www.globalspecialties.com
GSK-4 Basic Power
Supply Kit
The GSK-4 power supply can be connected to the
mains electrical supply of your house and which can
provide the range of DC voltages that are required
for basic electronic projects.
The circuit is basic but it will satisfy the requirements
of most electronic kit users especially when starting
out. Two DC voltage outputs are available; one is a
fixed regulated 5V for TTL use. The other output is
variable from 5V upwards. The maximum output
voltage depends on the input voltage. The specified
maximum input DC voltage to the regulator is 35V.
The minimum input voltage must be 2 volts higher
than the regulated output voltage.
The kit is constructed on a single-sided printed
circuit board (PCB).
ASSEMBLY INSTRUCTIONS
It is best to add the lowest height components to the
board first: the resistors & monoblok capacitors.
Care must be taken when bending the terminal leads
of the 7805 regulators. Hold the leads in needle nose
pliers when you bend the leads. Do not bend them
against the case by pushing them over with your
fingers as this can easily break the case (really it can
- we know from experience.) Make sure to get the
1000uF (1mF) ecap and the bridge rectifier around
the correct way.
CIRCUIT DESCRIPTION
The circuit is based around the 7805 voltage
regulator. It has only 3 connections (input, output
and ground) and it provides a fixed output. The last
two digits of the part number specify the output
voltage, for example 05, 06, 08, 10, 12, 15, 18, or
24. The 7800 series provides up to 1 amp load
current and has on-chip circuitry to shut down the
regulator (rather than blowing out) if any attempt is
made to operate it outside its safe operating area. (If
this happens to you, let the chip cool down & attach
the heatsink.)
It can be seen that there are in fact two separate
circuits in this power supply. One 7805 is directly
connected as a fixed 5V regulator. The second 7805
has a resistor divider network on the output. A
variable 500R potentiometer is used to vary the
output voltage from a minimum of 5V up to the
maximum DC voltage depending on the input
Instruction Manual
voltage. It will be about 2V below the input DC
voltage.)
The capacitor across the output improves transient
response. The large capacitor across the input is a
filter capacitor to help smooth out ripple in the
rectified AC voltage. The larger the filter capacitor,
the lower the ripple.
For small applications the heat sinks will not be
needed. The tab on the regulator will dissipate 2W
at 25° C just in air. (This is equivalent, for example,
to an input voltage of 9V, an output of 5V and
drawing 500 mA.) However, as your projects get
bigger they will draw more current from the power
supply and the regulators will operate at a higher
temperature. We have supplied the heat sinks with
the kit to cover this. You may easily experiment with
this Kit to add voltage & current meters to it and to
put it into a suitable plastic case connected to a
transformer.
WHAT TO DO IF IT DOES NOT WORK
An LED has been put into the output of the fixed 5V
regulator to indicate that the circuit is working. (It
may be left out of the circuit if you do not want it.)
Poor soldering is the most likely reason that the
circuit does not work. Check all solder joints carefully
under a good light. Next, check that all components
are in their correct position on the PCB. Thirdly,
follow the track with a voltmeter to check the
potential differences at various parts of the circuit.
Other items to check: are the regulators in the
correct way & are the electrolytic capacitor & bridge
rectifier in correctly. Look at the + & - signs on the
component and the overlay and make sure they
correspond.
WHAT TO LEARN FROM THIS KIT
These types of regulators are inexpensive and easy
to use. They have made it practical to bring
unregulated DC voltages to individual PCB's and do
the regulation locally on each circuit card.
OTHER POWER SUPPLY KITS BY GLOBAL
SPECIALTIES
Kit 60. Regulated Power Supply. PCB &
components to take one positive 3-pin
regulator.
The internet is the place to find out all about 3-pin
positive voltage regulators. Go to the website of
national Semiconductor national.com and search
www.globalspecialties.com
for LM7805. AN103 (Application Note 103) has all
the information you want.
Note that the name seems to have changed in recent
years from ‘LM780x’ to ‘LM340 Series’.
Visit our website at globalspecialties.com
COMPONENT
1,000uF/35V (1mF) electrolytic capacitor 1
7805 voltage regulator IC 2
HS-103 heat sink 2
Nut & screw for regulator & heatsink
2 sets
500R linear potentiometer 1
5mm LED 1
390R carbon 5% (orange, white, brown) 1
240R or 250R carbon 5% 1
Bridge rectifier WO2 1
100nF (104) monoblok 4
Input jack 1
Kit 4 PCB 1
Box and screws 1
Two pole Terminal blocks 2