The Americas Europe Hypertronics Corporation Hypertac Limited 16 Brent Drive Hudson, MA 01749 USA Waterloo Road, t: +1 978 568 0451 f: +1 978 568 0680 e: info@hypertronics.com t: +44 (0) 20 8450 8033 London NW2 7UH, UK f: +44 (0) 20 8208 4114 e: info@hypertac.uk Asia Hypertac SpA Via P.D. Da Bissone 7A, Hypertac China Room A, Floor 14, East Ocean Center No. 618 Yan'an Road East Shanghai 200001, P.R. China t: +86-21-33184650 f: +86-21-53854506 e: infochina@hypertronics.com t: +39 0 10 60361 f: +39 0 10 6036280 e: info@hypertac.it Hypertac GmbH Ulrichsbergerstrae 17, 94469 Deggendorf, Germany Hypertac India c/o John Crane Sealing Systems India Pvt. Ltd. No.11, 1st Phase Peenya Industrial Area Bangalore-560058, India t: +91 80 2839 2200 f: +91 80 2839 8205/06 e: info@hypertac.fr 16153 Genova-Sestri P., Italy t: +49 (0) 991 250120 f: +49 (0) 991 2501244 e: info@hypertac.de Hypertac S.A. 31 rue Isidore Maille, 76410 St. Aubin Les Elbeuf, France t: +33 (0) 2 32969176 f: +33 (0) 2 32969170 e: info@hypertac.fr FOR FURTHER INFORMATION VISIT www.hypertronics.com Distributor Copyright(c) 2007 Hypertronics Corporation - All rights reserved. Hypertac is a registered trademark of Smiths and/or its subsidiaries and affiliates. HYPERTRONICS and the H logo are trademarks of Hypertronics Corporation. All other names and marks are property of their respective owners. HYP-014-0507 HYPERGRIPTM SERIES P ATENT SUPPLEMENT TO HYPERTRONICS PENDING 2006 FULL LINE CATALOG HYPERTAC HYPERGRIP SERIES HyperGripTM - PUSH/PULL PLASTIC CIRCULAR HG2 HG3 HG4 HG6 A O1.014 (25.76) O1.172 (29.77) O1.250 (31.77) O2.026 (51.45) B 1.220 (30.98) 1.137 (28.87) 1.137 (28.87) 1.452 (36.87) C O.866 (22.00) O1.007 (25.59) O1.090 (27.80) O1.789 (45.45) D .272 (6.91) .272 (6.91) .272 (6.91) .669 (17.00) E 1.637 (41.59) 1.637 (41.59) 1.637 (41.59) 2.224 (56.50) F 3.265 (82.93) 3.500 (88.88) 3.500 (88.88) 4.950 (125.72) G O.502 (12.75) O.650 (16.50) O.710 (18.15) O1.452 (36.88) H O.656 (16.66) O.800 (20.36) O.880 (22.47) O1.467 (37.00) J 2.700 (68.56) 2.890 (73.47) 2.890 (73.47) 4.371 (111.02) K 3.724 (94.60) 3.880 (98.45) 3.880 (98.45) 5.265 (133.72) * For medical and other high reliablity applications * Customer-keyable (6 positions) * 12 (HG2), 20 (HG3), 34 (HG4), or 85 (HG6) contacts * Other contact configurations on request * 1 amp per contact * Color coding (8 different colors) * Overmoldable plug design * Front or rear panel mount receptacle design * High-end engineering plastic components meet medical sterilizing and cleaning requirements * Crimp and solder cup contact termination available (PC tails available on panel mount receptacle) * Sealing option: IP67 (temporary immersion) when mated * Meets fingerproofing requirements of UL544 and IEC60601 F F B E B E AA C G C D D "E" Receptacle "P" Plug K K K F B J E C A JJ G H HG6 Only D Plug / Receptacle Mated with Strain Relief 3.48 (88.29) Variable Dimension 2.54 (64.62) Variable Dimension 5.97 (151.53) Variable Dimension 4.08 (103.58) Variable Dimension .88 (22.47) Notes Dimensions in inches (mm) "C" Cable Receptacle HG2 Only Plug/Cable Receptacle Mated HG2 Only Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com G H H HYPERGRIP SERIES HYPERTAC HyperGrip - GENERAL SPECIFICATIONS Contact diameter in (mm) Current rating (amps) Contact resistance (milliohms) Contact extraction force each (oz.) Contact life cycles Plug cycle life Breakdown voltage between contacts Dielectric withstanding voltage Contact Material & Plating Insulation resistance Temperature Rating Polyetherimide, LCP, Silicone Sterilization .016 (0.4) 1 <8 .6 to 1.6 up to 100,000 up to 20,000 > 1,000V > 750V Sockets: BeCu wires and brass body components 50 microinches of gold over nickel on wires Gold flash over nickel on all other socket components. Pins: Brass 50 microinches of gold over nickel > 5 x 104 megohms @ 500 VDC -40C to +125C up to +185C processing Steam autoclave, Gamma, ETO Customer's equipment case or box Front Mounting Installation Customer's harness or wiring Panel nut secures receptacle assembly from back Hypertronics receptacle assembly with insulator installed and keyed to customer's chosen keying position Customer's equipment case or box Rear Mounting Installation Customer's harness or wiring Receptacle insulator with customer's harness or wiring installed Receptacle case installed in customer's equipment Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com HYPERTAC HYPERGRIP SERIES HyperGrip ORDERING INFORMATION HG 2 P 4 3 G G 12 04 M S H HyperGrip Plastic Circular Plating: H = 50 Microinch Gold on contact surfaces Gold flash on terminations AH = Sockets 50 Microinch Gold on contact surfaces Gold flash on terminations (omit for no contacts) Size: (2), (3), (4), (6) Type: P = plug E = receptacle/panel C = receptacle/cable Termination: S = Solder cup R = Crimp D = Straight dip pc Panel receptacle only (omit for no contacts) Seal/Shield options: 1 = Sealed (unshielded) 2 = Shielded (unsealed) (HG2 only) 3 = Sealed and shielded (HG2 only) 4 = Unsealed (unshielded) Strain relief size options: 0 = No strain relief 3 = 3.0 - 4.5mm cable dia range (HG2 only) 4 = 4.5 - 6.5mm cable dia range (HG2 only) 5 = 7.0 - 9.0mm cable dia range (HG3 only) 6 = 9.0 - 11.0mm cable dia range (HG4 only) Contact Gender: F = Female sockets (std receptacle) M = Male pins (std plug) N = No contacts Outer shell color: G = LT gray Color coding: D = Blue B = Black G = LT Gray Y = Yellow M = Brown R = Red V = Green W = White N = No color code Size If "N" applies: Plug & Cable Receptacle- specify no strain relief (overmolding option) Panel Receptacle - Specify unsealed (no panel color code) Contact Ordering Information Contacts Part Numbers Positions Contact Diameter HG2 12 0.4 mm HG3 20 0.4 mm HG4 34 0.4 mm HG6 85 0.4 mm Wire Gauge (AWG) Female Receptacle Crimp Socket Solder Cup Socket PC Terminal Socket Male Plug Crimp Pin Solder Cup Pin Male Receptacle Crimp Pin Solder Cup Pin PC Terminal Pin Female Plug Crimp Socket Solder Cup Socket YSK004-041AH YSK004-039AH YSK004-040AH 26 - 28 26 MAX N/A YPN004-028H YPN004-027H 26 - 28 26 MAX YPN004-029H YPN004-026H YPN004-030H 26 - 28 26 MAX N/A YSK004-037AH YSK004-036AH 26 - 28 26 MAX Tools Crimp Tool Positioner Insertion Tool Receptacle Insulator Extraction Tool Part Numbers AFM8 or M22520/2-01 T2030 T1916 T2057 (HG2) T2085-20 (HG3) T2085-34 (HG4) T2085-85 (HG6) Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com HYPERGRIP SERIES HYPERTAC Keying Position A (Receptacle Wiring End) Notch Notch Notch Notch Keying Position B (Receptacle Wiring End) A Keyed A Keyed A Keyed A Keyed Notch Notch B Keyed B Keyed Notch B Keyed Notch B Keyed HG2 HG3 HG4 HG6 Note: 6 different keying positions possible - A through F Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com HYPERTAC HYPERGRIP SERIES HG2 12 Position PCB Cutout "A" Key (D Termination) 0.327 (O8.31) 0.195 (O4.95) 12X 0.030 (O0.76) FINSHED PLATED THRU HOLE 9X 40.00 EQ SPACED 3X 120.00 EQ SPACED 12 Position PCB Cutout "B" Key (D Termination) Note: Dimensions in inches (mm) Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com HYPERGRIP SERIES HYPERTAC HG3 20 Position PCB Cutout "A" Key (D Termination) 12X 30 EQ SPACED 0.320 (O8.13) 0.030 12X (O0.76) FINISHED PLATED THRU HOLE 0.172 (O4.37) 7X 39 EQ SPACED 20 Position PCB Cutout "B" Key (D Termination) Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com HYPERTAC HYPERGRIP SERIES HG4 34 Position PCB Cutout "A" Key (D Termination) 34 (0.030 0.002) O0.76 0.05 11X 32.73 FINISHED PLATED THRU HOLE 0.130 (O3.31) 6X 60 0.260 (O6.62) 0.391 (O9.92) 16X 22.50 34 Position PCB Cutout "B" Key (D Termination) Note: Dimensions in inches (mm ) Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com HYPERGRIP SERIES HYPERTAC HG6 85 Position PCB Cutout "A" Key (D Termination) 16X 22.50 22.50EQ. Spaced 5X 72 EQ. 72 Spaced 3.75 3.75 O 19.12 O0.753 (19.12) 0.753 OO0.598 15.18 (15.78) 0.598 31X 11.61 11.61 ED Spaced 2 1 33 32 3 OO0.44 11.20 (11.20) 0.441 57 O 7.15 O0.281 0.281 (7.15) 55 56 72 73 31 71 80 81 79 80 O 3.46 O0.136 (3.46) 0.136 9X 40 40 EQ. Spaced 2X 15 EQ. 15 Spaced 11.25 11.25 Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com 50 50 HYPERTAC HYPERGRIP SERIES Panel Cutouts HG2 O0.711 (18.05) 0.327 (8.31) HG3 O0.909 (23.10) 0.393 (9.98) HG4 O0.949 (24.10) 0.430 (10.93) HG6 O1.579 (40.10) 0.714 (18.14) Note: Dimensions in inches (mm) Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com HYPERTAC HYPERGRIP SERIES Hypertac(R) High Performance Contact System Hypertronics connectors are built upon the legendary Hypertac contact technology. These contacts feature a hyperboloid-shaped basket of individual spring wires that is wrapped at an angle to the socket's axis. When the pin is inserted into this wire contact sleeve, the wires stretch around it, providing a number of linear contact paths. Hypertac is an advanced contact design that satisfies performance requirements previously considered impossible and the superior design of the Hypertac contact systems offers many features and benefits. Hypertac contacts provide up to 100,000 mating cycles, approximately half the resistance of conventional contact designs, immunity to shock and vibration, extremely low insertion and extraction forces, and 360-degree wiping action. Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com