Distributor
CCooppyyrriigghhtt©© 22000077 HHyyppeerrttrroonniiccss CCoorrppoorraattiioonn -- AAllll rriigghhttss rreesseerrvveedd.. HHyyppeerrttaacc iiss aa rreeggiisstteerreedd ttrraaddeemmaarrkk ooff SSmmiitthhss aanndd//oorr iittss ssuubbssiiddiiaarriieess aanndd
aaffffiilliiaatteess.. HHYYPPEERRTTRROONNIICCSS aanndd tthhee HH llooggoo aarree ttrraaddeemmaarrkkss ooff HHyyppeer
rttrroonniiccss CCoorrppoorraattiioonn.. AAllll ootthheerr nnaammeess aanndd mmaarrkkss aarree pprrooppeerrttyy ooff tthheeiirr
rreessppeeccttiivvee oowwnneerrss.. HHYYPP--001144--0055007
7
FOR FURTHER INFORMATION VISIT
www.hypertronics.com
The Americas
Hypertronics Corporation
16 Brent Drive
Hudson, MA 01749 USA
t: +1 978 568 0451
f: +1 978 568 0680
e: info@hypertronics.com
Asia
Hypertac China
Room A, Floor 14, East Ocean Center
No. 618 Yan’an Road East
Shanghai 200001, P.R. China
t: +86-21-33184650
f: +86-21-53854506
e: infochina@hypertronics.com
Hypertac India
c/o John Crane Sealing
Systems India Pvt. Ltd.
No.11, 1st Phase Peenya
Industrial Area
Bangalore-560058, India
t: +91 80 2839 2200
f: +91 80 2839 8205/06
e: info@hypertac.fr
Europe
Hypertac Limited
Waterloo Road,
London NW2 7UH, UK
t: +44 (0) 20 8450 8033
f: +44 (0) 20 8208 4114
e: info@hypertac.uk
Hypertac SpA
Via P.D. Da Bissone 7A,
16153 Genova-Sestri P., Italy
t: +39 0 10 60361
f: +39 0 10 6036280
e: info@hypertac.it
Hypertac GmbH
Ulrichsbergerstraße 17,
94469 Deggendorf, Germany
t: +49 (0) 991 250120
f: +49 (0) 991 2501244
e: info@hypertac.de
Hypertac S.A.
31 rue Isidore Maille,
76410 St. Aubin Lès Elbeuf, France
t: +33 (0) 2 32969176
f: +33 (0) 2 32969170
e: info@hypertac.fr
HYPERGRIP™ SERIES
PATENT PENDING
SUPPLEMENT TO HYPERTRONICS 2006 FULL LINE CATALOG
HYPERTAC
HHYYPPEERRGGRRIIPP SSEERRIIEESS
HHyyppeerrttrroonniiccss CCoorrppoorraattiioonn
Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com
“E” Receptacle “P” Plug
Plug / Receptacle Mated
with Strain Relief
NNootteess
Dimensions in inches (mm)
B
GH
E
AC
D
.88
(22.47)
K
J
F
5.97
(151.53)
Variable Dimension
4.08
(103.58)
Variable Dimension
3.48
(88.29)
Variable Dimension
2.54
(64.62)
Variable Dimension
Plug/Cable Receptacle Mated
HG2 Only
“C” Cable Receptacle
HG2 Only
HHGG22HHGG33HHGG44HHGG66
AAØ1.014 (25.76) Ø1.172 (29.77) Ø1.250 (31.77) Ø2.026 (51.45)
BB1.220 (30.98) 1.137 (28.87) 1.137 (28.87) 1.452 (36.87)
CCØ.866 (22.00) Ø1.007 (25.59) Ø1.090 (27.80) Ø1.789 (45.45)
DD.272 (6.91) .272 (6.91) .272 (6.91) .669 (17.00)
EE1.637 (41.59) 1.637 (41.59) 1.637 (41.59) 2.224 (56.50)
FF3.265 (82.93) 3.500 (88.88) 3.500 (88.88) 4.950 (125.72)
GGØ.502 (12.75) Ø.650 (16.50) Ø.710 (18.15) Ø1.452 (36.88)
HHØ.656 (16.66) Ø.800 (20.36) Ø.880 (22.47) Ø1.467 (37.00)
JJ2.700 (68.56) 2.890 (73.47) 2.890 (73.47) 4.371 (111.02)
KK3.724 (94.60) 3.880 (98.45) 3.880 (98.45) 5.265 (133.72)
HG6 Only
C
A
B
D
F
E
G H
K
J
A
B
C
D
GH
F
E
K
J
HHyyppeerrGGrriipp™™ -- PPUUSSHH//PPUULLLL PPLLAASSTTIICC CCIIRRCCUULLAARR
• For medical and other high reliablity applications
• Customer-keyable (6 positions)
• 12 (HG2), 20 (HG3), 34 (HG4), or 85 (HG6) contacts
• Other contact configurations on request
• 1 amp per contact
• Color coding (8 different colors)
• Overmoldable plug design
• Front or rear panel mount receptacle design
• High-end engineering plastic components meet
medical sterilizing and cleaning requirements
• Crimp and solder cup contact termination available
(PC tails available on panel mount receptacle)
• Sealing option: IP67 (temporary immersion) when mated
• Meets fingerproofing requirements of UL544 and
IEC60601
HYPERTAC
HHYYPPEERRGGRRIIPP SSEERRIIEESS
HHyyppeerrttrroonniiccss CCoorrppoorraattiioonn
Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com
HHyyppeerrGGrriipp -- GGEENNEERRAALL SSPPEECCIIFFIICCAATTIIOONNSS
FFrroonntt MMoouunnttiinngg
IInnssttaallllaattiioonn
RReeaarr MMoouunnttiinngg
IInnssttaallllaattiioonn
Hypertronics receptacle assembly with
insulator installed and keyed to customer’s
chosen keying position
Panel nut secures receptacle
assembly from back
Customer’s harness
or wiring
Customer’s equipment
case or box
Customer’s equipment
case or box
Customer’s harness
or wiring
Receptacle case installed in
customer’s equipment
Receptacle insulator with customer’s
harness or wiring installed
Contact diameter in (mm) .016 (0.4)
Current rating (amps) 1
Contact resistance (milliohms) <8
Contact extraction force each (oz.) .6 to 1.6
Contact life cycles up to 100,000
Plug cycle life up to 20,000
Breakdown voltage between contacts >1,000V
Dielectric withstanding voltage >750V
Contact
SSoocckkeettss::
Material & Plating BeCu wires and brass body components
50 microinches of gold over nickel on wires
Gold flash over nickel on all other socket
components.
PPiinnss::
Brass
50 microinches of gold over nickel
Insulation resistance >5 x 104megohms @ 500 VDC
Temperature Rating
-40ºC to +125ºC
Polyetherimide, LCP, Silicone up to +185ºC processing
Sterilization Steam autoclave, Gamma, ETO
HYPERTAC
HHYYPPEERRGGRRIIPP SSEERRIIEESS
HHyyppeerrttrroonniiccss CCoorrppoorraattiioonn
Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com
TToooollssPPaarrtt NNuummbbeerrss
Crimp Tool AFM8 or M22520/2-01
Positioner T2030
Insertion Tool T1916
Receptacle Insulator Extraction Tool T2057 (HG2)
T2085-20 (HG3)
T2085-34 (HG4)
T2085-85 (HG6)
CCoonnttaacctt OOrrddeerriinngg IInnffoorrmmaattiioonn
CCoonnttaaccttssPPaarrtt NNuummbbeerrssWWiirree GGaauuggee
((AAWWGG))
FFeemmaallee RReecceeppttaaccllee
Crimp Socket YSK004-041AH 26 - 28
Solder Cup Socket YSK004-039AH 26 MAX
PC Terminal Socket YSK004-040AH N/A
MMaallee PPlluugg
Crimp Pin YPN004-028H 26 - 28
Solder Cup Pin YPN004-027H 26 MAX
MMaallee RReecceeppttaaccllee
Crimp Pin YPN004-029H 26 - 28
Solder Cup Pin YPN004-026H 26 MAX
PC Terminal Pin YPN004-030H N/A
FFeemmaallee PPlluugg
Crimp Socket YSK004-037AH 26 - 28
Solder Cup Socket YSK004-036AH 26 MAX
HyperGrip ORDERING INFORMATION
HG 2 P 4 3 G G 12 04 M S H
Size Positions Contact Diameter
HG2 12 0.4 mm
HG3 20 0.4 mm
HG4 34 0.4 mm
HG6 85 0.4 mm
HyperGrip Plastic Circular
Size: (2), (3), (4), (6)
Type:
P = plug
E = receptacle/panel
C = receptacle/cable
Seal/Shield options:
1 = Sealed (unshielded)
2 = Shielded (unsealed) (HG2 only)
3 = Sealed and shielded (HG2 only)
4 = Unsealed (unshielded)
Strain relief size options:
0 = No strain relief
3 = 3.0 - 4.5mm cable dia range (HG2 only)
4 = 4.5 - 6.5mm cable dia range (HG2 only)
5 = 7.0 - 9.0mm cable dia range (HG3 only)
6 = 9.0 - 11.0mm cable dia range (HG4 only)
Outer shell color:
G = LT gray
Plating:
H = 50 Microinch Gold on contact surfaces
Gold flash on terminations
AH = Sockets 50 Microinch Gold on contact surfaces
Gold flash on terminations
(omit for no contacts)
Termination:
S = Solder cup
R = Crimp
D = Straight dip pc
Panel receptacle only
(omit for no contacts)
Contact Gender:
F = Female sockets (std receptacle)
M = Male pins (std plug)
N = No contacts
Color coding:
D = Blue
B = Black
G = LT Gray
Y = Yellow
M = Brown
R = Red
V = Green
W = White
N = No color code
IIff ““NN”” aapppplliieess::
Plug & Cable Receptacle- specify no strain relief (overmolding option)
Panel Receptacle - Specify unsealed (no panel color code)
HYPERTAC
HHYYPPEERRGGRRIIPP SSEERRIIEESS
HHyyppeerrttrroonniiccss CCoorrppoorraattiioonn
Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com
KKeeyyiinngg PPoossiittiioonn AA
((RReecceeppttaaccllee WWiirriinngg EEnndd))
KKeeyyiinngg PPoossiittiioonn BB
((RReecceeppttaaccllee WWiirriinngg EEnndd))
A Keyed
Notch
Notch
Notch
Notch Notch
Notch
Notch
Notch
A Keyed
A Keyed
A Keyed B Keyed
B Keyed
B Keyed
B Keyed
Note:
6 different keying positions possible - A through F
HHGG66
HHGG44
HHGG33
HHGG22
HYPERTAC
HHYYPPEERRGGRRIIPP SSEERRIIEESS
HHyyppeerrttrroonniiccss CCoorrppoorraattiioonn
Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com
HHGG22
NNoottee::
Dimensions in inches (mm)
1122 PPoossiittiioonn PPCCBB CCuuttoouutt
““AA”” KKeeyy ((DD TTeerrmmiinnaattiioonn))
1122 PPoossiittiioonn PPCCBB CCuuttoouutt
““BB”” KKeeyy ((DD TTeerrmmiinnaattiioonn))
0.327
(Ø8.31)
12X 0.030 (Ø0.76)
FINSHED PLATED
THRU HOLE
0.195
(Ø4.95)
9X 40.00°
EQ SPACED
3X 120.00°
EQ SPACED
HYPERTAC
HHYYPPEERRGGRRIIPP SSEERRIIEESS
HHyyppeerrttrroonniiccss CCoorrppoorraattiioonn
Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com
HHGG33
2200 PPoossiittiioonn PPCCBB CCuuttoouutt
““AA”” KKeeyy ((DD TTeerrmmiinnaattiioonn))
2200 PPoossiittiioonn PPCCBB CCuuttoouutt
““BB”” KKeeyy ((DD TTeerrmmiinnaattiioonn))
0.320
(Ø8.13)
0.030
(Ø0.76)
FINISHED PLATED
THRU HOLE
0.172
(Ø4.37)
12X
12X 30°
EQ SPACED
7X 39°
EQ SPACED
HYPERTAC
HHYYPPEERRGGRRIIPP SSEERRIIEESS
HHyyppeerrttrroonniiccss CCoorrppoorraattiioonn
Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com
HHGG44
NNoottee::
Dimensions in inches (mm )
3344 PPoossiittiioonn PPCCBB CCuuttoouutt
““AA”” KKeeyy ((DD TTeerrmmiinnaattiioonn))
3344 PPoossiittiioonn PPCCBB CCuuttoouutt
““BB”” KKeeyy ((DD TTeerrmmiinnaattiioonn))
0.391
(Ø9.92)
0.130
(Ø3.31)
0.260
(Ø6.62)
11X 32.73°
6X 60°
16X
22.50°
34
(0.030 ± 0.002)
Ø0.76 ± 0.05
FINISHED PLATED
THRU HOLE
HYPERTAC
HHYYPPEERRGGRRIIPP SSEERRIIEESS
HHyyppeerrttrroonniiccss CCoorrppoorraattiioonn
Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com
HHGG66
22.50°
72°
50°
11.25°
15°
40°
Ø 19.12
0.753
Ø 15.18
0.598
Ø 11.20
0.441
Ø 7.15
0.281
Ø 3.46
0.136
3.75°
11.61°
12
331
32 55
33
56
71
57
72
80
79
81
80
73
8855 PPoossiittiioonn PPCCBB CCuuttoouutt
““AA”” KKeeyy ((DD TTeerrmmiinnaattiioonn))
Ø0.281
(7.15)
Ø0.136
(3.46)
Ø0.44
(11.20)
Ø0.598
(15.78)
Ø0.753
(19.12)
11.25°
50°
9X 40°
EQ.
Spaced
5X 72°
EQ. Spaced
31X 11.61°
ED Spaced
3.75°
16X
22.50° EQ.
Spaced
2X 15°
EQ.
Spaced
HYPERTAC
HHYYPPEERRGGRRIIPP SSEERRIIEESS
HHyyppeerrttrroonniiccss CCoorrppoorraattiioonn
Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com
PPaanneell CCuuttoouuttss
HHGG22
HHGG33
HHGG44
HHGG66
0.393
(9.98)
0.430
(10.93)
0.714
(18.14)
Ø0.909
(23.10)
Ø0.949
(24.10)
Ø1.579
(40.10)
NNoottee::
Dimensions in inches (mm)
Ø0.711
(18.05)
0.327
(8.31)
HYPERTAC
HHYYPPEERRGGRRIIPP SSEERRIIEESS
HHyyppeerrttrroonniiccss CCoorrppoorraattiioonn
Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com
HHyyppeerrttaacc®® HHiigghh PPeerrffoorrmmaannccee CCoonnttaacctt SSyysstteemm
Hypertronics connectors are built upon the legendary Hypertac contact
technology. These contacts feature a hyperboloid-shaped basket of individual
spring wires that is wrapped at an angle to the socket’s axis. When the pin is
inserted into this wire contact sleeve, the wires stretch around it, providing a
number of linear contact paths.
Hypertac is an advanced contact design that satisfies performance
requirements previously considered impossible and the superior design of
the Hypertac contact systems offers many features and benefits.
Hypertac contacts provide up to 100,000 mating cycles, approximately half
the resistance of conventional contact designs, immunity to shock and
vibration, extremely low insertion and extraction forces, and 360-degree
wiping action.