Partly Order Discontinued as of August 31, 2012 COMPACT SIZE LIMIT SWITCHES DL (AZD1) Mini Limit Switches (with forced contact opening mechanism) An economic compact limit switch equipped with a forced contact opening mechanism and excellent environment proofing (IP67). FEATURES 1. Forced contact opening mechanism When the limit switch is ON, the contact is forced open by the N.C. contact through the cam movement. 4. Hinged cover for easy wiring Cover mounting screw Main block Hinged cover Actuator r Body Head block (Roller arm) + (Conduit connector) Compliance with RoHS Directive 2. Conforms to EN standard (EN50047) 3. Uses a unit system Any combination of actuator, head block, and unit block is possible. The units are also sold separately, making maintenance easy. 5. Protective construction (IP67), and wide operating temperature range (-30C to +80C -22F to +176F) TYPICAL APPLICATIONS General plant facilities such as food processing, light machinery such as packaging machines, and assembly lines. PRODUCT TYPE 1. Basic products 2. Blocks Part No. Actuator Roller Lever Push Plunger Roller Plunger Adjustable roller arm (50 dia. rubber roller) Roller Arm Adjustable rod (2.6 dia.) Adjustable Roller Arm Roller lever (vertical action) PF type AZD1000 AZD1001 AZD1002 AZD1003 AZD1004 AZD1007 AZD1008 AZD1009 PG type AZD1050 AZD1051 AZD1052 AZD1053 AZD1054 AZD1057 AZD1058 AZD1059 Actuator Product name Roller Lever Roller Arm Adjustable Roller Arm Head block For plunger Main block For arm Notes: 1. Type of conduit size: PF type (G1/2), PG type (PG13.5) 2. PG is a size standard used in Europe. 3. The roller arm and adjustable roller arm are available with metal rollers on a custommade basis. Please inquire. 4. Cadmium free contact types are available on a custom-made basis. Please add an "F" to the end of the part number when ordering. 3. Conduit connector Product name PF type conduit connector Part No. AZD1830 Note: The conduit connector is for cabtire cable. Rubber seals with an inside diameter of 9 and 11 are attached. Foreign standards Standards UL C-UL TUV File No. Ratings Product type File No. Ratings Product type File No. Ratings Product type Applicable product : E122222 : 6A 380V AC Pilot duty A300 : All models : E122222 : 6A 380V AC Pilot duty A300 : All models : J9551205 : AC-15 2A/250V~ : All models Part No. Order by standard part No. All Rights Reserved (c) COPYRIGHT Panasonic Electric Works Co., Ltd. PF type PG type PF type PG type Part No. AZD1800 AZD1804 AZD1808 AZD1820 AZD1101 AZD1151 AZD1104 AZD1154 Partly Order Discontinued as of August 31, 2012 DL (AZD1) PRODUCT COMBINATION [Basic products] Roller lever Push plunger Roller plunger Roller arm Adjustable roller arm (50 dia. rubber roller) Adjustable roller arm Adjustable rod Conduit connector Conduit part PF type AZD 1000 1009 AZD 1001 AZD 1002 AZD 1004 AZD1003 AZD1008 PF type AZD1830 AZD1007 Conduit part PG type AZD 1050 1059 AZD 1051 AZD 1052 AZD 1054 AZD1053 AZD1058 AZD1057 Acutuator block Roller lever AZD1800 (Horizontal action) Roller arm AZD1804 Head block Adjustable roller arm AZD1808 Head block AZD1820 Main block AZD 1001 AZD 1051 AZD 1104 AZD 1154 PF type PG type PF type PG type Note: The characteristics may change when the individual blocks are combined. SPECIFICATIONS 1. Rating Voltage AC DC 2. Characteristics Load Resistive load Inductive load (cos ]1) (cos ]0.4) 125V 250V 380V 24V 60V 220V 6A 6A 6A 5A 1.5A 0.3A 6A 6A 3A 2.5A 1.5A 0.3A Note: When DC voltage is applied, the time constant is (=) 0ms for resistive load, (=) 100ms or less for inductive load. 3. EN60947-5-1 performance Item Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) Switching overvoltage Rated enclosed thermal current (Ithe) Conditional short-circuit current Short-circuit protection device Protective construction Pollution degree Rating 250VAC 2.5kV 2.5kV 6A 100A 10A Fuse IP67 (Note 1) 2 Contact arrangement Initial contact resistance, max. Contact material Initial insulation resistance (At 500V DC) Initial breakdown voltage Shock resistance Functional Destructive Vibration resistance Expected life (min. operations) Mechanical Electrical Ambient temperature Ambient himidity Max. operating speed 1 Form A 1 Form B 25m (By voltage drop of 5 to 6 V DC 1A) AgCdO Min. 100M 1,000Vrms for 1 min Between non-consecutive terminals 2,500Vrms for 1 min Between dead metal parts and each terminal 2,500Vrms for 1 min Between ground and each terminal Max. 294 m/s2 (equivalent 30G) (Noe 1) Max. 980 m/s2 (equivalent 100G) 10 to 55Hz, double amplitude of 1.5mm 107 (at 120 cpm) 1.5105 (at 20 cpm, 6A 380V AC resistive load) -30 to +80C -22F to +176F (but not ina frozen environment) Max. 95%R.H. (without dew at 40C 104F) 120 cpm Note) The ratings, characteristics and operating characteristics are based on the basic model. Note 1: This value applies when the arm length of the adjustable roller arm (50 dia. rubber roller) is 70 mm or less. 4. Operating characteristics Characteristics Actuator Movement Pretravel Overtravel Diferential O.F. (N {gf}) R.F. (N {gf}) (P.T.), max. (O.T.), min. (M.D.), max. max. min. mm inch mm inch mm inch Operating Position (O.P.), mm inch 180.5 .708.020 Note 1: Adjustable roller arm (50 dia. rubber roller) type is IP65. Push plunger 6.37 {650} 1.47 {150} 2 .079 1.2 .047 4 .157 5. Protective characteristics Roller plunger 6.37 {650} 1.47 {150} 2 .079 1.2 .047 4 .157 Roller arm Roller lever Adjustable roller arm (Note) Adjustable roller arm (50 dia. rubber roller) Adjustable rod (2.6 dia.) Roller lever (vertical action) 4.90 {500} 3.92 {400} 4.90 {500} 0.49 {50} 0.78 {80} 0.49 {50} 20 to 26 4 .157 20 to 26 14 1.6 .063 14 30 5 .197 30 281 1.102.03 - - - 4.17 {425} 0.42 {43} 20 to 26 14 30 - 4.90 {500} 0.49 {50} 20 to 26 14 30 4.41 {450} 0.88 {90} 4 .157 1.7 .067 5 .197 - 270.8 1.063.031 Protective construction IEC IP60 IP64 IP67 DL mini limit switches (Note 1) Note 1: The value for protective function characteristics is the initially set value. Also, adjustable roller arm (50 dia. rubber roller) type is IP65. The switches are compatible with DIN EN50047. Note: The above values of adjustable roller arm shows the values when roller length is set at 26mm same as roller type. The value of adjustable roller arm (50 dia. rubber roller) type shows the value when roller length is set at 32 mm. The value of adjustable rod (2.6 dia.) type shows the value when length of rod is set at 26 mm same as the roller arm type. All Rights Reserved (c) COPYRIGHT Panasonic Electric Works Co., Ltd. Partly Order Discontinued as of August 31, 2012 DL (AZD1) WIRING DIAGRAM Terminals Internal circuit 13 DL 14 N.O. N.C. N.O. 11 12 13 14 11 12 N.C. DIMENSIONS mm inch * Head block 43 1.693 32 1.260 17 .669 AZD1820 15.6 dia. .614 9 .354 2.5 .098 M50.8 M.197.031 20 .787 General tolerance: 0.4 .016 * Roller lever +0.5 10 0 +.020 .394 0 Pretravel 4 max. .157 11 .433 12 dia.5 Nylon roller .472 9.2 .362 Resin-made push plunger Operating position 370.8 1.457.031 90.2 .354.008 4.30.1 .169.004 200.1 .787.004 220.1 .866.004 14.2 .559 R2 . .0 15 85 510.2 2.008.008 9.2 .362 53 2.087 12 dia.5 .472 Nylon roller R2 0 .78 7 G1/2 (PG13.5) 20 .787 470.2 1.850.008 AZD1000 AZD1050 30 1.181 14.2 .559 60 2.362 12.5 .492 21 .827 30 1.181 24.6 .969 General tolerance: 0.4 .016 * Push plunger +0.5 Pretravel 2 max. .079 Resin-made push plunger 10 0 +.020 .394 0 90.2 .354.008 Operating position 180.5 .709.020 4.30.1 .169.004 200.1 .787.004 220.1 .866.004 R2 . .0 15 85 510.2 2.008.008 60 2.362 53 2.087 AZD1001 AZD1051 30 1.181 G1/2 (PG13.5) 470.2 1.850.008 12.5 .492 21 .827 30 1.181 General tolerance: 0.4 .016 All Rights Reserved (c) COPYRIGHT Panasonic Electric Works Co., Ltd. Partly Order Discontinued as of August 31, 2012 DL (AZD1) mm inch * Roller plunger +0.5 10 0 +.020 .394 0 Pretravel 2 max. .079 12 dia.5 Nylon roller .472 Operating position 90.2 281 .354.008 1.102.039 4.30.1 .169.004 R2 . .0 15 85 200.1 .787.004 220.1 .866.004 AZD1002 AZD1052 60 2.362 53 2.087 510.2 2.008.008 30 1.181 470.2 1.850.008 12.5 .492 21 .827 30 1.181 G1/2 (PG13.5) * Adjustable roller arm (50 dia. rubber roller) General tolerance: 0.4 .016 50 dia. x 6 1.969 dia. x 6 47.51 1.870.039 42.41 1.669.039 36.81 1.449.039 10.7 .421 Max. 1.5 .059 20.3 .799 10+0.5 0 .394+.020 0 20 .787 113.5 4.468 4 2 40 81.2 3.197 17 .669 90.2 .354.008 18 .709 2 60 60 4.30.1 .169.004 R2 . .0 15 85 3 3 60 2.362 53 510.2 2.087 2.008.008 470.2 1.850.008 15.8 .622 AZD1003 AZD1053 200.1 .787.004 220.1 .866.004 30 1.181 * Roller arm 0 ~26 General tolerance: 0.4 .016 45.51 1.791.039 40.41 1.591.039 34.81 1.370.039 18 dia.7 .709 Nylon roller 20 .787 1. R26 02 4 PT2 2-4+0.2 0 dia. 2-.157+.008 dia. 0 5 holes depth 12.5 .492 21 .827 30 1.181 43.81 1.724.039 G1/2 (PG13.5) +0.5 10 0 +.020 .394 0 Max. 1.5 .059 10.7 .421 17 .669 90.2 .354.008 18 .709 200.1 .787.004 220.1 .866.004 18 dia.7 .709 Nylon roller 42.8 1.685 26 1.024 Hex. nut 4.30.1 .169.004 2 .079 5.4 .213 R2 . .0 15 85 2 .079 60 2.362 53 2.087 510.2 2.008.008 5.2 dia. hole .205 470.2 1.850.008 AZD1004 AZD1054 30 1.181 G1/2 (PG13.5) 12.5 .492 21 .827 30 1.181 43.31 1.705.039 All Rights Reserved (c) COPYRIGHT Panasonic Electric Works Co., Ltd. General tolerance: 0.4 .016 Partly Order Discontinued as of August 31, 2012 DL (AZD1) 6.7 .264 * Adjustable rod (2.6 dia.) 38.11 1.500.039 mm inch 2.6 .102 dia. rod 20.3 .799 10+0.5 0 .394+.020 0 (26 to 114) (1.024 to 4.488) 20 .787 Hex. nut 90.2 .354.008 18 .709 4.30.1 .169.004 R2 . .0 15 85 60 470.2 2.362 1.850.008 53 2.087 510.2 2.008.008 AZD1007 AZD1057 200.1 .787.004 220.1 .866.004 30 1.181 12.5 .492 21 .827 30 1.181 44.41 1.748.039 G1/2 (PG13.5) 2-4+0.2 0 dia. 2-.157+.008 dia. 0 5 holes depth General tolerance: 0.4 .016 R1 47.51 1.870.039 42.41 1.669.039 36.81 1.449.039 n. mi Max. 1.5 .059 Ar m len 10.7 .421 +0.5 10 0 +.020 .394 0 20 .787 gth Arm 18 dia.7 .709 Nylon roller 6.1 .63 4 ma gth 0 ~ 26 len P T2 x. R 78. 5 3.0 91 * Adjustable roller arm 13.4 .528 Hex. nut 17 .669 90.2 .354.008 18 .709 4.30.1 .169.004 98.1 3.862 67.8 2.669 R2 . .0 15 85 AZD1008 AZD1058 200.1 .787.004 220.1 .866.004 30 1.181 * Roller lever (vertical action) G1/2 (PG13.5) OP270.8 1.063.031 60 2.362 53 2.087 510.2 2.008.008 Max. PT4 .157 12 dia. x 5 .472 dia. x 5 Nylon roller R19 .748 470.2 1.850.008 12.5 .492 21 .827 30 1.181 43.81 1.724.039 15.8 .622 5.4 .213 2 .079 General tolerance: 0.4 .016 21 .827 10+0.5 0 .394+.020 0 9 .354 14.2 .559 9.2 14.2 20 .362 .559 .787 Resin-mede push plunger (41) (1.614) 21 4.30.1 .827 .169.004 90.2 .354.008 P R19 .748 O 200.1 .787.004 220.1 .866.004 AZD1009 AZD1059 30 1.181 R 2 .0 .15 85 510.2 2.008.008 60 470.2 2.362 1.850.008 53 2.087 G1/2 (PG13.5) 12.5 .492 21 .827 30 1.181 24.6 .969 2-4+0.2 0 dia. 2-.157+.008 dia. 0 5 holes depth General tolerance: 0.4 .016 All Rights Reserved (c) COPYRIGHT Panasonic Electric Works Co., Ltd. Partly Order Discontinued as of August 31, 2012 DL (AZD1) mm inch * Conduit connector 25 dia. 22 11 dia. .984 .866 19 .433 .748 AZD1830 11 dia. .433 3 .118 3 8 .118 .315 (14) (.551) Rubber seal inside diameter 9 dia. (.354) 11 dia. (.433) Adaptable cable outer diameter Min. Max. 7.5 dia. (.295) 9.5 dia. (.374) 9 dia. (.354) 11 dia. (.433) G.1/2 General tolerance: 0.5 .020 Arm Setting Position Roller Direction Roller Lever Direction The roller arm of the arm types (AZD1003, AZD1004, AZD1008, AZD1053, AZD1054 and AZD1058) can be set in any position at 15 intervals. Loosen the arm fastening hex. nut, reposition the arm, and retighten the hex. nut. When doing so tighten the hex. nut with the arm secured to the unit. Tightening without securing may cause damage. Also, the same is true of the adjustable rod types (AZD1007 and AZD1057). The roller of the arm types (AZD1003, AZD1004, AZD1008, AZD1053, AZD1054 and AZD1058) can be mounted on the front and rear (dotted line in the figure) sides of the switch, as shown below. (Positioned on the front side at delivery.) To set the roller on the rear side, remove the arm fastening hex. nut, and reinsert the arm so as to face the roller in the rear direction. Then, retighten the hex. nut. AZD1000, AZD1009, AZD1050 and AZD1059 type is move a detection object in the D direction as shown below. Be sure not to move the object oppositely. If the opposite direction is required, change the direction of the lever. D D Hex. nut Head Block Direction Adjustable Arm Length The head of the arm types (AZD1003, AZD1004, AZD1008, AZD1053, AZD1054 and AZD1058) can be set in any of four directions at 90 intervals, but not in any other intermediate directions. Loosen four screws on the upper side of the head, and set the head in a desired direction, and retighten them at a torque of 0.20 to 0.39 N*m {2 to 4 kg*cm}. Be careful not to use too much strength when tightening as this will cause the threads to strip. Also, the same is true of the adjustable rod types (AZD1007 and AZD1057). To adjust the length of the adjustable arm of AZD1003, AZD1008, AZD1053 and AZD1058, slightly loosen the arm fastening hex. nut, and adjust the length. The adjustable arm is graduated in two kinds of length units. Use these indications as the reference during adjustment. The roller lever can be set in two directions at 180 intervals. (Even though it can be also set in the 90 direction, the mounting surface will project.) Remove the four lever base fastening screws, turn the lever together with the lever base in 180, and retighten the four screws at a torque of 0.20 to 0.39 N*m {2 to 4 kg*cm}. Lever base Mounting surface 20 1 40 2 60 Lever base 3 Screw All Rights Reserved (c) COPYRIGHT Panasonic Electric Works Co., Ltd. Mounting surface Partly Order Discontinued as of August 31, 2012 DL (AZD1) Open and close the cover Mounting For the adjustable roller arm, the cover will not open and close since it contacts the adjustable arm. Either extend the arm fully or remove the arm, then open or close the cover. Also, the same is true of the adjustable rod types (AZD1007 and AZD1057). 1) When mounting, use washers (to prevent loosening) and tighten at a torque of 0.49 to 0.69 N*m {5 to 7 kg*cm}. 2) To securely mount the switch, not only fasten the main switch body only with two mounting holes, but also provide two 4 +0.2 -0.35 mm dia. and max. 5mm .197inch high projections and insert them into the holes on the bottom of the main switch body. Adjustable Rod Length To adjust the length of the adjustable rod, slightly loosen the hex. nut that is securing the rod and then change the length. After making the change, tighten the hex. nut keeping within a tightening torque of 0.98 and 1.37 N*m. Over tightening might damage the rod presser plate. * Mounting dimensions 22 0-2 .8660-.079 +0.2 2-4.2 0 dia. holes or M4 tapped holes 47 0.1 1.850.004 +0.2 2-4 -0.35 dia. and max. 5mm high Projections 22 0.1 .866.004 M4 screw Projection CAUTIONS 1) This model uses silver terminals. Therefore, if used at relatively low frequencies for long periods of time, or if used with very small loads, the oxidization that forms on the contact surfaces will not wear away and eventually cause improper contact. For such applications, use limit switches with gold/metal contacts (e.g. VL limit switches) or ones meant for small loads (e.g. HL limit switches). 2) This switch is not designed for underwater use. Do not use the unit underwater. 3) Do not use the switch where it may come in direct contact with organic solvents, strong acids, strong alkaline liquids or stream, or in atmospheres containing flammable or corrosive gases. 4) For the arm type (roller arm type, adjustable roller arm type), the arm can only be set at 15 interval. 5) To improve reliability during actual use, it is recommended that the operation be checked under installation conditions. 6) If OT is too big, the life of limit switch will be shortened switching friction. Use it with enough margin of OT. 70% of OT standard value will be good for use. 7) Do not use the switch in a silicon atmosphere. Case should be taken where organic silicon rubber, adhesive, sealing material, oil, grease or lead wire generates silicon. Adaptable crimp terminal (Bare terminal) 8 min. .315 3.7 to 4.2 .146 to .165 10 min. .394 mm inch 8 min. .315 3.7 to 4.2 dia. .146 to .165 8 min. .315 3.7 to 4.2 dia. .146 to .165 10 min. .394 10 min. .394 Push plunger Roller plunger Roller arm Adjustable rod Adjustable roller arm (50 dia. rubber roller) (Terminal with insulating grip) 8 min. .315 3.7 to 4.2 .146 to .165 12 min. .472 8 min. 8 min. .315 .315 3.7 to 4.2 3.7 to 4.2 dia. dia. .146 to .146 to .165 .165 12 min. .472 When crimp terminals are used. 12 min. .472 (For N.C.) 16 .630 (For N.O.) 32 1.260 8) When wiring, do not connect the lead wires directly to the terminals, but use the crimp terminals and tighten them to a torque of 0.39 to 0.59 N*m {4 to 6 kg*cm}. 9) After wiring, when attaching the cover to switch body, be careful that the cover to switch body, be careful that the cover seal rubber is set normaly on it and tighten the screw to a torque of 0.20 to 0.39 N*m {2 to 4 kg*cm}. If tighten the screw strongly, the thread is broken. 10) Safety mechanism is adopted which secures positive break under such abnormal conditions like contact welding, spring break, etc. In case of using the safety mechanism which breaks welded N.C. contact, conform to the conditions as shown below. (For the value below of adjustable rod, the length of the rod shows the value when length of rod is set at 26 mm same as the roller arm. The value of adjustable roller arm (50 dia. rubber roller) type shows the value when arm length is set at 40 mm.) Roller lever Actuator movement Approx. 3.5mm .138 inch Required force (Min.) Approx. 45 9.8 N Approx. 45 Approx. 7 mm .276 inch 6.4 N Approx. 29.4 N 19.6 N 11) To protect against entry of foreign matter from the outside, we recommend sealing as much as possible using conduit connectors. 12) Avoid use in excessively dusty environments where actuator operation would be hindered. 13) When used outdoors (in places where there is exposure to direct sunlight or rain such as in multistory car parks) or in environments where ozone is generated, the influence of these environments may cause deterioration of the rubber material. Please consult us if you intend to use a switch in environments such as these. 14) Do not store in places where organic gas might be generated or in places of high dust content or high humidity. 15) Since the roller section of the roller arm (50 mm dia. rubber roller type) (AZD1003 and AZD1053) is heavy, the contacts may reverse due to inertia of the roller section which easily leads to erroneous operation. If there is a possibility of exposure to shock, please make considerations for safety, for example, by providing a redundant circuit so that danger can be avoided in the event that the contacts reverse and cause erroneous operation. All Rights Reserved (c) COPYRIGHT Panasonic Electric Works Co., Ltd. Partly Order Discontinued as of August 31, 2012 DL (AZD1) mm inch Design of Operating Dog Roller arm type (H: Hysterisis) Roller arm type 153 .591.118 H H 153 .591.118 10 min. .394 402 1.575.079 Roller plunger type 101.5 .394.059 5 min. .197 30 H 0 -2.5 0 H 101.5 .394.059 12.5 .492-.098 10 min. .394 2.5 min. .098 30 20 min. .787 (H: Hysterisis) Roller plunger type 20 min. .787 55 2.165 +1 0 40 1.575+.039 0 H 31 min. 1.220 281 25 min. 1.102.039 .984 35 1.378 +1 0 25 .9840+.039 50 max. 1.969 Roller lever type Roller lever type (H: Hysterisis) 102 .394.079 0 -2.5 0 H 10 min. .394 12.5 .492-0.98 Push plunger type (H: Hysterisis) Push plunger type 0 12.5 -2.5 .4920-.098 5 min. .197 30 20 min. .787 40 1.575 +1 0 31 1.220.039 0 21 min. .827 H 15 min. 180.5 .709.020 .591 30 min. 1.181 All Rights Reserved (c) COPYRIGHT Panasonic Electric Works Co., Ltd.