3-1437712-3 - Tyco Electronics - Datasheet.Directory

Product

Specification 108-20269

Rev.A1

A1 REVISED M.G. 28/10/2008 M.G. 28/10/2008

A FIRST ISSUE M.G. 06/11/07 R.M. 07/11/07

rev letter rev. record DR Date CHK Date

DR. DATE

APVD DATE

M.GHISOLFI 21 MAR 2007

R. MARTINI 21 MAR 2007

This specification is a controlled

document.

This information is confidential and is

disclosed to you on condition that no

further disclosure is made by you to other

than AMP personnel without written

authorization from AMP Italia.

Page 1 of 19

* Trademark of AMP Incorporated

LOC I

1.6mm MALE AND FEMALE CONNECTORS

Product Code: E498 GPL: A42

108-20269

Rev. A1 Page 2 of 19

LOC I

1.0 SCOPE:

This specification covers the requirements for product performances, test methods and quality

assurance provisions of:

2 way

connector

male

3 way

connector

male

4 way

connector

male

6 way

connector

male

8 way

connector

male

P/N

P/N P/N

0-1437710-1

7-1437710-6

8-1437710-4

4-1437710-0

4-1437709-5

5-1437710-5

7-1437710-7

8-1437710-5

4-1437710-1

4-1437710-5

5-1437710-6

7-1437710-8

8-1437710-6

4-1437710-2

4-1437710-6

5-1437710-7

7-1437710-9

8-1437710-7

4-1437710-3

4-1437710-7

5-1437710-8

8-1437710-0

8-1437710-8

4-1437710-4

4-1437710-8

5-1437710-9

8-1437710-1

8-1437710-9

4-1437710-9

6-1437710-0

8-1437710-2

9-1437710-0

5-1437710-0

6-1437710-1

8-1437710-3

9-1437710-1

5-1437710-1

6-1437710-2

9-1437710-2

5-1437710-2

6-1437710-3

9-1437710-3

6-1437710-4

6-1437710-5

6-1437710-6

6-1437710-7

6-1437710-8

6-1437710-9

7-1437710-0

7-1437710-1

7-1437710-2

7-1437710-3

7-1437710-4

7-1437710-5

2 way

connector

female

3 way

connector

female

4 way

connector

female

6 way

connector

female

8 way

connector

female

P/N

P/N P/N

2-1437712-5

3-1437712-1

3-1437712-3

2-1437712-0

1-1437712-3

2-1437712-6

3-1437712-2

3-1437712-4

2-1437712-1

2-1437712-2

2-1437712-7

3-1437712-5

2-1437712-3

2-1437712-8

2-1437712-9

3-1437712-0

2-1437713-6

108-20269

Rev. A1 Page 3 of 19

LOC I

The contacts listed in the below table are to be used in the above mentioned connectors:

Description

Tyco Part Number

Wire range

To be used in

Tin plated female

contact

1-1437709-4

1-1437709-5

1-1437709-6

0.35mm²

0.5-1.0mm²

1.5-2.5mm²

Gold plated female

contact

0-1437709-9

1-1437709-0

1-1437709-7

0.35mm²

0.5-1.0mm²

1.5-2.5mm²

Male

connectors

Tin plated male contact

1-1437709-1

1-1437709-2

1-1437709-3

0.35mm²

0.5-1.0mm²

1.5-2.5mm²

Gold plated male

contact

0-1437709-6

0-1437709-7

0.35mm²

0.5-1.0mm²

Female

connectors

The single wire seals listed in the below table are to be crimped onto the above mentioned

contacts and to be used in connectors listed at page 2:

Description

Tyco Part Number

Insulation Dia. range

Single wire seal

1-1437713-1

1.2-1.4mm

Single wire seal

1-1437713-2

1.5-2.1mm

Single wire seal

1-1437713-3

2.2-2.4mm

The cavity blind plug P/N 1-1437713-4 must be used to close unused cavities of connectors

listed at page 2

108-20269

Rev. A1 Page 4 of 19

LOC I

2.0 APPLICABLE DOCUMENTS:

The following documents form a part of this specification to the extent specified herein.

In the event of conflict between the requirements of this specification and the product drawing,

the product drawing shall take precedence. In the event of conflict between the requirements of

this specification and the referenced documents, this specification shall take precedence.

2.1 TYCO SPECIFICATIONS:

Tyco Document

Description

114-20121 Application Specification for 1.6mm contacts

108-20260 Product Specification for 1.6mm contacts

501-20142 Qualification Test Report for 1,6mm ctc. system

C-1418068 Customer Drawing for single wire seals and cavity plug

C-1418069 Customer Drawing for female contacts

C-1418070 Customer Drawing for male contacts

C-1418066 Customer Drawing for 2 way male connectors

C-1418071 Customer Drawing for 3 way male connectors

C-1418073 Customer Drawing for 4 way male connectors

C-1418075 Customer Drawing for 6 way male connectors

C-1418077 Customer Drawing for 8 way male connectors

C-1418067 Customer Drawing for 2 way female connectors

C-1418072 Customer Drawing for 3 way female connectors

C-1418074 Customer Drawing for 4 way female connectors

C-1418076 Customer Drawing for 6 way female connectors

C-1418078 Customer Drawing for 8 way female connectors

2.1 CUSTOMER SPECIFICATIONS (ONLY FOR REF.):

Customer Standard

Description

ES-F8DB-14A464-AA (PD 3947-a2) Ford Engineering Specification

SAE/USCAR-2 Rev.4 Performance Specification for Automotive

electrical connector systems

108-20269

Rev. A1 Page 5 of 19

LOC I

REQUIREMENTS:

3.0 DESIGN AND CONSTRUCTION:

Product shall comply with the design, construction and physical dimensions specified in

the applicable product drawing.

3.1 CONNECTOR RATING:

Current carrying capacity 20A max. with 2.5mm² wire (unseald applications)

Water Protection Degree IP X7 (sealed applications) (acc. to IEC 529)

Temperature range -40°C to 135°C

Operating Voltage 24 V d.c. (for application at higher voltage please contact

Tyco Electronics)

Flammability Class UL94-HB

3.2 MATERIALS:

Component Material

Housings PBT glass fiber filled

Spacer PBT glass fiber filled

Pin / Socket contacts See Spec. 108-20260

Wire seals / Cavity plugs Liquid Silicone Rubber

Peripheral seal Liquid Silicone Rubber

108-20269

Rev. A1 Page 6 of 19

LOC I

3.3 QUALITY ASSURANCE PROVISION:

A. Sample preparation:

The samples to be used for the tests shall be prepared by randomly selecting from the current

production, and the contacts shall be crimped in accordance with the relevant Application Spec.

No sample shall be reused, unless otherwise specified.

B. Test Conditions:

All the tests shall be performed under the combination of the following test conditions, unless

otherwise specified:

Room temperature: 23 ± 5°C

Relative Humidity: 45÷75%

Atmospheric Pressure: 860÷1060 mbar

108-20269

Rev. A1 Page 7 of 19

LOC I

4.0 TEST REQUIREMENTS AND PROCEDURES SUMMARY:

VISUAL EXAMINATION

Par. Test Items Test method

Requirements

4.1.0

Confirmation of

product and visual

examination

Inspect visually,

dimensionally and

functionally as per applicable

Quality Inspection Plan.

Product shall be in accordance

with the requirements of

applicable Product drawing and

Application specification.

No visible damage, cracking or

defect when the product is new

and even after environmental,

mechanical and electrical tests

108-20269

Rev. A1 Page 8 of 19

LOC I

ELECTRICAL REQUIREMENTS

Par. Test Items Test method

Requirements

4.2.0

Voltage Drop

(Total connection

resistance)

Test circuit as per image at

page 16.

Test current rating: 5A x

square millimeters of used

conductor cross-section.

The voltage drop of wire must

be subtracted.

≤ 8 mΩ

(at new and after 10 IN/OUT

cycles)

4.2.1

Insulation

resistance

(New contacts)

Between adjacent contacts

apply 500Vdc for 1 minute

≥20MΩ

4.2.2

Dielectric

breakdown

resistance

Between adjacent contacts

apply 1500Vac for 1 minute

No breakdown or flashes

108-20269

Rev. A1 Page 9 of 19

LOC I

MECHANICAL REQUIREMENTS

Par. Test Items Test method

Requirements

4.3.1

Connector

mating force

Mate connectors loaded with

contacts at an operating

speed of 25 mm/min.

2pos.: ≤ 30N

3pos.: ≤ 40N

4pos.: ≤ 50N

6pos.: ≤ 70N

8pos.: ≤ 90N

4.3.2

Connector

unmating force

Unmate connectors loaded

with contacts at a speed of

25mm/min, operating on the

locking lance.

All positions:

≤ 90N

4.3.3

Connector

retention force

from counterpart

Unmate connectors loaded

with contacts at a speed of

25mm/min, without operating

on the locking lance.

All positions:

≥ 110N

4.3.4

Terminal

engaging force

into connector

Operating Speed:

25 mm/min

≤ 30N

The forward stop must

withstand a minimum force of

50N and the wire must not

buckle (with max. wire size)

108-20269

Rev. A1 Page 10 of 19

LOC I

Par.

Test Items

Test method

Requirements

4.3.5

Terminal retention

force from

connector cavity

Operating Speed:

25 mm/min

With spacer in pre-latched

position :

> 30N

With spacer in fully latched

position :

> 80N

4.3.6

Polarization

effectiveness

Apply an axial load at a rate

of 25mm/min

Mis-mating force ≥ 220N

No electrical connection nor

even a partial lock between

male and female connectors

4.3.7

Spacer insertion

force from its pre-

set position

Apply an uniform axial load at

a rate of 25mm/min

≤ 60N (connector fully loaded)

≥ 15N (without terminals)

4.3.8

Spacer release

load from closed

position

Apply an uniform axial load at

a rate of 25mm/min

≥ 25N

108-20269

Rev. A1 Page 11 of 19

LOC I

ENVIRONMENTAL REQUIREMENTS

Par.

Test Items

Test method

Requirements

4.4.0

High

temperature

exposure

Chamber temperature: 135°C

per 1008 hours

Voltage Drop within the limits

prescribed for new contacts.

No deterioration, cracks,

deformities, discoloration (10X

magnification).

Functionality of the connection

still guaranteed

108-20269

Rev. A1 Page 12 of 19

LOC I

Par.

Test Items

Test method

Requirements

4.4.1

Fluid resistance

(For sealed applications only)

Mated connectors fully loaded

with the smallest conductor size

immersed for 30’ (not in a

cumulative way) in:

• Brake fluid at 50±3°C

• Engine coolant at

50±3°C

• Engine oil at 50±3°C

• Gasoline at 23±5°C

• Diesel fuel at 23±5°C

• Ethanol at 23±5°C

• Power steering fluid at

50±3°C

• Automatic transmission

fluid at 50±3°C

(Use latest available SAE

reference fluid)

At the end of the test, do not

shake off any excess fluid; do

not spray any fluid where not

required. Keep specimen wet in

a suitable container for one

week. Do not let samples

submersed in different fluids

touch each other nor different

fluids to get into contact with

each other.

At the end of the storage

period, samples must be

sufficiently dry for inspection

without contamination of test

equipment.

No damages signs of chemical

attack, no deformations, no

cracking breakage on

connector body, no loss of

mechanical functionality.

Insulation Resistance within

limits prescribed for new

connectors.

The samples must be checked

with a 10x to 40x magnification.

108-20269

Rev. A1 Page 13 of 19

LOC I

Par.

Test Items

Test method

Requirements

4.4.2

Submersion test

(Sealed applications only)

Pre-heat the mated connectors

in climatic chamber at the max

continuous operating

temperature of relevant thermal

class for 2 hours.

Then remove the samples from

the chamber and within 30

seconds submerge them in a

room temperature salt water

solution to a depth of 30-40cm.

Keep them submersed for 30

minutes

No trace of fluid ingress in any

connector cavity.

Insulation Resistance within

limits prescribed at new

4.4.3

Temperature-

Humidity cycling

Put the samples into climatic

chamber, keeping the electrical

circuit under continuous

monitoring on the basis of the

set-up scheme at page 17.

(the resistance of each terminal

pair must not exceed the value

of 7Ω for more than 1µs during

the test)

Set the start temperature of the

chamber at 23±5°C.

Execute 10 cycles as per

diagram 1 at page 18

Total connection Resistance:

≤ 8mΩ

Insulation resistance and

dielectric breakdown resistance

within limits prescribed at new

108-20269

Rev. A1 Page 14 of 19

LOC I

VIBRATIONAL REQUIREMENTS

Par.

Test Items

Test method

Requirements

4.5.0

Thermo-Vibration

Test

- Frequency 20-1000-20 Hz

with a variation rate of 2 Hz/sec

(cycle duration 16.3 min).

- Temperature variation as per

Diagram 2 at page 19, one

cycle duration: 10 hours.

- Acceleration increasing from

10g to 30g between 20 and 100

Hz, constant 30g from 100 Hz

to 1000 Hz (see Diagram 3 at

page 19).

- Test duration 50 hours for

each X, Y, Z axis.

At the end of the whole test,

the total contact resistance

shall be:

• ≤ 6mΩ for tin plated

terminals

• ≤ 4.5mΩ for gold plated

terminals

No electrical

micro-interruption greater than

1µsec shall occur.

108-20269

Rev. A1 Page 15 of 19

LOC I

5.0 PRODUCT QUALIFICATION TEST SEQUENCE

(Qualificazione prodotto - sequenze di prova)

Test Items (prova) Test group (gruppi di prova)

A

B

C

D E

F G

H

I

Test sequence (sequenza prove)

Confirmation of product and visual

examination (4.1.0)

1,4

1,6

1,3 1,4

1,5

1,6

1,10 1,5

Voltage drop (4.2.0)

3,5

3,9 2,4

Insulation resistance (4.2.1)

2,4

3,5

4,8

Dielectric breakdown

resistance (4.2.2)

5,7

Durability (4.3.0)

2 2 2

Connector mating force (4.3.1)

2,4

Connector unmating force (4.3.2)

3

Connector retention force from

counterpart (4.3.3)

5

Terminal engaging force into

connector (4.3.4)

2

Terminal retention force from

connector cavity (4.3.5)

3

Polarization effectiveness (4.3.6)

2

Spacer insertion force from its

pre-set position (4.3.7)

2

Spacer release load from closed

position (4.3.8)

3

High temperature exposure (4.4.0)

4

Fluid resistance (4.4.1)

3

Submersion test (4.4.2)

4

Temperature-Humidity

cycling (4.4.3)

6

Thermo-Vibration test (4.5.0)

3

108-20269

Rev. A1 Page 16 of 19

LOC I

VOLTAGE DROP (TOTAL CONNECTION RESISTANCE)

TEST SET - UP

108-20269

Rev. A1 Page 17 of 19

LOC I

THERMAL AND HUMIDITY CYCLING

TEST SET - UP

108-20269

Rev. A1 Page 18 of 19

LOC I

Diagram 1

THERMAL AND HUMIDITY CYCLING TEST

108-20269

Rev. A1 Page 19 of 19

LOC I

VIBRATION TEST

Diagrams 2, 3