Not for New Design COMPACT POWER RELAY 1 POLE - 25/30A (For automotive applications) FBR51, 52 Series FEATURES * Compact and light weight structure * High current contact capacity (carrying current: 35 A/10 minutes, 30 A/1 hour) * High resistance to vibration and shock * Improved heat resistance and extended operation range * Two contact gap options (FBR51: 0.3 mm, FBR52: 0.6 mm) * Three types of contact material Part Numbers [Example] FBR51 (a) (a) Relay type (b) Enclosure (c) Coil rated voltage (d) Contact material - N D12 (b) (c) - W1 (d) FBR51 : FBR51-Series - Standard type (contact gap 0.3mm) FBR52 : FBR52-Series - Wide contact gap type (contact gap 0.6mm) N : Plastic sealed type D12 : 6....12VDC Coil rating table at page 3 W1 : Silver-tin oxide indium (high power type, 1 form C) WL : Silver-tin oxide indium (lamp loads, 1 form A, FBR51 only) WF Actual marking does not carry the type name: "FBR" E.g.: Ordering code: "FBR51ND12-W1", actual marking: "51ND12-W1" 1 Not for New Design FBR51, 52 Series Specifications (for motor load) Item Characteristics Remarks / conditions W1 contact Contact data Configuration 1 form C (SPDT) Material AgSnO2In (high capacity type) Voltage drop Max. 100mV At 1A/12VDC Contact rating 25A, 14VDC At locked motor load Max. carrying current 35A / 10 min., 30A 1hr Max. inrush current Coil 60A Reference Max. switching voltage 16VDC Reference Max. switching power 35A Reference Min. switching load *1 1A 6VDC Reference Storage temperature range Operating temperature range Timing data Life Other 40C ~ +100C No frost -40C ~ +85C (At long continuous carry current conditions, refer to "operating coil voltage range" on page 7) No frost Operate Max. 10ms At nominal voltage No diode, excluding bounce Release Max. 5ms At nominal voltage No diode, excluding bounce Mechanical AC contact rating Min. 10 x 10 operations Electrical (resistive) DC contact rating Min. 100 x 103 operations Vibration resistance Misoperation 10 to 200Hz, acceleration 44m/s2(4.5G) constant Direction X, Y, Z, acceleration contact ON/OFF total 6 cycles Endurance 10 to 200Hz, acceleration 44m/s2(4.5G) constant Direction X, Y, Z, conacceleration tact OFF total 6 hours Shock resistance Dimensions / weight At contact rating, locked motor load Misoperation Min. 100m/s (11 1ms) Direction X, Y, Z, contact ON/OFF total 36 times Endurance Min. 1,000m/s (6 1ms) Direction X, Y, Z, contact OFF total 18 times 12.1 x 15.5 x 13.7 mm / approx. 6g *1: Minimum switching loads mentioned above are reference values. Please perform the confirmation test with actual load before production since reference values may vary according to switching frequencies, environmental conditions and expected reliability levels. Care shall be taken on the heat generated on PC board when maximum carrying current exceeds 10A. Please perform the confirmation test with actual conditions. 2 Not for New Design FBR51, 52 Series Specifications (for lamp load) Item Characteristics W1 contact Contact data Configuration AgSnO2In (for flasher) Voltage drop 14VDC, 80W Max. carrying current 60A At 2A/12VDC At lamp load At 25 C with nominal coil voltage At lamp load, reference Max. switching voltage 16VDC Reference Max. switching power 35A Reference Min. switching load *1 1A 6VDC Reference Storage temperature range Operating temperature range Other 14VDC, 120W 35A / 10 min., 30A 1hr Max. inrush current Life AgSnO2In (for lamp) Max. 100mV Contact rating Timing data WL Contact 1 form C (SPDT) Material Coil Remarks / conditions 40C ~ +100C No frost -40C ~ +85C (At long continuous carry current conditions, refer to "operating coil voltage range" on page 7) No frost Operate Max. 10ms At nominal voltage No diode, excluding bounce Release Max. 5ms At nominal voltage No diode, excluding bounce Mechanical AC contact rating Electrical (resistive) DC contact rating Min. 2.5 x 106 Min. 100 x 10 operations at operations inrush 11A 14VDC (0.35 sec - ON/0.35 sec - OFF) At contact rating, lamp load Vibration resistance Misoperation 10 to 200Hz, acceleration 44m/s2(4.5G) constant acceleration Direction X, Y, Z, contact ON/ OFF total 6 cycles Endurance 10 to 200Hz, acceleration 44m/s2(4.5G) constant acceleration Direction X, Y, Z, contact OFF total 6 hours Misoperation Min. 100m/s (11 1ms) Direction X, Y, Z, contact ON/ OFF total 36 times Endurance Min. 1,000m/s (6 1ms) Direction X, Y, Z, contact OFF total 18 times Shock resistance Dimensions / weight Min. 10 x 10 operations 12.1 x 15.5 x 13.7 mm / approx. 6g *1: Minimum switching loads mentioned above are reference values. Please perform the confirmation test with actual load before production since reference values may vary according to switching frequencies, environmental conditions and expected reliability levels. Care shall be taken on the heat generated on PC board when maximum carrying current exceeds 10A. Please perform the confirmation test with actual conditions. 3 Not for New Design FBR51, 52 Series Coil Data (FBR51 series) Coil code Rated Coil Voltage Coil Resistance +/-10% Must Operate Voltage* Must Release Voltage* (VDC) () (VDC) (VDC) D06 6 60 3.6 4.5 (at 85C) 0.5 0.7 (at 85C) D09 6 135 5.4 6.8 (at 85C) 0.7 0.9 (at 85C) D10 9 180 6.3 7.9 (at 85C) 0.8 1.0 (at 85C) D12 12 240 7.3 9.2 (at 85C) 1.0 1.3 (at 85C) Must Operate Voltage* Must Release Voltage* Coil Data (FBR52 series) Coil code Rated Coil Voltage Coil Resistance +/-10% (VDC) () (VDC) (VDC) D06 6 45 3.6 4.5 (at 85C) 0.5 0.7 (at 85C) D09 6 100 5.4 6.8 (at 85C) 0.7 0.9 (at 85C) D10 9 135 6.3 7.9 (at 85C) 0.8 1.0 (at 85C) D12 12 180 7.3 9.2 (at 85C) 1.0 1.3 (at 85C) Note: All values in the table are valid at 20oC and zero contact current, unless otherwise specified. *: Specified operated values are valid for pulse wave voltage. Please use at rated coil voltage. Please refer to characteristic data and set up adequate voltage in case of use at over voltage. 4 Not for New Design FBR51, 52 Series Characteristic Data (Reference) * Characteristic data is not a guaranteed value, but measured values of samples from production line. - Test circuit RL-1 N.O. N.C. M N.O. N.C. RL-2 Operate/release voltage Percent of rated coil voltage(%) - Test item 25A 14VDC motor lock 200,000 operations minimum (FBR52N( )-W1 type) 100 80 60 40 Operate Release 20 0 Initial 10 Contact resistance - Current wave form 0A RL-2 25 A Contact resistance (m) 25 A 0A 0.3 sec 10 sec 0.3 sec 10 10 N.O. N.C. M 16 A Contact resistance (m) 4A 1000 200 1000 80 60 40 Operate Release 20 0 Initial 10 100 Operations ( x 103 operations) (measured at 6VDC 1A wet) 1000 20 A 200 100 Contact resistance - Current wave form 0A Percent of rated coil voltage(%) - Test circuit 100 Operations ( x 103 operations) Operate/release voltage - Test item (FBR51N( )-W1 type) 1000 Break Make 100 Initial 20A 14VDC motor free 400,000 operations minimum 200 (measured at 6VDC 1A wet) 1000 20 sec RL-1 100 Operations ( x 103 operations) Break Make 100 10 Initial 10 100 Operations ( x 103 operations) 200 1000 5 Not for New Design FBR51, 52 Series * Life test (example) Operate/release voltage (FBR51N( )-WL type) - Test circuit N.O. 100 80 60 Operate 40 Release 20 0 Initial 10 Contact resistance (m) 10 A 10 Initial 10 100 200 1000 100 200 1000 Operations ( x 103 operations) Operate/release voltage Percent of rated coil voltage(%) - Test item Inrush 11A 14VDC flasher, hazard lamp (80W)load 2,500,000 operations minimum (FBR51N( )-WF type) - Test circuit N.O. 100 80 60 40 Operate Release 20 0 0.1 Initial Contact resistance 10 3 Operations ( x 10 operations) (measured at 6VDC 1A wet) - Current wave form 11 A 7A Contact resistance (m) 100 0A 1000 100 60 A 200 (measured at 6VDC 1A wet) 1000 80 A (1st time) 100 Operations ( x 103 operations) Contact resistance - Current wave form 0A Percent of rated coil voltage(%) - Test item Inrush 80A 14VDC lamp load (120W) 100,000 ops. minimum 10 1 0.1 Initial 10 100 200 1000 Operations ( x 103 operations) 6 Not for New Design FBR51, 52 Series Coil Temperature Rise 100 80 (2) carrying current:10A applied coil power 60 0.8 W 0.6 W 0.8 W 0.6 W 40 (1) carrying current: 0A applied coil power 20 0 FBR51ND09-( ) 0.8 W 0.6 W at 20degC 0 10 20 30 FBR51ND12-( ) NOTE: Intermittent coil operation is required in the carrying current. 15 15 Continuously applicable coil voltage range 10 Applied time (minutes) NOTE: Intermittent coil operation is required in the carrying current. erate 5 op Must 30 0 Applied voltage to the coil (V) (3) carrying current:20A applied coil power Applied voltage to the coil (V) Coil temperature rise (degC) 120 Operating Coil Voltage Range Continuously applicable coil voltage range 10 e voltag 50 100 e ltag te vo a oper Must 5 30 0 50 100 Ambient temperature(degC) Ambient temperature(degC) Coil Temperature Rise Double amplitude (mm) 5 1 0.5 0.1 Acceleration(m/s2) 100 50 0.01 Automotive electronics standard 44 m/s2 Range where chattering occurs Frequency: 10 to 2000 Hz Acceleration: 100m/s2 max. Direction of vibration: see under diagram Detection level: chatter >1ms. N.O. contact coil not energized on X-direction 10 10 50 100 500 1000 Z 2000 FBR51 Y X Frequency (Hz) Shock level (m/s2) Shock Resistance Characteristics 1,000 Shock application time: 6+/-1ms, half-sine wave Test material: coil, energized and de-energized Shock direction: set under diagram Detection level: chatter > 1ms. 800 600 400 Y2 200 0 Y1 Z2 X1 X2 Y1 Y2 Z1 Z2 Shock direction : N.C.contact (coil de-energized) N.O.contact: min. 1,000m/s2 in all directions FBR51 Z1 X1 X2 7 Not for New Design FBR51, 52 Series Live Curve Maximum Switching Power Locked motor load 40 35 30 25 14VDC locked motor load 300 20 Life (10x103 operations) Conatact current (A) 50 FBR51 FBR52 15 12 10 10 15 20 25 30 3540 50 200 W1 contact 100 50 10 15 20 25 30 3540 50 Locked motor current (A) Conatact voltage (VDC) Initial Distributions data 80 FBR52 n=100 Distribution of operate and release time 100 Operate FBR52 n=100 Release 80 Operate Release 40 20 0 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) Distribution (%) Distribution (%) 60 60 40 20 0 Distribution of contact resistance 100 80 Distribution (%) Distribution of operate and release voltage 0 1 2 3 4 5 Time (ms) 6 7 8 FBR52 n=100 60 40 20 0 0 10 20 30 40 50 60 70 80 Contact Resistance (m) 8 Not for New Design FBR51, 52 Series Dimensions * Dimensions 14.0 max. 13.7 typ. 12.3 max. 12.1 typ. 15.7 max. 15.5 typ. 1 t = 0.3 2.5 10.2 (1.6) 1 t = 0.4 1.2 3.5 0.3 5 (1.05) 10 * Dimensions of the terminals do not include thickness of pre-solder. * Schematics (BOTTOM VIEW) FBR50-W1 2 COM FBR50-WL N.O. 2 3 COM 1 (+) 4 5 2 COM 1 5 N.C. FBR50-WF N.O.(-) (-) 4 N.C. N.O. (+) 3 1 5 4 N.C. Refer to the test circuit at CHARACTERISTIC DATA for connection, and polarity. * PC Board Mounting Hole Layout (BOTTOM VIEW) 10 5 4-1.3 1.4 2.5 10.2 ( ): Reference value Unit: mm * Tolerance of PC board mounting hole layout : 0.1 unless otherwise specified. 9 Not for New Design FBR51, 52 Series Cautions * All values mentioned in this datasheet are provided under ideal conditions. Please perform the confirmation test * * * * before actual use. Please connect relay coils according to specified polarity. Reflow soldering is prohibited. Do not use relays in the atmosphere with sulfide gas, chloride gas or nitric oxide. Contact resistance may increase. Do not use silicon or silicon-containing product or materials near relays. It may cause contact failure. GENERAL INFORMATION 1. ROHS Compliance * All relays produced by Fujitsu Components are compliant with RoHS directive 2011/65/EU including amendments. * Use of Cadmium in electrical contacts is exempted as per Annex III of the RoHS directive 2011/65/EU. Please consider expiry date of exemption. Relays with Cadmium containing contacts are not to be used for new designs. * All relays are lead-free. Please refer to Lead-Free Status Info for older date codes at: http://www.fujitsu.com/downloads/MICRO/fcai/relays/lead-free-letter.pdf * Characteristic data is not guaranteed values, but measured values of samples from production line. 2. Recommended lead free solder condition * Lead free solder plating on relay terminals is Sn-3.0Ag-0.5Cu, unless otherwise specified. This material has been verified to be compatible with PbSn assembly process. * Recommended solder for assembly: Sn-3.0Ag-0.5Cu. Flow Solder Condition: Pre-Heating: maximum 120C within 90 sec. Soldering: dip within 5 sec. at 255C 5C solder bath Relay must be cooled by air immediately after soldering Solder by Soldering Iron: Soldering Iron: 30-60W Temperature: maximum 350-360C Duration: maximum 3 sec. We highly recommend that you confirm your actual solder conditions 3. * 4. * Moisture Sensitivity Moisture Sensitivity Level standard is not applicable to electromechanical relays, unless otherwise indicated. Tin Whiskers Dipped SnAgCu solder is known as presenting a low risk to tin whisker development. No considerable length whisker was found by our in house test. 10 Not for New Design FBR51, 52 Series Fujitsu Components International Headquarter Offices Japan FUJITSU COMPONENT LIMITED Shinagawa Seaside Park Tower 19F, 12-4, Higashi-shinagawa 4-chome, Shinagawa-ku, Tokyo,140-0002, Japan Tel: (81-3) 3450-1682 Fax: (81-3) 3474-2385 Email: fcl-contact@cs.jp.fujitsu.com Web: www.fujitsu.com/jp/fcl/ Asia Pacific FUJITSU COMPONENTS ASIA, LTD. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: fcal@sg.fujitsu.com Web: www.fujitsu.com/sg/products/devices/components North and South America FUJITSU COMPONENTS AMERICA, INC 2290 North First Street, Suite 212 San Jose, CA 95131, USA Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: components@us.fujitsu.com Web: us.fujitsu.com/components China FUJITSU ELECTRONIC COMPONENTS (SHANGHAI) CO., LTD. Unit 4306, InterContinental Center 100 Yu Tong Road, Shanghai 200070, China Tel: (86-21) 3253 0998 Fax: (86-21) 3253 0997 Email: fcal@sg.fujitsu.com Web: www.fujitsu.com/sg/products/devices/components Europe FUJITSU COMPONENTS EUROPE B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: info@fceu.fujitsu.com Web: www.fujitsu.com/uk/components Hong Kong FUJITSU COMPONENTS HONG KONG CO., LTD Unit 506, Inter-Continental Plaza No.94 Granville Road, Tsim Sha Tsui, Kowloon, Hong Kong Tel: (852) 2881-8495 Tex: (852) 2894-9512 Email: fcal@sg.fujitsu.com Web: www.fujitsu.com/sg/products/devices/components/ Korea FUJITSU COMPONENTS KOREA LIMITED Alpha Tower #403, 645 Sampyeong-dong, Bundang-gu, Seongnam-si, Gyeonggi-do, 13524 Korea Tel: (82) 31-708-7108 Fax: (82) 31-709-7108 Email: fcal@sg.fujitsu.com www.fujitsu.com/sg/products/devices/components/ (c)2019 Fujitsu Components Europe B.V. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. The contents, data and information in this datasheet are provided by Fujitsu Component Ltd. as a service only to its user and only for general information purposes. The use of the contents, data and information provided in this datasheet is at the users' own risk. Fujitsu has assembled this datasheet with care and will endeavor to keep the contents, data and information correct, accurate, comprehensive, complete and up to date. Fujitsu Components Europe B.V. and affiliated companies do however not accept any responsibility or liability on their behalf, nor on behalf of its employees, for any loss or damage, direct, indirect or consequential, with respect to this datasheet, its contents, data, and information and related graphics and the correctness, reliability, accuracy, comprehensiveness, usefulness, availability and completeness thereof. Nor do Fujitsu Components Europe B.V. and affiliated companies accept on their behalf, nor on behalf of its employees, any responsibility or liability for any representation or warrant of any kind, express or implied, including warranties of any kind for merchantability or fitness for particular use, with respect to these datasheets, its contents, data, information and related graphics and the correctness, reliability, accuracy, comprehensiveness, usefulness, availability and completeness thereof. Rev. January 11, 2019 11