aMP J + 522 (Rev. MAR 91) 108-5483 Product Specification 108-5483 M-ZIF Connector 1, Scope: i 1.1 Contents This specification covers the requirements for product performance, test methods and quality assurance provisions of M-ZIF Connector. Dw Applicable product descriptions group are as shown in Appecdix. 1. ES gf 2. Applicable Documents : The following documents from a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing J shall take precedence. In the event of conflict between the requirements of this specification and the eg referenced documents, this specification shall take precedence. 2.1 AMP Specifications : A. 109-5000 Test Specification, General Requirements for Test Methods. B. 5601-5149 Test Report 22 Commercial Standard and Specifications : MIL-STD-202 Test Methods for Electronic and Electrical Component Parts. DR. 26 May 95 N. Matsub SHEET ANP - Matsubara 1 AMP (Japan), Ltd. Kawasaki, Japan CHK. 29 May 95 OF . 8 toc | Lac [ NO. REV. Y. Ishikawa ee } A 108-5483 B E B | FJ00-5120-96 N. MI Y.E fa9.7'86 5 A | 100-4655-96 N.MI Y.1 [21.506] APP- 29 May 95 | NAME E 0 | F00-2530-95 N.M| Y.) |29ss} , Manabe M-ZIF Connector LTA REVISION RECORD DA | CHK | DATE o7 A7z-tAMP J -523 (Rav. MAR 91) 108-5483 Customer Release SECURITY CLASUIACATIOM ; 3. Requirements : 3.1 Design and Construction : Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2 Materials: A, Contact: (1) Material : Copper Alloy (2) Finish : Gold-plated on contact area only over nickel underplate all over B. Housing: (1) Material : Glass-filled thermoplastic molded compound (2) Flammability . UL94V-0 C. Other : Hardware) (1) Material : Stainless steel 4.3 Performance Dates: A. Dielectric Withstanding Voltage : 1,200 VAC B. Current Rating :1Pos.:5 A, 260 Pos.:0.8A C. Temperature Rating : 55 C to +86 C 3.4 Performance Requirements and Test Descriptions : The product shall be designed to meet the electrical, physical and environmental performance requirements specified in Fig. 1. All tests shall be performed inthe room temperature, unless otherwise specified. SHEET | RNASE = AMP Uapan), Ltd. Kawasaki, Japan 20F8 Mec tee NO. 108-5483 " NAME M-ZIF ConnectorAMP J-529 (Rev. MAR 91) 108-5483 Customer Release SEOLAITY CLASSIAICATION ; 3.5 Test Requirements and Procedures Summary : Para. Test Items Requirements Procedures 3.5.1 | Confirmation of Product shall be conforming to Visual inspection Product the requirements of applicable No Physical damage. product drawing and Application Specification. Electrical Requirements 3.5.2 | Termination Resistance | 15 mQ Max. (Initial) Subject mated contacts assembled in (Low Level) 15 mQ Max. (Final) housing to 50 mV Max open circuit at 50 mA Fig. 2 AMP Spec. 109-5311-1 3.5.3 | Insulation Resistance 5000 MQ Min. (Initial) Impressed voltage 500 V DC. Test between adjacent circuits of mated connectors. AMP Spec. 109-5302 MIL-STD-202, Method 302 Condition B 3.5.4 | Dielectric withstanding | No creeping discharge nor 1200 VAC for 1 minute. Voltage flashover shall occur. Test between adjacent circuits of Current leakage : 5 mA Max. mated connectors. AMP Spec. 109-5301 MIL-STD-202, Method 301 3.5.5 | Temperature Rising 30C Max. under loaded Measure temperature rising by specified current. energized current. Fig, 2 AMP Spec. 109-5310 Fig. 1 {To be continued) M-ZIF Connector AMP (Japan), Ltd. SHEET | ARIA Kawasaki, Japan 3 OF8 TTA | 108-5483 3B NAMEAMP J. 529 (Rev. MAR St) 108-5483 Customer Release Para. Test Items Reaguirements Procedures Physical Requirements 3.5.6 | Durability Manual Operation (Repeated Mate / No. of Cycles : 50 cycles. Unmating) AMP Spec. 109-5213 3.5.7 | Durability 15 mO Max. (Final) Operation Speed : 2000 cyeles/hr (Repeated Mate / No physical damage shall occur | No. of Cycles : 10000 cycles, Unmating) AMP Spec. 109-5213 3.5.8 | Vibration No electrical discontinuity Subject mated connectors to 10-55-10 (Low Frequency) greater than 1 ysec, shall occur. | Hz traversed in 1 minute at 1.52 mm No physical damage shallocecur | amplitude 2 hours each of 3 mutually perpendicular planes. 100 mA applied. AMP Spec. 109-5201 MIL-STD-202, Method 201A 3.5.9 | Physical Shock No electrical discontinuity Accelerated Velocity: 490 m/s? (50 G) greater than 1 sec. shalloccur. | Waveform : Half Sinewave No physieal damage shalloccur | Duration 711 msec. Velocity Change :11.3m/s Number of Drops :3drops each to normal and reversed directions of X, and 7 axes, totally 18 drops AMP Spec. 109-5208 Condition A MIL-STD-202, Method 213A $.5.10 | Soiderability 15 mQ Max. (Final) Solder Temperature: 235C (solder type only) Wet Solder Coverage : 95% Min. | Immersion duration: 45sec. AMP Spec. 109-5203 MIL-STD-202 Method 208 3.5.11 | Resistance to Soldering | 15m Max. (Final) Test connector on PCB Heat No physical damage shall occur | Solder Temperature: 260C (solder type only) Immersion duration: 10sec. AMP Spec. 109-5204 Condition B MIL-STD-202 Method 210A Fig. 1 (To be continued) AMP (Japan), Ltd. SHEET AMP Kawasaki, Japan 4 OFS | tc | we im 108-5483 | 'B. NAME M-ZIF ConnectorAMP J- 523 (Rav. MAR 91) 108-5483 Customer Release SELLUTY CLASSHI Para. Test Items Requirements Procedures Environmental Requirements 3.5.12 | Thermal Shock 15 mf Max. (Final) Mated connector No physical damage shall oceur | 66C/30 min.,+ 85 C/30 min. Making this a cycle, repeat 60 cycles. AMP Spec. 109-5103 Condition A-2 MIL-STD-202, Method 107D 3.5.13 | Humidity-Temperature | 15 mf Max. (Final) Mated connector, 25-65 C, Cycling No physical damage shall occur |90-~95%R.H. 10 cycles Cold shock 10C performed AMP Spec. 109-5106 MIL-STD-202, Method 106D 3.5.14 | Industrial Gas (SO) 15 mf Max. (Final) Mated connector SO2 Gas: 10 ppm, 95 % R. H. No physical damage shalleceur | 25C, 48 hours AMP Spec. 109-5107 3.5.15 | Temperature Life 15 mf Max. (Final) 86C Duration : 250 Hrs (Heat Aging) No physical damage shalloceur | AMP Spee. 109-5104 MIL-STD-202, Method 108A Condition B 3.5.16 | Salt Spray 15 mQ Max. (Final) Subject mated connectors te 5%, 35C Salt concentration for 96 hours : AMP Spec. 109-5101 Condition A MIL-STD-202, Method 101 Fig. 1 (End) 5OF8 SHEET | JAIRSEEE@ | AMP Gapar), Ltd. Kawasaki, Japan Loc LOC 7 NO J |All 108-6483 REV, NAME M-ZIF ConnectorAMP J - 523 (Rev. MAR 91} 108-5483 Customer Release [ean 3.6 Product Qualification and Requalification Tests. Test or Examination Test Group 4 (b) 5 (b) | 6 (c) T(c) Test Sequence ( a) Confirmation of Product 1 1 1 Termination Resistance (Low Level} 2,5 2,5 2,5 | 2,5 2,5 2,5 2,6/2,5]2,5 | 2,5 Durability (Mate/Unmate 50 cycle) Insulation Resistance Dielectric withstanding Voltage Temperature Rising Durability (Mate/Unmate 10000 cycle) Vibration (Low Frequency) Physical Shock Solderability Resistance to Soldering Heat Thermal Shock Humidity Temperature Cycling Industrial SO, Gas Temperature Life (Heat Aging) Salt Spray (a) Numbers indicate sequence in which tests are performed. (b) Diseontinuities shall not take place in this test group, during tests. (c) Solder type only. AMP (Japan), Ltd. SHEET AMPF Kawasaki, Japan 6OF8 [. tial 108-5483 |B NAME M-ZIF Connector anAMP J- 23 (Rav, MAR $1) 108-5483 Customer Release CLASSIRCATION : SECURITY The applicable product descriptions are as shown in Appendix. 1. M-ZIF Connector Descriptions Plug Connector Action Pin Type Plug Connector Solder Type Rec. Connector Action Pin type Rec. Connector Selder Pin type Appendix 1 SHEET | JAIRSEER AMP (lepan), Ltd. Kawasaki, Japan 7OFS tor tcc No. 108-8483 " NAME M-ZIF ConnectorAMP J -523 (Rev. MAR 91} 108-5483 NUMBER 1 Customer Release CLASSIFICATION : SECLAITY menir aaa a a , \WAVAVAVAW VV YY @ Insulation, Dielectric withstanding voltage 8-8 = DO, Oe@ S-H = D@OOe Temperature Measure Point ! Low Leve! Measure Circuit No. ! cin @) nn Lee a8 8 iid bk as 1k [ A, ; J \ Plug Assy qt i 3 i | L +_ + ' | | f f Rece Assy CITT ST | Fig. 2 SHEET | JR IR AMP (Japan), Ltd. Kawasaki, Japan 8OF8 e a NO, 108-5483 nv NAME M-ZIF Connector