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2
AC SERIES XLR CABLE CONNECTORS
AMPHENOL AUSTRALIA WEBSITE
www.amphenol.com.au
AMPHENOL WORLD HEADQUARTERS WEBSITE
www.amphenol.com
ISO VIEW OF AC3MM
ISO VIEW OF AC3FI
AC SERIES XLR CABLE CONNECTORS
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3
AC SERIES
XLR CABLE
CONNECTORS
Options (Cont’d)
• Standard Jaws cable clamp, Cable O.D 3mm
to 6.5mm (0.118" to 0.255")
• Large Jaws cable clamp, Cable O.D 6.5mm to
8mm (0.255" to 0.314")
• IDC Jaws cable clamp, Max. Cable O.D
5.85mm (0.23")
• Metal Boots / Backshells
• Coloured Boots / Backshells
• Coloured Identification rings
• Termination / Assembly tooling
Jaws Cable Clamp Options
Standard Jaws cable clamp (Black), Cable
O.D 3mm to 6.5mm (0.118" to 0.255")
Large Jaws cable clamp (Purple), Cable
O.D 6.5mm to 8mm (0.255" to 0.314")
Amphenol Australia have been manufacturing
and designing innovative XLR connectors
since 1955 and were the first to offer the cost
saving Insulation Displacement Contact (IDC)
in an XLR connector. The IDC connector is
ideal for Original Equipment Manufacturers
and end users alike and offers an alternative
to our standard solder connector. The AC
series cable connector range complies with
IEC268-12 and AES 14-1992 standards.
CSA File Number 68598.
Features
• AC series XLR connectors feature the unique
Australian design and patented "Jaws" cable
retention system for both standard Solder
connectors and the Insulation Displacement
Contact (IDC) connectors.
• A leading first mate last break socket contact
is standard on all female connectors (Pin 1).
• The "Jaws" cable retention system provides
up to 44kg (100lb) of strain.
• Solderless IDC technology offers savings of
up to 60% in termination time.
• The AC series connector can be quickly and
easily assembled without screws – by hand
or portable termination tool. (Part number
T2860)
• Available in 3, 4, 5, 6A and 7 contact
arrangements.
• Compatible with all other XLR brands.
Options
• Solder Bucket termination
• Insulation Displacement Contact (IDC)
• Thermoplastic shell
• Zinc Diecast shell - Satin Nickel Finish
• Zinc Diecast shell - Black Polyester Finish
• Gold, Silver or Tin Plated contacts
• Bulk Style Packaging
• Single Bag packs
• Precision machined contacts
• Cost effective stamped contacts on 3 pole
Ordering Codes
We have listed the more common ordering
codes in each section. For fur ther options
please refer to the part number breakdown
charts. Please contact us if you need any
further assistance.
Applicable Patents
US Patent No.s 5,305,547 and 5,439,388
Simple steps to guide you in
using this catalogue
1) Identify the product group listed in
Contents on Page 1 and go directly to that
page number.
2) Each product group cover page then details
information and options available.
3) Refer to the product detail pages and identify
the product you require pictorially.
4) Read the product description column for the
products standard features.
5) Use variations column to determine
your choice.
6) Identify part number.
7) In the event the particular option you require
is not listed please refer to the part number
breakdown page at the end of each section.
8) Please contact us directly if you have any
further problems.
Features:
• Zinc Diecast Shell.
• Solder Bucket connections.
• "Jaws" Cable Retention System.
• Contact layouts in 3, 4, 5, 6A and 7.
• Precision machined or Stamped contacts.
• Leading first mate last break socket contact.
• Quick and easy assembly without screws – by hand or
portable termination tool. (Part number T2860.)
Options: Stamped Contacts (3 contact only), Gold plated contacts,
Large or Small Jaws Cable Clamp, Black Finish Shell, Bulk Pack,
Coloured Boots / Backshells
Part Number Breakdown: Page 7
Specifications: Page 13-14
AC SERIES XLR CABLE CONNECTORS
METAL SHELL TYPE - SOLDER
ENTERTAINMENT INTERCONNECT CATALOGUE - Amphenol Australia Pty Ltd Telephone 61 3 8796 8888 Fax 61 3 8796 8801 www.amphenol.com.au
Large Cable Clamp
Bulk Pack
AC3MM-AU
AC3MMJ
AC3MM BULK
PRODUCT - FIGURE DRAWING Dimensions in mm (inches) DESCRIPTION VARIATIONS PART NUMBER
4
Standard
Gold Plated Contacts
AC3MM
Large Cable Clamp
Bulk Pack
AC3MMB-AU
AC3MMBJ
AC3MMB BULK
Standard
Gold Plated Contacts
AC3MMB
Large Cable Clamp
Bulk Pack
AC3M-AU
AC3MJ
AC3M BULK
Standard
Gold Plated Contacts
AC3M
Large Cable Clamp
Bulk Pack
AC3MB-AU
AC3MBJ
AC3MB BULK
Standard
Gold Plated Contacts
AC3MB
Large Cable Clamp
Bulk Pack
AC3F-AU
AC3FJ
AC3F BULK
Standard
Gold Plated Contacts
AC3F
Large Cable Clamp
Bulk Pack
AC3FB-AU
AC3FBJ
AC3FB BULK
Standard
Gold Plated Contacts
AC3FB
XLR 3 pole male,
Machined contacts,
Nickel Finish,
Jaws cable clamp
XLR 3 pole male,
Machined contacts,
Black Finish,
Jaws cable clamp
XLR 3 pole male,
Stamped contacts,
Nickel Finish,
Jaws cable clamp
XLR 3 pole male,
Stamped contacts,
Black Finish,
Jaws cable clamp
XLR 3 pole female,
Stamped contacts,
Nickel Finish,
Jaws cable clamp
XLR 3 pole female,
Stamped contacts,
Black Finish,
Jaws cable clamp
AC SERIES XLR CABLE CONNECTORS
METAL SHELL TYPE - SOLDER
PRODUCT - FIGURE DRAWING Dimensions in mm (inches) DESCRIPTION VARIATIONS PART NUMBER
Standard AC4M
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5
XLR 4 pole male,
Machined contacts,
Nickel Finish,
Jaws cable clamp
XLR 4 pole male,
Machined contacts,
Black Finish,
Jaws cable clamp
XLR 4 pole female,
Stamped contacts,
Nickel Finish,
Jaws cable clamp
XLR 4 pole female,
Stamped contacts,
Black Finish,
Jaws cable clamp
XLR 5 pole male,
Machined contacts,
Nickel Finish,
Jaws cable clamp
XLR 5 pole male,
Machined contacts,
Black Finish,
Jaws cable clamp
XLR 5 pole female,
Machined contacts,
Nickel Finish,
Jaws cable clamp
XLR 5 pole female,
Machined contacts,
Black Finish,
Jaws cable clamp Large Cable Clamp
Bulk Pack
AC5FB-AU
AC5FBJ
AC5FB BULK
Standard
Gold Plated Contacts
AC5FB
Large Cable Clamp
Bulk Pack
AC5F-AU
AC5FJ
AC5F BULK
Standard
Gold Plated Contacts
AC5F
Large Cable Clamp
Bulk Pack
AC5MB-AU
AC5MBJ
AC5MB BULK
Standard
Gold Plated Contacts
AC5MB
Large Cable Clamp
Bulk Pack
AC5M-AU
AC5MJ
AC5M BULK
Standard
Gold Plated Contacts
AC5M
Large Cable Clamp
Bulk Pack
AC4FB-AU
AC4FBJ
AC4FB BULK
Standard
Gold Plated Contacts
AC4FB
Large Cable Clamp
Bulk Pack
AC4F-AU
AC4FJ
AC4F BULK
Standard
Gold Plated Contacts
AC4F
Large Cable Clamp
Bulk Pack
AC4M-AU
AC4MJ
AC4M BULK
Gold Plated Contacts
Large Cable Clamp
Bulk Pack
AC4MB-AU
AC4MBJ
AC4MB BULK
Standard
Gold Plated Contacts
AC4MB
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Gold Plated Contacts
Large Cable Clamp
Bulk Pack
AC6AM-AU
AC6AMJ
AC6AM BULK
PRODUCT - FIGURE DRAWING Dimensions in mm (inches) DESCRIPTION VARIATIONS PART NUMBER
6
Standard AC6AM
Gold Plated Contacts
Large Cable Clamp
Bulk Pack
AC6AMB-AU
AC6AMBJ
AC6AMB BULK
Standard AC6AMB
Gold Plated Contacts
Large Cable Clamp
Bulk Pack
AC6AF-AU
AC6AFJ
AC6AF BULK
Standard AC6AF
Gold Plated Contacts
Large Cable Clamp
Bulk Pack
AC6AFB-AU
AC6AFBJ
AC6AFB BULK
Standard AC6AFB
Large Cable Clamp
Bulk Pack
AC7MJ
AC7M BULK
Standard AC7M
Large Cable Clamp
Bulk Pack
AC7MBJ
AC7MB BULK
Standard AC7MB
Large Cable Clamp
Bulk Pack
AC7FJ
AC7F BULK
Standard AC7F
Large Cable Clamp
Bulk Pack
AC7FBJ
AC7FB BULK
Standard AC7FB
XLR 6A pole female,
Machined contacts,
Black Finish,
Jaws cable clamp
XLR 6A pole female,
Machined contacts,
Nickel Finish,
Jaws cable clamp
XLR 6A pole male,
Machined contacts,
Black Finish,
Jaws cable clamp
XLR 6A pole male,
Machined contacts,
Nickel Finish,
Jaws cable clamp
XLR 7 pole male,
Gold plated
Machined contacts,
Nickel Finish,
Jaws cable clamp
XLR 7 pole male,
Gold plated
Machined contacts,
Black Finish,
Jaws cable clamp
XLR 7 pole female,
Gold plated
Machined contacts,
Nickel Finish,
Jaws cable clamp
XLR 7 pole female,
Gold plated
Machined contacts,
Black Finish,
Jaws cable clamp
AC SERIES XLR CABLE CONNECTORS
METAL SHELL TYPE - SOLDER
AC SERIES XLR CABLE CONNECTORS
METAL SHELL TYPE - SOLDER
PART NUMBER BREAKDOWN
METAL SHELL TYPE - SOLDER
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7
J Large Jaws 6.5mm - 8mm
cable O.D. (0.255” to 0.314”)
E. G . AC3MMBJ-AU BULK
AC (Series Prefix), 3contacts, Male, Machined Contacts, Black Polyester Finish,
J(Large Jaws),- AU (Gold Plated Contacts), Bulk Packaged.
SERIES PREFIX
CONTACT LAYOUTS
GENDER
CONTACT
SHELL FINISH
CABLE CLAMP
CONTACT PLATING
PACKAGING
AC
3
4
=
=
=
=
=
=
5
Series Prefix
3 Contacts
4 Contacts
5 Contacts
7
F
M
6 Contacts
7 Contacts
Female Socket Contacts
Male Pin Contacts
SERIES PREFIX
CONTACT LAYOUTS
-
GENDER
Blank
NOTE:
Stamped Contacts
M Machined Contacts
(Applicable 3 male pin contacts only)
4 - 7 contact connectors have machined
contacts as standard. They are not available in
stamped contacts.
CONTACT
Blank Nickel Plated Finish
B Black Polyester Finish
SHELL FINISH
Blank Standard Jaws 3 mm - 6.5 mm
cable O.D. (0.118” to 0.255”)
CABLE CLAMP
Blank
NOTE:
7 Contact is gold plated as standard.
Standard Plating ( Silver or Tin -
Refer to Standard Data.)
AU Gold Plated
CONTACT PLATING
BULK
Blank
Bulk P acked
Individual Bags
PACKAGING
6A
=
=
=
=
=
=
=
=
=
=
=
=
AC 3 M M B J AU BULK
Note: All AC Series Connectors are available with optional colour coded boot / backshell.
Refer to page 60 and simply add colour to end of part number. Example: AC3MM - RED
Features:
• Thermoplastic Shell.
• Solder Bucket Connections.
• "Jaws" Cable Retention System.
• Stamped or Machined Contacts.
• Leading first mate last break socket contact.
• Quick and easy assembly without screws – by hand or
portable termination tool. (Part number T2860.)
Options: Gold Plated Contacts, Stamped Contacts (3 Contact only),
Bulk Pack, Coloured Boots / Backshells
3, 4, 5, 6A and 7 Contacts.
Specifications: Page 13-14
ENTERTAINMENT INTERCONNECT CATALOGUE - Amphenol Australia Pty Ltd Telephone 61 3 8796 8888 Fax 61 3 8796 8801 www.amphenol.com.au
PRODUCT - FIGURE DRAWING Dimensions in mm (inches) DESCRIPTION VARIATIONS PART NUMBER
8
XLR 3 pole male,
Machined contacts,
Thermoplastic shell,
Jaws cable clamp
AC3MMCP
AC3MMCP-AU
AC3MMCPJ
AC3MMCP BULK
Gold Plated Contacts
Large Cable Clamp
Bulk Pack
Standard
XLR 3 pole male,
Stamped contacts,
Thermoplastic shell,
Jaws cable clamp
AC3MCP
AC3MCP-AU
AC3MCPJ
AC3MCP BULK
Gold Plated Contacts
Large Cable Clamp
Bulk Pack
Standard
XLR 3 pole female,
Stamped contacts,
Thermoplastic shell,
Jaws cable clamp
AC3FCP
AC3FCP-AU
AC3FCPJ
AC3FCP BULK
Gold Plated Contacts
Large Cable Clamp
Bulk Pack
Standard
Note: Thermoplastic shell connectors are also available in 4 - 7 contact arrangements, please contact us for ordering code.
AC SERIES XLR CABLE CONNECTORS
THERMOPLASTIC SHELL TYPE - SOLDER
ISO VIEW OF AC3MM
The Insulation Displacement Contact (IDC) connector is ideal for
Original Equipment Manufacturers and end users alike and offers an
alternative to our standard solder connector. Connectors can be
quickly and easily assembled without screws or a soldering iron – by
hand or portable termination tool. (Part number T2860.)
Labour savings of up to 60% in termination time can be achieved.
Recommended Cable Dimensions: Page 14
Features:
• Zinc Diecast Shell •Available in 3 Contact only.
• Insulation Displacement Contacts (IDC - Solderless).
• "Jaws" Cable Retention System.
• Leading first mate last break socket contact.
Options: Gold plated contacts, Black Finish Shell, Bulk Pack,
Coloured Boots / Backshells.
Part Number Breakdown:Page 10 Specifications: Page13-14
Assembly Instructions: Page 12
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Bulk Pack
Gold Plated Contacts AC3MI-AU
AC3MI BULK
PRODUCT - FIGURE DRAWING Dimensions in mm (inches) DESCRIPTION VARIATIONS PART NUMBER
Standard AC3MI
Bulk Pack
Gold Plated Contacts AC3MIB-AU
AC3MIB BULK
Standard AC3MIB
Bulk Pack
Gold Plated Contacts AC3FI-AU
AC3FI BULK
Standard AC3FI
Bulk Pack
Gold Plated Contacts AC3FIB-AU
AC3FIB BULK
Standard AC3FIB
XLR 3 pole male,
IDC contacts,
Nickel Finish,
IDC Jaws cable clamp
XLR 3 pole male,
IDC contacts,
Black Finish,
IDC Jaws cable clamp
XLR 3 pole female,
IDC contacts,
Nickel Finish,
IDC Jaws cable clamp
XLR 3 pole female,
IDC contacts,
Black Finish,
IDC Jaws cable clamp
AC SERIES XLR CABLE CONNECTORS
METAL SHELL TYPE - IDC
Note: Amphenol can not guarantee the termination performance unless the recommended cable dimensions listed on page 14 are followed.
9
ISO VIEW OF AC3FI
10
AC SERIES XLR CABLE CONNECTORS
METAL SHELL TYPE - IDC
Blank Standard Plating ( Silver or Tin -
Refer to Standard Data.)
E. G . AC3MIB-AU BULK
AC (Series Prefix), 3contacts, Male, IDC Contacts, Black Polyester Finish,
- AU (Gold Plated Contacts), Bulk Packaged.
SERIES PREFIX
CONTACT LAYOUTS
GENDER
TERMINATION METHOD
SHELL FINISH
CONTACT PLATING
PACKAGING
PART NUMBER BREAKDOWN
METAL SHELL TYPE - IDC
AC
3
Series Prefix
3 Contact only
F
M
Female Socket Contacts
Male Pin Contacts
SERIES PREFIX
CONTACT LAYOUT
-
GENDER
I IDC Contacts
TERMINATION
METHOD
Blank
B
Nickel Plated Finish
SHELL FINISH
CONTACT PLATING
Blank Individual Bags
BULK Bulk P acked
PACKAGING
Black Polyester Finish
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AU Gold Plated
=
=
=
=
=
=
=
=
=
=
=
AC 3 M I B AU BULK
Note: All AC Series Connectors are available with optional colour coded boot / backshell.
Refer to page 60 and simply add colour to end of part number. Example: AC3MI - RED
The Insulation Displacement Contact (IDC) connector is ideal for
Original Equipment Manufacturers and end users alike and offers an
alternative to our standard solder connector. Connectors can be quickly
and easily assembled without screws or a soldering iron – by hand or
portable termination tool.
Labour savings of up to 60% in termination time can be achieved.
Recommended Cable Dimensions: Page 14
Features:
• Thermoplastic Shell • Available 3 Contact only.
• Insulation Displacement Contacts (IDC - Solderless).
• "Jaws" Cable Retention System.
• Leading first mate last break socket contact.
• Quick and easy assembly without screws – by hand or portable
termination tool. (Part number T2860.)
Options: Gold plated contacts, Bulk Pack, Coloured Boots / Backshells
Part Number Breakdown:Page 11 Specifications: Page 13-14
Assembly Instructions: Page 12
AC SERIES XLR CABLE CONNECTORS
THERMOPLASTIC SHELL TYPE - IDC
E. G . AC3MCPI-AU BULK
AC (Series Prefix), 3contacts, Male, CP (Thermoplastic Shell), IDC Contacts,
- AU (Gold Plated Contacts), Bulk Packaged.
SERIES PREFIX
CONTACT LAYOUTS
GENDER
SHELL MATERIAL
TERMINATION METHOD
CONTACT PLATING
PACKAGING
PART NUMBER BREAKDOWN
IDC THERMOPLASTIC SHELL TYPE
AC
3
Series Prefix
3 Contacts only
F
M
Female Socket Contacts
Male Pin Contacts
SERIES PREFIX
CONTACT LAYOUT
-
GENDER
TERMINATION
METHOD
SHELL MATERIAL
CONTACT PLATING
BULK
Blank Individual Bags
Bulk Packed
PACKAGING
Bulk Pack AC3MCPI-BULK
PRODUCT - FIGURE DRAWING Dimensions in mm (inches) DESCRIPTION VARIATIONS PART NUMBER
Standard AC3MCPI
Bulk Pack
Gold Plated Contacts AC3FCPI-AU
AC3FCPI-BULK
Standard AC3FCPI
XLR 3 pole male,
IDC contacts,
Thermoplastic shell,
IDC Jaws cable clamp
XLR 3 pole female,
IDC contacts,
Thermoplastic shell,
IDC Jaws cable clamp
Blank Standard Plating ( Silver or Tin -
Refer to Standard Data.)
=
I IDC Contacts
=
CP Thermoplastic Shell
=
=
=
=
=
AU Gold Plated
=
=
=
AC 3 M CP I AU BULK
Note: All AC Series Connectors are available with optional colour coded boot
/ backshell. Refer to page 60 and simply add colour to end of part number.
Example: AC3MCPI - RED
Note: Amphenol can not guarantee the termination performance unless the recommended cable dimensions listed on page 14 are followed.
Gold Plated Contacts AC3MCPI-AU
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11
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12
AC IDC
SERIES CABLE
ASSEMBLY
INSTRUCTIONS
Push the cable through the boot assembly
and strip the cable back 35 to 40 mm.
Twist the shield wire.
For ground protection the twisted shield wire
is clipped in place with the ground protect flap.
Trim back the shield wire, so there are no
wires coming out of the flap and fit the 'Jaws'
cable clamp into the shell assembly, ensuring
the keyways are aligned.
Close the cable clamp slightly and push the
boot over the clamp ensuring the wires fit inside
the boot.
Final assembly can be achieved either by
manually screwing the boot on, or by using an
Amphenol Australia T2860 termination tool.
3
35
40
Fit the cable into the 'Jaws' cable clamp
ensuring that the cable is pushed up to the
neck of the clamp within 3mm.
Pull back the conductors into their individual
wire guidetracks. Note: Two spring fingers in the
clamp will hold the conductors in position
during subsequent operations. The ends of the
two insulated wires must be on or past the
minimum wire length mark.
AC SERIES XLR CABLE CONNECTORS
IDC ASSEMBLY INSTRUCTIONS
1
2
4
5
6
7
3
AC SERIES XLR CABLE CONNECTORS
STANDARD DATA
STANDARD DATA AC CABLE CONNECTORS
Max. Wire Gauge - Stranded wire:
IDC
Solder
Flammability rating of insulator plastics
and housings UL94V-0
Ser vice Voltage RMS 133V
Test Voltage AC RMS 1400V
Current car r ying capacity:
Typicial Contact Resistance ≤3mΩ
ELECTRICAL
CHARACTERISTICS
CLIMATIC
CHARACTERISTICS
Cable O.D. range - JAWS clamp
IDC
Standard solder
MECHANICAL
CHARACTERISTICS
Termination IDC / SOLDER SOLDER SOLDER SOLDER SOLDER
24AWG
14AWG 16AWG 18AWG 18AWG 20AWG
N/A N/A N/A N/A
IDC
Solder
N/A N/A N/A N/A1A
15A 10A 7.5A 7.5A 5A
Insulation Resistance ≥1GΩ
Operating Temperature -25˚C to +75˚C (-13°F to -167°F)
Insertion and Withdrawal force ≥10N - ≤30N
Weight - Metal
Typical Cable retention force
36g 37g 38g 38g 38g
(0.080lb) (0.081lb) (0.083lb) (0.083lb) (0.083lb)
Weight - Thermoplastic 18g 19g 20g 20g 20g
(0.039lb) (0.041lb) (0.044lb) (0.044lb) (0.044lb)
22Kg to 44Kg (50lb to 100lb) - Dependant on cable material and diameter.
Max. Cable O.D. 5.85mm (0.23”)
3mm to 6.5mm (0.118” to 0.255”)
Protection Class IP40
Number of contacts
AC Series Contact Arrangements
(Front view of pin inser ts)
3 4 56A7
GENERAL
CHARACTERISTICS
VALUE
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13
Not suitable for domestic applications above 50V
Large Solder 6.5mm to 8mm ( 0.255” to 0.314”)
Mechanical Operations 1000 mating cycles
Approximate weight only, does not include packaging. Please contact us for exact weight for shipping purposes.
1)
2)
2)
1)
2)
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14
STANDARD DATA AC CABLE CONNECTORS
DETAILS
Insulators UL94V-0 PBT Resin or Modified PPE Resin
Cable Bushing Thermoplastic Polyurethane
Boot / Backshell
Finish
UL94V-0 Modified PPE Resin or Machined Brass
Black, other colours available - see page 60
Cable clamp
IDC Socket JAWS UL94V-0 Modified PPO Resin (Pink)
IDC Pin JAWS UL94V-0 Modified PPO Resin (Blue)
Standard Solder JAWS UL94V-0 Modified PPO Resin (Black)
Large Solder JAWS UL94V-0 Modified PPO Resin (Purple)
Male Contact
Stamped - IDC / Plating Phosphor Bronze / Silver or Gold (Optional)
Stamped - Solder / Plating
Stamped - IDC / Plating
Stamped - Solder / Plating
Phosphor Bronze / Silver or Gold (Optional)
Machined - Solder / Plating Brass / Silver or Gold (Optional)
Female Contact
Phosphor Bronze / Tin or Gold (Optional)
Phosphor Bronze / Tin or Gold (Optional)
Machined - Solder / Plating Brass / Silver or Gold (Optional) - 4 socket is tin plated
Connector shell - Metal
Shell finish
Diecast Zinc Alloy
Satin nickel or Black polyester
Connector shell - Thermoplastic
Shell finish
Thermoplastic, UL94V-0 Modified PPE Resin
Black
Max.
MATERIALS
IDC RECOMMENDED
CABLE DIMENSIONS
AC SERIES XLR CABLE CONNECTORS
STANDARD DATA
Rev 1 - 08/2003
