STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Product Facts Product available in temperature ranges of 500F [260C], 550F [288C], 650F [343C] and 1200F [649C] Product employs the famous "W" and "C" crimp Wide range of wire sizes Complete line of related application tooling Accommodates solid and/or stranded conductors Heat...extreme heat...searing temperatures up to 1200F [649C]. This is one of the most challenging environments that electrical/ electronic circuitry has ever entered. If heat is an unavoidable dimension in your circuit design and production, this product is an important ally. In this AMP line of STRATO-THERM terminals and splices, you'll find high temperature circuit hardware. You'll also find solutions to other more familiar circuit problems such as vibration, corrosion and flash-over, when they occur at high temperatures. Different types of high temperature terminals and splices found in this catalog are as follows: Need more information? PIDG Terminals and Splices, and Pre-Insulated Spare Wire Caps -- 550F [288C] Range The Product Information Center is staffed with specialists well versed in all AMP products. The Center can provide you with: Technical Support Catalogs Technical Documents Product Samples AMP Authorized Distributor Locations PIDG Insulation Restriction Terminals -- 550F [288C] Range Post-Insulated Terminals and Splices -- 550F [288C] Range Uninsulated Terminals and Splices -- 650F [343C] Range Call the AMP Product Information Center: 1-800-522-6752 Uninsulated Terminals and Splices -- 1200F [649C] Range Specifications subject to change. Consult AMP Incorporated for latest design specifications. (c) Copyright 1965, 1966, 1970, 1972, 1973, 1974, 1975, 1977, 1980, 1983, 1991 and 1998 by AMP Incorporated. All Rights Reserved. AMP, STRATO-THERM, PIDG, DIAMOND GRIP, SOLISTRAND, CERTI-CRIMP, AMP-TAPETRONIC, DYNA-CRIMP are Trademarks. TEFLON -- Trademark of E.I. duPont, Inc. 1 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 4 Insulated Terminals and Splices: PIDG (Pre-Insulated Diamond Grip) Ring Tongue Terminals -- 550F [288C] and 500F [260C] . . . . . . . . . . . . . . . . . 5, 6 Insulation Restriction Ring Tongue Terminals -- 550F [288C] . . . . . . . . . . . . . . . . . 6 Splices -- 500F [260C] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Spare Wire Caps -- 550F [288C] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Post Insulated Ring Tongue Terminals -- 500F [260C] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Splices -- 550F [288C] and 500F [260C] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Uninsulated Terminals and Splices: Non-Insulation Support Heat Resistant 650F [343C] -- Ring Tongue Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 10 Splices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 High Temperature 1200F [649C] -- Ring Tongue Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Spade Tongue Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Splices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Insulation Support Heat Resistant 650F [343C] -- Ring Tongue Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Splices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 High Temperature 1200F [649C] -- Ring Tongue Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 15 Splices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-21 Numerical Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 2 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Introduction PIDG Terminals and Splices, and Pre-Insulated Spare Wire Caps 550F [288C] Range Designed for reliable performance up to 550F [288C], this line of ring-tongue terminals, butt splices and spare wire caps features a pre-insulation sleeve of TEFLON TFE insulation material. A special funnel entry feature has been added to assure easy entry and proper seating of wire. The body is copper with a choice of gold over nickel plating or nickel plating. The terminal and splice barrel accommodates stranded wire conductors only. The spare wire caps are designed for unstripped wire. Because of features such as a one-piece constructed inner sleeve and a wide funnel entry design which facilitates wire entry, standard STRATO-THERM PIDG tooling may be used to terminate this product. Post-Insulated Terminals and Splices 550F [288C] Range The temperature range of these terminals and splices is 550F [288C] for nickel plating and gold over nickel plated copper, and 500F [260C] for silver plating, These terminals and splices accommodate solid and/or stranded conductors. Uninsulated Terminals and Splices 650F [343C] Range PIDG Insulation Restriction Terminals 550F [288C] Range These pre-insulated insulation restriction terminals prevent the insulation of thin-wall insulation wire from entering the terminal's wire crimp area during the crimping process. Designed for reliable performance up to 550F [288C], these terminals feature a pre-insulation sleeve of TEFLON (TFE) insulation material. Uninsulated Terminals and Splices 1200F [649C] Range Nickel material is used for the body of both the terminal and splice. They are available with or without wire insulation support sleeve of nickel-silver alloy material. Accommodating either solid or stranded conductors in different combinations, these terminals and splices are made to cover a broad wire size range, listed in the tabular data section. Terminals made of alumel and chromel material with nickel-silver alloy sleeves are available for thermocouple applications. When using either alumel or chromel conductors, a terminal of the same material should be selected. These terminals and splices are available with and without wire insulation support. Both types are manufactured from electrolytic copper, plated with nickel. In the insulation support type, the support sleeve is fabricated from nickel-silver alloy. Both types accommodate solid or stranded conductors in various combinations. Wire size range is listed in the tabular data section. 3 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Introduction (Continued) Ordering Information All terminals and splices are listed according to wire size and type of terminal or splice. If the part number of the terminal or splice is known, refer to the Numerical Index, at the back of this catalog, for page location of tabular data. Wire Range AWG 26-14 26-22 12-10 8, 6, 4 2, 10 Standard Quantities Loose Piece Tape Mounted 1,000 5,000 -- 2,500 500 2,500 100 -- 50 -- Note: Package quantities may vary with specific part numbers. In the Tabular Data Section, part numbers are available in either loose piece or tape mounted form. When ordering tape mounted part numbers, specify the terminal or splice part number, the total quantity of parts desired (if applicable). The chart to the right lists by wire size the type of packaging available and the quantity per package. The Crimp All five types of STRATO-THERM terminals and splices provide optimum corrosion and vibration resistance plus outstanding tensile characteristics. All types, except the STRATO-THERM PIDG terminals, splices and preinsulated spare wire caps, employ the famous "W" crimp which creates the precise electromechanical properties necessary for solid and/or stranded conductor combinations. A proper crimp will provide a uniform and permanent attachment. When mechanical pressure is applied to the terminal barrel, the wire inside is forced into the serrations or dimples of the barrel. Shown are four typical photomacrographs of the "W" crimp, illustrating the results of crimping various conductor combinations. In each case, the action of the crimp has compressed the conductors and the barrel into a homogenous mass. "W" Crimp One Solid One Solid Two Stranded STRATO-THERM PIDG terminals and splices employ the equally reliable confined "C" crimp plus multiple position insulation support crimp for today's smaller insulated wires. This "C" crimp is especially suited to crimping the terminal barrel and insulation sleeve to stranded wire conductors. The photomacrograph shows the results of "C" crimping. Virtually the same electromechanical properties are obtained as in the "W" crimp. Pre-insulated spare wire caps and postinsulated splices are crimped with an "O" crimp configuration. Confined C Two Solid One Stranded 4 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Insulated Terminals and Splices PIDG (Pre-Insulated Diamond Grip) Ring Tongue Terminals Wire Size Circular Mils [mm2] Tongue Material Thickness Max. 26-24 238-475 [0.12-0.24] .020 0.51 Temperature Rating, Material and Finish Stud Size 4 6 M3.5 6 M3.5 .025 0.64 8 M4 10 4 6 M3.5 18-16 1,600-2,800 [0.81-1.42] .033 0.84 8 M4 10 1/4 M6 38 6 M3.5 14 4,234 [2.15] .033 0.84 Application Tooling -- pages 17-21 Insulation -- TEFLON Terminal Body -- Copper per ASTM B152 Plating -- Nickel per QQ-N-290, 550F [288C]. Gold per MIL-G45204 over Nickel per QQ-N-290 500F [260C] Metallic Sleeve -- Copper per ASTM B152 Plating -- Nickel per QQ-N-290, 550F [288C] 4 22-20 509-1,290 [0.26-0.65] Related Product Data 8 M4 10 1/4 M6 W .203 5.16 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .218 5.54 .281 7.14 .281 7.14 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .468 11.89 .531 13.49 .250 6.35 .250 6.35 .343 8.71 .343 8.71 .343 8.71 .468 11.89 Dimensions C E Min. Max. L Max. .211 5.36 .281 7.14 .250 6.35 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .156 3.96 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .437 11.10 .531 13.49 .171 4.34 .171 4.34 .281 7.14 .281 7.14 .281 7.14 .437 11.10 .646 16.41 .740 18.80 .774 19.66 .774 19.66 .774 19.66 .821 20.85 .821 20.85 .821 20.85 .821 20.85 .672 17.07 .797 20.24 .797 20.24 .844 21.44 .844 21.44 .844 21.44 .844 21.44 1.078 27.38 1.192 30.28 .703 17.86 .703 17.86 .859 21.82 .859 21.82 .859 21.82 1.078 27.38 .542 13.77 .612 15.54 .631 16.03 .631 16.03 .631 16.03 .662 16.81 .662 16.81 .662 16.81 .662 16.81 .560 14.22 .654 16.61 .654 16.61 .685 17.40 .685 17.40 .685 17.40 .685 17.40 .841 21.36 .924 23.47 .575 14.61 .575 14.61 .685 17.40 .685 17.40 .685 17.40 .841 21.36 Wire Terminal Insulation Insulation Diameter Color Max. .082 Black 2.08 .082 Black 2.08 .100 Green 2.54 .100 Green 2.54 .100 Green 2.54 .100 Green 2.54 .100 Green 2.54 .100 Green 2.54 .100 Green 2.54 .135 Orange 3.43 .135 Orange 3.43 .135 Orange 3.43 .135 Orange 3.43 .135 Orange 3.43 .135 Orange 3.43 .135 Orange 3.43 .135 Orange 3.43 .135 Orange 3.43 .150 White 3.81 .150 White 3.81 .150 White 3.81 .150 White 3.81 .150 White 3.81 .150 White 3.81 Body Plating1 Part Numbers Loose Tape Piece Mounted Nickel 50829 -- Nickel 50830 -- Nickel 50831 -- Nickel 50831-1 -- Gold 1-332433-0 -- Nickel 50832 50832-2 Gold 332434 -- Nickel 50832-1 50832-3 Gold 1-332434-0 -- Nickel 50834 -- Nickel 50835 50835-1 Gold 332453 -- Nickel 50836 -- Gold 332454 -- Nickel 50836-1 50836-3 Gold 1-332454-0 -- Nickel 50837 -- Nickel 50838 -- Nickel 50839-1 -- Gold 1-332438-0 -- Nickel 50840 -- Nickel 50840-1 -- Gold 1-332439-0 -- Nickel 50841 -- 1Nickel plated parts are to be used with nickel plated wire. Gold plated parts are to be used with silver plated wire. Note: "C" dimension applies from edge of metal wire barrel to center of stud hole. 5 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Insulated Terminals and Splices (Continued) PIDG (Pre-Insulated Diamond Grip) Ring Tongue Terminals Temperature Rating, Material and Finish Tongue Material Thickness Max. Stud Size W .281 7.14 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .531 13.49 .531 13.49 .593 15.06 4 6 M3.5 8 M4 12-10 5,180-13,100 [2.62-6.64] Application Tooling -- pages 17-21 Insulation -- TEFLON Terminal Body -- Copper per ASTM B152 Plating -- Nickel per QQ-N-290, 550F [288C]. Gold per MIL-G45204 over Nickel per QQ-N-290 500F [260C] Metallic Sleeve -- Copper per ASTM B152 Plating -- Nickel per QQ-N-290, 550F [288C] (Continued) Wire Size Circular Mils [mm2] Related Product Data .042 1.07 10 1/4 M6 5/16 M8 3/8 Dimensions C E Min. Max. L Max. .219 5.56 .302 7.67 .302 7.67 .302 7.67 .302 7.67 .437 11.10 .468 11.89 .531 13.49 .937 23.80 1.083 27.51 1.083 27.51 1.083 27.51 1.083 27.51 1.280 32.51 1.327 33.71 1.405 35.69 .794 20.17 .893 22.68 .893 22.68 .893 22.68 .893 22.68 1.012 25.70 1.059 26.90 1.106 28.09 Wire Terminal Insulation Insulation Diameter Color Max. .214 Black 5.44 .214 Black 5.44 .214 Black 5.44 .214 Black 5.44 .214 Black 5.44 .214 Black 5.44 .214 Black 5.44 .214 Black 5.44 Part Numbers Loose Tape Piece Mounted Body Plating1 Nickel 50844 -- Nickel 50845 -- Nickel 50845-1 -- Nickel 50845-2 -- Gold 1-332446-1 -- Nickel 50846 -- Nickel 50847 -- Nickel 50848 -- 1Nickel plated parts are to be used with nickel plated wire. Gold plated parts are to be used with silver plated wire. Note: "C" dimension applies from edge of metal wire barrel to center of stud hole. PIDG (Pre-Insulated Diamond Grip) Ring Tongue Terminals (Insulation Restricting) Temperature Rating, Material and Finish Related Product Data Application Tooling -- pages 17-21 Insulation -- TEFLON Terminal Body and Metallic Sleeve -- Copper per ASTM B152 Plating -- Nickel per QQ-N-290, 550F [288C] Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size L Max. Terminal Insulation Color Wire Insulation Diameter Max. W C Min. E Max. Part Numbers Loose Piece 24 475 [0.24] 22 754 [0.38] 12 6,654 [3.37] .020 0.51 10 .300 7.62 .281 7.14 .652 16.56 .807 20.50 Blue .055 1.40 55114-1 .025 0.64 4 .281 7.14 .250 6.35 .666 16.92 .809 20.55 Green .110 2.79 53572-1 .042 1.07 10 .375 9.53 .302 7.67 .933 23.70 1.123 28.52 Yellow .200 5.08 53587-1 Dimensions Note: "C" dimension applies from edge of metal wire barrel to center of stud hole. 6 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Insulated Terminals and Splices (Continued) Pre-Insulated Butt Splices Temperature Rating, Material and Finish Related Product Data Application Tooling -- pages 17-21 Insulation -- TEFLON Splice Body -- Copper per ASTM B152 Plating -- Gold per MIL-G-45204 over Nickel per QQ-N-290, 500F [260C] Metallic Sleeve -- Copper per ASTM B152 Plating -- Nickel per QQ-N-290, 550F [288C] Wire Insulation Diameter Max. Part Numbers Loose Piece 1.156 29.36 Natural .100 2.54 330377 1.531 38.89 Red .140 3.56 330378 1.781 45.24 Blue .170 4.32 330379 Dimension 22-20 509-1,290 [0.26-0.65] 18-16 1,600-2,800 [0.81-1.42] 14-12 3,831-6,654 [1.94-3.37] Pre-Insulated Spare Wire Caps (For Unstripped Wire) Tool Part No. 69272-1 L Max. Metallic Sleeve Color Wire Size Circular Mils [mm2] Temperature Rating, Material and Finish Insulation -- TEFLON Ring -- Copper per ASTM B152 Plating -- Nickel per QQ-N-290, 550F [288C] Wire Insulation Diameter Range .036 - .043 0.91-1.09 .044 - .051 1.12-1.30 .052 - .056 1.32-1.42 .056 - .064 1.42-1.63 .065 - .074 1.65-1.88 .075 - .087 1.91-2.21 .088 - .110 2.24-2.79 .125 - .138 3.18-3.51 Dimension L Max. .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 Related Product Data Application Tooling -- shown this page Ring Color Part Numbers Tool Color Guide Red and Green 328854 Green Blue and Green 328855 Green Yellow and Green 328856 Green Brown and Green 328857 Green Violet and Green 328858 Green Black and Orange 328859 Orange Gray and Orange 328860 Orange Nickel and Nickel 328861 White 7 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Insulated Terminals and Splices (Continued) Post-Insulated Ring Tongue Terminals Temperature Rating, Material and Finish Plating -- Silver per QQ-S-365, 500F [260C], Gold per MIL-G45204 over Nickel per QQ-N-290, 500F [260C] Ring -- Copper per ASTM B152, Aluminum per QQ-A-250/1 Insulation -- TEFLON Terminal Body -- Copper per ASTM B152 Dimensions W L Dim. Approx. Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size 22-20 509-1,290 [0.26-0.65] 8 13,100-20,800 [6.64-10.5] 6 20,800-33,100 [10.5-16.8] .025 0.64 8 M4 .312 7.92 .051 1.30 10 .060 1.52 10 Plating -- Nickel per QQ-N-290, 550F [288C] Related Product Data Application Tooling -- pages 17-21 Body Plating Ring Material Ring Plating Ring Color Code Wire Insulation Diameter Range Part No. Loose Piece .906 23.01 Silver Copper Nickel Natural .046-.063 1.17-1.60 326760 .469 11.91 1.560 39.62 Gold Aluminum -- Red .215-.255 5.46-6.48 329580 .468 11.89 1.870 47.50 Gold Aluminum -- Blue .270-.310 6.86-7.87 329583 (After Crimping) Post-Insulated Splices Temperature Rating, Material and Finish Insulation -- TEFLON Bushing -- TEFLON Splice Body -- Copper per ASTM B152 Wire Size Circular Mils [mm2] Dimension L Dim. Approx. 26-24 238-475 [0.12-0.24] .937 23.80 22-20 509-1,290 [0.26-0.65] 1.062 26.97 1.650 41.91 18-16 1,600-2,800 [0.81-1.42] 8 13,100-20,800 [6.64-10.5] 1No Plating -- Gold per MIL-G-45204 over Nickel per QQ-N-290, 500F [260C], Nickel per QQ-N-290, 550F [288C], Silver per QQ-S365, 500F [260C] Ring -- Aluminum per QQ-A-250/1, Copper per ASTM B152 Plating -- Nickel per QQ-N-290, 550F [288C] Related Product Data Application Tooling -- pages 17-21 Splice Plating Ring Material Ring Plating Ring Color Code Wire Insulation Diameter Range Part No. Loose Piece Gold Aluminum -- Yellow .040-.050 1.02-1.27 324370 Silver Copper Nickel Natural Nickel Aluminum -- Red .080-.100 2.03-2.54 .050-.068 1.27-1.73 1.312 33.32 Gold Aluminum -- Red .064-.088 1.63-2.24 329647 1.921 48.79 Gold Aluminum -- Red .215-.255 5.46-6.48 329716 (After Crimping) bushing 8 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. 3268351 55235-1 STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Uninsulated Terminals and Splices Temperature Rating, Material and Finish Solistrand Heat Resistant Ring Tongue Terminals Terminal Body -- Copper per ASTM B152 Plating -- Nickel per QQ-N-290, 650F [343C] Related Product Data Non-Insulation Support Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Non-Insulation Support (Wire Range 2 & 1/0) Stud Size 6 M3.5 22-16 509-3,260 [0.26-1.65] .033 0.84 12-10 5,180-13,100 [2.62-6.64] 8 13,100-20,800 [6.64-10.5] 6 20,800-33,100 [10.5-16.8] .033 0.84 .042 1.07 .051 1.30 .060 1.52 W A .218 5.54 .281 7.14 .281 7.14 .281 7.14 .343 8.71 .250 6.35 .343 8.71 .343 8.71 .469 11.91 .375 9.53 .375 9.53 .375 9.53 .531 13.49 .531 13.49 .593 15.06 .406 10.31 .406 10.31 .469 11.91 .562 14.27 .594 15.09 .468 11.89 .468 11.89 .625 15.88 .625 15.88 A 8 M4 A 10 A 6 M3.5 16-14 2,050-5,180 [1.04-2.62] Style A A 8 M4 A 10 A 1/4 M6 6 M3.5 8 M4 A 10 A 1/4 M6 5/16 M8 A 3/8 A 8 M4 A 10 A 1/4 M6 5/16 M8 A 3/8 A 10 A 1/4 M6 5/16 M8 A 3/8 A A A A A A Dimensions C E Max. .156 3.96 .250 6.35 .250 6.35 .250 6.35 .281 7.14 .171 4.34 .281 7.14 .281 7.14 .437 11.10 .302 7.67 .302 7.67 .302 7.67 .468 11.89 .468 11.89 .531 13.49 .359 9.12 .359 9.12 .359 9.12 .406 10.31 .531 13.49 .531 13.49 .531 13.49 .531 13.49 .531 13.49 .337 8.56 .436 11.07 .436 11.07 .436 11.07 .462 11.73 .352 8.94 .462 11.73 .462 11.73 .618 15.70 .575 14.61 .575 14.61 .575 14.61 .736 18.69 .736 18.69 .799 20.29 .743 18.87 .743 18.87 .696 17.68 .790 20.07 .868 22.05 .931 23.65 .931 23.65 .931 23.65 .931 23.65 Application Tooling -- pages 17-21 L Max. .449 11.40 .574 14.58 .574 14.58 .574 14.58 .636 16.15 .480 12.19 .636 16.15 .636 16.15 .855 21.72 .765 19.43 .765 19.43 .765 19.43 1.004 25.50 1.004 25.50 1.098 27.89 .949 24.10 .949 24.10 .933 23.70 1.074 27.28 1.168 29.67 1.168 29.67 1.168 29.67 1.246 31.65 1.246 31.65 Part Numbers Loose Tape Piece Mounted 322797 -- 323219 -- 322798 -- 322799 -- 322693 -- 322805 -- 322694 -- 322695* 2-322695-2 322733 -- 323060 -- 323061 -- 323062 2-323062-2 323063 -- 323064 -- 323065 -- 2-324061-5 -- 323165 -- 323166 -- 323167 -- 323168 -- 323169 -- 323170 -- 323171 -- 323172 -- *Available in small packaging quantities. 9 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Uninsulated Terminals and Splices (Continued) Solistrand Heat Resistant Ring Tongue Terminals Temperature Rating, Material and Finish Terminal Body -- Copper per ASTM B152 Plating -- Nickel per QQ-N-290, 650F [343C] (Continued) Related Product Data Non-Insulation Support Wire Size Circular Mils [mm2] Tongue Material Thickness Max. 4 33,100-52,600 [16.8-26.7] 2 52,600-83,700 [26.7-42.4] 1/0 83,700-119,500 [42.4-60.6] Non-Insulation Support (Wire Range 2 & 1/0) Dimensions C E Max. Application Tooling -- pages 17-21 Stud Size Style W 1/4 M6 5/16 M8 A 3/8 A .500 12.70 .625 15.88 .625 15.88 .437 11.10 .500 12.70 .500 12.70 .946 24.03 1.009 25.63 1.009 25.63 1.199 30.45 1.324 33.63 1.324 33.63 .073 1.85 3/8 B .625 15.88 .540 13.72 1.212 30.78 .073 1.85 3/8 B .807 20.50 .625 15.88 1.519 38.58 .073 1.85 A L Max. Part Numbers Loose Tape Piece Mounted 323173 -- 323174 -- 323175 -- 1.527 38.79 323177 -- 1.925 48.90 323180 -- Temperature Rating, Material and Finish Solistrand Heat Resistant Splices Style-A Non-Insulation Support Butt Splice Style-B Non-Insulation Support Parallel Splice Style-C Non-Insulation Support Butt Splice Splice Body -- Copper per ASTM B152 Plating -- Nickel per QQ-N-290, 650F [343C] Related Product Data Application Tooling -- pages 17-21 Wire Size Circular Mils [mm2] Material Thickness Max. 22-16 509-3,260 [0.26-1.65] .033 0.84 C L Max. .578 14.68 .301 7.65 .591 15.01 .567 14.40 .301 7.65 .529 13.44 .565 14.35 .333 8.46 .703 17.86 Dimensions ID Min. .061 1.55 .061 1.55 .061 1.55 .085 2.16 .085 2.16 .085 2.16 .129 3.28 .129 3.28 .129 3.28 OD Max. .141 3.58 .141 3.58 .141 3.58 .165 4.19 .165 4.19 .165 4.19 .226 5.74 .226 5.74 .226 5.74 B .375 9.53 .172 4.37 .296 7.52 Style A B C A 16-14 2,050-5,180 [1.04-2.62] .033 0.84 B C A 12-10 5,180-13,100 [2.62-6.64] 8 13,100-20,800 [6.64-10.5] .042 1.07 .051 1.30 B Part Numbers Loose Piece 323796 323030 322822 323795 323794 322824 323755 323754 323756 2-34318-1 10 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Uninsulated Terminals and Splices (Continued) Temperature Rating and Material Solistrand High Temperature Ring Tongue Terminals Related Product Data Application Tooling -- pages 17-21 Terminal Body -- Nickel per ASTM B162, 1200F [649C] Non-Insulation Support Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Color Code Dimensions C E Min. Max. L Max. 3/8 .218 5.54 .218 5.54 .281 7.14 .312 7.92 .281 7.14 .312 7.92 .281 7.14 .312 7.92 .250 6.35 .250 6.35 .343 8.71 .343 8.71 .343 8.71 .468 11.89 .468 11.89 .531 13.49 .375 9.53 .375 9.53 .375 9.53 .531 13.49 .531 13.49 .593 15.06 .156 3.96 .156 3.96 .250 6.35 .281 7.14 .250 6.35 .281 7.14 .250 6.35 .281 7.14 .171 4.34 .171 4.34 .281 7.14 .281 7.14 .281 7.14 .437 11.10 .437 11.10 .546 13.87 .281 7.14 .281 7.14 .281 7.14 .468 11.89 .468 11.89 .531 13.49 .337 8.56 .337 8.56 .431 10.95 .462 11.73 .431 10.95 .462 11.73 .431 10.95 .462 11.73 .352 8.94 .352 8.94 .462 11.73 .462 11.73 .462 11.73 .618 15.70 .618 15.70 .727 18.47 .549 13.94 .549 13.94 .549 13.94 .736 18.69 .736 18.69 .799 20.29 .449 11.40 .449 11.40 .574 14.58 .621 15.77 .574 14.58 .621 15.77 .574 14.58 .621 15.77 .480 12.19 .480 12.19 .636 16.15 .636 16.15 .636 16.15 .855 21.72 .855 21.72 .995 25.27 .739 18.77 .739 18.77 .739 18.77 1.004 25.50 1.004 25.50 1.098 27.89 10 .406 10.31 .359 9.12 .743 18.87 .949 24.10 Stud Size 4 5 M3 6 M3.5 22-16 509-3,260 [0.26-1.65] .033 0.84 Orange 8 M4 10 4 6 M3.5 16-14 2,050-5,180 [1.04-2.62] .033 0.84 Orange 8 M4 10 1/4 M6 5/16 M8 3/8 6 M3.5 8 M4 12-10 5,180-13,100 [2.62-6.64] 8 13,100-20,800 [6.64-10.5] .042 1.07 .051 1.30 10 Orange Orange 1/4 M6 5/16 M8 W Part Numbers Loose Tape Piece Mounted 321884 2-321884-2 321885 -- 321889* 2-321889-3 322872 -- 321890* -- 321895 -- 321891* -- 321896 2-321896-4 322328 -- 322329 2-322329-2 322333 2-322333-3 322334* -- 322335* 2-322335-5 322339 -- 322340 -- 322343 -- 323059 -- 323745* -- 323680* 2-323680-5 323683* 2-323683-2 323746 -- 323747 -- 328822 -- *Available in small packaging quantities. 11 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Uninsulated Terminals and Splices (Continued) Solistrand High Temperature Spade Tongue Terminals Temperature Rating and Material Related Product Data Application Tooling -- pages 17-21 Terminal Body -- Nickel per ASTM B162, 1200F [649C] Non-Insulation Support Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Color Code Stud Size W 16-14 2,050-5,180 [1.04-2.62] .033 0.84 Orange 8 M4 .385 9.78 Dimensions C E L Min. Max. Max. .312 7.92 .493 12.52 Part Number X .685 .187 17.40 4.75 Loose Piece 323905 Temperature Rating and Material Solistrand High Temperature Splices Style-A Non-Insulation Support Butt Splice Wire Size Circular Mils [mm2] Style-B Non-Insulation Support Parallel Splice Material Thickness Max. Color Code Style-C Non-Insulation Support Butt Splice Style A 22-16 509-3,260 [0.26-1.65] .033 0.84 Orange B C A 16-14 2,050-5,180 [1.04-2.62] .033 0.84 Orange B C A 12-10 5,180-13,100 [2.62-6.64] .042 1.07 Orange B C Splice Body -- Nickel per ASTM B162, 1200F [649C] Related Product Data Application Tooling -- pages 17-21 L Max. Dimensions ID Min. OD Max. .578 14.68 .301 7.65 .529 13.44 .567 14.40 .301 7.65 .529 13.44 .567 14.40 .333 8.46 .703 17.86 .061 1.55 .061 1.55 .061 1.55 .085 2.16 .085 2.16 .085 2.16 .129 3.28 .129 3.28 .129 3.28 .141 3.58 .141 3.58 .141 3.58 .165 4.19 .165 4.19 .165 4.19 .226 5.74 .226 5.74 .226 5.74 Part Numbers Loose Piece 322324* 322326 323876 322345 322347 323878 323696* 323672 323698 *Available in small packaging quantities. 12 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Uninsulated Terminals and Splices (Continued) Temperature Rating, Material and Finish Diamond Grip Heat Resistant Ring Tongue Terminals Related Product Data Application Tooling -- pages 17-21 Terminal Body -- Copper per ASTM B152 Plating -- Nickel per QQ-N-290, 650F [343C] Metallic Sleeve -- Nickel Silver per ASTM B122 Insulation Support Tongue Wire Size Material Circular Mils Thickness [mm2] Max. Stud Size 4 6 M3.5 22-16 509-3,260 [0.26-1.65] .033 0.84 8 M4 10 1/4 M6 4 6 M3.5 16-14 2,050-5,180 [1.04-2.62] .033 0.84 8 M4 10 1/4 M6 12-10 5,180-13,100 [2.62-6.64] 6 M3.5 8 M4 .042 1.07 10 1/4 M6 W .218 5.54 .218 5.54 .218 5.54 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .469 11.91 .469 11.91 .250 6.35 .343 8.71 .250 6.35 .343 8.71 .343 8.71 .343 8.71 .343 8.71 .469 11.91 .469 11.91 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .531 13.49 Dimensions C E Min. Max. L Max. .156 3.96 .156 3.96 .156 3.96 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .437 11.10 .437 11.10 .171 4.34 .281 7.14 .171 4.34 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .437 11.10 .437 11.10 .302 7.67 .302 7.67 .302 7.67 .302 7.67 .468 11.89 .624 15.85 .624 15.85 .645 16.38 .749 19.02 .749 19.02 .770 19.56 .749 19.02 .770 19.56 1.031 26.19 1.051 26.70 .655 16.64 .811 20.60 .680 17.27 .811 20.60 .836 21.23 .811 20.60 .836 21.23 1.030 26.16 1.055 26.80 1.034 26.26 1.034 26.26 1.034 26.26 1.030 26.16 1.273 32.33 .512 13.00 .512 13.00 .530 13.46 .611 15.52 .611 15.52 .629 15.98 .611 15.52 .629 15.98 .793 20.14 .810 20.57 .527 13.39 .637 16.18 .549 13.94 .637 16.18 .659 16.74 .637 16.18 .659 16.74 .793 20.14 .815 20.70 .841 21.36 .841 21.36 .841 21.36 .840 21.34 1.002 25.45 Wire Insulation Diameter Max. .140 3.56 .140 3.56 .110 2.79 .140 3.56 .140 3.56 .110 2.79 .140 3.56 .110 2.79 .140 3.56 .110 2.79 .170 4.32 .170 4.32 .130 3.30 .170 4.32 .130 3.30 .170 4.32 .130 3.30 .170 4.32 .130 3.30 .230 5.84 .230 5.84 .230 5.84 .250 6.35 .230 5.84 Part Numbers Loose Tape Piece Mounted 322363 -- 322364 -- 323151 -- 323199 -- 322365 -- 323152 323152-1 322366 -- 323153 -- 322367 -- 323154 -- 322371 -- 322373 -- 323158 -- 322374 -- 323160 -- 322375 -- 323161 -- 322376 -- 323162 -- 323066 -- 323067 -- 323068 323068-1 325154 -- 323069 -- Note: "C" dimension applies from edge of metal wire barrel to center of stud hole. 13 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Uninsulated Terminals and Splices (Continued) Diamond Grip Heat Resistant Splices Temperature Rating, Material and Finish Related Product Data Application Tooling -- pages 17-21 Splice Body -- Copper per ASTM B152 Plating -- Nickel per QQ-N-290, 650F [343C] Metallic Sleeve -- Nickel Silver per ASTM B122 Insulation Support Butt Splice Wire Size Circular Mils [mm2] Material Thickness Max. Dimension L Max. Wire Insulation Diameter Max. Part Numbers Loose Piece 22-16 509-3,260 [0.26-1.65] .033 0.84 .889 22.58 .140 3.56 322823 16-14 2,050-5,180 [1.04-2.62] .033 0.84 .889 22.58 .170 4.32 322825 12-10 5,180-13,100 [2.62-6.64] .042 1.07 1.261 32.03 .230 5.84 323757 Diamond Grip High Temperature Ring Tongue Terminals Temperature Rating and Material Related Product Data Application Tooling -- pages 17-21 Terminal Body -- See table, 1200F [649C], Nickel per ASTM B162, Alumel --, Chromel -- Metallic Sleeve -- Nickel Silver per ASTM B122 Insulation Support Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size 4 6 M3.5 8 M4 22-16 509-3,260 [0.26-1.65] .033 0.84 10 1/4 M6 W .218 5.54 .281 7.14 .312 7.92 .312 7.92 .281 7.14 .312 7.92 .312 7.92 .312 7.92 .468 11.89 .281 7.14 .312 7.92 .312 7.92 .312 7.92 .468 11.89 Dimensions C E Min. Max. L Max. .156 3.96 .250 6.35 .281 7.14 .281 7.14 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .437 11.10 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .437 11.10 .624 15.85 .749 19.02 .796 20.22 .796 20.22 .749 19.02 .796 20.22 .796 20.22 .796 20.22 1.031 26.19 .749 19.02 .796 20.22 .796 20.22 .796 20.22 1.031 26.19 .512 13.00 .611 15.52 .637 16.18 .637 16.18 .611 15.52 .637 16.18 .637 16.18 .637 16.18 .793 20.14 .611 15.52 .637 16.18 .637 16.18 .637 16.18 .793 20.14 Body Material Sleeve Color Code Nickel Orange Nickel Orange Nickel Orange Chromel Gray Nickel Orange Nickel Orange Chromel Gray Alumel Green Nickel Orange Nickel Orange Nickel Orange Chromel Gray Alumel Green Nickel Orange Wire Insulation Diameter Max. .140 3.56 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .140 3.56 Part Numbers Loose Tape Piece Mounted 321887 -- 321892 -- 322873 -- 2-322873-1 -- 321893 -- 321897 -- 1-321897-0 -- 1-321897-3 -- 184204-1 -- 321894 -- 321898 -- 1-321897-4 -- 1-321898-0 -- 322320 -- Note: "C" dimension applies from edge of metal wire barrel to center of stud hole. 14 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Uninsulated Terminals and Splices (Continued) Diamond Grip High Temperature Ring Tongue Terminals (Continued) Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size 6 M3.5 8 M4 16-14 2,050-5,180 [1.04-2.62] .033 0.84 10 1/4 M6 3/8 6 M3.5 8 M4 12-10 5,180-13,100 [2.62-6.64] .042 1.07 10 1/4 M6 5/16 M8 W .250 6.35 .343 8.71 .343 8.71 .343 8.71 .343 8.71 .343 8.71 .343 8.71 .343 8.71 .468 11.89 .531 13.49 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .531 13.49 .531 13.49 Dimensions C E Min. Max. L Max. .171 4.34 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .437 11.10 .546 13.87 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .468 11.89 .468 11.89 .655 16.64 .811 20.60 .811 20.60 .811 20.60 .811 20.60 .811 20.60 .811 20.60 .811 20.60 1.030 26.16 1.170 29.72 1.008 25.60 1.008 25.60 1.008 25.60 1.008 25.60 1.008 25.60 1.273 32.33 1.273 32.33 .527 13.39 .637 16.18 .637 16.18 .637 16.18 .637 16.18 .637 16.18 .637 16.18 .637 16.18 .793 20.14 .902 22.91 .815 20.70 .815 20.70 .815 20.70 .815 20.70 .815 20.70 1.002 25.45 1.002 25.45 Body Material Sleeve Color Code Nickel Orange Nickel Orange Nickel Orange Chromel Gray Alumel Green Nickel Orange Chromel Gray Alumel Green Nickel Orange Nickel Orange Nickel Orange Nickel Orange Chromel Gray Nickel Orange Alumel Green Nickel Orange Nickel Orange Wire Insulation Diameter Max .170 4.32 .170 4.32 .170 4.32 .170 4.32 .170 4.32 .170 4.32 .170 4.32 .170 4.32 .170 4.32 .170 4.32 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 Part Numbers Loose Tape Piece Mounted 322332 -- 322336 2-322336-2 322337 1-322337-2 1-322337-0 -- 1-322338-1 -- 322338 1-322338-2 1-322337-1 -- 1-322338-0 -- 322341 -- 322344 -- 323748 -- 323749 -- 2-323749-1 -- 323750 2-323750-5 2-323750-1 -- 323751 -- 323752 -- Note: "C" dimension applies from edge of metal wire barrel to center of stud hole. 15 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Uninsulated Terminals and Splices (Continued) Temperature Rating and Material Diamond Grip High Temperature Splices 22-16 509-3,260 [0.26-1.65] 16-14 2,050-5,180 [1.04-2.62] 12-10 5,180-13,100 [2.62-6.64] Material Thickness Max. .033 0.84 .033 0.84 .042 1.07 Dimension L Max. Splice Body Material Sleeve Color Code .889 22.58 .889 22.58 .889 22.58 .889 22.58 .889 22.58 .889 22.58 Nickel Orange Alumel Green Chromel Gray Nickel Orange Alumel Green Chromel Gray Nickel Orange 1.261 32.03 Application Tooling -- pages 17-21 Splice Body -- See table, 1200F [649C], Nickel per ASTM B162, Alumel --, Chromel -- Metallic Sleeve -- Nickel Silver per ASTM B122 Insulation Support Butt Splice Wire Size Circular Mils [mm2] Related Product Data Wire Insulation Diameter Max. .140 3.56 .140 3.56 .140 3.56 .170 4.32 .170 4.32 .170 4.32 .230 5.84 Part Numbers Loose Piece 322325 1-322325-0 1-322325-1 322346 1-322346-0 1-322346-1 323699 16 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Application Tooling Information for STRATO-THERM Insulated Heat Resistant and High Temperature Terminals and Splices Wire Size Range AWG 26-10 Pneumatic Tooling Product Type Pre-Insulated Terminals Pre-Insulated Splices AMP Wire Size 26-24 22-20 18-16 14 12-10 22-20 18-16 14-12 Dies for 626 Pneumatic Tools 189721-[ ] and 189722-[ ] require Straight Action Adapter1 217200-1 or "C" Head Adapter 318161-1 Dies also fit 69710-1 Hand Tool Hand Tools 69692-1 69693-1 -- -- -- -- 69731 69732 69733 69734 69735 69327 69328 69329 Tooling For Tape Mounted Products Dies for 69875 AMP-TAPETRONIC AMP-O-LECTRIC2 Requires Applicator AMPOMATOR CLS IV2 Requires Applicators -- 69936 69937 -- -- -- -- -- 1Straight Action Adapter 217200-1 is used with Tools 189721-1 or 189722-1. "C"Head Adapter 318161-1 is used with Tools 189721-2 or 189722-2. Both adapters require the use of non-ratchet tool holder 189928-1 or ratchet tool holder 356304-1. 2Call Tooling Assistance Center for Machine and Applicator part numbers. Wire Size Range AWG 26-6 Product Type AMP Wire Size Hand Tools Post Insulated Terminals and Splices 26-24 22-20 18-16 8 6 45730 46467, 464681 46468 -- -- Hydraulic and Battery Powered Tools With Interchangeable Dies 690972 690992 "C" Head "C" Head Nest Indent -- -- -- -- -- -- -- -- -- 46146 46145 69216 46134 46133 69217 1Part Number 55235-1 only crimping heads are recommended for use only with AMP Hydraulic Hand Pump 314979-1, DYNA-CRIMP Hydraulic Power Units 69120-1 (115 VAC) and 69120-2 (230 VAC), and with DYNA-CRIMP II Battery Operated Hydraulic Power Unit 122271-1. See pages 20 & 21. 2These 17 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Application Tooling Information for STRATO-THERM Uninsulated Heat Resistant and High Temperature Terminals and Splices Wire Size Range AWG 22-10 Pneumatic Tooling Tooling For Tape Mounted Products Dies for 69875 AMP-TAPETRONIC AMP-O-LECTRIC2 Requires Applicator AMPOMATOR CLS IV2 Requires Applicators Product Type AMP Wire Size Hand Tools Uninsulated Terminals and Splices with Insulation Support 22-16 46673 46673-1 46988 59294 59461 356744-1 69930 356744-2 69931 904870-1 69932 Uninsulated Terminals and Splices with Non-Insulation Support 22-16 46447 217206-1 16-14 12-10 16-14 Crimping Heads for 626 Pneumatic Tool 189721-1 and 189722-11 69954 69955 12-10 69956 Crimping Heads require the use of non-ratchet tool holder 189767-1 or ratchet tool holder 356302-1. 2 Call Tooling Assistance Center for Machine and Applicator part numbers. 1 Wire Size Range AWG 8-1/0 Pneumatic Tooling Product Type Uninsulated Terminals and Splices with Non-Insulation Support AMP Wire Size Hand Tools 8 693551 49956 6 59083 No CERTICRIMP 48172 -- 48173 4 69015 Head Hydraulic Tools WIth Self Contained Dies Hand Tool Latch Head Hydraulic and Battery Powered Tools with Interchangeable Dies 59973-1 Hand Tool, 690652 & 690672 Latch Heads Nest Indent 48126 48355 48128 59975-1 690692 48129 48127 690972 "C" Head Nest Indent 690992 "C" Head -- -- 69216 -- -- 69217 46135 69218 46133 2 -- 48174 1/0 -- 48183 48130 -- -- 48132 46136 48131 46138 45433 46137 1CERTI-CRIMPHand 45436 Tool. crimping heads are recommended for use only with AMP Hydraulic Hand Pump 314979-1, DYNA-CRIMP Hydraulic Power Units 69120-1 (115 VAC) and 69120-2 (230 VAC), and with DYNA-CRIMP II Battery Operated Hydraulic Power Unit 122271-1. See Pages 20 & 21. 2These For additional tooling information, call 1-800-722-1111. 18 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Application Tooling Information for STRATO-THERM Heat Resistant and High Temperature Terminals and Splices Loose Form Terminal and Splice Tooling CERTI-CRIMP Hand Tools Double Action Hand Tool Heavy Head Hand Tool Part No. 69355 "C" Head Straight Action Hand Tool Part No. 69710-1 T-Head Tool Straight Action Double Action Hand Tool Pneumatic Tools 6-26 Pneumatic Tool Part No. 189721-1 Part No. 69015 Hydraulic Hand Tools Part No. 59975-1 (Self Contained Dies) Part No. 59973-1 (Dies Required) For additional tooling information, call 1-800-722-1111. 19 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Application Tooling Information for STRATO-THERM Heat Resistant and High Temperature Terminals and Splices (Continued) Tape Mounted AMP-TAPETRONIC Machine 69875, 68250-1 (Requires Dies) AMP-O-LECTRIC, Model "G" Machine (Requires Applicator and Dies) AMPOMATOR CLS IV Machine 217500-1 (Requires Applicators and Dies) Latch Heads and Dies Part No. 69065 Part No. 69067 Part No. 69099 Part No. 69069 (Self Contained Dies) Part No. 69097 For additional tooling information, call 1-800-722-1111. 20 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Application Tooling Information for STRATO-THERM Heat Resistant and High Temperature Terminals and Splices DYNA-CRIMP II Battery Operated Hydraulic Power Unit Hand Operated Power Unit DYNA-CRIMP Electric Hydraulic Power Unit Typical interchangable hose, head and dies not included Part No. 122271-14 314979-12 (Hose, head and dies not included) Refer to the table below for accessories. Power Unit Only (Includes Pressure Release) 115 Volts (60 Hz) -- 69120-13 230 Volts (60 Hz) -- 69120-23 AMP application tools are designed to produce a carefully controlled uniform pressure crimp, regardless of how they are powered. All tools shown are specially designed for AMP products and are precision machined from hard tool steel. Handle Control Hose Assembly Foot Control Multidirectional Valve Power Units Accessories For Use With Power Unit No. 369120-13 369120-23 314979-12 122271-14 69120-13 69120-23 Accessory Description Accessory Part No. 7' Handle Control Assembly--Hose & Cord 15' Handle Control Assembly--Hose & Cord 21' Handle Control Assembly--Hose & Cord 28' Handle Control Assembly--Hose & Cord 15' Foot Switch Assembly 59907-7 1-59907-5 2-59907-1 2-59907-8 68284-1 Need Hose Assembly 3' Hose Assembly 7' Hose Assembly 15' Hose Assembly 21' Hose Assembly 2' Hose Assembly (1/4" I.D.) 3' Hose Assembly (1/4" I.D.) 7' Hose Assembly (1/4" I.D.) 15' Hose Assembly (1/4" I.D.) 59909-3 59909-7 1-59909-5 2-59909-1 314990-1 314990-2 314990-3 314990-4 68284-1 Foot Switch Assembly needed with these Hose Assemblies and 69120 More Flexible, Lighter Weight. Recommended for use with DYNA-CRIMP II Battery Operated Hydraulic Power Unit 3-Way Multi-Directional Valve 3-Way Multi-Directional Valve (Elec.Ctl.) 592201 59220-21 Remarks For use with Foot Switch only Contact AMP Incorporated for usage recommendations. Also see AMP Customer Manual 409-5860. Also see AMP Customer Manual 409-1950. 4 Also see AMP Customer Manual 409-5869. Note: All Hoses and Handle Control Assemblies have a 3/8" high flow male coupler (311470-1) on each end. All Power Units and Heads have a 3/8" high flow female coupler (311471-1). 1 2 3 For additional tooling information, call 1-800-722-1111. 21 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Part Number Index Note: This index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part No. 34318 50829 50830 50831 50832 50834 50835 50836 50837 50838 50839 50840 50841 50844 50845 50846 50847 50848 53572 53587 55114 55235 184204 321884 321885 321887 321889 321890 321891 321892 321893 321894 321895 321896 321897 321898 322320 322324 322325 322326 322328 322329 322332 322333 322334 322335 322336 322337 322338 322339 322340 322341 322343 322344 322345 322346 322347 322363 322364 322365 322366 Page 10 5 5 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 8 14 11 11 14 11 11 11 14 14 14 11 11 14 14 14 12 16 12 11 11 15 11 11 11 15 15 15 11 11 15 11 15 12 16 12 13 13 13 13 Part No. 322367 322371 322373 322374 322375 322376 322693 322694 322695 322733 322797 322798 322799 322805 322822 322823 322824 322825 322872 322873 323030 323059 323060 323061 323062 323063 323064 323065 323066 323067 323068 323069 323151 323152 323153 323154 323158 323160 323161 323162 323165 323166 323167 323168 323169 323170 323171 323172 323173 323174 323175 323177 323180 323199 323219 323672 323680 323683 323696 323698 323699 Page 13 13 13 13 13 13 9 9 9 9 9 9 9 9 10 14 10 14 11 14 10 11 9 9 9 9 9 9 13 13 13 13 13 13 13 13 13 13 13 13 9 9 9 9 9 9 9 9 10 10 10 10 10 13 9 12 11 11 12 12 16 Part No. 323745 323746 323747 323748 323749 323750 323751 323752 323754 323755 323756 323757 323794 323795 323796 323876 323878 323905 324061 324370 325154 326760 326835 328822 328854 328855 328856 328857 328858 328859 328860 328861 329580 329583 329647 329716 330377 330378 330379 332433 332434 332438 332439 332446 332453 332454 22 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. Page 11 11 11 15 15 15 15 15 10 10 10 14 10 10 10 12 12 12 9 8 13 8 8 11 7 7 7 7 7 7 7 7 8 8 8 8 7 7 7 5 5 5 5 6 5 5 STRATO-THERM Terminals & Splices for High Temperature Applications Catalog 82011 Revised 3-98 Engineering Notes 23 AMP Incorporated, Harrisburg, PA 17105; Phone: 717-564-0100; FAX: 717-986-7575 Product Information Center; Phone: 1-800-522-6752 AMP Business Centers, Worldwide www.amp.com Americas Related Businesses Argentina - Buenos Aires Chile - Santiago United States - Harrisburg, PA AMP Circuits Division Phone: + 54-1-733-2000 Fax: + 54-1-717-0988 Phone: + 56-2-236-4267 Fax: + 56-2-235-0061 Phone: + 1-717-564-0100 Fax: + 1-717-986-7575 Brazil - Sao Paulo Columbia - Bogata Greenville, SC, USA Phone: + 1-864-297-4100 Fax: + 1-864-675-7099 Phone: + 55-11-861-1311 Fax: + 55-11-861-0397 Phone: + 57-1-369-0045 Fax: + 57-1-269-7525 Canada - Toronto Mexico - Mexico City Phone: + 1-905-475-6222 Fax: + 1-905-474-5520 Phone: + 52-5-398-76-11 Fax: + 52-5-398-79-64 AMP Circuits and Packaging, EMEA For Latin/South American Countries not shown Phone: +54-1-733-2015 Fax: +54-1-733-2083 Dublin, Ireland Phone: + 353-1-820-6500 Fax: + 353-1-820-6501 AMP Packaging and Carroll Touch Systems Division Round Rock TX, USA Phone: + 1-512-244-5100 Fax: + 1-512-244-7040 Asia/Pacific AMP-Simel S.A. Australia - Sidney Malaysia - Kuala Lampur Philippines - Manila Phone: + 61-2-9840-8200 Fax: + 61-2-9899-5649 Phone: + 603-705-3055 Fax: + 603-705-3066 Phone: + 632-811-0437 Fax: + 632-811-0441 India - Bangalore New Zealand - Auckland Singapore - Singapore Phone: + 91-80-845-3014 Fax: + 91-80-845-3038 Phone: + 64-9-634-4580 Fax: 64-9-634-4586 Phone: + 65-482-0311 Fax: + 65-482-1012 Indonesia - Jakarta Peoples Republic of China Taiwan - Taipei Phone: + 6221-526-7852 Fax: + 6221-526-7856 Hong Kong Phone: + 852-2-35-1628 Fax: + 852-2-35-0243 Shangha Phone: + 86-21-6485-0602 Fax: + 86-21-6485-0728 Shunde Phone: + 86-765-7751368 Fax: + 86-765-7752823 Phone: + 886-2-704-4815 Fax: + 886-2-704-4940 Japan - Tokyo Phone: + 81-44-844-8111 Fax: + 81-44-812-3207 Korea - Seoul Phone: + 82-3274-0535 Fax: + 82-3274-0524 Gevrey-Chambertin, France Phone: + 33-3-8058-3200 Fax: + 33-3-8034-1015 ARA-Applied Robotics Division Rousset, France Phone: + 33-4-42-29-1200 Fax: + 33-4-42-29-1212 Thailand - Bangkok Phone: + 91-662-513-9888 Fax: + 91-662-513-9889 Vietnam - Ho Chi Minh City Phone: + 84-8823-2546 Fax: + 84-8823-1443 Carroll Touch International, Ltd. Tokyo, Japan Phone: + 81-03-5306-2100 Fax: + 81-03-5306-2105 DSM Decolletage S.A. Saint-Maurice Phone: + 41-24-486-2486 Fax: + 41-24-486-2400 Fibernet Division Rowville, Australia Phone: + 61-3-9764-2111 Fax: + 61-3-9764-2120 Wellington, New Zealand Phone: + 64-4-237-9195 Fax: + 64-4-237-9195 Europe/Middle East/Africa Austria - Vienna Great Britain - London Romania - Bucharest Inside: Phone: + 44-181-954-2356 Fax: + 44-181-954-6234 Phone: + 40-1-311-3479/3596 Fax: + 40-1-312-0574 Greece - Athens Russia Phone: + 30-1-902-5515 Fax: + 30-1-902-4237 Moscow Phone: + 7-095-926-5506/07/08/09 Fax: + 7-095-926-5505 Phone: + 0222-277-97-0 Fax: + 0222-270-26-61 Outside: Phone: + 43-1-277-97-0 Fax: + 43-1-270-26-61 Belgium - Brussels Phone: + 32-2-719-2511 Fax: + 32-2-725-4928 Bulgaria - Sofia Phone: + 359-2-971-2152 Fax: + 395-2-971-2153 Croatia - Zagreb Phone: + 385-1-67-04-46 Fax: + 385-1-69-16-04 Holland - 's-Hertogenbosch Phone: + 31-73-624-6246 Fax: + 31-73-621-2365 Hungary - Budapest Phone: + 36-1-344-2633 Fax: + 36-1-344-2634 Ireland - Dublin Czech Republic - Kurim Phone: + 353-1-820-3000 Fax: + 353-1-820-9790 Phone: + 420-5-41-162-111 Fax: + 420-5-41-162-223 Israel - Tel Aviv Denmark - Viby Phone: + 972-3-645-07-07 Fax: + 972-3-649-24-13 Phone: + 45-86-295-055 Fax: + 45-86-295-133 Italy - Torino Egypt - Cairo Phone: + 39-11-4012-111 Fax: + 39-11-4031-116 Phone: + 202-417-76-47 Fax: + 202-419-23-34 Lithuania - Vilnius Estonia - Tallinn Phone: + 370-2-231402 Fax: + 370-2-231403 Phone: + 372-6205-800 Fax: + 372-6205-804 Norway - Oslo Finland - Helsinki Phone: + 47-66-77-88-50 Fax: + 47-66-77-88-55 Phone: + 358-9-512-3420 Fax: + 358-9-512-34250 Poland - Warsaw France - Pontoise Phone: + 48-22-672-47-90/91/92 Fax: + 48-22-672-47-88 Phone: + 33-1-34-20-88-88 Fax: + 33-1-34-20-86-00 Portugal - Lisbon Germany - Langen Phone: + 49-6103-709-0 Fax: + 49-6103-709-223 Phone: + 351-1-387-70-16 Fax: + 351-1-387-71-72 82011--1.5M--AG--AMP--3-98--1405 Neunkirchen, Germany Phone: + 49-2247-305-0 Fax: + 49-2247-305-22 M/A-COM Division Phone: + 386-61-161-3270 Fax: + 386-61-161-3240 Americas Lowell, MA, USA Phone: + 1- 978-442-5000 Fax: + 1-978-442-5354 Europe/Middle East/Africa Bracknell, England Phone: + 44-1344-869-595 Fax: + 44-1344-300-020 Asia/Pacific Hong Kong Phone: + 85-2-2111-8088 Fax: + 85-2-2111-8087 South Africa - Johannesburg Madison Cable Corporation Phone: + 27-11-805-65-35 Fax: + 27-11-805-65-40 Worcester, MA, USA Phone: + 1-508-752-7320 Fax: + 1-508-752-4230 St. Petersburg Phone: + 7-812-325-3083 Fax: + 7-812-326-3288 Slovakia - Bystrica Phone: + 421-88-761-120/121 Fax: + 421-88-761-122 Slovenia - Ljubljana Spain - Barcelona Madison Cable Ltd. Phone: + 34-3-291-0330 Fax: + 34-3-201-7879 Sweden - Stockholm Dundee, Scotland Phone: + 44-1382-508080 Fax: + 44-1382-505060 Phone: + 46-8-580-833-00 Fax: + 46-8-580-194-70 Precision Interconnect Division Switzerland - Steinach Phone: + 41-71-447-0447 Fax: + 41-71-447-0444 Turkey - Istanbul Phone: + 90-212-281-8181 Fax: + 90-212-281-8184 For Middle East/African Countries not shown Phone: +33-1-34-20-83-83 Fax: 717 -56+33-1-34-20-86-09 4-0 100 . Ca nad a 90 5-4 70- 442 5. AM P In cor po rate d, Har risbu rg , P A 1710 5-3 608 . Conta ct your reg iona l ce nter : USA United King dom 44- 1753 - 676 800. Singa por e 65 -482- 0311. Japa n 81 -44-8 13-8 502. O n the intern et at http://www.am p.com Printed in USA HTS Elektrotechnik GmbH AMP and Connecting at a Higher Level are trademarks. Rev. 1, 10/97 Portland, OR, USA Phone: + 1-503-620-9400 Fax: + 1-503-620-7131