PS219B4-S, PS219B4-AS, PS219B4-CS Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts PS219B4-S A D N O P 17 16 15 14 13 12 11 10 9 8 7 6 4 5 3 2 E B U 21 V G Q AG 20 22 23 24 F 25 E M HEATSINK SIDE K T R K Z P P P AB DETAIL "B" TERMINAL CODE UP 10 UN 15 CIN VP 11 VN 16 VNC* WP 12 WN 17 VOT VP1 13 VN1 18 NW VNC* 14 FO 19 NV 20 21 22 23 24 1-B 1-A 5 6 7 8 9 AD S AH HEATSINK SIDE NC(VNC) NC(VP1) VUFB VVFB VWFB AC P AA 1-A 1-B 2 3 4 DETAIL "B" J H AE AF 19 L 1 DETAIL "A" DETAIL "C" 18 C K X 2 R NU 25 NC W V U P Y Y TERMINAL NUMBER W DETAIL "A" *Two VNC terminals (9 & 16) are connected inside DIPIPM, please connect either one to the 15V power supply GND outside and leave the other one open. DETAIL "C" Outline Drawing and Circuit Diagram Dim. Inches Millimeters Dim. Inches Millimeters A 1.500.02 38.00.5 S 0.1046 2.656 B 0.940.02 24.00.5 T 0.024 0.6 C 0.14 3.5 U 0.10.008 2.540.2 D 1.40 35.56 V 1.330.02 33.70.5 E 0.570.02 14.40.5 W 0.1085 2.756 F 0.740.02 18.90.5 X 0.04 1.0 G 1.150.02 29.20.5 Y 0.05 1.2 H 0.14 3.5 Z 1.40 35.56 J 0.13 3.3 AA 0.220.02 5.50.5 K 0.016 0.4 AB 0.370.02 9.50.5 L 0.060.02 1.50.05 AC 0 ~ 5 0 ~ 5 M 0.031 0.8 AD 0.06 Min. 1.5 Min. N 1.380.019 35.00.3 AE 0.05 O 0.070.008 1.7780.2 AF 0.063 Rad. 1.6 Rad. 1.2 P 0.02 0.5 AG 0.118 Min. 3.0 Min. Q 0.47 12.0 AH 0.098 Min. 2.5 Min. R 0.011 12/11 Rev. 0 Description: DIP-IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 6th generation CSTBT IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. Features: Compact Packages Single Power Supply Integrated HVICs Direct Connection to CPU Linear, Analog Temperature Feedback Applications: Small Servo Motors Small Motor Control Ordering Information: PS219B4-S is a 600V, 15 Ampere short pin DIP Intelligent Power Module. PS219B4-AS - long pin type PS219B4-CS - zigzag pin type 0.28 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com PS219B4-S, PS219B4-AS, PS219B4-CS IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts PS219B4-AS A R D N O P 17 16 15 14 13 12 11 10 9 8 7 6 4 5 3 2 E B 21 G Q AF 20 22 23 24 DETAIL "B" J H AE F 19 L 1 DETAIL "A" DETAIL "C" 18 C K X E M 25 HEATSINK SIDE K U T R Z P P P AC P AD AB DETAIL "B" AA 1-A 1-B 2 3 4 NC(VNC) NC(VP1) VUFB VVFB VWFB 5 6 7 8 9 TERMINAL CODE UP 10 UN 15 CIN VP 11 VN 16 VNC* WP 12 WN 17 VOT VP1 13 VN1 18 NW VNC* 14 FO 19 NV 20 21 22 23 24 1-B 1-A HEATSINK SIDE 2 S V NU 25 NC W V U P Y Y TERMINAL NUMBER W DETAIL "A" *Two VNC terminals (9 & 16) are connected inside DIPIPM, please connect either one to the 15V power supply GND outside and leave the other one open. DETAIL "C" Outline Drawing and Circuit Diagram Dim. 2 Inches Millimeters Dim. Inches Millimeters A 1.500.02 38.00.5 R 0.011 0.28 B 0.940.02 24.00.5 S 0.1046 2.656 C 0.14 3.5 T 0.024 0.6 D 1.40 35.56 U 0.10.008 2.540.2 E 0.570.02 14.40.5 V 0.098 Min. 2.5 Min. F 0.063 Rad. 1.6 Rad. W 0.1085 2.756 G 1.160.02 29.40.5 X 0.04 1.0 H 0.14 3.5 Y 0.05 1.2 J 0.13 3.3 Z 1.40 35.56 K 0.016 0.4 AA 0.220.02 5.50.5 L 0.060.02 1.50.05 AB 0.550.02 14.00.5 M 0.031 0.8 AC 0 ~ 5 0 ~ 5 1.5 Min. N 1.380.019 35.00.3 AD 0.06 Min. O 0.070.008 1.7780.2 AE 0.05 P 0.02 0.5 AF 0.118 Min. Q 0.47 12.0 1.2 3.0 Min. 12/11 Rev. 0 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com PS219B4-S, PS219B4-AS, PS219B4-CS IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts PS219B4-CS A R D N O K P 17 16 15 14 13 12 11 10 9 8 7 6 4 5 3 2 F AE B AF 20 21 V 22 23 24 DETAIL "B" K E H J G Q AG 19 L 1 DETAIL "A" DETAIL "C" 18 C X E M 25 K AC T R Z AC P P P AA AB DETAIL "B" S NC(VNC) NC(VP1) VUFB VVFB VWFB 5 6 7 8 9 TERMINAL CODE UP 10 UN 15 CIN VP 11 VN 16 VNC* WP 12 WN 17 VOT VP1 13 VN1 18 NW VNC* 14 FO 19 NV 20 21 22 23 24 NU 25 NC W V U P *Two VNC terminals (9 & 16) are connected inside DIPIPM, please connect either one to the 15V power supply GND outside and leave the other one open. 1-B 1-A HEATSINK SIDE 1-A 1-B 2 3 4 AD 2 U HEATSINK SIDE Y Y TERMINAL NUMBER W DETAIL "A" DETAIL "C" Outline Drawing and Circuit Diagram Dim. 12/11 Rev. 0 Inches Millimeters Dim. Inches Millimeters A 1.500.02 38.00.5 R 0.011 0.28 B 0.940.02 24.00.5 S 0.1046 2.656 C 0.14 3.5 T 0.024 0.6 D 1.40 35.56 U 0.10.008 2.540.2 E 0.570.02 14.40.5 V 1.330.02 33.70.5 F 0.740.02 18.90.5 W 0.1085 2.756 G 1.150.02 29.20.5 X 0.04 1.0 H 0.14 3.5 Y 0.05 1.2 J 0.13 3.3 Z 1.40 35.56 K 0.016 0.4 AA 0.220.02 5.50.5 L 0.060.02 1.50.05 AB 0.370.02 9.50.5 M 0.031 0.8 AC 0 ~ 5 0 ~ 5 1.5 Min. N 1.380.019 35.00.3 AD 0.06 Min. O 0.070.008 1.7780.2 AE 0.05 P 0.02 0.5 AF 0.063 Rad. 1.6 Rad. Q 0.47 12.0 AG 0.118 Min. 3.0 Min. 1.2 3 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com PS219B4-S, PS219B4-AS, PS219B4-CS IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Symbol PS219B4-S, PS219B4-AS, PS219B4-CS Units Inverter Part Supply Voltage (Applied between P-NU, NV, NW) Supply Voltage, Surge (Applied between P-NU, NV, NW) Collector-Emitter Voltage VCC 450 Volts VCC(surge) 500 Volts VCES 600 Volts Each IGBT Collector Current (TC = 25C) IC 15 Amperes Each Peak Collector Current (TC = 25C, Less than 1ms) ICP 30 Amperes PC 33.3 Watts Tj -20 ~ +150 C Control Supply Voltage (Applied between VP1-VNC, VN1-VNC) VD 20 Volts Control Supply Voltage (Applied between VUFB-U, VVFB-V, VWFB-W) VDB 20 Volts Input Voltage (Applied between UP, VP, WP-VNC, UN, VN, WN-VNC) VIN -0.5 ~ VD+0.5 Volts Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts ollector Dissipation (TC = 25C, per 1 Chip) Power Device Junction Temperature*1 Control (Protection) Part Fault Output Current (Sink Current at FO Terminal) IFO 1 mA Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts VCC(prot.) 400 Volts TC -20 ~ +100 C Storage Temperature Tstg -40 ~ +125 C Isolation Voltage, 60Hz, Sinusoidal 1 Minute, All Connected Pins to Heatsink Plate VISO 1500 Vrms Total System Self-protection Supply Voltage Limit, Short Circuit Protection Capability (VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C, Non-repetitive less than 2s) Module Case Operating Temperature*2 Thermal Resistance Junction to Case*3 Rth(j-c)Q Inverter IGBT Part (Per 1/6 Module) -- -- 3.0 C/Watt Rth(j-c)D Inverter FWDi Part (Per 1/6 Module) -- -- 3.9 C/Watt *1 The maximum junction temperature rating of the power chips integrated within the DIPIPM is 150C (@TC 100C). However, to ensure safe operation of the DIPIPM, the average junction temperature should be limited to Tj(avg) 125C (@TC 100C). *2 TC measurement point CONTROL TERMINALS 11.6mm DIPIPM 3.0mm IGBT CHIP POSITION TC POINT FWDi CHIP POSITION HEATSINK SIDE POWER TERMINALS *3 Good thermal grease with long-term quality should be applied evenly with +100m ~ +200m on the contacting surface of the DIPIPM and heatsink. The contacting thermal resistance between DIPIPM case and heatsink (Rth(c-f)) is determined by the thickness and the thermal conductivity of the applied grease. For reference, Rth(c-f) (per 1/6 module) is about 0.3C/W when the grease thickness is 20m and the thermal conductivity is 1.0W/mK. 4 12/11 Rev. 0 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com PS219B4-S, PS219B4-AS, PS219B4-CS IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Inverter Part Collector-Emitter Saturation Voltage VD = VDB = 15V, IC = 15A, VIN = 5V, Tj = 25C -- 1.50 2.00 Volts VD = VDB = 15V, IC = 15A, VIN = 5V, Tj = 125C -- 1.60 2.10 Volts Diode Forward Voltage VCE(sat) VEC Switching Times -IC = 15A, VIN = 0V ton 1.70 2.20 Volts 1.45 2.05 s trr VCC = 300V, VD = VDB = 15V, -- 0.30 -- s tC(on) IC = 15A, Tj = 125C, -- 0.35 0.55 s toff VIN = 0 5V, Inductive Load -- 1.50 2.10 s -- 0.30 0.60 s tC(off) Collector-Emitter Cutoff Current -- 0.85 ICES VCE = VCES, Tj = 25C -- -- 1.0 mA VCE = VCES, Tj = 125C -- -- 10 mA Total of VP1-VNC, VN1-VNC -- -- 2.80 mA Control (Protection) Part Circuit Current ID VIN = 0V, VD = 15V VIN = 5V, VD = 15V Total of VP1-VNC, VN1-VNC -- -- 2.80 mA IDB VIN = 0V, VD = VDB = 15V Each Part of VUFB-U, VVFB-V, VWFB-W -- -- 0.10 mA VIN = 5V, VD = VDB = 15V Fault Output Voltage Input Current Short Circuit Trip Level Temperature Output Each Part of VUFB-U, VVFB-V, VWFB-W -- -- 0.10 mA VFOH VSC = 0V, FO Terminal Pull-up to 5V by 10k 4.9 -- -- Volts VFOL VSC = 1V, IFO = 1mA -- -- 0.95 Volts 0.70 1.00 1.50 mA IIN VSC(ref) VOT Pull Down R = 5k*6 VIN = 5V 15V*4 0.43 0.48 0.53 Volts LVIC Temperature = 90C 2.63 2.77 2.91 Volts VD = LVIC Temperature = 25C 0.88 1.13 1.39 Volts Control Supply UVDBt Trip Level, Tj 125C 7.0 10.0 12.0 Volts Under-voltage Protection UVDBr Reset Level, Tj 125C 7.0 10.0 12.0 Volts UVDt Trip Level, Tj 125C 10.3 -- 12.5 Volts UVDr Reset Level, Tj 125C 10.8 -- 13.0 Volts 20 -- -- s Fault Output Pulse Width*5 tFO ON Threshold Voltage Vth(on) Applied between -- 2.1 2.6 Volts OFF Threshold Voltage Vth(off) UP, VP, WP-VNC, 0.8 1.3 -- Volts ON/OFF Threshold Hysteresis Voltage Vth(hys) UN, VN, WN-VNC 0.35 0.65 -- Volts 1.1 1.7 2.3 Volts 80 100 120 Bootstrap Diode Forward Voltage*7 VF Built-in Limiting Resistance R IF = 10mA, Including Voltage Drop by Limiting Resistor For Bootstrap Circuit *4 Short Circuit protection is functioning only for N-side IGBTs. Please select the value of the external shunt resistor such that the SC trip level is less than 1.7 times the current rating. *5 Fault signal, FO, outputs when SC or UV protection works. FO pulse width is different for each protection mode. At SC failure, FO pulse width is a fixed width (=min. 20s), however, at UV failure, FO outputs continuously until recovering from UV state. Minimum FO pulse width is 20s. 12/11 Rev. 0 5 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com PS219B4-S, PS219B4-AS, PS219B4-CS IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts *6 The DIPIPM does not automatically shutdown the IGBTs and fault signal when temperature rises excessively. When the temperature exceeds the protective level that is defined by the user, the controller (MCU) should stop the DIPIPM. The temperature of LVIC vs. VOT output characteristics is shown in the following graph. VOT output may exceed 3.3V when the temperature rises excessively, therefore, it is recommended for protection of the control part (MCU) to insert a clamp diode between the control supply (3.3V) and VOT output. LVIC TEMPERATURE VS. TEMPERATURE OUTPUT CHARACTERISTICS 4.00 OUTPUT, VOT, (VOLTS) 3.50 1066C 3.15 3.00 2.77 905C 2.50 2.40 756C 2.00 1.50 60 70 80 90 100 110 120 LVIC TEMPERATURE, (C) *7 Bootstrap Diode (@Ta = 25C) Characteristics DIODE FORWARD VOLTAGE-FORWARD CURRENT CURVE FOR BOOTSTRAP DIODE (MAGNIFIED VIEW) FORWARD VOLTAGE-FORWARD CURRENT CURVE FOR BOOTSTRAP 30 160 FORWARD CURRENT, IF, (mA) FORWARD CURRENT, IF, (mA) 140 120 100 80 60 40 20 0 0 1 2 3 4 5 6 7 8 9 101112131415 FORWARD VOLTAGE, VF, (VOLTS) 6 25 20 15 10 5 0 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 FORWARD VOLTAGE, VF, (VOLTS) 12/11 Rev. 0 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com PS219B4-S, PS219B4-AS, PS219B4-CS IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts Mechanical Characteristics and Ratings Characteristic Min. Typ. Max. Units Mounting Torque Symbol M3 Mounting Screws*8 Condition 5.2 6.1 6.9 in-lb Terminal Pulling Strength Control Terminal: Weight 4.9N 10 -- -- s Power Terminal: Weight 9.8N Terminal Bending Strength Control Terminal: Weight 2.45N 2 -- -- times Power Terminal: Weight 4.9N 90 Degree Bend -- 8.5 -- Grams -50 -- +100 m Min. Typ. Max. Units 0 300 400 Volts Module Weight (Typical) Heatsink Flatness*9 Recommended Conditions for Use Characteristic Symbol Supply Voltage Control Supply Voltage Condition VCC Applied between P-N Terminals VD Applied between VP1-VNC, VN1-VNC 13.5 15.0 16.5 Volts VDB Applied between VUFB-U, 13.0 15.0 18.5 Volts -1 -- 1 V/s VVFB-V, VWFB-W Control Supply Variation VD, VDB Arm Shoot-through Blocking Time 1.0 -- -- s Allowable Minimum Input PWIN(on) 0.7 tDEAD -- -- s Pulse Width*11 PWIN(off) VNC Voltage Variation For Each Input Signal, TC 100C VNC Junction Temperature Between VNC-NU, NV, NW (Including Surge) Tj 0.7 -- -- s -5.0 -- 5.0 Volts -20 125 C *8 Plain washers (ISO 7089-7094) are recommended. *9 Flatness measurement position. MEASUREMENT POSITION 4.6mm + - 17.5mm HEATSINK - + HEATSINK *11 DIPIPM may not respond if the input signal pulse is less than PWIN(on), PWIN(off). 12/11 Rev. 0 7 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com PS219B4-S, PS219B4-AS, PS219B4-CS IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts Application Circuit C1 D1 C2 Bootstrap negative electrodes should be connected to U, V, W terminals directly and separated from the main output wires. VUFB(2) + P(24) IGBT1 Di1 VVFB(3) + U(23) IGBT2 VWFB(4) + Di2 HVIC V(22) UP(5) M IGBT3 VP(6) Di3 W(21) WP(7) VP1(8) MCU C2 VNC(9) C3 IGBT4 UN(10) VN(11) Di4 WN(12) NU(20) 5V IGBT5 FO(14) VOT(17) Di5 NV(19) LVIC 5k 15V VD C1 + IGBT6 Di6 VN1(13) + D1 C2 NW(18) VNC(16) C C1N(15) B C4 Long GND wiring here might generate noise to input signal and cause IGBT to malfunction. Long wiring here might cause short circuit failure. D R1 Long wiring here might cause SC level fluctuation and malfunction. A SHUNT RESISTOR CONTROL GND WIRING N1 POWER GND WIRING Notes: 1) It is recommended to connect Control GND wiring and Power GND wiring only at point N1 (near terminal of shunt resistor) to prevent a malfunction by Power GND fluctuations. 2) It is recommended to insert a Zener diode D1 (24V/1W) between each pair of control supply terminals to prevent surge destruction. 3) To prevent surge destruction, the wiring between the DC bus smoothing capacitor and the P, N1 terminals should be as short as possible. Generally a 0.1-0.22F snubber capacitor C3 between the P-N1 terminals is recommended. 4) Time constant of R1, C4 for SC protection circuit should be selected so that protection works within 2s. (Recommended value: 2s) SC interrupting time might vary with the wiring pattern. Tight tolerance, temp-compensated type, is recommended for R1, C4. 5) To prevent malfunction, the wiring of A, B, C should be as short as possible. 6) The point D at which the wiring to CIN filter is divided should be near the terminal of shunt resistor. NU, NV, NW terminals should be connected at near NU, NV, NW terminals. 7) All capacitors should be mounted as close to the terminals as possible. (C1: good temperature, frequency characteristic electrolytic type and C2: 0.22-2F, good temperature, frequency and DC bias characteristic ceramic types recommended.) 8) Input drive is active-high type. There is a 3.3k (Min.) pull-down resistor in the input circuit of IC. To prevent malfunction, the wiring of each input should be as short as possible. When using RC coupling circuit, make sure the input signal level meets the turn-on and turn-off threshold voltage. 9) FO output is open drain type. It should be pulled up to MCU or control power supple (e.g. 5V) by resistor makes IFO up to 1mA. 10) Direct coupling to the MCU without any opto-coupler or transformer isolation is possible because the HVIC is inside the module. 11) Two VNC terminals (9 & 16 pin) are connected inside the DIPIPM. Be sure to connect either one to the 15V power supply GND outside and leave the other one open. 12) IC malfunction can occur and cause the DIPIPM to operate erroneously when high frequency noise is superimposed on the control supply line. To avoid such problem, the line ripple voltage should meet dV/dt 1V/s and Vripple 2Vp-p. 8 12/11 Rev. 0 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com PS219B4-S, PS219B4-AS, PS219B4-CS IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts Protection Function Timing Diagrams Short-Circuit Protection (N-side only with the external shunt resistor and RC filter) A7 N-SIDE CONTROL INPUT A6 PROTECTION CIRCUIT STATE SET RESET A3 INTERNAL IGBT GATE A1 SC A2 A8 A4 OUTPUT CURRENT IC SC REFERENCE VOLTAGE SENSE VOLTAGE OF THE SHUNT RESISTOR FAULT OUTPUT FO A1: A2: A3: A4: A5: A6: A7: A8: RC CIRCUIT TIME CONTAINS DELAY A5 Normal operation - IGBT turn on and conducting current. Short-circuit current detected (SC trigger). All N-side IGBT gate hard interrupted. All N-side IGBTs turn off. FO output with a fixed pulse width of tFO(min) = 20s. Input "L" - IGBT off. Input "H" - IGBT off in spite of "H" input. Normal operation - IGBT on and conducting current. Under-Voltage Protection (N-side, UVD) N-SIDE CONTROL INPUT PROTECTION CIRCUIT STATE UVDr CONTROL SUPPLY VOLTAGE VD SET RESET B1 UVDt B2 RESET B6 B3 B4 B7 OUTPUT CURRENT IC FAULT OUTPUT FO B5 B1: Control supply voltage rise - After the voltage level reaches UVDr, the drive circuit begins to work at the rising edge of the next input signal. B2 : Normal operation - IGBT turn on and conducting current. B3: Under-voltage trip (UVDt). B4: All N-side IGBTs turn off regardless of the control input level. B5: FO output during under-voltage period, however, the minimum pulse width is 20s. B6: Under-voltage reset (UVDr). B7: Normal operation - IGBT turn on and conducting current. 12/11 Rev. 0 9 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com PS219B4-S, PS219B4-AS, PS219B4-CS IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts Protection Function Timing Diagrams Under-Voltage Protection (P-side, UVDB) P-SIDE CONTROL INPUT PROTECTION CIRCUIT STATE CONTROL SUPPLY VOLTAGE VDB SET RESET UVDBr UVDt C1 RESET C5 C3 C2 C4 C6 OUTPUT CURRENT IC FAULT OUTPUT FO HIGH LEVEL (NO FAULT OUTPUT) C1: Control supply voltage rises - After the voltage level reaches UVDBr, the drive circuit begins to work at the rising edge of the next input signal. C2: Normal operation - IGBT turn on and conducting current. C3: Under-voltage trip (UVDBt). C4: IGBT stays off regardless of the control input level, but there is no FO signal output. C5: Under-voltage reset (UVDr). C6: Normal operation - IGBT turn on and conducting current. Typical Interface Circuit 5V LINE DIPIPM 10k UP, VP, WP, UN, VN, WN MCU 3.3k (MIN) FO NOTE: RC coupling at each input (parts shown dotted) may change depending on the PWM control scheme used in the application and the wiring impedance of the printed circuit board. The DIPIPM input signal section integrates a 3.3k (min) pull-down resistor. Therefore, when using an external filtering resistor, care must be taken to satisfy the turn-on threshold voltage requirement. VNC (LOGIC) Pattern Wiring Around Shunt Resistor INSIDE LVIC OF DIPIPM TEMPERATURE SIGNAL - REF VOT MCU + VNC 5k NOTE: VOT outputs the analog signal that is amplified signal of temperature detecting element on LVIC by inverting amplifier. It is recommended to insert a 5k pull down resistor to obtain linear output characteristics at lower temperature than room temperature. When the pull down resistor is inserted between VOT and VNC (GND), the extra current calculated by VOT output voltage/pull down resistance flows as additional LVIC circuit current continuously. When the system controller supply is 3.3V, it is recommended to insert clamp Di between VCC (MCU supply) and VOT for preventing over voltage destruction of the system controller. 10 12/11 Rev. 0 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 www.pwrx.com PS219B4-S, PS219B4-AS, PS219B4-CS IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts Pattern Wiring Around Shunt Resistor NU, NV, NW should be connected near terminals. Wiring inductance should be less than 10nH. DIPIPM (Equivalent to the inductance of a copper pattern with length = 17mm and width = 3mm.) VNC NU NV NW N1 RSHUNT GND wiring from VNC should be as close to the shunt resistors as possible. External SC Protection Circuit Using Three Shunt Resistors DIPIPM DRIVE CIRCUIT P P-SIDE IGBTs U V W N-SIDE IGBTs C NW NV Rf NU DRIVE CIRCUIT PROTECTION CIRCUIT VNC CIN A B Cf Rf D Cf Rf Cf SHUNT RESISTORS - Vref + Vref + 5V - OR OUTPUT - Vref + COMPARATORS (Open Collector Output Type) Notes: 1) It is necessary to set the time constraint Rf, Cf of external comparator input so that the IGBT stops within 2s when short circuit occurs. SC interrupting time can vary with the wiring pattern, comparator speed and so on. 2) The threshold voltage Vref should be set up as the same rating as the short circuit trip level (VSC(ref), typically 0.48V). 3) Select the external shunt resistance so that the SC trip-level is less than specified value (1.7 times current rating). 4) Wiring A, B, and C should be as short as possible to avoid a malfunction. 5) Where the wiring to the comparator is divided, point D, should be near the shunt resistor terminal. 6) OR output high level should be over 0.53V (= maximum VSC(ref)). 12/11 Rev. 0 11