AC SERIES XLR CABLE CONNECTORS ISO VIEW OF AC3MM ISO VIEW OF AC3FI AMPHENOL AUSTRALIA WEBSITE www.amphenol.com.au AMPHENOL WORLD HEADQUARTERS WEBSITE www.amphenol.com 2 ENTERTAINMENT INTERCONNECT CATALOGUE - Amphenol Australia Pty Ltd Telephone 61 3 8796 8888 Fax 61 3 8796 8801 www.amphenol.com.au AC SERIES XLR CABLE CONNECTORS AC SERIES XLR CABLE CONNECTORS Amphenol Australia have been manufacturing and designing innovative XLR connectors since 1955 and were the first to offer the cost saving Insulation Displacement Contact (IDC) in an XLR connector. The IDC connector is ideal for Original Equipment Manufacturers and end users alike and offers an alternative to our standard solder connector. The AC series cable connector range complies with IEC268-12 and AES 14-1992 standards. CSA File Number 68598. Features * AC series XLR connectors feature the unique Australian design and patented "Jaws" cable retention system for both standard Solder connectors and the Insulation Displacement Contact (IDC) connectors. * A leading first mate last break socket contact is standard on all female connectors (Pin 1). * The "Jaws" cable retention system provides up to 44kg (100lb) of strain. * Solderless IDC technology offers savings of up to 60% in termination time. * The AC series connector can be quickly and easily assembled without screws - by hand or portable termination tool. (Part number T2860) * Available in 3, 4, 5, 6A and 7 contact arrangements. * Compatible with all other XLR brands. Options (Cont'd) * Standard Jaws cable clamp, Cable O.D 3mm to 6.5mm (0.118" to 0.255") * Large Jaws cable clamp, Cable O.D 6.5mm to 8mm (0.255" to 0.314") * IDC Jaws cable clamp, Max. Cable O.D 5.85mm (0.23") * Metal Boots / Backshells * Coloured Boots / Backshells * Coloured Identification rings * Termination / Assembly tooling We have listed the more common ordering codes in each section. For further options please refer to the part number breakdown charts. Please contact us if you need any further assistance. Applicable Patents US Patent No.s 5,305,547 and 5,439,388 Jaws Cable Clamp Options Simple steps to guide you in using this catalogue 1) Identify the product group listed in Contents on Page 1 and go directly to that page number. 2) Each product group cover page then details information and options available. Standard Jaws cable clamp (Black), Cable O.D 3mm to 6.5mm (0.118" to 0.255") 3) Refer to the product detail pages and identify the product you require pictorially. 4) Read the product description column for the products standard features. Options * Solder Bucket termination * Insulation Displacement Contact (IDC) * Thermoplastic shell * Zinc Diecast shell - Satin Nickel Finish * Zinc Diecast shell - Black Polyester Finish * Gold, Silver or Tin Plated contacts * Bulk Style Packaging * Single Bag packs * Precision machined contacts * Cost effective stamped contacts on 3 pole Ordering Codes 5) Use variations column to determine your choice. 6) Identify part number. 7) In the event the particular option you require is not listed please refer to the part number breakdown page at the end of each section. Large Jaws cable clamp (Purple), Cable O.D 6.5mm to 8mm (0.255" to 0.314") 8) Please contact us directly if you have any further problems. 3 ENTERTAINMENT INTERCONNECT CATALOGUE - Amphenol Australia Pty Ltd Telephone 61 3 8796 8888 Fax 61 3 8796 8801 www.amphenol.com.au AC SERIES XLR CABLE CONNECTORS METAL SHELL TYPE - SOLDER Features: * Zinc Diecast Shell. * Solder Bucket connections. * "Jaws" Cable Retention System. * Contact layouts in 3, 4, 5, 6A and 7. * Precision machined or Stamped contacts. * Leading first mate last break socket contact. * Quick and easy assembly without screws - by hand or portable termination tool. (Part number T2860.) Options: Stamped Contacts (3 contact only), Gold plated contacts, Large or Small Jaws Cable Clamp, Black Finish Shell, Bulk Pack, Coloured Boots / Backshells Part Number Breakdown: Page 7 Specifications: Page 13-14 PRODUCT - FIGURE DRAWING Dimensions in mm (inches) DESCRIPTION VARIATIONS PART NUMBER XLR 3 pole male, Machined contacts, Nickel Finish, Jaws cable clamp Standard AC3MM XLR 3 pole male, Machined contacts, Black Finish, Jaws cable clamp XLR 3 pole male, Stamped contacts, Nickel Finish, Jaws cable clamp XLR 3 pole male, Stamped contacts, Black Finish, Jaws cable clamp XLR 3 pole female, Stamped contacts, Nickel Finish, Jaws cable clamp XLR 3 pole female, Stamped contacts, Black Finish, Jaws cable clamp Gold Plated Contacts AC3MM-AU Large Cable Clamp AC3MMJ Bulk Pack AC3MM BULK Standard AC3MMB Gold Plated Contacts AC3MMB-AU Large Cable Clamp AC3MMBJ Bulk Pack AC3MMB BULK Standard AC3M Gold Plated Contacts AC3M-AU Large Cable Clamp AC3MJ Bulk Pack AC3M BULK Standard AC3MB Gold Plated Contacts AC3MB-AU Large Cable Clamp AC3MBJ Bulk Pack AC3MB BULK Standard AC3F Gold Plated Contacts AC3F-AU Large Cable Clamp AC3FJ Bulk Pack AC3F BULK Standard AC3FB Gold Plated Contacts AC3FB-AU Large Cable Clamp AC3FBJ Bulk Pack AC3FB BULK 4 ENTERTAINMENT INTERCONNECT CATALOGUE - Amphenol Australia Pty Ltd Telephone 61 3 8796 8888 Fax 61 3 8796 8801 www.amphenol.com.au AC SERIES XLR CABLE CONNECTORS METAL SHELL TYPE - SOLDER PRODUCT - FIGURE DRAWING Dimensions in mm (inches) DESCRIPTION VARIATIONS PART NUMBER XLR 4 pole male, Machined contacts, Nickel Finish, Jaws cable clamp Standard AC4M XLR 4 pole male, Machined contacts, Black Finish, Jaws cable clamp XLR 4 pole female, Stamped contacts, Nickel Finish, Jaws cable clamp XLR 4 pole female, Stamped contacts, Black Finish, Jaws cable clamp XLR 5 pole male, Machined contacts, Nickel Finish, Jaws cable clamp XLR 5 pole male, Machined contacts, Black Finish, Jaws cable clamp XLR 5 pole female, Machined contacts, Nickel Finish, Jaws cable clamp XLR 5 pole female, Machined contacts, Black Finish, Jaws cable clamp Gold Plated Contacts AC4M-AU Large Cable Clamp AC4MJ Bulk Pack AC4M BULK Standard AC4MB Gold Plated Contacts AC4MB-AU Large Cable Clamp AC4MBJ Bulk Pack AC4MB BULK Standard AC4F Gold Plated Contacts AC4F-AU Large Cable Clamp AC4FJ Bulk Pack AC4F BULK Standard AC4FB Gold Plated Contacts AC4FB-AU Large Cable Clamp AC4FBJ Bulk Pack AC4FB BULK Standard AC5M Gold Plated Contacts AC5M-AU Large Cable Clamp AC5MJ Bulk Pack AC5M BULK Standard AC5MB Gold Plated Contacts AC5MB-AU Large Cable Clamp AC5MBJ Bulk Pack AC5MB BULK Standard AC5F Gold Plated Contacts AC5F-AU Large Cable Clamp AC5FJ Bulk Pack AC5F BULK Standard AC5FB Gold Plated Contacts AC5FB-AU Large Cable Clamp AC5FBJ Bulk Pack AC5FB BULK 5 ENTERTAINMENT INTERCONNECT CATALOGUE - Amphenol Australia Pty Ltd Telephone 61 3 8796 8888 Fax 61 3 8796 8801 www.amphenol.com.au AC SERIES XLR CABLE CONNECTORS METAL SHELL TYPE - SOLDER PRODUCT - FIGURE DRAWING Dimensions in mm (inches) DESCRIPTION VARIATIONS PART NUMBER XLR 6A pole male, Machined contacts, Nickel Finish, Jaws cable clamp Standard AC6AM XLR 6A pole male, Machined contacts, Black Finish, Jaws cable clamp XLR 6A pole female, Machined contacts, Nickel Finish, Jaws cable clamp XLR 6A pole female, Machined contacts, Black Finish, Jaws cable clamp XLR 7 pole male, Gold plated Machined contacts, Nickel Finish, Jaws cable clamp XLR 7 pole male, Gold plated Machined contacts, Black Finish, Jaws cable clamp XLR 7 pole female, Gold plated Machined contacts, Nickel Finish, Jaws cable clamp XLR 7 pole female, Gold plated Machined contacts, Black Finish, Jaws cable clamp Gold Plated Contacts AC6AM-AU Large Cable Clamp AC6AMJ Bulk Pack AC6AM BULK Standard AC6AMB Gold Plated Contacts AC6AMB-AU Large Cable Clamp AC6AMBJ Bulk Pack AC6AMB BULK Standard AC6AF Gold Plated Contacts AC6AF-AU Large Cable Clamp AC6AFJ Bulk Pack AC6AF BULK Standard AC6AFB Gold Plated Contacts AC6AFB-AU Large Cable Clamp AC6AFBJ Bulk Pack AC6AFB BULK Standard AC7M Large Cable Clamp AC7MJ Bulk Pack AC7M BULK Standard AC7MB Large Cable Clamp AC7MBJ Bulk Pack AC7MB BULK Standard AC7F Large Cable Clamp AC7FJ Bulk Pack AC7F BULK Standard AC7FB Large Cable Clamp AC7FBJ Bulk Pack AC7FB BULK 6 ENTERTAINMENT INTERCONNECT CATALOGUE - Amphenol Australia Pty Ltd Telephone 61 3 8796 8888 Fax 61 3 8796 8801 www.amphenol.com.au AC SERIES XLR CABLE CONNECTORS METAL SHELL TYPE - SOLDER PART NUMBER BREAKDOWN SE RI ES PR EF CO IX NT AC T GE LA ND YO ER UT S CO NT AC T SH EL L FI NI SH CA BL E CL AM P CO NT AC T PL AT IN G PA CK AG IN G METAL SHELL TYPE - SOLDER AC 3 M M B J - AU BULK E. G . AC3MMBJ-AU BULK AC (Series Prefix), 3 contacts, Male, Machined Contacts, Black Polyester Finish, J (Large Jaws),- AU (Gold Plated Contacts), Bulk Packaged. SERIES PREFIX AC CONTACT LAYOUTS 3 4 5 6A 7 GENDER F M CONTACT Blank M = = = = = = = = = = Series Prefix 3 Contacts 4 Contacts 5 Contacts 6 Contacts 7 Contacts Female Socket Contacts Male Pin Contacts Stamped Contacts Machined Contacts (Applicable 3 male pin contacts only) NOTE: 4 - 7 contact connectors have machined contacts as standard. They are not available in stamped contacts. SHELL FINISH CABLE CLAMP CONTACT PLATING B = = Blank = Standard Jaws 3 mm - 6.5 mm cable O.D. (0.118" to 0.255") J = Large Jaws 6.5mm - 8mm cable O.D. (0.255" to 0.314") Blank = Standard Plating ( Silver or Tin Refer to Standard Data.) Blank Nickel Plated Finish Black Polyester Finish NOTE: 7 Contact is gold plated as standard. AU PACKAGING Blank BULK = = = Gold Plated Individual Bags Bulk Packed Note: All AC Series Connectors are available with optional colour coded boot / backshell. Refer to page 60 and simply add colour to end of part number. Example: AC3MM - RED 7 ENTERTAINMENT INTERCONNECT CATALOGUE - Amphenol Australia Pty Ltd Telephone 61 3 8796 8888 Fax 61 3 8796 8801 www.amphenol.com.au AC SERIES XLR CABLE CONNECTORS THERMOPLASTIC SHELL TYPE - SOLDER Features: * Thermoplastic Shell. * Solder Bucket Connections. * "Jaws" Cable Retention System. * Stamped or Machined Contacts. * Leading first mate last break socket contact. * Quick and easy assembly without screws - by hand or portable termination tool. (Part number T2860.) Options: Gold Plated Contacts, Stamped Contacts (3 Contact only), Bulk Pack, Coloured Boots / Backshells 3, 4, 5, 6A and 7 Contacts. Specifications: Page 13-14 PRODUCT - FIGURE DRAWING Dimensions in mm (inches) DESCRIPTION XLR 3 pole male, Machined contacts, Thermoplastic shell, Jaws cable clamp XLR 3 pole male, Stamped contacts, Thermoplastic shell, Jaws cable clamp XLR 3 pole female, Stamped contacts, Thermoplastic shell, Jaws cable clamp VARIATIONS PART NUMBER Standard AC3MMCP Gold Plated Contacts AC3MMCP-AU Large Cable Clamp AC3MMCPJ Bulk Pack AC3MMCP BULK Standard AC3MCP Gold Plated Contacts AC3MCP-AU Large Cable Clamp AC3MCPJ Bulk Pack AC3MCP BULK Standard AC3FCP Gold Plated Contacts AC3FCP-AU Large Cable Clamp AC3FCPJ Bulk Pack AC3FCP BULK Note: Thermoplastic shell connectors are also available in 4 - 7 contact arrangements, please contact us for ordering code. ISO VIEW OF AC3MM 8 ENTERTAINMENT INTERCONNECT CATALOGUE - Amphenol Australia Pty Ltd Telephone 61 3 8796 8888 Fax 61 3 8796 8801 www.amphenol.com.au AC SERIES XLR CABLE CONNECTORS METAL SHELL TYPE - IDC The Insulation Displacement Contact (IDC) connector is ideal for Original Equipment Manufacturers and end users alike and offers an alternative to our standard solder connector. Connectors can be quickly and easily assembled without screws or a soldering iron - by hand or portable termination tool. (Part number T2860.) Labour savings of up to 60% in termination time can be achieved. Recommended Cable Dimensions: Page 14 Features: * Zinc Diecast Shell *Available in 3 Contact only. * Insulation Displacement Contacts (IDC - Solderless). * "Jaws" Cable Retention System. * Leading first mate last break socket contact. Options: Gold plated contacts, Black Finish Shell, Bulk Pack, Coloured Boots / Backshells. Part Number Breakdown:Page 10 Specifications: Page13-14 Assembly Instructions: Page 12 PRODUCT - FIGURE DRAWING Dimensions in mm (inches) DESCRIPTION VARIATIONS PART NUMBER XLR 3 pole male, IDC contacts, Nickel Finish, IDC Jaws cable clamp Standard AC3MI Gold Plated Contacts AC3MI-AU XLR 3 pole male, IDC contacts, Black Finish, IDC Jaws cable clamp Bulk Pack AC3MI BULK Standard AC3MIB Gold Plated Contacts AC3MIB-AU XLR 3 pole female, IDC contacts, Nickel Finish, IDC Jaws cable clamp Bulk Pack AC3MIB BULK Standard AC3FI Gold Plated Contacts AC3FI-AU XLR 3 pole female, IDC contacts, Black Finish, IDC Jaws cable clamp Bulk Pack AC3FI BULK Standard AC3FIB Gold Plated Contacts AC3FIB-AU Bulk Pack AC3FIB BULK Note: Amphenol can not guarantee the termination performance unless the recommended cable dimensions listed on page 14 are followed. ISO VIEW OF AC3FI 9 ENTERTAINMENT INTERCONNECT CATALOGUE - Amphenol Australia Pty Ltd Telephone 61 3 8796 8888 Fax 61 3 8796 8801 www.amphenol.com.au AC SERIES XLR CABLE CONNECTORS METAL SHELL TYPE - IDC PART NUMBER BREAKDOWN AC 3 M I B - AU PA CK AG IN G PL AT IN G CO NT AC T SE RI ES PR EF CO IX NT AC T GE LA ND YO ER UT S TE RM IN SH ATIO EL N M L ET FI NI SH HOD METAL SHELL TYPE - IDC BULK E. G . AC3MIB-AU BULK AC (Series Prefix), 3 contacts, Male, IDC Contacts, Black Polyester Finish, - AU (Gold Plated Contacts), Bulk Packaged. Series Prefix M = = = = TERMINATION METHOD I = IDC Contacts SHELL FINISH Blank = = = Nickel Plated Finish SERIES PREFIX AC CONTACT LAYOUT 3 GENDER F B CONTACT PLATING Blank AU PACKAGING Blank BULK = = = 3 Contact only Female Socket Contacts Male Pin Contacts Black Polyester Finish Standard Plating ( Silver or Tin Refer to Standard Data.) Gold Plated Individual Bags Bulk Packed Note: All AC Series Connectors are available with optional colour coded boot / backshell. Refer to page 60 and simply add colour to end of part number. Example: AC3MI - RED 10 ENTERTAINMENT INTERCONNECT CATALOGUE - Amphenol Australia Pty Ltd Telephone 61 3 8796 8888 Fax 61 3 8796 8801 www.amphenol.com.au AC SERIES XLR CABLE CONNECTORS THERMOPLASTIC SHELL TYPE - IDC The Insulation Displacement Contact (IDC) connector is ideal for Original Equipment Manufacturers and end users alike and offers an alternative to our standard solder connector. Connectors can be quickly and easily assembled without screws or a soldering iron - by hand or portable termination tool. Labour savings of up to 60% in termination time can be achieved. Recommended Cable Dimensions: Page 14 Features: * Thermoplastic Shell * Available 3 Contact only. * Insulation Displacement Contacts (IDC - Solderless). * "Jaws" Cable Retention System. * Leading first mate last break socket contact. * Quick and easy assembly without screws - by hand or portable termination tool. (Part number T2860.) Options: Gold plated contacts, Bulk Pack, Coloured Boots / Backshells Part Number Breakdown:Page 11 Specifications: Page 13-14 Assembly Instructions: Page 12 PRODUCT - FIGURE DRAWING Dimensions in mm (inches) DESCRIPTION VARIATIONS PART NUMBER XLR 3 pole male, IDC contacts, Thermoplastic shell, IDC Jaws cable clamp Standard AC3MCPI Gold Plated Contacts AC3MCPI-AU XLR 3 pole female, IDC contacts, Thermoplastic shell, IDC Jaws cable clamp Bulk Pack AC3MCPI-BULK Standard AC3FCPI Gold Plated Contacts AC3FCPI-AU Bulk Pack AC3FCPI-BULK PR EF CO IX NT AC T GE LA ND YO ER UT S SH EL L M AT ER TE IA RM L IN AT IO N M ET CO HO NT D AC T PL AT IN G PA CK AG IN G Note: Amphenol can not guarantee the termination performance unless the recommended cable dimensions listed on page 14 are followed. IDC THERMOPLASTIC SHELL TYPE E. G . AC3MCPI-AU BULK AC (Series Prefix), 3 contacts, Male, CP (Thermoplastic Shell), IDC Contacts, - AU (Gold Plated Contacts), Bulk Packaged. SHELL MATERIAL CP = = = = = TERMINATION METHOD I = IDC Contacts CONTACT PLATING Blank = Standard Plating ( Silver or Tin Refer to Standard Data.) AU = = = Gold Plated SERIES PREFIX AC CONTACT LAYOUT 3 GENDER F M PACKAGING Blank BULK SE RI ES PART NUMBER BREAKDOWN AC 3 M CP I - AU BULK Series Prefix 3 Contacts only Female Socket Contacts Male Pin Contacts Thermoplastic Shell Individual Bags Bulk Packed Note: All AC Series Connectors are available with optional colour coded boot / backshell. Refer to page 60 and simply add colour to end of part number. Example: AC3MCPI - RED 11 ENTERTAINMENT INTERCONNECT CATALOGUE - Amphenol Australia Pty Ltd Telephone 61 3 8796 8888 Fax 61 3 8796 8801 www.amphenol.com.au AC SERIES XLR CABLE CONNECTORS IDC ASSEMBLY INSTRUCTIONS AC IDC SERIES CABLE ASSEMBLY INSTRUCTIONS 1 4 Push the cable through the boot assembly and strip the cable back 35 to 40 mm. Twist the shield wire. 2 6 For ground protection the twisted shield wire is clipped in place with the ground protect flap. 3 35 40 5 Fit the cable into the 'Jaws' cable clamp ensuring that the cable is pushed up to the neck of the clamp within 3mm. Close the cable clamp slightly and push the boot over the clamp ensuring the wires fit inside the boot. 3 7 Trim back the shield wire, so there are no wires coming out of the flap and fit the 'Jaws' cable clamp into the shell assembly, ensuring the keyways are aligned. Pull back the conductors into their individual wire guidetracks. Note: Two spring fingers in the clamp will hold the conductors in position during subsequent operations. The ends of the two insulated wires must be on or past the minimum wire length mark. Final assembly can be achieved either by manually screwing the boot on, or by using an Amphenol Australia T2860 termination tool. 12 ENTERTAINMENT INTERCONNECT CATALOGUE - Amphenol Australia Pty Ltd Telephone 61 3 8796 8888 Fax 61 3 8796 8801 www.amphenol.com.au AC SERIES XLR CABLE CONNECTORS STANDARD DATA STANDARD DATA AC CABLE CONNECTORS VALUE GENERAL CHARACTERISTICS Number of contacts 3 4 5 6A 7 IDC / SOLDER SOLDER SOLDER SOLDER SOLDER IDC 24AWG N/A N/A N/A N/A Solder 14AWG 16AWG 18AWG 18AWG 20AWG AC Series Contact Arrangements (Front view of pin inserts) Termination Max. Wire Gauge - Stranded wire: Flammability rating of insulator plastics and housings ELECTRICAL CHARACTERISTICS UL94V-0 1) Service Voltage RMS 133V Test Voltage AC RMS 1400V Current carrying capacity: CLIMATIC CHARACTERISTICS IDC 1A N/A N/A N/A N/A Solder 15A 10A 7.5A 7.5A 5A Typicial Contact Resistance 3m Insulation Resistance 1G Protection Class IP40 Operating Temperature MECHANICAL CHARACTERISTICS -25C to +75C (-13F to -167F) 10N - 30N Insertion and Withdrawal force Weight - Metal 2) Weight - Thermoplastic 2) Typical Cable retention force 36g 37g 38g 38g 38g (0.080lb) (0.081lb) (0.083lb) (0.083lb) (0.083lb) 18g 19g 20g 20g 20g (0.039lb) (0.041lb) (0.044lb) (0.044lb) (0.044lb) 22Kg to 44Kg (50lb to 100lb) - Dependant on cable material and diameter. Cable O.D. range - JAWS clamp IDC Standard solder 3mm to 6.5mm (0.118" to 0.255") Large Solder 6.5mm to 8mm ( 0.255" to 0.314") Mechanical Operations 1) 2) Max. Cable O.D. 5.85mm (0.23") 1000 mating cycles Not suitable for domestic applications above 50V Approximate weight only, does not include packaging. Please contact us for exact weight for shipping purposes. 13 ENTERTAINMENT INTERCONNECT CATALOGUE - Amphenol Australia Pty Ltd Telephone 61 3 8796 8888 Fax 61 3 8796 8801 www.amphenol.com.au AC SERIES XLR CABLE CONNECTORS STANDARD DATA STANDARD DATA AC CABLE CONNECTORS DETAILS MATERIALS Connector shell - Metal Shell finish Diecast Zinc Alloy Satin nickel or Black polyester Connector shell - Thermoplastic Thermoplastic, UL94V-0 Modified PPE Resin Shell finish Black Insulators UL94V-0 PBT Resin or Modified PPE Resin Boot / Backshell Finish UL94V-0 Modified PPE Resin or Machined Brass Black, other colours available - see page 60 Cable clamp IDC Socket JAWS UL94V-0 Modified PPO Resin (Pink) IDC Pin JAWS UL94V-0 Modified PPO Resin (Blue) Standard Solder JAWS UL94V-0 Modified PPO Resin (Black) Large Solder JAWS UL94V-0 Modified PPO Resin (Purple) Cable Bushing Thermoplastic Polyurethane Male Contact Stamped - IDC / Plating Phosphor Bronze / Silver or Gold (Optional) Stamped - Solder / Plating Phosphor Bronze / Silver or Gold (Optional) Machined - Solder / Plating Brass / Silver or Gold (Optional) Female Contact Stamped - IDC / Plating Phosphor Bronze / Tin or Gold (Optional) Stamped - Solder / Plating Phosphor Bronze / Tin or Gold (Optional) Machined - Solder / Plating Brass / Silver or Gold (Optional) - 4 socket is tin plated IDC RECOMMENDED CABLE DIMENSIONS Rev 1 - 08/2003 Max. 14 ENTERTAINMENT INTERCONNECT CATALOGUE - Amphenol Australia Pty Ltd Telephone 61 3 8796 8888 Fax 61 3 8796 8801 www.amphenol.com.au