Industrial Ethernet -- Circular Sealed RJ-45 Connectors Product Facts Threaded outer connection contributes to: Environmental sealing (IP67 rated) Vibration resistance Secure, robust connections Provide for reliable performance in electrically noisy conditions found on most factory floors Compatible with Category 5e cable Fully intermateable with unshielded product The Tyco Electronics family of Industrial Ethernet connectors and cable assemblies is designed to meet the many demanding manufacturing, processing, and commercial application requirements. Combining existing RJ-45 connector technology with the Industry's proven minicircular format connectors, offers a series of products that greater protect the integrity of your data transmission -- in many challenging operating environments. The Tyco Electronics line of Receptacles offers a variety of packaging solutions: from widely accepted 110 Punchdown Block, Printed Circuit Board (PCB) Mount configurations, and Bulkhead Passthrough. Plug Assemblies are offered in complete overmolded cordsets in various lengths and configurations. A FieldAttachable Plug connector, that utilizes standard termination tooling, is available to produce custom cable lengths. Need more information? Call Technical Support. Technical Support is staffed with specialists well versed in Tyco Electronics products. They can provide you with: Technical support Catalogs Technical Documents Product Samples Tyco Electronics Authorized Distributor Locations Related Catalogs 82066 -- Modular Jacks 1307282 -- Modular Plugs (c) 2003 by Tyco Electronics Corporation. All Rights Reserved. AMP and TYCO are trademarks. Other products, logos, and company names mentioned herein may be trademarks of their respective owners. 1 Catalog 1654518 Revised 8-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Industrial Ethernet -- Circular Sealed RJ-45 Connectors Receptacles The Tyco Electronics line of receptacles offers solutions for Ethernet field device connectivity, in many challenging operating environments. All receptacles are compatible with standard commercial RJ-45 connectors, enabling a better solution for both harsh and benign environments. 110 Punchdown Block Simple termination via Insulation Displacement Connections (IDC) with the use of commonly available 110 punchdown tool. Ideal for premises wiring applications. Description 110 receptacle, 568A and 568B wiring, backside locking conduit nut Part Number 1546404-1 Material and Finish Receptacle Shell -- AcrylonitrileButadiene-Styrene (ABS) in standard version; Acrylonitrile-Styrene-Acrylate in UV stabilized version O-Ring -- Nitrile Rubber Related Product Data Mating Connectors Overmolded Cordsets -- pg. 7 Field-Attachable Plug -- pg. 8 Closure Cap -- pg. 3 Tooling 110 Punchdown Tool Part Number 558418-1 2 Catalog 1654518 Revised 8-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Industrial Ethernet -- Circular Sealed RJ-45 Connectors Receptacles (Continued) Direct PCB Mount Receptacle Low profile receptacle that solders directly to a printed circuit board (PCB) -- intended for OEMs who wish to incorporate a robust, sealed connection into their field equipment. Ideal for OEMs who wish to incorporate a sealed RJ-45 in the smallest possible package. Description Direct PCB mount 8 pin through-hole receptacle, front coupling hex nut Part Number 1546405-1 Material and Finish Receptacle Shell -- AcrylonitrileButadiene-Styrene (ABS) in standard version; Acrylonitrile-Styrene-Acrylate in UV stabilized version O-Ring -- Vition Rubber PCB Layout Closure Cap Maintains better sealing integrity when a connector is not mated with the receptacle. Description Closure Cap for Receptacles, IP67 rated (with 3.63 [92.2] lanyard) Closure Cap for Receptacles, IP65 rated Closure Cap for Plug cordset, IP67 rated (with 3.63 [92.2] lanyard) Material Closure Cap -- Delrin (black) Part Number 1546406-1 1546407-1 1546408-1 Related Product Data Receptacles -- pg. 2-5 Adapters -- pg. 6 Overmolded Cordsets -- pg. 7 Field-Attachable Plug -- pg. 8 3 Catalog 1654518 Revised 8-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Industrial Ethernet -- Circular Sealed RJ-45 Connectors Receptacles (Continued) Standard PCB Board Receptacle Highly flexible solution that enables an OEM or enduser to solder a cable lead to an internal Ethernet connection. Description Receptacle with PC Board Receptacle with PCB & 12" of cable (10 Base-T) Receptacle with PCB & 12" of cable (568A) Receptacle with PCB & 12" of cable (568B) Part Number 1546409-1 1546410-1 1546411-1 1546412-1 Material and Finish Receptacle Shell -- AcrylonitrileButadiene-Styrene (ABS) in standard version; Acrylonitrile-Styrene-Acrylate in UV stabilized version O-Ring -- Nitrile Rubber Related Product Data Mating Connectors Overmolded Cordsets -- pg. 7 Field-Attachable Plug -- pg. 8 Closure Cap -- pg. 3 4 Catalog 1654518 Revised 8-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Industrial Ethernet -- Circular Sealed RJ-45 Connectors Receptacles (Continued) Bulkhead Passthrough The perfect solution to bring Ethernet into a cabinet or control box. Simply mount bulkhead product in a panel cutout, mate a sealed connector on the outside of the enclosure, and run a commercial patch cord from the backside RJ-45 jack to your PLC, I/O, or Ethernet Control Board. No conduit entry is required. Description RJ-45 Bulkhead passthrough with backside RJ-45 jack RJ-45 Bulkhead passthrough with 12" of patch cord RJ-11 Bulkhead passthrough with backside RJ-45 jack Part Number 1546413-1 1546414-1 1546415-1 Contact Tyco Electronics for UV stabilized versions for outdoor use. Material and Finish Receptacle Shell -- AcrylonitrileButadiene-Styrene (ABS) in standard version; Acrylonitrile-Styrene-Acrylate in UV stabilized version O-Ring -- Nitrile Rubber Performance Characteristics Operating Temperature -- -4 to 176F [-20 to 80C] Return Loss -- 5 dB @ 100 MHz Shock/Vibration -- Per IEC 60068-2-6 Environmental Rating -- IEC IP67 TIA/EIA Rating -- 110 Punchdown and Bulkhead Passthrough are Category 5e compliant; Direct PCB Mount is Category 5 compliant; Standard PC Board is not rated -- additional customer termination is required Knockout Hole for Receptacle -- 1.031 [26.19] Mating Thread -- UNC 1" - 14 Receptacle with Backside RJ-45 Jack Receptacle with 12" Patch Cord Related Product Data Mating Connectors Overmolded Cordsets -- pg. 7 Field-Attachable Plug -- pg. 8 Closure Cap -- pg. 3 Backside RJ-45 Jack Specifications Base Material -- Copper alloy w/30 -inches gold alloy Underplating -- 2.54 microns of nickel Mating Cycles -- 250 min. Current Rating -- 1.5 Amp Voltage Rating -- 125 V DC 5 Catalog 1654518 Revised 8-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Industrial Ethernet -- Circular Sealed RJ-45 Connectors Female-to-Female Adapters Female-to-Female Adapter Threaded-through Panel Interconnect (M40) Description Female-to-Female Adapter Part Number 1546574-1 Material and Finish Performance Characteristics Related Product Data Receptacle Shell -- AcrylonitrileButadiene-Styrene (ABS) in standard version; Acrylonitrile-Styrene-Acrylate in UL stabilized version O-Ring -- Nitrile Rubber Operating Temperature -- -4 to 176F [-20 to 80C] Shock/Vibration -- Per IEC 60068-2-6 Environmental Rating -- IEC IP67 Mating Thread -- UNC 1" - 14 Closure Cap -- pg. 3 Description Part Number Threaded-through Panel Interconnect 1546641-1 M40 thread size Material and Finish Performance Characteristics Related Product Data Receptacle Shell -- AcrylonitrileButadiene-Styrene (ABS) in standard version; Acrylonitrile-Styrene-Acrylate in UL stabilized version O-Ring -- Nitrile Rubber Operating Temperature -- -4 to 176F [-20 to 80C] Shock/Vibration -- Per IEC 60068-2-6 Environmental Rating -- IEC IP67 Mating Thread -- UNC 1" - 14 Closure Cap -- pg. 3 6 Catalog 1654518 Revised 8-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Industrial Ethernet -- Circular Sealed RJ-45 Connectors Cordsets Tyco Electronics cordsets utilize a standard RJ-45 plug, but add strain relief and a locking mechanism that creates a seal when mated with a receptacle. Cordsets can be ordered in standard or custom lengths as an overmolded cordset (see chart below), or Plug. Overmolded Cordsets are available in two configurations. When both cord ends are in a harsh environment, order the double-ended configuration with two industrial sealed plug connectors; for a cable with one end in a harsh environment, and the other in a sealed or office area, order with one industrial plug connector and one commercial grade plug for a better fit into a standard patch panel. Various cable types are available to best match the requirements of the applications. Solid core Overmolded Cordsets, Double-ended shielded PUR cable is used for longer "horizontal cross connection runs", while stranded PVC is more appropriate for shorter "patch cord" applications where greater cable flexibility is desired. For extreme environmental conditions, ProplexTM cable provides a Kevlar inner wrap and an unmatched temperature range -94F to +221F [-70C to +105C]. Plugs are available in both RJ-45 and RJ-11 formats. Material and Finish Insert -- Acrylonitrile-ButadieneStyrene (ABS) Overmold -- Polyurethane (Solid Core & Proplex), PVC (Stranded) Coupling Nut -- AcrylonitrileButadiene-Styrene (ABS) in standard version; Acrylonitrile-Styrene-Acrylate in UV stabilized version Connector Specifications Recommended Mating Torque -- 12 inch-lbs. [1.36 N-m] Double-ended Cordsets Cable Related Product Data Mating Connectors Receptacles -- pg. 2-5 Adapters -- pg. 6 Closure Cap -- pg. 3 Solid core Solid core Solid core Solid core Proplex Proplex Stranded Stranded Length RJ-45 Plug Ends Industrial (both ends) Industrial (both ends) Industrial (both ends) Industrial/Commercial Industrial (both ends) Industrial (both ends) Industrial (both ends) Industrial (both ends) m 1 5 10 2 2 5 2 5 ft [3.3] [16.4] [32.8] [6.6] [6.6] [16.4] [6.6] [16.4] Part Number 1546451-1 1546451-2 1546451-3 1546451-4 1546452-1 1546452-2 1546453-1 1546453-2 7 Catalog 1654518 Revised 8-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Industrial Ethernet -- Circular Sealed RJ-45 Connectors Field-Attachable Plug Assemble the connection in the field using a standard crimping tool, and still enjoy the same IP67 sealed connection as the overmolded cordset. Bulk cable (1,000 ft [304.8 m]) put-ups are available for both Solid Core PUR and Proplex cable. Description Field-attachable RJ-45 Plug connector, 0.1-0.26 [2.5-6.5] acceptable cable dia. Contact Tyco Electronics for UV stabilized versions for outdoor use. Material and Finish Part Number 1546440-1 Receptacle Shell -- AcrylonitrileButadiene-Styrene (ABS) in standard version; Acrylonitrile-Styrene-Acrylate in UV stabilized version O-Ring -- Nitrile Rubber Related Product Data Mating Connectors Receptacles -- pg. 2-5 Adapters -- pg. 6 Closure Cap -- pg. 3 Bulk Cable Specifications Solid Core Cable Stranded Cable Kevlar Wrapped Cable Conductors -- 24 AWG solid bare copper, .020 [0.51] Insulation -- .009 [0.23] of cellular polyethylene; .040 [1.00] nominal dia. Pair -- 2 insulated conductors twisted together, lay lengths varied between pairs to minimize cross talk Core -- 4 pairs cabled together Binder -- Polyester tape, minimum 20% overlay min. Shield -- Aluminum/polyester tape, 20% overlay min. Drain Wire -- 24 AWG stranded (7/32) tin plated copper Jacket -- Black polyurethane .025 [0.64] nom. thickness Operating Temperature -- -4 to 176F [-20 to 80C] Diameter -- .245 [6.22] nom. Wiring Sequence -- Choice of TIA/EIA 568A or 10 Base-T Conductors -- 24 AWG stranded tinned copper Insulation -- Polyolefin .037 [0.94] nominal dia. Pair -- 2 insulated conductors twisted together, lay lengths varied between pairs to minimize cross talk Core -- 4 pairs cabled together Binder -- Polyester tape, minimum 20% overlay min. Conductors -- 26 AWG stranded bare copper Insulation -- Color coded HFFR, halogen free, .035 [0.90] nominal dia. Pair -- Cabled w/ Kevlar strength member and tape wrapped Jacket -- Black PVC .025 [0.64] nom. thickness Operating Temperature -- -4 to 176F [-20 to 80C] Diameter -- .220 [5.59] nom. Wiring Sequence -- Choice of TIA/EIA 568A or 10 Base-T Jacket -- Black urethane .059 [1.50] nom. thickness Operating Temperature -- -94 to 221F [-70 to 105C] Diameter -- .287 [7.30] nom. Wiring Sequence -- Choice of TIA/EIA 568A or 10 Base-T Electrical @ 20C Electrical @ 20C Electrical @ 20C Capacitance -- 5.6 nF/100 meter, max. Velocity of Propagation -- 72% nom. Conductor DC Resistance -- 9.38 /100 meter, max. Impedance -- 100 15 Delay Skew -- 45 nS/100 meter, max. TIA/EIA Rating -- Category 5e Capacitance -- 15 pF/FT Velocity of Propagation -- 70% nom. Conductor DC Resistance -- 9.0 /100 meter, max. Impedance -- 100 15 Delay Skew -- 10 nS/100 meter, typ.; 25 nS/100 meter max. TIA/EIA Rating -- Category 5e Capacitance -- 4.6 nF/100 meters Propagation Delay -- 5.2 ns/m max. Conductor DC Resistance -- 15.0 /100 meter, max. Impedance -- 100 15 Delay Skew -- 20 nS/100 meter, typ.; 25 nS/100 meter max. TIA/EIA Rating -- Category 5 Frequency Attenuation NEXT (MHz) (dB/100 M nom.) (dB nom.) 1 2.0 65.3 4 4.1 56.3 10 6.5 50.3 16 8.2 47.3 20 9.3 45.8 31.25 11.7 42.9 62.5 17.0 38.4 100 22.0 35.3 Frequency Attenuation NEXT (MHz) (dB/100 M nom.) (dB nom.) 1 1.9 76 4 3.9 72 16 7.9 61 20 9.0 60 31.25 11.0 55 62.5 15.9 53 100 20.7 50 Frequency Attenuation NEXT (MHz) (dB/100 M nom.) (dB nom.) 1 3.15 62 4 6.45 53 16 12.3 44 20 13.8 42 31.25 17.7 40 62.5 25.6 35 100 33.0 32 Core -- 4 pairs cabled together Shield -- Inner -- Aluminum mylar, 100% coverage; Outer -- Tinned copper braid, 80% coverage 8 1654518--1.5M--GIC--NVO--8-03--0G3B Printed in the U.S.A. Tyco Electronics Corporation www.tycoelectronics.com