 13.08 F-670-58X .531 13.49 .515 13.08 F-670-76X .531 13.49 .515 13.08 F-667-14XR90 .531 13.49 .515 13.08 F-664X .593 15.06 .515 13.08 F-764 .593 15.06 .430 10.92 F-665X .593 15.06 .605 15.37 F-765 .593 15.06 .429 10.90 MILITARY Wire Size: 4 AWG-16.8-26.6mm CMA 33,100-52,600 Wire Strip Length Insulation Diameter Maximum Terminal Eng No. (REF) In mm In mm F-766-38 .531 13.49 .432 10.97 F-766-56 .531 13.49 .432 10.97 F-767-14 .531 13.49 .432 10.97 CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Doc No: ATS-640017870 Revision: B Release Date: 05-01-13 Revision Date: 07-16-13 UNCONTROLLED COPY Page 3 of 4 Hand Crimp Tool for 4 AWG Insulated Ring Terminals Crimp Tooling Kit Parts List Item Number 1 2 Order Number 64001-7870 64001-7801 64001-7802 Description Crimp Tooling Kit - 4 AWG Insulated Anvil Punch Quantity REF 1 1 2 1 Figure 1 Visit our Web site at http://www.molex.com Doc No: ATS-640017870 Revision: B Release Date: 05-01-13 Revision Date: 07-16-13 UNCONTROLLED COPY Page 4 of 4