Product Specification 108-78232 Rant tyco Flectronics 22 FEB.07 Rev.B GRACE Hi-CURRENT CONNECTOR 12.4MM_EYLET 1. WAR aE 1.1 ALE AUR IL, TAA Afb yb aRIX Ff yh 12.4mm Exe W-B aia TERE, FGRAIA, ARAL PAE REL CHS, Te FA a CE A LBS 1 OI CHA, 2. Bs RUGIA ELE SUB TAILAS BURP CALE FS AE BACT, AR RUE OMAR TS, DABS CH iO CR EAC CENL, RinkmGe eel CATO, F ASSURE AO [BL tC AR BOE CIE, AHL Reel OBS, 2.1 AMP. ie A. 109-5000 PRED ALR E B. TR-101075 : PERERA C. 114-5356; ARE HLS 2.2 ERIRIRA (ABS A. MIL-STD-202 FEF EB RAB a OD AR TG HE 1 Scope: 1.1 Contents This specification covers the requirements for product performance, test methods and quality assurance provisions of Grace lli-Current Connector Eyelet 12.4MM PITCH W-B. Applicable product description and part numbers are as shown in Appendix |. 2. Applicable Documents: The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced decuments, this specification shall take precedence. 2.1 AMP Specifications : A. 109-5000 Test Specification, General Requirements for Test Methods B. TR-101075 =: Test Report C, 114-5356: Application specification 2.1 Commercial Standards and Specifications : A. MIL-STD-202 449 LLOhA29A PUPRHSeH (7219-8585 ATTRIB RAA 3-5-8) Tyco Electronics AMP K.K. (3-5-8 Hisamoto Takatsu-ku Kawasaki, 213-8535) . COMBOMMORB(SRH, RIEWBHLYAbH<ESL, This document is subject to change. Call local AMP for the latest revision. Copyright 2003 by Tyco Electronics AMP K.K. All rights reserved. *: HE Trademark 1 of 18ELLO Electronics Product Specification 108-78232 3. HR RE 3.1 iat cis ie ih ba ae 4 CREAR HR PR HK Sho TRAIL TV Ore, 3.2 i Bt AL We + ayaa) (E17) (WHosxAAe ME GhYoX 0.8 um LLb) BRB PeP ayes : 6/6 Ffouy (AW7ARRIE) (UL 94 V-0) hove PoE FIA : LEVEL 2 CL awe PTY Ry POF 6/6 P-Hfay (AF ARIE) UL 94 V-0 Rytov FyF7A: LEVEL 2 AP aie Hah Bile a ooeth E08 wm ELE) 3. Requirements : 3.1 Design and Construction : Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2 Materials : A. Rec Contaet (Crimp Type) Pre-Tin Copper Alloy (Tin PL 0.8 m min.) B. Plug Housing 6/6 Nylon (Glass Filled) (UL 94 V-0) Tracking Index : LEVEL 2 C. HDR Assy : HDR Hsg : 6/6 Nylon (Glass Filled) UL 94 V-0 Tracking Index : LEVEL 2 Tab Cont : Copper Alloy Tin PL (Tin PL 0.8 2 m min.) Rev. B 2 of 18tyca / Electronics Product Specification 108-78232 3.3 ie 1% A FETS HEE 600 V AC/DC (Aaa UE : 300V HER, VDE: 350V Hial) B. TERS ESE Fig.2 28 AR C. fe FA EEEBR -30C~ 105C (AL EO EAR ICih, Be RITE CELA LADER ED) Db iER ImV,l pA LE 3.4 PERI ABE Se HE Ley HE WRK Fig.3 (HES Be eB OEE PERE SESE ICAP ECT SLOMAN CHOSE, RI AUICHAIE SAUL MRO SP CPP DNS, 3.3 Ratings : A. Voltage Rating : 600V AC/DC B.Current Rating :See Fig. 2 C. Temperature Rating : -30C to 105C (Include temperature rising by energized current) D.Minimum Rating :lmV, lA Minimum 3.4Performance Requirements and Test Descriptions : The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Fig.3. All tests shall be performed in the room temperature unless otherwise specified. BUA Unit : A ave UE + 2a : Contact BF ayes: Rec. Contact : Tab Contact : Wire Siz a ne sige AWG #12 AWG #14 AWG #16 Pas. 2Pos (12.4mm piteh) 20 15 10 Fig. 2 Rev. B 3 of 18tycoa ! Electronics Product Specification 108-78232 3.5 PERE MSR AOR 3.5 Test Requirements and Procedures Summary : Th 3.5.1 No. PARRA El Be bn Bea Examination of Product Test Items HLS AE a eRe AMP Ibert Ales Meets requirements of product drawing and Requirements 114-5356 OM BBC ARML TSE, & TAR StL MERE Ce RTS BR Ze Bh Fe & &. AMP Specification (114~5356) After test, no corrosion influence performance. PARRA TE Bich) a7 e ORE LAT | Visual inspection Procedures | ABSe RET S, No physical damage a & HY PE #E Electrical Requirements TAG 3.9.2 No, PAGRTE El Metis Ly) Termination Resistance (Low Level) Test [tems Hee MeL 10mQ LAF GED 10mQ Max. (Initial) Requirements |20mQ LAF (48) 20mQ Max. (Final) TAGR TT HE PUY VY FIC AIA ERG LEAL 47> | Subject mated contacts assembled in housing to Procedures | BAIS tE EE 20mV LUE PAR SHE 10mA LA | 20mV Max. open circuit at LOmA. Take the FORE CHMETS, resistance of the wire only away from {AL ERR OPLATA LES <, measurement Fig. 8-1 SFE, Fig. 8-1. AMP #i% 109-5311-1 AMP Spec. 109-5311-1 FEL 3.5.3 No. mE A aE Insulation Resistance Test Items BUHL 1000MQ LE Cate) 1000 MQ Min. (Initial) Requirements | 500MQ LAL Gai) 500 MQ Min. (Final) BARTS tk 500 V DC FAA, Impressed voltage 500 V DC. Procedures | 2 R277 URE LEIRES CHHEILY 27h | Test between adjacent circuits and between the Cava bernyyy 7 OBO CAE, | surface of housing and contact of mated MIL-STD-202, aAUREE 302 Ze B connectors. AMP #148 109-5302 AMP Spec. 109-5302 MIL-STD-202, Method 302 Condition B Fig. 3 Ga<) Clo be Continued) Rev. B 4 of 18tycg . Electronics Product Sp ecification 108-78232 THe 3.5.4 No. PARRA Fl int tee Dielectric withstanding Voltage Test Items BLS fe POA 79 iv ab 78 Ae, | No creeping discharge nor flashover shall occur. Requirements (HI Oi) U 7B OmA LAF Current leakage : 5 mA Max, PABA TT TK ARZARG LIGIKIE CBE 97 EO | 3.0 kVAC for 1 minute. Procedures | SUP 7RE AU YY FOAM CHE, Test between adjacent circuits and between the 3.0kVAC 1 SHIEH, surface of housing and contact of mated connectors. ne 3.5.5 No. PARRA EI WL EF. Temperature Rising Pest Items SEMEL BLUE Pie WBA CAE EEE 30C EL | 30C Max. under loaded specified current. Requirements | F PARRA HE WRI LSE ELAS HR ET SOE, AE | Measure temperature rising by energized Procedures th, FESO SHE Be RAS et ey EAC IBUE | current. ETS BAUS Fick, PATIL 47h | Subject measurement must do at the place of no abe ay Lie yD, Page wt tia Kafe | influence from convection of air. And contacts BES SIT CHESTS, assembied in housing all of circuits. The Fig. 2, 8-2 @2Fa thermocouple attach to the contact of center AMP #48 109-5310 circuit number. Fig. 2, 8-2 AMP Spec. 109-5310 BE KOO HE GE Mechanical Requirements TEE 3.5.6 Na. BAER IE Fl Pre Hi) {Ex Fa) Vibration (Low Frequency) Test [tems BUA(E fRMF 1 usec. FIZ AR MEISE | No electrical discontinuity greater than 1 pg Requirements | Eglo, sec. shall oceur. 20m QEAE SHA) 20 m@2 Max. (Final) BRK KALE ARZ RI 152mm ted CG. | Subject mated connectors to 10-55-10 Hz Procedures 10-55-10Hz (2 fR4F 1 4 7-0 BI CEE | traversed in 1 minute at 1.52mm amplitude 2 T Sin SRW Ae TS = FF aC 2 RF MP2 247k, 100 mA #iHiHE, Fig. 9 BiB AMP #i#% 109-5201 MIL-STD-202, #ABRHE 201A hours each of 3 mutually perpendicular planes. 100 mA applied. Fig. 9 AMP Spec. 109-5201 MIL-STD-202, Method 201A Fig. 3 Gi<) (To be Continued) Rev. B 5 of 18tyco | Electronics Product Specification 108-78232 Te 3.5.7 No. PARTE A far is Shock Test Items HUME (BACKED lu sec, #LAAREG IBS | No electrical discontinuity greater than Requirements ARATE, 20mQ LAE (ee) ly sec. shall occur. 20mQ Max. (Final) MAUR ATE | ee LAR (50 G) Mated Conn. (50 G) Procedures | fap Sve Age. Seb TeHRe Waveform : Halfsign Curve Reis 11 msec. Duration : 11m sec. eye ee X,Y, Z WEA ee | Number of Drops : 3 drops each to normal 3 (laa, at 18/6] | and reversed directions of X, Y and Z axes, AMP #1#% 109-5208 Fig. 9 288A totally 18 drops MIL-STD-202, BAURIA 213 2RfF A AMP Spec. 109-5208 = See Fig. 9 MIL-STD-202, Method 213 Condition A tae 3.8.8 No. PGRIA A a ATER TY Connector Mating/Unmating Force Test Items BURHE (1) Hifkaolee Mating Force (9.8% Pos.JN Max. Requirements (1.0 X PosJkg Max. FEAT] | 9. 8NC Oke) LAF BERD 1 0.98NO. 10k EA Unmating Force (0.98 X Pos.)N Min. {0.10 X Pos kg Min. (2) 2 RL kOe tRAT] EUROPA SH x fe LAE SRA Hos |e) x Ae LA PARA HR | AND Ce a he A A (RE | Operation Speed : 100 mm/min. Procedures 100 mm/4)-CiH A SERIES Ae HE, | Measure the force required to mate/unmate BATT Ory 7 RE VOBRY YC48<, | connectors. However, lt is measure without HSG Lock Thar 3.5.9 No. PARRIA El aes ee Contact Insertion Force Test [tems SUS ( 8.82N (0.9kef) LAE 8.82N (0.9 kef) Max. per contact Requirements | | aYe7h29%9 AAR A HE ave SEAT AT CIR TAO ICE T | Measure the force required to insert contact Procedures | 4H 2H)7ETSrL, into housing. AMP #i# 109-5211 AMP Spec. 109-5211 Fig. 3 (i<) (Fo be Continued) Rev. B 6 of 18tyco : Electronics Product Specification 108-78232 TA 3.5.10 No. PAGE A Iv ed MRA Contact Retention Force Test Items Bute le 49.0N (5.0 kef) BoE 49.0N(5,0kef) Min. Requirements PAR HE MPIC GLEIY Sopa pas | Apply an axial pull-off load to crimped wire. Procedures | JAA, ERLANAT AIC 100mm/43-C 3/490, | Operation Speed : 100 mm / min. eT OWFO Be MEP Soe, AMP Spec. 109-5210 TAF 3.5.11 No. BLERIE Fl aYAIMBA SKA Contact Mate/Unmating Force Test Items BUS (a THAT | 9.8N(1000g) LAF CAIIEI~25 [BI) | Mate | 9.8N(1000g)Max.(1/*~25th) Requirements 517A | 0.34 N35 @LAEGIED) Unmating | 0.34N(35g)Min. (1st) 0.25N (25 g)2A1:(25 [EB] 0.25N(Q25g)Min. (25") GAR A HE Fig. 10 (CHE Lc oY ee LL CES | Measured by gage tab (Fig. 10) and operation Procedures | 100 mm @3KE-CAIZE speed 100 mm/min AMP #ilff 109-5206 AMP Spec. 109-5206 Tae 3.5.12 No. PARR IA EF FEST BB 5 | Ge aR BE Crimp Tensile Strength Test ltems HLS ae BS iaRAE (ck) Wire Size Crimp Tensil (min.) Requirements | mm? | (AWG) N (ke mm* | (AWG) N (kgf) 3.31 12 294(30) 3.31 12 294(30) 2.08 14 225,4(23) 2.08 14 225.4(23) 1.31 16 186.2(E9) 1.31 16 186.2019) TGR A He Rapley 22 ba Ph BR CEL aT | Apply an axial pull-off load to crimped wire of Procedures | IS/4E 772 7ERICIIZA, ff AL ta | contact secured on the tester, wes bE ARO BR & , GE aS BR Tommy Hebe SAUTE LCE LATE ATR A EL CARS, Hef BEL L0Omm/4> AMP #18 109-5205 Operation Speed : 100 mm/min. Subject take insulation barrel away. AMP Spec. 109-5205 Fig. 3 Gse<) (To be Continued) Rev. B 7 of 18tye : Electronics Product Specification 108-78232 Teas 3.5.13 No. AGRI El] MATE Goi Ti) Durability (Repeated Mate/Unmating) Fest Items SUA 20 mQ Requirements mA tte 25 [a] No. of Cycles : 25 cycles Procedures TEE 3.5.14 No. mA A IY Ye + Ty FARE Housing Locking Strength Test Items BUA 49N (5.0 kef) LAE 49 N (5.0 kgf) Min. Requirements alee ie AAZAO y 7 Hi ES Wh EERE 100 mm/ | Measure connector locking strength. Procedures | 4 CHIE Operation Speed : 100 mm/min. AMP #4 109-5210 AMP Spec. 109-5210 TE 3.5.15 No, TRA A MAMET Post Retention Force Test items SUM 9,8 N (1.0 kef) LIE 9,8 N (1.0 kgf) Min. Requirements BABRITIA yt PF EY SUOMRAREEATE SAM | Measure post retention force. Procedures | 2 100mm/47 ORE CUA CPLA AP | Operation Speed : 100 mm/min ORR AE AVE SRE EE + 100 mm/4> Te 3.5.16 No. mA CUE TR a) Hammering shocks Test Items Buse 20m Q LAK GH) 20m Q MAX. Requirements | Jef, 1 usec HHA AMEE LL No electrical discontinuity greater than lu sec. shall occur. a A He MRE Mated connector to under 10,000cyecles of Procedures DUANE RE - LOOG repeated hammering shocks. JMR ELE : 10,000 |ET, Hammering G :100G JNMRER RE : 1 (RL / Bb Hammering speed: Icycles/sec mALEa RISC DCLOV, mA SiH gE, DC 10V 1mA applied Fig.11 Fig. 11 Fig. 3 Gge<) (To be Continued) Rev. B 8 of 18tyco i Electronics Product Specification 108-78232 Be $2 69 #E a Environmental Requirements Tae 3.5.17 No. PARRA Fl AUS Thermal Shock Test Items BUA ME 20mQ LEAF Gi) 20mQ Max. (Final) Requirements AGRA TE fre LEA BIL T Mated connector Procedures -55C/30 43>, 85C/30 -5C/30 min. 85C /30 min, Cae Lage el 25 Ue iT, Making this a cycle, repeat 25 cycles. AMP #1% 109-5103 Zaft A AMP Spec. 109-5103 Condition A MIL-STD-202 #ABREE 107-1 246fF A-1 | MIL-STD-202 Method 107-1 {AL MESA 3 NeRIAITS. Condition A-1 The measurement is held after being left indoor for 3 hours. Tig 3.6.18 No. PABA IEL El WB RE oes Humidity-Temperature Cycling Test Items BUS ME MBE 3.0 kVAC 1 47TH) Dielectric withstanding voltage 3.0 kV AC 1 Requirements (U-F7 Bit 5 mA LAF) HARHERET 500 MQ LAE (eH) Oth, 20mQ LAF GED minute. insulation resistance (final) 500 MQ Min. Termination resistance 20 mQ Max. (Final eR is TRE LIEB RL HE 25~65C, Mated connector, 25~65C, Procedures 80~98 HR.H E-10C 80--98 % R. H. 10 cycles SEA MES 10 UP ETS Cold shock 10C(not } performed AMP #14 109-5106 AMP Spec. 109-5106 MIL-STD-202, #AGREE log 44/ D MIL-STD-202, Method 106 Condition D {LL HEIL AHI 3 REIT. The measurement is held after being left indoor 17s 24 We, for 3 hours. Icycle=24hours Te 3.5.19 No. GAGA A Hi KM SS Salt Spray Test Items UAE 20mQ ELF Gs) 20 mQ@ Max. (Final) Requirements | EHEC T SRA RET, No corrosion influence performance TARA TR eA LAA aa SEIN HARKNESS 48 | Subject mated connectors to 51% salt Procedures Sobre, concentration for 48 hours : MIL-STD-202, @ASRHE 101 46fF B FET OER eK PEL ICE, IR CA PRAIRIE ITO, MIL-STD-202, Method 101 Condition B Fhe measurement is held after remove the salt and dry up at indoor. Fig. 3 G<) (To be Continued) Rev. B 9 of 18tyca Flectronies Product Specification Tae 3.5.20 No. TGR TA A iste Heat Aging Test [tems BUAE 20mQ LOR G&D 20 mQ Max. (Final) Requirements PRA | RA LEARY! 10542C Mated Conn. 105+2C Procedures | S18] 96 FRRFSG 724, Duration :96 hr AMP 14% 109-5104-3 4A A AMP Spec. 109-5104-3 Condition A (AL AEISA RE 3 BIC ITITL, | The Measurement is held after being left indoor for 3 hours. TES 3.5.21 No. PAGRIA IEME Resistance to Cold Test Items BLS (e 20mQ EL G&D) 20 mQ Max. (Final) Requiremenis TARR ITE RE LEA RIFE 30CH#IT, Mated connector Procedures | 96 KfRIRb PIL, ~30C 2C, 96 hours AMP #8 109-5108-3 2E(4e D AMP Spec. 109-5108-3 Condition D Tae 3.5.22 No. TAgATA A init (LAK 38 HS Test Items UAE 20mQ EOF G&SD 20 mQ Max. (Final) Requirements | (EHEICECSE TAREE zee LE, No corrosion influence performance SOR TTR fre Liza 7 ee 3--1 ppm Mated connector Procedures | 40+2C, 96 Mefii] 3+1 ppm, 40+2C 96 hours ihe 3.5.23 No. mABRIA A Wit Y ERT PE NH, Gas Test Items Bue 20mQ LLP GB) 20 mQ Max. (Final) Requirements | MEREICHCPRT GREP AR ALL, No corrosion influence performance PARTE RAL IRZAR 84 PLEO ST AIA | Mated conn. is put into atmosphere that rated Procedures | 25 ml/l @@ldpCGPYsFll AACR | 25 ml/] of 3% NH, for Thr. FRAC 7 Re TS, Rev. B 10 of 18 108-78232tyco / Electronics Product Specification TEs 3.5.23 No. Stiela Fl PEAJFERTIT HE Solderability Test Items FA be i 95% LA baad CW Ser k, Wet Solder Coverage ; Requirements 95 % Min, RATE de imthA7e Eutectic solder Procedures PLATE MLE 23045 Solder Temperature : 230-5C PEALTE PTE 340.5 Fb immersion Duration : 3240.5 sec. $97 VTEAVPE (Sn-Ag-Cu) Lead-Free solder (Sn-Ag-Cu) PEALE MLE 24045C Solder Temperature : 240+5C HATO EH 340.5 fb Immersion Duration : 3220.5 sec. MIL-STD-202, jXGRY 208 MIL-STD-202 Method 208 Wit 5.24 No, PLA Fl PEALE TT AE Resistance to Soldering Heat Test Iterns BUA (EL PADRE OTE (BAEC ZEW, No physical damage shall occur. Requirements BAR ie FUL bE IT ROT CREAT S, Test connector on PCB. Procedures PEATE TELE 2605 Solder Temperature ; 2605C PLATE] 100.5 fb Immersion Duration : 100.5 sec. AMP #i4% 109-5204 AMP Spec. 109-5204 (tf B MIL-STD-202 Condition B {AL FIMATEOES 360410C, 340.5 # | In case of manual soldering iron,apply it as 360 ICCAD SA (AL a Upc oF eS IZE | 10, 340.5sec without forcing pressure to ANAM S7EMRITTS, affect the tine of contact. MIL-STD-202, 4&(4F 210 Fig. 3 (G9) (End) * WASH : Basa, ER ee, Bl, 7, * Product must be without rust, corrosion transformation, EB EEOBR BREN, crack and discoloration. Rev. B 11 of 18 108-78232tyco Electronics Product Specification 108-78232 3.6 Tie Ze AER OD CBRNE Fe 3.6 Product Qualification Test Sequence ART IL? Test Group an Se A A Test or Examination i | 2/3 ][4]5 {6 | 7 {| 8 | 9 a BR IA FR Test Sequence (a) 12 OTR EE Confirmation of Product 1,3 1,4 1,3 1,3 1,3 1,4 1,7 1,7 | 1,4 RAE (Fe -l-7L) | Termination Resistance 2,4, | 3,6 | 2,5 {Low Level) 6 iti eS FE Dielectric withstanding 3 Voltage Hae Insulation Resistance 2 fiat RE _|- Ft. Temperature Rising 2 Hea) CRE) Vibration (Low Frequency) 5 fg Physical Shock 3 aA at A Connector Mating Force 2 apa HSER) Connector Unmating Force 4 asta pea Contact Insertion Force 2 ALAM BAT) Contact Mating Force 2 aVveabhs|iRA Contact Unmating Force 3 FEAST GL aR RE Crimp Tensile strength 2 WATE Geo Lez) Durability 5 (Repeated Mating/Unmating) ANE YT Wy 2 ip PE Housing Locking Strength 2 i? er ek NH, Mey aE? tHumidityTemperature Cycling Wietb7K SS H.S Sen fig a Therma! Shock 3 Tea Me Salt Spray lipeesee Resistance to Cold avo REE Contact Retention Force 5 MmMFAE Heat Asing TRAMRERA Post Retention Force PRATER PE Solderability PEATE TBE Resistance to Soldering Heat SOME D) Hammering shocks (a) HAMS ME RPA RT, (a) Numbers indicate the sequence in which the tests are performed. Fig. 51/2) Rev. B 12 of 18tyca : Electronics Product Specification 108-78232 BERT LHS Test Group at & JA A Test or Examination 10 | 11 | 12 | 13 | 14 | 15 | 16 [| 17 | 18 | 19 | a BR II Fe Test Sequence fa) AQ ih OAR Confirmation of Product 14 }1,4] 1,4] 1,47 14] 1,4] 1,31) 1,3 | 1,3 | 14 & oe (a--- | Termination Resistance 2,5} 2,9 | 2,5 | 2,5 | 2,5 | 2,5 2,5 a) (Low Level) mee Dielectric withstanding 7 Voltage AGRE Insulation Resistance 6 HiLBE EF Temperature Rising Hei) CEGJERD Vibration (Low Frequency) forte Physical Shock ARZaTBA A Connector Mating Force ra By | EB AT Connector Unmating Force IPD aE I) Contact insertion Force ase MAT Contact Mating Force ayaa he |RA Contact Unmating Force EAS BBS | oes ee Crimp Tensile strength WHA TE (#803 LA | Durability $) (Repeated Mating/Unmating) JY Fy FoRRE | Housing Locking Strength iY eat NH, 3 HL ED au Humidity~Temperature 3 Cycling Te eA Se HS 3 ae iy Thermal Shock SES I MEL Salt Spray 3 mtSeee Resistance to Cold 3 ayaa MRRP Contact Retention Force AE Heat Asing 3 TRAMRERA Post Retention Force 2 PLAS TE TUT PE Solderability 2 PATE tee Resistance to Soldering Heat 2 UM) Hammering shocks 3 (a) HAORFILRRRIA Pent, {a} Numbers indicate the sequence in which the tests are performed. Fig. 5(2/2) Rev. B 13 of 18tyca ' Blectronics Product Specification 108-78232 4. fn Pa ae 4.1 ABR RCE OMS FRC TRIBES EODL CPR BEATILDOLTS, 4, Quality Assurance Provisions : 4.1 Test Conditions : Unless otherwise specified, all the test shall be performed in any combination of the following test conditions. iid BE 15~35C Temperature : 15~35C PALS Bit BE 45~75 % Relative Humidity : 45~T5 % SOE 86.6~106.6 Kpa Atmospheric Pressure : 86.6~106.6 Kpa Fig. 6 4.2 aR 4.2 Tests : 4.2.1 a} 4.2.1 Test Specimens : PERE MRC A ORB eS A EO alc PRLEDOCHhSELE, EKER IY FINA F EAA tH yy ARTF 6.2 OFS 114-8356 Ic Roe Fig. 7 (CAS ERRE ER LICIEMO RE CHOLk, 4.2.2 (FR EGR PERBRAGR LC AWS ALBUS Pig. 7 (ca AERC CITOD DES, The test specimens to be employed for the tests shall be conforming to the requirements specified in the applicable product drawings. The crimped contacts shall be prepared in accordance with the requirements of applicable application Specification, 114-5356, Crimping of GRACE INERTIA CONNECTOR 6.2 on the wires specified in Fig. 7 of this specification. 4.2.2 Applicable Wires : The wires to be used for crimping the samples for performance testing shall be conforming to the requirements specified in Fig. 7. at Wri fal(mm) on fe(mm) Sep HEE RFE SE (mm) Calculated AWG Diameter of a Number of Insulation Outer Cross-sectional Conductor (mm) Conductors Diameter (mm) Area(mm*) 3.29 AWG#12 0.254 65 4.1 2.08 AWG#14 0.254 41 3.77 1.32 AWG#16 0.254 26 2.45 Fig. 7 Rev. B 14 of 18CtpOD | Electronics Product Specification 108-78232 Wire-to-BOAD Termination Type : 73mm ES Plug Power Source | Housing REG CONTACT O= Devil Termination Resistance a (Low Level) Header Assy. UGE (EA Tamm OARS Ee S| <o, YZ , I *Take the resistance of 75 mm wire only away l, S CB Fig. 8-1 S84 4RhT (2-b <i) Fig. 8 Termination Resistance (Low Level) 200mm Sse PI ae tug Power Source Housing +A (0 200mm OA BESTE Rho GONTAGT O- baa wa | <2&, : Termination * Take the resistance of 200 mm wire Resistance only away - (Low Level) *ARNS PIC RSRRAMASTSE * a wey Header Suppress temperature rising caused heat on PCB Assy circuit ee |Z i. ZA if seme / THERHOCOUPLE ATTACHED HERE: MHA e YE RO RMEMA BIE x*Suppress temperature rising _ . oe coused the heat on PCB cireult Fig. 8-2 jE L&E Fig. 8-2 Temperature Rising Vs. Current Measuring Methods Rev. B 15 of 18EYJCO Electronics Product Specification 1408-78232 Plug Housing \ 75mm Header mm 7 eN Ti - I UW iyi rq: | Wt ii W : | OQ LY Fig. 9 {EC)a) We) Ho Rey pe Os po BR LD Fig. 9 Connector Mounting Methods of Low Frequency Vibration and Physical Shock Tests Rev. B 16 of 18tijCQ | Electronics Product Specification 4108-78232 aan 8B 3.1 0.02 See Datail A . | , ) Vy bg Ff ,) _> 68 0.15R I aa Bn 3358 0. 80. 002 See Datail B" 0.1K 10'30 / a 1 _| z 2.5 AVE Hal RP Ha Datail A Datail "B Fig. 10 aYSO MGA SRAM EASY Fig. 10 Gage Design for Contact Meting/Unmating Force Tests MEH (1477) Sample(Connector} 440mm Oo ~ mie (50g $48) Hammer 5mm 80mm~ (50g Steel weight) _ _ 84mm 90mm \ y et | p= 30mm aa ANH nh <t-_"__ Spacer Fe 2 Cp BAe RR(y [| feh_ ee Sample | Mounting Fixture TA SSPE 1 BAY > FU > ba 90 mm PCB Hammer Weight Pa Striking Frequency : 1 stroke/second Fig.l Rev. B 17 of 18tycao i , Flectronics Product Specification 108-78232 a ou fi Pos. No. Name Remarks Fig. 11 25a PIT NIP 1 WWa47 6.2MM E's F 3 fi. See Fig. 11 Plug Housing (Single Row Type) 6.2MM Pitch 3Pos. Fig. 12 25H8 Sim Freee sy LaF 12.4MM E'y 2 Hib, 12.4MM Pitch 2Pos. See Fig. 13 lleader Assembly (Single Row Type) 1746972-1 Receptacle Contact AWG #14~#12 4RBBIME 2.9-4.2 Ue + aYeZ7k(L) EE(fFaL-F7b:GIC6.2 WW 1746971-1 Receptacle Contact AWG #16~#14 (EFBSIE @ 2.0-3.75 Bg + ava 7h(M) BefFayvsy7b:GIC6.2 W-w BHE 1 Appendix 1 Be ine BR escriptions PRP NIT fii Ar Plug Housing Remarks Pos. 1747995-1 COLOR: NATURAL KEY TYPE:A 1747995-2 COLOR:RED 2 KEY TYPE:B 1747995-3 COLOR: BLUE KEY TYPE:C 1747995~4 COLOR: YELLOW KEY TYPE:D Fig. LI BLA Br escriptions | wa - Pere i fide Header Assembly Remarks Pos. 1747996-1 COLOR: NATURAL KEY TYPE:A 1747996-2 COLOR:RED 9 KEY TYPE:B 1747996-3 COLOR:BLUE KEY TYPE:C 1747996~4 COLOR:YELLOW KEY TYPE:D Fig. 12 Rev. B 18 of 18