THERE IS LIGHT. AND THERE IS OSRAM.
HALOTRONIC
®
Units for lighting systems
Units for installation in
luminaires
March’00Technical Guide
Electronic
transformers for
low-voltage
halogen lamps
3
Contents
1. Design and mode of operation 4
2. Range and technical data 4
3. Performance 9
3.1 Electrical and photometric data as a function 9
of mains voltage and lamp wattage
3.2 Permissible mains voltage range 9
3.3 Operation on dcsupplies 10
3.4 Permissible temperature range 10
3.5 Minimum load 12
3.6 Dimming 12
3.6.1 Installation instructions for dimmer modules 13
3.7 Short-circuit protection 13
3.8 Overload/overtemperature protection 14
3.9 Safety, electrical isolation 14
3.10 Radio interference suppression 14
3.11 Mains harmonics 15
3.12 Immunity to interference 15
3.13 Noise emission 15
3.14 Parallel/series connections 15
3.15 Start-up current 16
3.16 Automatic cut-outs 16
3.17 Service life 16
4. Benefits for users 17
4.1 Luminaires for HALOTRONIC®17
4.2 Main advantages of using HALOTRONIC®17
5. Notes on separate installation and installation in luminaires 18
5.1 Maximum 12 V cable length 18
5.2 Recommended cables 18
5.3 Cable routing 19
5.4 Installation
5.4.1 Ease of installation 20
5.4.2 Space needed to install stand alone transformers 21
5.5 Heat dissipation 21
5.6 Integration in luminaires 21
5.7 Instruments for secondary voltage measurement 21
6. Comparison of stand alone units 22
7. Standard packs 22
4
1. Design and mode of operation
HALOTRONIC®transformers are electronic transformers which replace
conventional transformers for operating 12 V tungsten-halogen lamps.
They have only 60% of the volume, 20% of the weight and 30% of the power
loss of conventional transformers.
The diagram below shows the way in which the HALOTRONIC®transformer
works. The mains voltage is rectified, converted into a high-frequency voltage
in the chopper, converted back into an ac voltage and fed to an output
converter which converts it into a 12 V ac-voltage. A filter ensures that radio
interference standards are met and helps make the unit immune to interference.
2. Range and technical data
Lamp
12 V ac
Filter Rectifier HF
chopper
DC/AC Converter
230 V dc
Block diagram
Fig.1
Because HALOTRONIC®transformers have such a low power loss, they
generate much less heat than conventional transformers.
In partial load operation, HALOTRONIC®transformers do not produce
overvoltages so even in this mode of operation there is no reduction in the
life of the lamp.
HALOTRONIC®is available in different versions, with and without casings,
for wattages between 60 W and 210 W.
For separate installation (stand alone units with casings and strain relief):
- with long casing (L)
- with low-profile casing (LF)
- for particularly small spaces (HTM)
For installation in luminaires:
Units in different shapes and wattage levels, with and without casings.
- square with casing (S)
- round with casing (C)
- round with casing, open (CO)
- board model (B)
All stand alone units can also be installed in luminaires.
5
HALOTRONIC®
Design Long with casing Long with casing Long with casing Long with casing
Reference HT 70/230/12 L HT 105/230/12 L HT 150/230/12 L HT 210/230/12 L
Mains voltage 230 V + 6 % – 10% 230 V + 6 % – 10% 230 V + 6 % – 10% 230 V + 6 % – 10%
Mains frequency 0/50 Hz 0/50 Hz 0/50 Hz 0/50 Hz
Operating frequency Approx.45 kHz Approx.32 kHz Approx.35 kHz Approx.35 kHz
Mains current 0.29 A 0.46 A 0.65 A 0.9 A
Power factor 0.99 0.99 0.99 0.99
Max.lamp wattage 70 W 105 W 150 W 210 W
Power loss 3 W 6 W 7 W 9 W
Partial load range 20 – 70 W 20 – 105 W 50 – 150 W 50 – 210 W
Secondary voltage 11.6 V (70 W) 11.6 V (105 W) 11.6 V (150 W) 11.6 V (210 W)
12.0 V (20 W) 12.0 V (20 W) 12.0 V (50 W) 11.8 V (50 W)
Temperature range – 20 ˚C to + 60 ˚C – 20 ˚C to + 50 ˚C – 20 ˚C to + 55 ˚C – 20 ˚C to + 50 ˚C
Dimming Trailing-edge phase dimmer Trailing-edge phase dimmer Trailing-edge phase dimmer Trailing-edge phase dimmer
Short circuit protection1) Electronically reversible Electronically reversible Electronically reversible Electronically reversible
Overload protection1) Electronically reversible Electronically reversible Electronically reversible Electronically reversible
Over-temperature protection1) Electronically reversible Electronically reversible Electronically reversible Electronically reversible
Approval marks v v v v
Radio interference suppression EN 55015 EN 55015 EN 55015 EN 55015
Harmonics EN 61000-3-2 EN 61000-3-2 EN 61000-3-2 EN 61000-3-2
Immunity EN 61547/61047 EN 61547/61047 EN 61547/61047 EN 61547/61047
Length l 175 mm 175 mm 220 mm 220 mm
Width b 42 mm 42 mm 46 mm 46 mm
Height h 34 mm 34 mm 44 mm 44 mm
Weight 170 g 200 g 270 g 300 g
EAN 40 50300 297453 299662 332123 462257
Fig. 1 1 2 2
M M
M MM MM M
1) Reversible protection only if powered by ac voltage
1
2
6
HALOTRONIC®
Design Low-profile with casing Compact Compact
Reference HT 120/230-240/12 LF HTM 70/230-240 HTM 105/230-240
Mains voltage 230 V – 10 %/240 V +6 % 230 V – 10 %/240 V +6 % 230 V – 10 %/240 V +6 %
Mains frequency 50 Hz 50 Hz 50 Hz
Operating frequency Approx. 50 kHz Approx.48 kHz Approx.40 kHz
Mains current 0.48 A 0.27 A 0.42 A
Power factor 0.95 0.95 0.95
Max.lamp wattage 120 W 70 W 105 W
Power loss 6 W max. 4 W max.6 W
Partial load range 35 – 120 W 20 – 70 W 35 – 105 W
Secondary voltage 11.3 V (120 W) 11.2 V (70 W) 11.3 V (105 W)
11.5 V (35 W) 11.4 V (20 W) 11.5 V (35 W)
Temperature range – 20 ˚C to + 45 ˚C 0 ˚C to + 50 ˚C 0 ˚C to + 45 ˚C
Dimming Trailing-edge phase dimmer Leading-edge or Leading-edge or
trailing-edge phase dimmer trailing-edge phase dimmer
Short circuit protection Electronically reversible Electronically reversible Electronically reversible
Overload protection Electronically reversible Electronically reversible Electronically reversible
Over-temperature protection Electronically reversible Electronically reversible Electronically reversible
Approval marks v v v
Radio interference suppression EN 55015 EN 55015 EN 55015
Harmonics EN 61000-3-2 EN 61000-3-2 EN 61000-3-2
Immunity EN 61547/61047 EN 61547/61047 EN 61547/61047
Length l 172 mm 108 mm 108 mm
Width b 42 mm 52 mm 52 mm
Height h 20 mm 33 mm 33 mm
Weight 170 g 110 g 120 g
EAN 40 50300 461342 442310 442334
Fig. 3 4 4
M M
M MM M
4
3
7
HALOTRONIC®for installation in luminaires
Design Square with casing Round w .casing,open Round with casing Square Board Compact board Compact board
Reference HT 60/230/12 S HT 105/230/12 CO HT 105/230/12 C HT 65/230-240/12 SB HTM 70/230-240 B HTM 105/230-240 B
Mains voltage 230 V +6%–10% 230 V +6%–10% 230 V +6%–1 0% 230 V–10%/240 V +6% 230V–10%/240V +6% 230V–10%/240V +6%
Mains frequency 0/50 Hz 0/50 Hz 0/50 Hz 0/50 Hz 50 Hz 50 Hz
Operating frequency 45 kHz 32 kHz 32 kHz 45 kHz 48 kHz 48 kHz
Mains current 0.26 A 0.46 A 0.46 A 0.26 A 0.27 A 0.42 A
Power factor 0.99 0.99 0.99 0.99 0.95 0.95
Max.lamp wattage 60 W 105 W 105 W 65 W 70 W 105 W
Power loss 3 W 6 W 6 W 3 W 4 W 6 W
Partial load range 20 – 60 W 20 – 105 W 20 – 105 W 20 – 65 W 20 – 70 W 35 – 105 W
Secondary voltage 11.7 V (60 W) 11.6 V (105 W) 11.6 V (105 W) 11.4 V (65 W) 11.2 V (70 W) 11.3 V (105 W)
11.9 V (20 W) 12.0 V (20 W) 12.0 V (20 W) 11.9 V (20 W) 11.4 V (20 W) 11.5 V (35 W)
Temperature range – 20 ˚C to 65 ˚C – 20 ˚C to 60 ˚C – 20 ˚C to 60 ˚C – 20 ˚C to 70 ˚C 0 ˚C to 65 ˚C 0 ˚C to 55 ˚C
Dimming Trailing-edge Trailing-edge Trailing-edge Trailing-edge Trailing-edge Trailing-edge
phase dimmer phase dimmer phase dimmer phase dimmer or leading-edge or leading-edge
or 50klin.pot. or 50klin. pot. phase dimmer phase dimmer
Short circuit protection electron.reversible electron.reversible electron.reversible electron.reversible electron.reversible electron.reversible
Overload protection electron.reversible electron.reversible electron.reversible electron.reversible electron.reversible electron.reversible
Over-temp.protection electron.reversible electron.reversible electron. reversible electron. reversible electron. reversible electron. reversible
Approval marks vv v vv v
Radio interf.suppression EN 55015 EN 55015 EN 55015 EN 55015 EN 55015 EN 55015
Harmonics EN 61000-3-2 EN 61000-3-2 EN 61000-3-2 EN 61000-3-2 EN 61000-3-2 EN 61000-3-2
Immunity EN 61547/61047 EN 61547/61047 EN 61547/61047 EN 61547/61 047 EN 61547/61047 EN 61547/61 047
Length l 60 mm 81 mm 81 mm 53 mm 84 mm 84 mm
Width b 60 mm 67 mm 67 mm 53 mm 41 mm 41 mm
Height h 31 mm 32 mm 36 mm 27 mm 30 mm 30 mm
Weight 115 g 180 g 190 g 70 g 85 g 85 g
EAN 40 50300 344959 363721 332109 444574 516790 516776
Fig. 1 3 2 4 5 5
1
h
b
56
56
l
l
h
h
b
2l
b
29,2
29,2
14,6
14,6
4
b
h
h
l
l
b
3l
b
29,2
29,2
14,6
14,6
l
h
h
b
5
8
Dimmer modules for controlling HALOTRONIC®
Reference HT 1-10 DIM HT TOUCH DIM HT BOOST DIM
Mains voltage 230 V 230 V 230 V
Mains frequency 50 Hz 50 Hz 50 Hz
Mains current Approx. 3 A Approx. 3 A Approx. 3 A
Rated wattage3) 700 W at ta45 °C 700 W at ta45 °C 700 W at ta45 °C
750 W at ta40 °C 750 W at ta40 °C 750 W at ta40 °C
Ambient temperature max. 45 °C max. 45 °C max. 45 °C
Short circuit protection yes yes yes
Overload protection yes yes yes
Over-temperature protection yes yes yes
Approval marks 1) 1) 1)
Radio interference suppression to EN 55015 to EN 55015 to EN 55015
Length l 220 mm 220 mm 220 mm
Width b 45 mm 45 mm 45 mm
Height h 40 mm 40 mm 40 mm
Weight 240 g 215 g 215 g
EAN 40 50300 451350 451374 45139
Control via 1-10 V interface2) via switch via synchronisation signal
(from HT TOUCH DIM)
1) In preparation
2) Control current of the galvanic isolated 1-10 V interface: 0.8 mA max.
A maximum of 50 HT 1-10 DIM dimmer modules can be connected
to an HF DIM MCU electronic potentiometer or a maximum of
100 HT 1-10 DIM dimmer modules to an HF DIM SA signal amplifier.
3) The connected wattage must be at least 60 W.
L
N
12 V
12 V
12 V
12 V
1-10 V Schnittstelle
L
N
Taster
HT
HT
HT
HT
L
NHT 1-10 DIM
L
NHT 1-10 DIM
L
N
1-10 V
HT 1-10 DIM N
N
N
1
LHT TOUCH DIM
N
1
LHT BOOST DIM
N
1
LHT BOOST DIM
12 V
HT
12 V
HT 12 V
HT
12 V
HT
N
N
N
195
30
45
220
40
L N 1V...10V DC
N
1
Taster
L
Steuerausgang zum
Leistungszusatz
N
N 1 L
Steuereingang
1-10 V
1-10 V
~
~
~
~
~
~
~
~
HT 1-10 DIM
HT TOUCH DIM
HT BOOST DIM
~
1–10 V interface
Switch
9
3.2 Permissible mains
voltage range
HT 105/230/12 L
Conventional transformer not
suitable for partial loads
Relative operating values in %
90 95 100
105 110
140
100
80
25
100
90
70
60
40
80
400
300
200
150
130
120
110
105
Operating voltage as a %age of rated voltage
14,0
13,5
13,0
12,5
10,5
10,0
11,0
11,5
12,0
1200
Output voltage V
Lamp wattage W
Life
Most similar colour
temperature
Life
Current
Luminous efficacy
Power consumption
Luminous flux
15,0
20 40 60 80 100
Fig. 2
For a 230 (240) V ac supply, the nominal supply voltage is 230 Vrms
(240 Vrms). Overvoltages of up to 6% are permissible. If the voltage is 6%
higher correct operation cannot be guaranteed and HALOTRONIC®may be
damaged beyond repair.
Every HALOTRONIC®transformer is protected (to EN 61047, IEC 61047
or VDE 0712T24) against transient mains overvoltages (these occur, for
example, when inductive loads such as fluorescent lamps operated with
conventional control gear are switched off).
3. Performance
3.1 Electrical and photometric
data as a function of mains
voltage and lamp wattage
HALOTRONIC®is designed for a 230V supply or a 230 - 240 V supply
depending on the model. Lamps connected to HALOTRONIC®react to
overvoltages and undervoltages in the same way as when they are connected
to normal transformers. In other words, overvoltages lead to a sharp reduction
in lamp life, and undervoltages lead to a drop in luminous efficacy.
The diagram on the left below shows the situation for a conventional 100 VA
transformer not suitable for partial load operation. When operating a 20 W
lamp for example, the high secondary voltage (> 13.5 V) causes lamp life to
be sharply reduced. This increase in the operating voltage of the lamp of more
than 10% leads to a reduction of about 60% in the life of the lamp.
HALOTRONIC®on the other hand operates lamps reliably over the entire
partial load range.
One advantage of partial load operation is that the failure of one lamp in a
multi-lamp luminaire will not lead to the premature failure of the remaining
lamps.
10
Table 1
3.4
Permissible temperature range
The models indicated by the symbol or 0 Hz in the technical data can be
operated on a dc supply and are therefore suitable for use in emergency
lighting to VDE 0108. Lamps connected to HALOTRONIC®transformers emit
the same luminous flux whether an ac or dc supply is used. The permissible
dc voltage range is 154 V to 244 V 1).
HALOTRONIC®transformers operate reliably within the temperature range
specified for each particular model (see technical data). Excessive
temperatures will cause electronic components to fail prematurely and the
transformer will not be able to achieve its specified life expectancy.
When installing HALOTRONIC®outside a luminaire, make sure that it is not
placed too near a heat source (such as the lamp itself), otherwise overheating
may occur.
When installing HALOTRONIC®inside a luminaire, the measuring point
temperature on the casing (tc) is the crucial factor.
If units without a casing are installed in a luminaire, temperature tc must
be measured on certain electronic components. The limit temperatures on
the components specified for the particular model must not be exceeded
(see Figs. 4 and 5).
1) Below 207 V the safety protection in case of overload (e.g. additional lamp load) is not provided anymore.
Model
tatc
Separate converters
HT 70/230/12 L 60°C 75°C
HTM 70/230-240 45°C 80°C
HT 105/230/12 L 50°C 80°C
HTM 105/230-240 40°C 80°C
HT 120/230-240/12 LF 45°C 80°C
HT 150/230/12 L 55°C 80°C
HT 210/230/12 L 50°C 80°C
Built-in converters
HT 60/230/12 S 65°C 80°C
HT 65/230-240/12 SB 70°C 110°C
HTM 70/230-240 B 65°C 80°C
HT 105/230/12 C/CO 60°C 85°C
HTM 105/230-240 B 55°C 80°C
ta
:
maximum permissible ambient temperature
;
tc
:
maximum permissible temperature at the control point
3.3 Operation on dc supplies
53
tc
27
53
11
tc1
Ø 3.7
10
10
tc2
66.6
80.6
14.6
14.6
29.2
45°
66.6
35.5
4
Ø 3.2
Ø 6.2
tc2
29.2
HT 105/230/12C
HT 105/230/12CO
tc1 85°C
tc2 85°C
Fig. 3
Fig. 4
84
84
41
30
tc
Fig. 5
HT 65/230240/12SB
tc110°C
HTM 70/230-240 B
HTM 105/230-240 B
tc80°C
12
HALOTRONIC®can be controlled with various dimmers depending on the model.
Phase control dimmer Phase control dimmer
(leading edge) (trailing edge)
HT 70/230/12 L x
HTM 70/230-240 x x
HTM 70/230-240 B x x
HT 105/230/12 L x
HTM 105/230-240 x x
HTM 105/230-240B x x
HT 150/230/12 L x
HT 210/230/12 L x
HT 120/230-240/12 LF x
HT 60/230/12 S x
HT 105/230/12 C/CO
1)
x
HT 65/230-240/12 SB x
3.6 Dimming
0 105
0
2
4
6
8
10
12
Ua/[V]
Load [W] 1009590858075706560555045403530252015105
HT 105/230/12 L
Ue = 230 V dc
Load line: 15 cm
HALOTRONIC®
Output voltage – Lamp load
Fig. 6
Table 2
1) Short-circuit the potentiometer connections if phase dimmers with control on the trailing edge
are used.
If potentiometers are used for dimming do not connect phase dimmers with control on the
trailing edge in series.
HT 105 C and CO can also be dimmed with a 50 kpotentiometer.
The terminals for connecting the potentiometer are at mains potential. For safety reasons, you
should only use potentiometers with insulated spindles. We recommend the following:
• Preh, rated at 50 klin, Preostat 16 Iso Mono, Type No. 63610-009, available from Preh
Werke GmbH & Co. KG, An der Stadthalle, D-97616 Bad Neustadt an der Saale
• Piher, rated at 50 klin, Type PC 16 hl P6 with plastic spindle, available from Piher
International GmbH, Orchideenstr. 6, D-90542 Eckental
There are also various 750 W dimmer modules available for dimming
HALOTRONIC®(see page 8): HT 1-10 DIM, HT TOUCH DIM and HT BOOST
DIM for electronic transformers with no resistive load.
HALOTRONIC®transformers must be operated with a lamp wattage which
corresponds at least to the minimum load (see technical data). If this minimum
load is not reached, harmonics and/or radio interference values may exceed
the permissible thresholds and output voltage will fall considerably (see Fig. 6).
The unit is unlikely to be damaged, however. Fig. 6 shows the output voltage
curve as a function of lamp load for HT 105/230/12L.
3.5 Minimum load
13
Suitable for installation in false ceilings with minimum ceiling openings
(approx. 60 mm diameter) or for surface mounting. The connected load of
the units must be at least 60 W and must not exceed 750 W.
The specified minimum load of the transformers must be achieved or
exceeded.
We recommend the following:
A minimum load of 20 W for 20 VA transformers
A minimum load of 35 W for 50 VA transformers
A minimum load of 35 W for 60 VA transformers
A minimum load of 75 W for 105 VA transformers
A minimum load of 150 W for 210 VA transformers
Flickering may occur if the load is less than these minimum values.
The maximum load capacity of trailing-edge phase dimmers and that of an
additional power unit is 750 W. Output power can be increased several times
by connecting units together. With touch-sensitive dimmers, this is done by
connecting appropriate additional power units (HT BOOST DIM). If the 1-10 V
interface is used for dimming (HT 1-10 DIM), expansion of the power handling
capacity is achieved by connecting these units in parallel on the primary side.
Each additional unit expands the power handling capacity by 750 W.
HT 1 – 10 DIM => control via the 1 – 10 V interface
Controls:
1) Potentiometer 470 kOhm, preferably log.
2) Manual control unit (for installation in flush-type box), e.g. Siemens
5 LZ 9020-4 C, Busch-Jaeger Electronic Potentiometer 2112 U-101,
Philips LPS
3) Manual control unit or potentiometer with series-connected amplifier
module, e.g. Siemens signal amplifier 5 LZ 9021-4A, Siemens light sensor
5 LZ 9020-4D
HT TOUCH DIM => control via one or more switches connected in parallel.
Switching and dimming are controlled by pressing the switch:
Short press: ON/OFF; the last value is stored
Longer press: Dimming
HT BOOST DIM => Additional power unit for HT TOUCH DIM
Control via a control output on HT TOUCH DIM; by connecting additional
power units in parallel it is possible to increase the wattage handled and
therefore control complex lighting systems from one or more switches.
Each unit has an electronic cut-out which disconnects the output or limits the
power in the event of a short-circuit, overload or overtemperature. Depending
on the type and duration of the fault, it may be necessary to reconnect the
mains voltage.
HALOTRONIC®transformers protect themselves against the effects of a
short-circuit on the secondary side.
All the units have electronic cut-outs. These ensure that the units will not be
destroyed by a short-circuit 1). The units will be fully operational again once the
cause of the short-circuit has been eliminated.
1) Applies only if supplied with 50 Hz ac voltage (the HT ... L family is suitable for dc or ac voltage)
3.6.1 Installation instructions
for dimmer modules
3.7 Short-circuit protection
14
HALOTRONIC®units are equipped with electronic overload protection. Even
if the overload persists, there will be no damage to the unit. The output power
is either reduced or automatically disconnected. For a 2 m long cable, the
overload protection circuit will be triggered at around twice the maximum
permissible load1).
If external heat sources cause the temperature at the unit to exceed the
specified maximum, they will automatically reduce their output to protect
themselves1). The user will notice a drop in the luminous flux of the lamps
supplied by the transformers.
HALOTRONIC®transformers meet the requirements relating to safety
transformers for safety extra-low voltage2).
The dielectric strength (electrical isolation) between the primary and secondary
sides is tested on each unit at a voltage of 4 kV.
The transformers are also constructed and approved in accordance with
EN 61046 (IEC 61046, VDE 0712 T24) (Electronic Converters, Safety).
For stand alone units (separate converters, with strain relief):
The units comply with the limit values for radio interference voltage in
accordance with EN 55015 IEC. The length of 12 V cables must be less than
2 m to comply with radio interference requirements (this means that luminaires
can be installed within a radius of 2 m diameter around the electronic
transformer).
For units installed in luminaires (all types):
A high-quality internal filter ensures that the unit complies with the radio
interference values specified in EN 55015. No additional radio interference
measures are required if the unit is installed in luminaires of protection class II.
If the units are installed in protection class I luminaires, radio interference
increases as a result of the higher earth capacitances. It may then be
necessary to include an additional mains filter with an earth connection.
In either case, the luminaire manufacturer is responsible for checking the radio
interference levels of the complete luminaire since these levels are affected by
the installation of transformer units. The locations of the primary and
secondary lines in particular can have a significant effect (see also 5.3).
The HT 105/230/12 C and HT 105/230/12 CO are special models in that the
radio interference suppression filters in these units are designed so that the
units can be used without any problems in both protection class I and
protection class II luminaires.
1) Applies only if supplied with 50 Hz ac voltage (the HT ... L family is suitable for dc or ac voltage)
2) SELV or SELV equivalent to EN 61046
3.8 Overload/overtemperature
protection
3.9 Safety, electrical isolation
3.10 Radio interference
suppression
15
3.13 Noise emission
3.11 Mains harmonics
30
25
20
15
10
5
03 5 7 9 11 13
HALOTRONIC
®
%
Mains harmonic content
Harmonics
Limit values to EN 61000-3-2
3.12 Immunity to interference The units comply with the immunity requirements laid down in EN 61547
(IEC 61547, VDE 0875 T15-2). This means that they are protected against
the external influences of high-frequency fields, discharge of static electricity
and transient overvoltages in the mains supply, as defined in EN 61547.
HALOTRONIC®units are almost silent in operation. Under worst case
conditions (mounted on a wooden board), HT 70 L and HT 105 L emit a
sound power level LWA of less than 10 dB (A) in undimmed mode. Even in
dimmed mode with a phase dimmer in the least favourable dimmer setting,
the sound power level is less than 20 dB (A)*). This corresponds to a sound
pressure level of 17 dB (A) in a typical living room.
By comparison, acceptable sound pressure levels are as follows:
for a quiet living room: 35 dB (A)
for an office: 35 dB (A)
*) Test set-up: dimmer located outside the room, measurements taken on one unit, operation at maximum rated load.
HALOTRONIC®units can be connected in parallel on the primary side. In
the case of the HT ... L and HT ... LF models, the second pair of terminals can
be used on the primary side. In professional applications, several units can
therefore be connected to a single dimmer.
In contrast to conventional transformers, however, HALOTRONIC®trans-
formers cannot be connected in parallel on the secondary side because they
would be overloaded.
Series connection to operate 24 V lamps is not permitted.
Fig. 7
HALOTRONIC®transformers comply with the approval requirements for mains
harmonics specified in EN 61000-3-2 (IEC 61000-3-2; VDE 0838 T2).
permitted not permitted
Dimmer HALOTRONIC®
HALOTRONIC®
HALOTRONIC®
Dimmer HALOTRONIC®
HALOTRONIC®
Fig. 8
3.14 Parallel/series connections
16
3.16 Automatic cut-outs
3.17 Service life
The following table indicates the maximum number of HALOTRONIC®trans-
formers that can be connected to an automatic cut-out.
3.15 Start-up current The table below shows the peak values for the maximum start-up current Îmax.
(time: 10 ms, half sine wave) for a cold lamp.
The failure rate of electronic components obviously depends on their
specifications and construction quality but the temperature at which they
operate also plays quite a significant role. HALOTRONIC®units are designed
so that at the maximum permissible device temperature (tcmax.) a failure rate
of fewer than 2 per thousand per 1000 hours of operation can be expected.
This corresponds to a life of 50,000 hours at a percentage component failure
of less than 10% (HTM: 30,000 hours at a percentage component failure of
less than 10%).
By lowering the operating temperature by 10 degrees it is possible to halve
the failure rate.
Automatic HTM HT HTM HT HT HT HT
cut-out 70 70L 105 105L 120LF 150L 210L
Trip B 10 37 37 23 15 16 8 5
characteristic B B 16 59 59 38 24 21 13 9
B 20 74 74 47 30 27 16 11
B 25 92 92 59 38 34 26 14
Trip C 10 37 37 23 21 20 14 9
characteristic C C 16 59 59 38 34 32 22 15
C 20 74 74 47 43 40 28 19
C 25 92 92 59 53 50 34 24
HTM70 HT70L HTM105 HT105L HT120LF HT150L HT210L
Start-up current Îmax [A] 0.5 0.7 0.8 2.5 2.4 3.4 7.4
17
4. Benefits for users
4.1 Luminaires for HALOTRONIC®
Fixed spotlights Power rail spotlights
Desk lights Surface-mounted
ceiling luminaires
Comfort:
Just like the cased HALOTRONIC®units, the circuit boards have much
smaller dimensions and much lower weights than conventional units
Silent dimming; with different dimmers depending on the type (see Table 2
on page 12).
Economy:
Protective operation throughout the entire partial load range
2/3 less heat generated by the luminaire
Ready for installation with no additional fusing required
Lower power consumption than a conventional transformer
Safety:
The units offer an electronically reversible cut-out to protect against short
circuits, overloads and overtemperature
All units are ENEC and/or VDE tested
Suitable without any additional measures for luminaires of protection class
II and III (for L models) and for luminaires with band bb symbols or with
and symbols
The units comply with European standards for safety, operation and EMC
Direct current operation for emergency lighting systems to VDE 0108
possible with HT...L-types (see 3.3)
Areas of application:
Foyers/reception areas
Passages/corridors
Sales areas and
exhibition rooms
Individual
offices/conference rooms
Accent lighting
Decorative lighting
4.2 Main advantages of using
HALOTRONIC®:
Installation in false ceilings
18
5. Notes on separate installation
and installation in luminaires
The length of 12 V cables must be less than 2 m to comply with radio
interference limit values. This means that luminaires can be installed within a
radius of 2 m around the electronic transformer. There is no advantage in
terms of radio interference suppression in using shielded cables for the
secondary line since both secondary poles carry high frequency, which makes
shielding impossible.
Note also that long secondary cable lengths (more than 2 m) and/or non-
parallel or twisted wires (large loops) produce a large inductance for the
electronic transformer. Because of the associated loss of voltage on the
cables, this leads to a low lamp voltage. The lamps may flicker, the short-
circuit protection circuit in the transformer may fail to respond or, in extreme
cases, the unit may fail altogether.
The following cables are recommended for the units designed for separate
installation:
5.1 Maximum 12 V cable length
5.2 Recommended cables
HT 70 L
HT 105 L
HT 150 L HTM 70
HT 210 L HT 120 LF HTM 105
Mains cable1) H03VV/F 2x0.50 mm2; NYM 3x1.5 mm2; NYM 3x1.5 mm2
H03VV/F 2x0.75 mm2; H03VV/F 2x0.75 mm2;
H05VV/F 2x0.75 mm2; H03VVH2/F 2x0.75 mm2;
NYM 3x1.5 mm2H05VV/F 2x0.75 mm2
Secondary cable1) H03VV/F 2x0.75 mm2; NYM 3x1.5 mm2; NYM 3x1.5 mm2
H05VV/F 2x0.75 mm2; H03VV/F 2x0.75 mm2;
H05VV/F 2x1.00 mm2; H03VVH2/F 2x0.75 mm2;
H05VV/F 2x1.50 mm2; H05VV/F 2x0.75 mm2
Length a 20 mm 15 mm 15 mm
Length b 10 mm 7 mm 8 mm
1) to DIN 57281
Stripping lengths ab
19
requirements for labelling accor ding to VDE 0710 and VDE 0100 Part 559.
If HALOTRONIC®is to be dimmed it should be installed away from resonating
surfaces so that any dimming noise is not magnified by vibrations.
M M
5.4 Installation
correct wiring
HALOTRONIC®
incorrect wiring
HALOTRONIC®
HALOTRONIC®
5.3 Cable routing To ensure good radio interference suppression and maximum safety and
reliability, the following rules for cable routing should be observed:
1. Cables between the transformer and the lamp (HF cables) should be kept as
short as possible (to reduce electromagnetic interference).
2. Mains and lamp cables should never be routed in parallel. Keep HF cables
and mains cables as far away from one another as possible (e.g. 5 to
10 cm). This avoids mutual interference between mains and lamp cables.
3. Lay HF cables away from earthed metal surfaces (if possible several cm
away) to reduce capacitative interference.
4. If two long single HF cables are unavoidable they must be twisted together.
5. Keep mains cables in the luminaire as short as possible to reduced
interference.
6. Do not lay mains cables too close to the transformer (this applies in
particular to through-wiring).
7. Avoid crossing mains cables and lamp cables; if this is not possible, they
should cross at right angles (to reduce HF interference on the mains cable).
Cable penetrations through metal components should never be left un-
protected and should be fitted with additional insulation (sleeve, grommet, edge
protector, etc.).
Electronic transformers can be installed in a wide variety of places, including
suspended ceilings, furniture, luminaires and tube systems.
The transformers may be mounted on wood since the units comply with the
20
Strain relief
can be
used on
both sides
Strain relief
can be
used on
both sides
2
1
3
HT…L
HTM:
Standard unit with functional compact design for small spaces
One pair of terminals on the primary side and secondary sides
5.4.1 Ease of installation L models:
Blanking caps on the primary and secondary sides can be easily levered off
with a screwdriver, saving you considerable time and effort
Two pairs of terminals on the primary side for mains looping from unit to
unit; a maximum current of 16 A may be looped through
One and the same screwdriver can be used to lever off the blanking caps,
connect the wires and adjust the strain relief
Strain relief possible on the primary side for two NYM 3 x 1.5 mm2cables
Three pairs of terminals on the secondary side for the parallel connection of
three luminaires
Sufficient cable space in front of the screw terminals
LF models:
Extremely low-profile design
Two pairs of terminals on the primary side for mains looping through
Strain relief possible on the primary side for two NYM 3 x 1.5 mm2cables
Two pairs of terminals on the secondary side for the parallel connection of
two luminaires
21
5.7 Instruments for secondary
voltage measurement
5.6 Integration in luminaires
The distance needed between the actual ceiling and the suspended ceiling will
vary according to the size of the opening (see Table 3).
5.4.2 Space needed to install
stand alone transformers
Ø/mm HTM HT 70…105 L HT 150210 L HT 120 LF
55 60 135 93
68 48 101 145 60
Table 3: Minimum depth of the suspended ceiling for installing HALOTRONIC®
transformers (for a 13 mm).
h
Ø
a
5.5 Heat dissipation The units generate little heat, but this heat still has to be dissipated. To avoid
overheating, make sure that the electronic transformer is not installed too
close to a heat source (a lamp, for example).
If the units are to be installed in luminaires, take suitable steps to ensure there
is good heat transfer between the HALOTRONIC®unit and the luminaire
casing. Temperature tc at the test point must be measured to ensure that it
does not exceed its maximum permissible value.
Low unit temperatures prolong the life of the unit (see also 3.17).
If HALOTRONIC®transformers, particularly the uncased units, are to be
installed in luminaires, the luminaire manufacturer is responsible for complying
with the necessary clearances and leakage paths and for providing adequate
protection against electrical shock, as defined in EN 60598.
Since all HALOTRONIC®models are protection class II devices, radio
interference values must be checked if the units are installed in metallic
protection class I luminaires. If necessary, external filters must be fitted to
bring these values within the permitted range.
An instrument for secondary voltage measurement must allow measurement
of the true rms value and have a bandwidth of at least 500 kHz (-3 dB). Any
other instrument will give incorrect measurements.
22
6. Comparison of stand alone units
HT…L HT…LF HTM
Wattages (range) 70 W (20 – 70 W) 120 W (35 – 120 W) 70 W (20 – 70 W)
105 W (20 –105 W) 105 W (35 – 105 W)
150 W (50 – 150 W)
210 W (50 – 210 W)
Primary voltage 230 V (0/50 Hz) 230 – 240 V ( 50 Hz) 230 – 240 V (50 Hz)
Dimming Trailing edge Trailing edge Leading edge
and trailing edge
Design Long Long, low-profile Compact, functional
Wiring work Low Medium High
Mains looping Yes Yes No
Secondary connections 321
Life* 50,000 h 50,000 h 30,000 h
Approval marks vvv
Preferred use Complex, high-quality Furniture, Low ceiling height/
installations behind panels small opening
Special features High-end family, Extremely low-profile Standard product,
easy to install design excellent price/
performance ratio
*See definition in 3.17
7. Standar d packs
Reference Standard Pack
HT 70/230/12 L 10
HT 105/230/12 L 10
HT 150/230/12 L 10
HT 210/230/12 L 10
HT 120/230-240/12 LF 20
HTM 70/230-240/12 20
HTM 105/230-240/12 20
HT 60/230/12 S 30
HT 105/230/12 C 10
HT 105/230/12 CO 20
HT 65/230240/12 SB 100
HTM 70/230-240/12 B 72
HTM 105/230-240/12 B 72
23
THERE IS LIGHT. AND THERE IS OSRAM.
130 T 05 E 03/00 St Printed on paper with chlorine-free bleachSubject to change without notice. Errors and omissions excepted.
Headquarters
OSRAM GmbH
Hellabrunner Strasse 1
81543 München
Tel.: +49 89 - 62 13 - 0
Fax: +49 89 - 62 13 - 20 20
Customer Service Center Germany
Albert-Schweitzer-Strasse 64
81735 München
Tel.: +49 18 03 - 677-200
Fax: +49 18 03 - 677-202
Argentina
OSRAM Argentina S.A.C.I.
Ramos Mejia 2456
1643 Beccar
Pcia. de Buenos Aires
Tel.: +54 11 - 47 19 - 80 00
Fax: +54 11 - 47 19 - 80 01
Australia
OSRAM Australia Pty. Limited
11 Floor, Building 1,
P.O. Box 673
423 Pennant Hills Road
Pennant Hills
2120 New South Wales
Tel.: +61 29 - 481 - 83 99
Fax: +61 29 - 481 - 94 68
Austria
OSRAM Öster.
Glühlampenfabrik GmbH
Ober-Laaer-Strasse 253
1230 Wien
Tel.: +43 1 - 680 68
Fax: +43 1 - 680 68 - 7
Belgium
N.V. OSRAM S.A.
Mercuriusstraat 28
1930 Zaventem Zuid 7
Tel.: +32 2 - 719 29 11
Fax: +32 2 - 720 99 75
Brazil
OSRAM do Brasil Lâmpadas Elétricas Ltda.
Av. dos Autonomistas, 4229
06090-901 Osasco-SP
Tel.: +55 11 - 70 84 74 08
Fax: +55 11 - 70 85 94 95
Bulgaria
OSRAM EOOD
Nikola Obreschkov 1,
Wh. A., App. 1
1113 Sofia
Tel.: +359 2 - 73 02 42
Fax: +359 2 - 73 02 42
Canada
OSRAM SYLVANIA Ltd./Ltee
2001 Drew Road
Mississauga
Ontario L5S 1S4
Tel.: +1 905 - 673 61 71
Fax: +1 905 - 673 62 90
China
OSRAM Foshan Lighting Co. Ltd.
East-West Highway, Xiebian
Dali Town, Nanhai City
528231 Guangdong
Tel.: +86 757 - 64 82 - 111
Fax: +86 757 - 64 82 - 222
OSRAM Shanghai
Rep. Office OSRAM GmbH
Harbour Ring Plaza
No. 18 Xi Zang Middle Road
Room 2802, 2803 A
200001 Shanghai
Tel.: +86 21 - 53 85 28 48
Fax: +86 21 - 64 82 12 19
OSRAM Prosperity Co. Ltd.
Rm 1409 Harbour Centre
25 Harbour Road, Wanchai
Hong Kong
Tel.: +852 - 2511 - 2268
Fax: +852 - 2511 - 2038
Colombia
OSRAM de Colombia
Diagonal 109 # 21-05
Oficina 614
Santafé de Bogotá
Tel.: +57 1 - 612 28 67
Fax: +57 1 - 612 28 67
Croatia
OSRAM d.o.o.
Ozalijska 93
10000 Zagreb
Tel.: +385 1 - 363 - 70 00
Fax: +385 1 - 363 76 45
Czech Republic
OSRAM spol. s.r.o., Praha
Tylovo námesti 3/15
12000 Praha 2
Tel.: +42 02 - 219 87 - 100
Fax: +42 02 - 219 87 - 120
Denmark
OSRAM A/S
Dybendalsvaenget 3,
Postboks 259
2630 Tåstrup
Tel.: +45 44 - 77 50 - 00
Fax: +45 44 - 77 50 - 55
Ecuador
OSRAM del Ecuador S.A.
Casilla 09-01-8410
Guayaquil
Tel.: +593 4 - 89 36 09
Fax: +593 4 - 89 35 58
Finland
OY OSRAM AB
Valuraudankuja 3
00700 Helsinki
Tel.: +358 9 - 374 21 00
Fax: +358 9 - 374 22 48
France
OSRAM S.A.
1, Rue d' Altorf
67124 Molsheim
Tel.: +33 388 - 49 75 99
Fax: +33 388 - 49 75 97
Great Britain
OSRAM Ltd.
East Lane, Wembley
Middlesex HA9 7PG
Tel.: +44 181 - 904 43 21
Fax: +44 181 - 901 12 22
Greece
OSRAM A.E.
Athinon Av. 56
10441 Athen
Tel.: +30 1 - 520 18 00
Fax: +30 1 - 522 72 00
Hungary
OSRAM KFT.
Kis-Buda Center
Frankel Leó út 30-34
1023 Budapest
Tel.: +36 1 - 326 - 48 68
Fax: +36 1 - 326 - 41 45
India
OSRAM India Pvt. Ltd.
Indomag House,
Ground Floor
81/1 Adchini, Sri Aurobindo Marg
110017 New Delhi
Tel.: +91 11 - 652 61 - 85
Fax: +91 11 - 652 61 - 84
Indonesia
PT OSRAM Indonesia
Jalan Pasar Kemis km-1
Desa Keroncong
Kecamatan Jatiuwung
15000 Tangerang
Tel.: +62 21 - 590 01 27
Fax: +62 21 - 590 05 59
Ireland
OSRAM Ltd.
8 Raglan Road
Dublin 4
Tel.: +353 1 - 21 62 - 550
Fax: +353 1 - 21 62 - 555
Italy
OSRAM Società Riunite
OSRAM Edison-Clerici S.p.A.
Via Savona 105
20144 Milano
Tel.: +39 02 - 42 49 - 1
Fax: +39 02 - 42 49 - 380
Japan
Mitsubishi Electric OSRAM Ltd.
OSRAM-MELCO Ltd.
Bldg.No. 3 4F
8-29, Kita-Saiwai 2-chome
Nishi-ku,
220-0004 Yokohama
Tel.: +81 45 - 323 51 - 20
Fax: +81 45 - 323 51 - 55
OSRAM Ltd.
Bldg.No. 3 5F
8-29, Kita-Saiwai 2-chome
Nishi-ku,
220-0004 Yokohama
Tel.: +81 45 - 323 51 - 00
Fax: +81 45 - 323 51 - 10
Malaysia
OSRAM Singapore Pte. Ltd.
Kuala Lumpur Branch
15-02 Amoda Bldg.
22 Jalan Imbi
55100 Kuala Lumpur
Tel.: +60 3 - 245 95 - 33
Fax: +60 3 - 245 95 - 35
Mexico
OSRAM de México, S.A. de C.V.
Camino a Tepalcapa No. 8
54900 Tultitlán/Edo. de México
Tel.: +52 5 - 899 - 18 00
Fax: +52 5 - 899 - 19 00
Netherlands
OSRAM Nederland B.V.
Vennootsweg 15
2404 CG Alphen a/d Rijn
Tel.: +31 172 - 48 38 38
Fax: +31 172 - 44 30 25
Norway
OSRAM Fabrikken A/S
Drammensveien 35
0271 Oslo
Tel.: +47 23 27 67 - 00
Fax: +47 23 27 67 - 40
Philippines
OSRAM Philippines
724 Moriones Street,
Corner Juan Luna
Tondo, Manila
Tel.: +632 24 - 39 714 - 17
Fax: +632 24 - 39 719
Poland
OSRAM sp. z o.o.
ul. Wiertnicza 117
02-952 Warszawa
Tel.: +48 22 - 651 78 69
Fax: +48 22 - 642 14 18
Portugal
OSRAM Empresa de
Aparelhagem Eléctrica Lda.
Rua das Quintinhas, Lote 12
2799-522 Carnaxide
Tel.: +351 21 - 416 58 - 60
Fax: +351 21 - 417 12 59
Romania
OSRAM Romania S.R.L.
Sos. Pipera Nr. 41 Sector 2
Bucaresti
Tel.: +40 1 - 233 02 - 12
Fax: +40 1 - 233 02 - 14
Russia
OSRAM Moscow
ul. Malaja Kaluschskaja 27
117071 Moscow
Tel.: +7 095 - 958 12 - 72
Fax: +7 095 - 958 12 - 83
Singapore
OSRAM Singapore Pte. Ltd.
159 Sin Ming Road
#05-04 Amtech Building
575625 Singapore
Tel.: +65 552 01 10
Fax: +65 552 71 17
Slovak Republic
OSRAM Slovakia a.s.,
Nové Zámky
Komárnanská cesta 7
94093 Nové Zámky
Tel.: +42 1817 - 464 - 111
Fax: +42 1817 - 464 - 880
Slovenia
(supported by OSRAM
Austria)
South Africa
OSRAM (Pty.) Ltd.,
Midrand
Private Bag X206
Midrand, 1683
Tel.: +27 11 - 805 17 - 77
Fax: +27 11 - 805 17 - 11
South Korea
OSRAM Korea Co., Ltd.
Ye-Sung Bldg. 3rd. Fl.
150-30 Samsung-Dong
135-090 Kangnam-Ku
Seoul
Tel.: +82 2 - 554 41 12
Fax: +82 2 - 556 16 44
Spain
OSRAM, S.A.
Calle de la Solana, 47
28850 Torrejón de Ardoz (Madrid)
Tel.: +34 91 - 655 52 00
Fax: +34 91 - 677 92 40
Sweden
OSRAM AB
Rudanvägen 1
13625 Haninge
Tel.: +46 8 - 707 44 - 00
Fax: +46 8 - 707 44 - 40
Switzerland
OSRAM AG
In der Au 6
8401 Winterthur/Töss
Tel.: +41 52 - 2 09 91 91
Fax: +41 52 - 2 09 99 99
Taiwan
OSRAM Taiwan Co. Ltd.
7th Floor, Empire Building
No 87
Sung Chiang Road,
P.O. Box 46304
Taipei
Tel.: +886 2 - 25 08 35 02
Fax: +886 2 - 25 09 67 82
Thailand
OSRAM Thailand Co., Ltd.
100/45, 24th Floor,
Sathorn Nakorn Tower
North Sathorn Road,
Khwaeng Silom
Khet Bangrak,
Bangkok 10500
Tel.: +66 2 - 636 74 - 75
Fax: +66 2 - 636 74 - 77
Turkey
OSRAM AMPUL TIC. A.S.
Barbaros Bulvari
Mürbasan Sokak
AEG Binasi
80700 Istanbul/Besiktas
Tel.: +90 212 - 216 32 98
Fax: +90 212 - 266 52 32
Ukraine
OSRAM Kiew
Rep. Office OSRAM GmbH
ul. Moskovskaya 37/2
252015 Kiev
Tel.: +380 44 - 290 11 38
Fax: +380 44 - 290 11 38
United Arab Emirates
OSRAM Middle East FZE
P.O. Box 17476
Jebel Ali, Dubai
Tel.: +971 4 - 81 37 - 67
Fax: +971 4 - 81 37 - 69
U.S.A.
OSRAM SYLVANIA INC.*
100 Endicott Street
Danvers, MA 01923
Tel.: +1 978 - 777 - 19 00
Fax: +1 978 - 777 - 12 47
Vietnam
OSRAM Singapore Pte. Ltd.
Rep. Office Vietnam
PDD Office Building,
8th Floor,
162 Pasteur Street
Ho Chi Minh City
Tel.: +84 8 - 22 85 - 41
Fax: +84 8 - 22 85 - 42
Yugoslavia
OSRAM Belgrad
Rep. Office OSRAM GmbH
c/o SIEMENS d.o.o.
Knez Mihailova 30/II
11000 Beograd
Tel.: +381 11 - 186 - 303 08 60
Fax: +381 11 - 186 - 303 08 53
Internet
http://www.osram.de
http://www.osram.com
http://www.sylvania.com*
* OSRAM holds the worldwide rights to
the name “Sylvania“ for automotive lamps
and precision materials and components.
In the general lighting product sector,
OSRAM has the rights to the name
“Sylvania“ in the U.S.A., Canada and
Mexico, while SLI, Europe, holds the rights
for all other countries.