Hand Crimp Tool for 4 AWG Insulated Ring Terminals
Doc No: ATS-640017870 Release Date: 05-01-13 UNCONTROLLED COPY Page 1 of 4
Revision: B Revision Date: 07-16-13
Modular Crimp
Tooling Kit
Application Tooling
Specification Sheet Order No. 64001-7870
SCOPE
Tooling: The Square “DIN” style die sets are used with two machines and each machine requires an adapter
for the square “DIN” dies. The Molex UP60, order number 63801-8900 will process the square “DIN”
style die sets with the 63801-8901 adapter. The Molex 12 ton battery crimp tool, order number 63816-
1000 will process the square “DIN” style die sets with the 63816-1100. Refer to the appropriate
crimper instruction manual for installation and operation information.
Products: InsulKrimp™ and NylaKrimp™ Ring Tongue Terminals and Splices 4 AWG.
Refer to the Product part number charts on this sheet for terminals with the barrel and tongue styles
listed above.
TESTING
The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections.
The following charts show the UL specifications for various wire sizes. The tensile strength is shown in
pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor.
Color Code
Wire Size (AWG)
*UL
-
486
A
*UL
-
486 C
**MIL
-
T
-
7928
Yellow
4
140
---
400
*UL - 486 A - Terminals (Copper Conductors only)
*UL - 486 C – Butt Splices, Parallel Splices, and Closed end Connectors
**MIL-T-7928 - Military Approved Terminals only as listed
Molex does not sell gauge pins. Contact your local industrial supplier.
Wire Range
“X” Dimension Conductor Crimp
Crimp Inspection Marking
Mean
Go
No Go
AWG
mm²
In
mm
In
mm
In
mm
4 16.8-26.6 .340 8.67 .334 8.48 .346 8.79 4
Use gauge pins or soft m
etal slug (solder)
method to measure the “X” dimension.
Verify the tooling crimp height calibration
by referring to the Go/No Go dimensions
shown in the chart below.
CRIMP PROFILE
PIN GAUGE OR
USE SOFT
METAL SLUG
METHOD
“X” (CRIMP
HEIGHT)
Hand Crimp Tool for 4 AWG Insulated Ring Terminals
Doc No: ATS-640017870 Release Date: 05-01-13 UNCONTROLLED COPY Page 2 of 4
Revision: B Revision Date: 07-16-13
The following is a Partial List of the Product Part Numbers and their specifications that this tooling is designed to
crimp. We will be adding to this list and an up to date copy is available on www.molex.com.
Wire Size: 4 AWG 16.8
-
26.6mm² CMA 33,100
-
52,600
Terminal No. Terminal Eng No. (REF)
Wire Strip Length
Insulation Diameter Maximum
In
mm
In
mm
19063
-
0078
F
-
766
-
10
.531
13.49
.432
10.97
19063
-
0079
F
-
766
-
12
.531
13.49
.432
10.97
19063
-
0080
F
-
766
-
14
.531
13.49
.432
10.97
19063
-
0083
F
-
766
-
76
.531
13.49
.432
10.97
19063
-
0084
F
-
767
-
1
0
.531
13.49
.432
10.97
19063
-
0086
F
-
767
-
56
.531
13.49
.432
10.97
19063
-
0087
F
-
770
-
12
.531
13.49
.432
10.97
19063
-
0088
F
-
770
-
14
.531
13.49
.432
10.97
19063
-
0089
F
-
770
-
34
.531
13.49
.432
10.97
19063
-
0090
F
-
770
-
38
.531
13.49
.432
10.97
19063
-
0091
F
-
770
-
56
.531
13.49
.432
10.97
19063
-
0092
F
-
770
-
76
.531
13.49
.432
10.97
19063
-
0165
F
-
766
-
10R90
.531
13.49
.432
10.97
19063
-
0166
F
-
766
-
14R90
.531
13.49
.432
10.97
19063
-
0167
F
-
769
-
14
.531
13.49
.432
10.97
19063
-
0169
F
-
767
-
14R90
.531
13.49
.432
10.97
19063
-
0174
F
-
766
-
56R90
.531
13.49
.432
10.97
19067
-
0075
F
-
966
-
10
.531
13.49
.510
12.95
19067
-
0076
F
-
966
-
12
.531
13.49
.510
12.95
19067
-
0077
F
-
966
-
14
.531
13.49
.510
12.95
19067
-
0078
F
-
966
-
38
.531
13.49
.510
12.95
19067
-
0079
F
-
966
-
56
.531
13.49
.510
12.95
19067
-
0080
F
-
966
-
76
.531
13.49
.510
12.95
19067
-
0081
F
-
967
-
10
.531
13.49
.510
12.95
19067
-
0082
F
-
967
-
14
.531
13.49
.510
12.95
19067
-
0083
F
-
967
-
14UB
.531
13.49
.510
12.95
19067
-
0084
F
-
967
-
56
.531
13.49
.510
12.95
19067
-
0085
F
-
969
-
12
.531
13.49
.510
12.
95
19067
-
0086
F
-
969
-
38
.531
13.49
.510
12.95
19067
-
0087
F
-
969
-
58
.531
13.49
.510
12.95
19067
-
0088
F
-
970
-
34
.531
13.49
.510
12.95
19067
-
0089
F
-
970
-
58
.531
13.49
.510
12.95
19071
-
0231
F
-
666
-
10X
.531
13.49
.515
13.08
19071
-
0233
F
-
666
-
10XR90
.531
13.49
.
515
13.08
19071
-
0234
F
-
666
-
12X
.531
13.49
.515
13.08
19071
-
0236
F
-
666
-
12XR90
.531
13.49
.515
13.08
19071
-
0237
F
-
666
-
14X
.531
13.49
.515
13.08
19071
-
0239
F
-
666
-
14XR90
.531
13.49
.515
13.08
19071
-
0240
F
-
666
-
38X
.531
13.49
.515
13.08
19071
-
0242
F
-
666
-
38
XR90
.531
13.49
.515
13.08
19071
-
0243
F
-
666
-
56X
.531
13.49
.515
13.08
19071
-
0245
F
-
666
-
56XR90
.531
13.49
.515
13.08
19071
-
0247
F
-
666
-
76X
.531
13.49
.515
13.08
19071
-
0249
F
-
666
-
76XR90
.531
13.49
.515
13.08
19071
-
0250
F
-
667
-
10X
.531
13.49
.515
13.08
19
071
-
0253
F
-
667
-
14X
.531
13.49
.515
13.08
19071
-
0255
F
-
667
-
56X
.531
13.49
.515
13.08
Hand Crimp Tool for 4 AWG Insulated Ring Terminals
Doc No: ATS-640017870 Release Date: 05-01-13 UNCONTROLLED COPY Page 3 of 4
Revision: B Revision Date: 07-16-13
Wire Size: 4 AWG 16.8
-
26.6mm² CMA 33,100
-
52,600
Terminal No. Terminal Eng No. (REF)
Wire Strip Length
Insulation Diameter Maximum
In
mm
In
mm
19071
-
0256
F
-
669
-
12X
.531
13.49
.515
13.08
19071
-
0257
F
-
669
-
14X
.531
13.49
.515
13.08
19071
-
0258
F
-
669
-
38X
.531
13.49
.515
13.08
19071
-
0259
F
-
669
-
56X
.531
13.49
.515
1
3.08
19071
-
0260
F
-
669
-
58X
.531
13.49
.515
13.08
19071
-
0261
F
-
669
-
76X
.531
13.49
.515
13.08
19071
-
0264
F
-
670
-
12X
.531
13.49
.515
13.08
19071
-
0265
F
-
670
-
14X
.531
13.49
.515
13.08
19071
-
0266
F
-
670
-
34X
.531
13.49
.515
13.08
19071
-
0268
F
-
670
-
38X
.531
13.4
9
.515
13.08
19071
-
0269
F
-
670
-
56X
.531
13.49
.515
13.08
19071
-
0270
F
-
670
-
58X
.531
13.49
.515
13.08
19071
-
0271
F
-
670
-
76X
.531
13.49
.515
13.08
19071
-
0378
F
-
667
-
14XR90
.531
13.49
.515
13.08
19154
-
0048
F
-
664X
.593
15.06
.515
13.08
19202
-
0056
F
-
764
.593
15.06
.430
10.92
19206
-
0015
F
-
665X
.593
15.06
.605
15.37
19207
-
0008
F
-
765
.593
15.06
.429
10.90
MILITARY
Wire Size: 4 AWG-16.8-26.6mm² CMA 33,100-52,600
Terminal No. Terminal Eng No. (REF)
Wire Strip Length
Insulation Diameter Maximum
In
mm
In
mm
19063
-
0081
F
-
766
-
38
.531
13.49
.432
10.97
19063
-
0082
F
-
766
-
56
.531
13.49
.432
10.97
19063
-
0085
F
-
767
-
14
.531
13.49
.432
10.97
CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage
can occur to the tool or die.
Hand Crimp Tool for 4 AWG Insulated Ring Terminals
Doc No: ATS-640017870 Release Date: 05-01-13 UNCONTROLLED COPY Page 4 of 4
Revision: B Revision Date: 07-16-13
1
2
Figure
1
Crimp Tooling Kit Parts List
Item Number
Order Number
Description
Quantity
64001
-
7
8
70
Crimp Tool
ing
Kit
–
4
AWG Insulated
REF
1
64001
-
7
801
Anvil
1
2
64001
-
7802
Punch
1
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