Philips Components Product specification Aluminium electrolytic capacitors Power Long Life Printed Wiring 162/163 PLL-PW FEATURES * Polarized aluminium electrolytic capacitors, non-solid handbook, 4 columns CCB065 * Large types, minimized dimensions, cylindrical aluminium case, insulated with a blue sleeve * Provided with keyed polarity * Pressure relief on the top of the aluminium case * Charge and discharge proof * Very long useful life: 5000 hours at 105 C * Low ESR, high ripple current capability Fig.1 Component outlines. * Temperature range up to 105 C * High resistance to shock and vibration. APPLICATIONS * Computer, telecommunication and industrial systems handbook, 4 columns 050/052 PED-PW * Smoothing and filtering high ripple current 85 C 162/163 PLL-PW 051/053 PEC-PW equivalent 85 C CCB037 * Standard and switched mode power supplies * Energy storage in pulse systems. QUICK REFERENCE DATA VALUE DESCRIPTION 162 Case size (Dnom x Lnom in mm) 163 25 x 30 to 40 x 100 470 to 150000 F Rated capacitance range (E6 series), CR 68 to 3300 F 20% Tolerance on CR Rated voltage range, UR 10 to 100 V 200 to 400 V -40 to +105 C Category temperature range Endurance test at 105 C 2000 hours Useful life at 105 C 5000 hours Useful life at 40 C, 1.9 x IR applied 150000 hours Shelf life at 0 V, 105 C 500 hours Based on sectional specification IEC 384-4/CECC 30300 Detail specification similar to DIN 45910-T129, former DIN 41238 Climatic category IEC 68 1998 Jan 29 40/105/56 561 L Philips Components Product specification Aluminium electrolytic capacitors Power Long Life Printed Wiring 162/163 PLL-PW Selection chart for CR, UR and relevant nominal case sizes (D x L in mm) for 162 series Preferred types in bold. CR (F) 470 680 1000 1500 2200 3300 4700 6800 10000 15000 22000 33000 47000 68000 100000 150000 UR (V) 10 16 25 40 63 100 - - - - - - - - - - 25 x 30 - 25 x 40 30 x 40 - 35 x 40 - 35 x 50 40 x 40 40 x 50 40 x 70 40 x 100 - - - - - - - - - 25 x 30 25 x 40 - 30 x 40 35 x 40 - 35 x 50 40 x 40 40 x 50 - 40 x 70 40 x 100 - - - - - - - - 25 x 30 - 25 x 40 30 x 40 - 35 x 40 35 x 50 40 x 40 40 x 50 - 40 x 70 - 40 x 100 - - - - - - 25 x 30 - 25 x 40 30 x 40 - 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 - 40 x 100 - - - - - - - - 25 x 30 25 x 40 30 x 40 - 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 - 40 x 100 - - - - - - - - - 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 40 x 70 - 40 x 100 - - - - - - - - - - - - Selection chart for CR, UR and relevant nominal case sizes (D x L in mm) for 163 series Preferred types in bold. CR (F) 68 100 150 220 330 470 680 1000 1500 2200 1998 Jan 29 UR (V) 200 250 385 400 - - 25 x 30 25 x 40 30 x 40 - 35 x 40 - 35 x 50 40 x 50 40 x 50 40 x 70 40 x 100 - 25 x 30 25 x 40 30 x 40 35 x 40 - 35 x 50 40 x 40 40 x 50 - 40 x 70 40 x 100 - 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 - 40 x 70 - 40 x 100 - - 25 x 30 25 x 40 30 x 40 35 x 40 35 x 50 40 x 40 40 x 50 - 40 x 70 - 40 x 100 - - 562 Philips Components Product specification Aluminium electrolytic capacitors Power Long Life Printed Wiring 162/163 PLL-PW MECHANICAL DATA AND PACKAGING QUANTITIES handbook, halfpage 1 2.5 5 handbook, halfpage 2 D + 1 max. 2 5 10 0.1 1 L + 5 max. L 1.3 (3x) 12.5 0.1 MGB266 5.1 0.1 CCA975 Dimensions in mm. Case D = 25 mm. Dimensions in mm; for L see Table 1. 1 = positive terminal; 5 = negative terminal. Case D = 25 mm. Fig.3 Mounting hole diagram viewed from component side. Fig.2 Printed wiring pin version. handbook, halfpage 1 2.5 handbook, halfpage 5 3 2 2 D + 1 max. L 3 5 15 0.1 1 1.3 (4x) L + 5 max. 7.5 0.1 17.5 CCA976 MGB267 5.1 0.1 Dimensions in mm; for L see Table 1. 1 = positive terminal; 5 = negative terminal. Case D = 30 mm. Dimensions in mm. Case D = 30 mm. Fig.5 Fig.4 Printed wiring pin version 1998 Jan 29 0.1 563 Mounting hole diagram viewed from component side. L Philips Components Product specification Aluminium electrolytic capacitors Power Long Life Printed Wiring 162/163 PLL-PW handbook, halfpage 1 5 3 2.5 2 handbook, halfpage D + 1 max. 2 3 5 15 0.1 1 L + 5 max. L 1.3 (4x) 7.5 0.1 17.5 MGB268 5.1 0.1 CCA977 Dimensions in mm; for L see Table 1. 1 = positive terminal; 5 = negative terminal. Case D = 35 mm. Dimensions in mm. Case D = 35 mm. Fig.7 Fig.6 Printed wiring pin version Table 1 0.1 Mounting hole diagram viewed from component side. Physical dimensions, mass and packaging information; see Figs 2, 4, 6 and 8 NOMINAL CASE SIZE D x L (mm) Dmax (mm) Lmax (mm) MASS (g) PACKAGING QUANTITIES (units per box) CARDBOARD BOX DIMENSIONS lxwxh (mm) 25 x 30 26 35 24 100 290 x 280 x 45 25 x 40 26 45 28 100 290 x 280 x 55 30 x 40 31 45 38 100 340 x 330 x 55 35 x 40 36 45 51 50 390 x 198 x 55 35 x 50 36 55 66 50 390 x 198 x 65 40 x 40 41 45 78 50 440 x 223 x 55 40 x 50 41 55 82 50 440 x 223 x 65 40 x 70 41 75 110 50 440 x 223 x 85 40 x 100 41 105 176 50 440 x 223 x 115 1998 Jan 29 564 Philips Components Product specification Aluminium electrolytic capacitors Power Long Life Printed Wiring 162/163 PLL-PW handbook, halfpage 1 4 2 5 3 2.5 handbook, halfpage 3 D + 1 max. 2 20 5 4 0.1 1 1.3 (5x) L L + 5 max. 10 0.1 17.5 20 CCA978 0.1 0.1 MGB269 5.1 0.1 Dimensions in mm; for L see Table 1. 1 = positive terminal; 5 = negative terminal. Case D = 40 mm. Dimensions in mm. Case D = 40 mm. Fig.9 Fig.8 Printed wiring pin version Mounting hole diagram viewed from component side. Mounting When a number of capacitors are connected in a bank, they must not be closer together than 15 mm, when no derating of ripple current and/or temperature is applied. Pin numbers 2, 3 and 4 (if present) must be free from the electrical circuit. L 1998 Jan 29 565 Philips Components Product specification Aluminium electrolytic capacitors Power Long Life Printed Wiring 162/163 PLL-PW ELECTRICAL DATA AND ORDERING INFORMATION Unless otherwise specified, all electrical values in Tables 2 and 3 apply at Tamb = 20 C, P = 86 to 106 kPa, RH = 45 to 75%. SYMBOL DESCRIPTION Electrolytic capacitor 162 series 10000 F/25 V; 20% Nominal case size: 30 x 40 mm CR rated capacitance at 100 Hz IR rated RMS ripple current at 100 Hz and 105 C IL1 max. leakage current after 1 minute at UR IL5 max. leakage current after 5 minutes at UR ESR max. equivalent series resistance at 100 Hz Z max. impedance at 10 kHz Table 2 Ordering example Catalogue number: 2222 162 56103. Electrical data and ordering information for 162 series; preferred types in bold UR (V) CR 100 Hz (F) NOMINAL CASE SIZE D x L (mm) 10 10000 25 x 30 IR 100 Hz 105 C (A) IL1 1 min (mA) 3.17 0.60 IL5 5 min (mA) 0.20 ESR 100 Hz (m) 48 Z 10 kHz (m) 37 CATALOGUE NUMBER 2222 ... ..... 162 54103 15000 25 x 40 4.21 0.90 0.30 34 27 162 54153 22000 30 x 40 5.05 1.32 0.44 29 23 162 54223 33000 35 x 40 5.63 1.98 0.66 27 22 162 54333 47000 35 x 50 6.19 2.82 0.94 26 21 162 54473 47000 40 x 40 6.19 2.82 0.94 26 21 162 44473 68000 40 x 50 7.64 4.08 1.36 21 18 162 54683 100000 40 x 70 10.0 6.00 2.00 16 15 162 54104 150000 40 x 100 12.9 9.00 3.00 13 12 162 54154 6800 25 x 30 3.11 0.65 0.22 50 37 162 55682 10000 25 x 40 4.09 0.96 0.32 36 27 162 55103 16 15000 30 x 40 4.97 1.44 0.48 30 23 162 55153 22000 35 x 40 5.53 2.12 0.71 29 22 162 55223 33000 35 x 50 6.08 3.17 1.06 28 21 162 55333 33000 40 x 40 6.08 3.17 1.06 28 21 162 45333 47000 40 x 50 7.46 4.52 1.51 22 18 162 55473 68000 40 x 70 9.70 6.53 2.18 17 15 162 55683 100000 40 x 100 12.90 9.60 3.20 13 12 162 55104 1998 Jan 29 566 Philips Components Product specification Aluminium electrolytic capacitors Power Long Life Printed Wiring UR (V) CR 100 Hz (F) 25 4700 162/163 PLL-PW NOMINAL CASE SIZE D x L (mm) IR 100 Hz 105 C (A) IL1 1 min (mA) IL5 5 min (mA) 25 x 30 2.94 0.71 0.24 ESR 100 Hz (m) 56 Z 10 kHz (m) 37 CATALOGUE NUMBER 2222 ... ..... 162 56472 6800 25 x 40 3.93 1.02 0.34 39 27 162 56682 10000 30 x 40 4.81 1.50 0.50 32 23 162 56103 15000 35 x 40 5.43 2.25 0.75 30 22 162 56153 22000 35 x 50 5.98 3.30 1.10 29 21 162 56223 22000 40 x 40 5.98 3.30 1.10 29 21 162 46223 33000 40 x 50 7.30 4.95 1.65 23 18 162 56333 47000 40 x 70 9.43 7.05 2.35 18 15 162 56473 68000 40 x 100 12.44 10.20 3.40 14 12 162 56683 2200 25 x 30 2.36 0.53 0.18 87 54 162 57222 40 3300 25 x 40 3.17 0.79 0.27 60 38 162 57332 4700 30 x 40 3.93 1.13 0.38 48 33 162 57472 6800 35 x 40 4.59 1.63 0.55 42 31 162 57682 10000 35 x 50 5.03 2.40 0.80 41 29 162 57103 10000 40 x 40 5.03 2.40 0.80 41 29 162 47103 15000 40 x 50 6.09 3.60 1.20 33 24 162 57153 22000 40 x 70 8.34 5.28 1.76 23 18 162 57223 33000 40 x 100 10.97 7.92 2.64 18 15 162 57333 1000 25 x 30 1.55 0.38 0.13 202 155 162 58102 1500 25 x 40 2.10 0.57 0.19 137 109 162 58152 63 2200 30 x 40 2.72 0.83 0.28 100 79 162 58222 3300 35 x 40 3.44 1.25 0.42 75 61 162 58332 4700 35 x 50 4.09 1.78 0.60 62 53 162 58472 4700 40 x 40 4.09 1.78 0.60 62 53 162 48472 6800 40 x 50 5.10 2.57 0.86 47 40 162 58682 10000 40 x 70 6.86 3.78 1.26 34 29 162 58103 40 x 100 9.31 5.67 1.89 25 21 162 58153 470 25 x 30 1.42 0.28 0.10 240 155 162 59471 680 25 x 40 1.90 0.41 0.14 167 109 162 59681 1000 30 x 40 2.48 0.60 0.20 120 79 162 59102 15000 100 1998 Jan 29 1500 35 x 40 3.17 0.90 0.30 88 61 162 59152 2200 35 x 50 3.79 1.32 0.44 72 53 162 59222 2200 40 x 40 3.79 1.32 0.44 72 53 162 49222 3300 40 x 50 4.81 1.98 0.66 53 40 162 59332 4700 40 x 70 6.49 2.82 0.94 38 29 162 59472 6800 40 x 100 8.80 4.08 1.36 28 21 162 59682 567 L Philips Components Product specification Aluminium electrolytic capacitors Power Long Life Printed Wiring Table 3 162/163 PLL-PW Electrical data and ordering information for 163 series; preferred types in bold NOMINAL CASE SIZE D x L (mm) IR 100 Hz 105 C (A) 150 25 x 30 0.72 0.18 0.06 950 710 163 52151 220 25 x 40 0.96 0.26 0.09 650 485 163 52221 UR (V) CR 100 Hz (F) 200 385 Z 10 kHz (m) CATALOGUE NUMBER 2222 ... ..... 30 x 40 1.29 0.40 0.14 442 330 163 52331 35 x 40 1.66 0.57 0.19 321 240 163 52471 680 35 x 50 2.09 0.82 0.28 237 185 163 52681 680 40 x 40 2.09 0.82 0.28 237 185 163 42681 1000 40 x 50 2.71 1.20 0.40 167 133 163 52102 1500 40 x 70 3.75 1.80 0.60 114 90 163 52152 40 x 100 5.24 2.64 0.88 79 62 163 52222 100 25 x 30 0.67 0.15 0.05 1060 710 163 53101 150 25 x 40 0.92 0.22 0.08 710 485 163 53151 220 30 x 40 1.28 0.33 0.11 492 330 163 53221 330 35 x 40 1.65 0.49 0.17 325 240 163 53331 470 35 x 50 2.01 0.70 0.24 256 185 163 53471 470 40 x 40 2.01 0.70 0.24 256 185 163 43471 680 40 x 50 2.59 1.02 0.34 182 133 163 53681 1000 40 x 70 3.58 1.50 0.50 125 90 163 53102 1500 40 x 100 5.05 2.25 0.75 85 62 163 53152 68 25 x 30 0.61 0.16 0.06 1650 1260 163 58689 100 25 x 40 0.82 0.23 0.08 1120 855 163 58101 150 30 x 40 1.10 0.35 0.12 755 580 163 58151 220 35 x 40 1.44 0.51 0.17 525 405 163 58221 330 35 x 50 1.84 0.77 0.26 360 280 163 58331 330 40 x 40 1.84 0.77 0.26 360 280 163 48331 470 40 x 50 2.37 1.09 0.36 260 205 163 58471 680 40 x 70 3.24 1.58 0.53 180 140 163 58681 40 x 100 4.54 2.31 0.78 125 100 163 58102 25 x 30 0.39 0.16 0.06 3200 2660 163 56689 68 100 25 x 40 0.53 0.24 0.08 2180 1810 163 56101 150 30 x 40 0.72 0.36 0.12 1460 1210 163 56151 220 35 x 40 0.94 0.52 0.17 1010 830 163 56221 330 35 x 50 1.24 0.79 0.26 680 570 163 56331 330 40 x 40 1.24 0.79 0.26 680 570 163 46331 470 40 x 50 1.59 1.12 0.37 485 407 163 56471 680 1000 1998 Jan 29 ESR 100 Hz (m) 330 1000 400 IL5 5 min (mA) 470 2200 250 IL1 1 min (mA) 40 x 70 2.18 1.63 0.54 336 282 163 56681 40 x 100 3.07 2.40 0.80 230 193 163 56102 568 Philips Components Product specification Aluminium electrolytic capacitors Power Long Life Printed Wiring 162/163 PLL-PW Additional electrical data PARAMETER CONDITIONS VALUE Voltage Surge voltage for short periods 200 V versions Us = 1.15 x UR 385 V versions Us = 1.1 x UR Urev 1 V Reverse voltage Current Leakage current after 1 minute at UR IL1 0.006CR x UR + 4 A after 5 minutes at UR IL5 0.002CR x UR + 4 A case D = 25 mm max. 25 nH Inductance Equivalent series inductance (ESL) case D = 30 and 35 mm max. 30 nH case D = 40 mm max. 35 nH MARKING The capacitors are marked (where possible) with the following information: * Rated capacitance (in F) * Tolerance on rated capacitance (M for 20%) * Rated voltage (in V) * Climatic category in accordance with "IEC 68" * Date code (year and week) in accordance with "IEC 62" * Code for factory of origin * Name of manufacturer * Polarity of the terminals and `-' sign to indicate the negative terminal, visible from the top and/or side of the capacitor * Code number * Code for basic specification in accordance with "IEC 384-4-1" and "CECC 30301". L 1998 Jan 29 569 Philips Components Product specification Aluminium electrolytic capacitors Power Long Life Printed Wiring 162/163 PLL-PW RIPPLE CURRENT AND USEFUL LIFE Table 4 Multiplier of ripple current (IR) as a function of frequency IR MULTIPLIER FREQUENCY (Hz) UR = 10 to 25 V UR = 40 to 100 V UR = 200 to 400 V 50 0.93 0.91 0.86 100 1.00 1.00 1.00 200 1.04 1.05 1.13 400 1.07 1.09 1.21 1000 1.11 1.13 1.29 2000 1.13 1.15 1.32 4000 1.15 1.18 1.35 10000 1.18 1.22 1.40 MGA454 handbook, full pagewidth 2.7 IA IR 2.6 2.5 2.4 2.3 2.2 2.1 2.0 1.9 1 2 1. 5 1. 2 1.8 life multiplier 3 5 2. 1.7 4 5 1.6 7 20 30 40 60 0 10 0 15 0 20 0 30 0 40 0 60 1.4 1.3 10 15 1.5 1.2 1.1 1.0 0.8 0.5 0.0 40 50 60 (1) 70 80 90 100 110 Tamb ( oC) IA = actual ripple current at 100 Hz and 105 C. IR = rated ripple current at 100 Hz and 105 C. (1) Useful life at 105 C and IR applied: 5000 hours. Fig.10 Multiplier of useful life as a function of ambient temperature and ripple current load. 1998 Jan 29 570 Philips Components Product specification Aluminium electrolytic capacitors Power Long Life Printed Wiring 162/163 PLL-PW SPECIFIC TESTS AND REQUIREMENTS General tests and requirements are specified in this handbook, Section "Tests and Requirements". Table 5 Test procedures and requirements TEST NAME OF TEST Endurance REFERENCE IEC 384-4/ CECC 30300 subclause 4.13 PROCEDURE (quick reference) Tamb = 105 C; UR applied; 2000 hours REQUIREMENTS UR 100 V; C/C: 15% UR > 100 V; C/C: 10% Z 2 x spec. limit IL5 spec. limit Useful life CECC 30301 subclause 1.8.1 Tamb = 105 C; UR and IR applied; 5000 hours UR 100 V; C/C: 45% UR > 100 V; C/C: 30% Z 3 x spec. limit IL5 spec. limit no short or open circuit, no visible damage total failure percentage: UR 100 V: 1%; UR > 100 V: 3% Shelf life (storage at high temperature) IEC 384-4/ CECC 30300 subclause 4.17 Tamb = 105 C; no voltage applied; 500 hours C/C: 10% IL5 2 x spec. limit after test: UR to be applied for 30 minutes, 24 to 48 hours before measurement L 1998 Jan 29 571