GEI-100364C Supersedes GEI-100364B GE Fuji Drives USA AF-300 P11 User's Guide http://store.iiic.cc/ TM http://store.iiic.cc/ (c) 1999, 2000 by GE Fuji Drives USA, Inc. All rights reserved. These instructions do not purport to cover all details or variations in equipment, nor to provide every possible contingency to be met during installation, operation, and maintenance. If further information is desired, or if particular problems arise that are not covered sufficiently for the purchaser's purpose, the matter should be referred to GE Fuji Drives USA, Salem, Virginia, USA. This document contains proprietary information of GE Fuji Drives USA and is furnished to its customer solely to assist that customer in the installation, testing, operation, and/or maintenance of the equipment described. This document shall not be reproduced in whole or in part, nor shall its contents be disclosed to any third party without the written approval of GE Fuji Drives USA. AF-300 P11 is a trademark of GE Fuji Drives USA, Inc. Energy $aver is a registered trademark of General Electric Company, USA. Genius is a registered trademark of GE Fanuc Automation North America, Inc. Profibus is a trademark of Profibus International. X$D is a trademark of General Electric Company, USA. http://store.iiic.cc/ WARNING: This equipment contains a potential hazard of electric shock or burn. Only personnel who are adequately trained and thoroughly familiar with the equipment and the instructions should install, operate, or maintain this equipment. Isolation of test equipment from the equipment under test presents potential electrical hazards. If the test equipment cannot be grounded to the equipment under test, the test equipment's case must be shielded to prevent contact by personnel. To minimize hazard of electrical shock or burn, approved grounding practices and procedures must be strictly followed. WARNING: To prevent personal injury or equipment damage caused by equipment malfunction, only adequately trained personnel should modify any programmable machine. http://store.iiic.cc/ Table of Contents i. Preface .................................................................... i Safety Instructions .................................................. iii Model Numbering System Diagram ....................... vii Dimensions & Weights .......................................... viii 1. Before Using This Product Setting Function Data ..................................... 4-5 Checking Function Data ................................. 4-7 Monitoring Operating Status .......................... 4-7 I/O Check ........................................................ 4-8 Maintenance Information ................................ 4-9 Load Rate Measurement .............................. 4-10 Alarm Information ......................................... 4-11 Alarm History and Factors ............................ 4-12 Data Copy ..................................................... 4-13 Alarm Mode .................................................. 4-15 1-1 Receiving Instructions.......................................... 1-1 Appearance .......................................................... 1-1 Handling the Product ........................................... 1-2 Carrying ............................................................... 1-3 Storage ................................................................ 1-3 Ratings Efficiency and Watts Loss ...................... 1-4 5. Function Selection 2. Installation Environment and Connection 2-1 Operating Environment ........................................ 2-1 Installation Method .............................................. 2-1 Connection........................................................... 2-3 Basic Connection Diagrams ........................... 2-4 Connecting the Main Circuit and Ground Terminals ....................................... 2-8 Connecting the Control Terminals ................ 2-11 Terminal Configuration .................................. 2-15 Cable Size, Tightening Torque & Circuit Protection Rating .......................... 2-16 DC Link Reactor ........................................... 2-17 3. Operation 3-1 Inspection and Preparation Before Operation ..... 3-1 Operation Method ................................................ 3-1 Trial Run ............................................................... 3-1 4. Keypad Panel 4-1 Appearance of Keypad Panel .............................. 4-1 Operation From the Keypad Panel ...................... 4-2 Normal Operation ........................................... 4-2 Alarm Modes .................................................. 4-2 Entering Data on the Keypad Panel .................... 4-4 Operation Mode .............................................. 4-4 Setting Digital Frequency ............................... 4-4 Switching to LED Digital Monitor .................... 4-5 Program Menu Screen .................................... 4-5 5-1 Function Selection List ........................................ 5-1 Alphabetical Function List ................................... 5-5 Function Explanation ........................................... 5-7 F: Fundamental Functions .............................. 5-7 E: Extensions Terminal Functions ................. 5-18 C: Control Functions of Frequency ............... 5-28 6. Protective Operations 6-1 List of Protective Functions ................................. 6-1 Alarm Reset ......................................................... 6-2 7. Troubleshooting 7-1 Activation of Protective Function ......................... 7-1 Abnormal Motor Rotation .................................... 7-5 8. Maintenance and Inspection 8-1 Daily Inspections .................................................. 8-1 Periodic Inspections ............................................ 8-1 Main Circuit Measurements ................................. 8-4 Insulation Test ...................................................... 8-5 Replacement Parts .............................................. 8-5 9. Warranty Parts and Service 9-1 In-Warranty Failure Checklist ............................... 9-2 http://store.iiic.cc/ i 10. Replacement Parts 10-1 11. Specifications 11-1 Standard Specifications ..................................... 11-1 Common Specifications..................................... 11-3 Outline Dimensions ............................................ 11-5 Keypad Mounting Hole .................................... 11-12 12. RS485 Modbus RTU Serial Communications 12-1 Transmission Specification ................................ 12-1 Connection......................................................... 12-1 Serial Interface Configuration ............................ 12-1 Modbus RTU Functions ..................................... 12-1 Drive Function Code Access ............................. 12-2 Command and Monitor Data Registers ............. 12-2 Data Format Specification ................................. 12-4 Communication Errors ....................................... 12-8 13. Options 13-1 Built-in Options .................................................. 13-1 14. Electromagnetic Compatibility (EMC) 14-1 General............................................................... 14-1 Recommended Installation Instructions ............ 14-1 ii http://store.iiic.cc/ Safety Instructions Read this manual carefully before installing, connecting (wiring), operating, servicing, or inspecting the drive. Familiarize yourself with all safety features before using the drive. In this manual, safety messages are classified as follows: WARNING Improper operation may result in serious personal injury or death. CAUTION Improper operation may result in slight to medium personal injury or property damage. Situations more serious than those covered by CAUTION will depend on prevailing circumstances. Always follow instructions. Instructions on Use WARNING * This drive is designed to drive a 3-phase induction motor and is not suitable for a single-phase or other types of motors. * This drive may not be used as a component of a life-support system or other medical device directly affecting the personal welfare of the user. * This drive is manufactured under strict quality control standards. However, safety equipment must be installed or the failure of this device may result in personal injury, property damage, or risk an accident. Instructions on Installation WARNING * Mount this drive on an incombustible material such as metal, otherwise a risk of fire may result. * Do not place combustible or flammable material near this drive, as fire may result. CAUTION * Do not hold or carry this drive by its cover. Do not drop the converter, as injury may result. * Ensure that the drive and heat sink surfaces are kept free of foreign matter (lint, paper dust, small chips of wood or metal, and dust), as fire or accident may result. * Do not install or operate a damaged drive or a drive with missing parts, as electric shock or injury may occur. http://store.iiic.cc/ iii Instructions on Wiring WARNING * Connect the drive to power via a line-protection molded-case circuit breaker or fuse, as fire may result. Always connect a ground wire, as electric shock or fire may result. * A licensed specialist must perform all wiring work, as electric shock may result. * Turn off the power before wiring, as electric shock may result. * Wire the drive after mechanical installation is complete, as electric shock or injury may occur. CAUTION * Confirm that the number of phases and rated voltage of this product match those of the AC power supply, otherwise injury may result. * Do not connect the AC power supply to the output terminals (U, V, and W), as injury may result. * Do not directly connect a braking resistor to the DC terminals (P(+) and N(-)), as fire may result. * Ensure that the noise generated by the drive, motor, or wiring does not adversely affect peripheral sensors and equipment, as an accident may result. Instructions on Operation WARNING * Be sure to install the cover before turning on the power. Do not remove the cover while power to the drive is turned on. Electric shock may occur. * Do not operate switches with wet hands, as electric shock may result. When the retry function is selected, the drive may restart automatically after tripping. Design the machine to ensure personal safety in the event of restart. Accident may result. * When the torque limiting function is selected, operating conditions may differ from preset parameters (acceleration/deceleration time or speed). In this case, personal safety must be assured. An accident may result. * The STOP key is only effective when a function setting has been established. Install an independent emergency switch to disable the STOP key on the keypad panel when an operation is selected via the external signal terminal, otherwise an accident may result. * Operations can start up suddenly, after an alarm is reset, if there is a run signal present. Confirm that the run signal input is not present before resetting the alarm. Accident may result. * Do not touch drive terminals when energized, even if the drive has stopped. Electric shock may result. CAUTION * Do not start or stop the drive using the main circuit power. Failure may result. * Do not touch the heat sink or braking resistor because they become very hot. Burns may result. * Since the drive can reach high speed operation easily, carefully check the performance of motor or machine before changing any speed settings. Injury may result. * Do not use the drive braking function for mechanical holding. Injury may result. iv http://store.iiic.cc/ Instructions on Maintenance, Inspection, and Replacement WARNING * Wait a minimum of five minutes (30HP or less) or ten minutes (40HP or more) after power has been turned off (open) before starting inspection. Also confirm that the charge lamp is off and that DC voltage between terminals P(+) and N(-) does not exceed 25V. Electrical shock may result. * Only authorized personnel should perform maintenance, inspection, and replacement operations. Remove all metal jewelry such as watches and rings. Use insulated tools only. Electric shock or injury may result. Instructions on Disposal CAUTION * Treat as industrial waste when disposing of drive. Injury may result. Instructions for UL/cUL Requirements CAUTION * Hazard of electrical shock. Disconnect incoming power before working on this control. * Dangerous voltage exist until charge light is off. * Type1 - indoor use only. * Tightening torque and wire size for field wiring terminal are marked adjacent to the terminal or on the wiring diagram. * The drive shall be connected with Listed Class J Fuse or Circuit Breaker rated 600V as shown in the Table 2-3-5 (30 HP or less). * In case of using auxiliary control-power input, connect it by referring to the basic connection diagram (2-3-1). * Suitable for use on a circuit capable of delivering not more than 5000rms symmetrical amperes, for 230V (230V series), 480V (460V series) maximum up to 30HP; 42000rms symmetrical amperes 230V (230V series), 480V (460V series) maximum 40HP and above. * Use 60/75 C CU wire only. * A Class 2 circuit wired with Class 1 wire (30HP or less). Use Class 1 wire only (40HP or more). * Field wiring connection must be made by a UL Listed and CSA Certified closed-loop terminal connector sized for the wire gauge involved. Connector must be fixed using the crimp tool specified by the connector manufacturer. * Solid state motor overload protection is provided in each model. Other Instructions WARNING * Never modify the product. Electric shock or injury may result. http://store.iiic.cc/ v Conformity to Low Voltage Directive in Europe CAUTION * The contact capacity of alarm output for any fault (30A, B, C) and relay signal output (Y5A, Y5C) is 0.5A at 48V DC, 0.3A 250 VAC * The ground terminal (G) should be connected to ground. Use a crimp terminal to connect a cable to the main circuit terminal or drive ground terminal. * Where a residual-current protective device (RCD) is used for protection in case of direct or indirect contact, only a type B device is allowed on the supply side of this electrical equipment. Otherwise, another protective measure shall be applied such as separation of the electrical equipment from the environment by double or reinforced insulation or isolation of the electrical equipment and supply system by the transformer. * Use a single cable to connect the (G) drive ground terminal. Do not use two or more drive ground terminals. * Use only a molded-case circuit breaker (MCCB) or magnetic contactor (MC) that conform to EN or IEC standards. * Operate the drive under over-voltage Category III conditions and maintain Pollution Degree 2 or better as specified in IEC664. To maintain Pollution Degree 2 or better, install the drive in a control panel structure (level NEMA 3 or higher) which is free from water, oil, carbon, dust, etc. * For the input-output wiring of the drive, use cable diameter and type as specified in Appendix C in EN60204. * To ensure safety, install an optional AC reactor, DC reactor, or external braking resistor as follows: 1) Install inside an IP4X cabinet or barrier if electrical parts are exposed. 2) Install inside an IP2X cabinet or barrier if electrical parts are not exposed. * In case of external cooling system, cover the drive rear side in order not to touch the main capacitor and braking resistor. General Instructions For clarity, some figures in this manual may show the drive with covers and safety screens removed for explanation purposes. Do not operate the device until all such covers and screens have been replaced. vi http://store.iiic.cc/ AF-300 P11TM Model Numbering System Diagram Description 6K P11 N N (X/N)NN X N X N GE Product Code AF-300 Drive Family Input Voltage 2 = 230V 50/60 Hz 4 = 460V 50/60 Hz Input Phases 3 = 3 Phase Horsepower F50 = 1/2 Hp 010 = 10 Hp 100 = 100 Hp Factory Installed Options N = None X = Keypad B = to be determined Enclosure Type 1 = NEMA 1 (UL Type 1) 2 = NEMA 12 (UL Type 12) 4 = NEMA 4 (UL Type 4) 8 = IP00 with NEMA 12 heatsink 9 = IP00 Product Revision A = 1st Revision B = 2nd Revision Minor Product Revision 1 = 1st Minor Revision 2 = 2nd Minor Revision http://store.iiic.cc/ vii AF-300 P11 Dimensions & Weights AF-300 P11 HP Rating NEMA Enclosure Rated Output Current (A) Overload (110% 1min.) AF-300P11 Model No. Catalog No. Dimensions H x W x D (inches) Weight (lbs) 6KP1123F25X1## 6KP1123F50X1## 6KP1123001X1## 6KP1123002X1## 6KP1123003X1## 6KP1123005X1## 6KP1123007X1## 6KP1123010X1## 6KP1123015X1## 6KP1123020X1## 6KP1123025X1## 6KP1123030X1## 6KP1123040X1## 6KP1123050X1## 6KP1123060X1## 6KP1123075X1## 6KP1123100X1## 6KP1123125X1## 6KP1123150X1## D6600 D6601 D6602 D6603 D6604 D6605 D6606 D6607 D6608 D6609 D6610 D6611 D6612 D6613 D6614 D6615 D6616 D6617 D6618 10.24 x 4.33 x 5.12 10.24 x 4.33 x 5.12 10.24 x 4.33 x 5.71 10.24 x 5.91 x 5.71 10.24 x 5.91 x 5.71 10.24 x 5.91 x 5.71 10.24 x 8.66 x 7.68 10.24 x 8.66 x 7.68 10.24 x 8.66 x 7.68 15.75 x 9.84 x 7.68 15.75 x 9.84 x 7.68 15.75 x 9.84 x 7.68 29.7 x 13.5 x 10.0 29.7 x 13.5 x 10.0 33.1 x 14.9 x 10.6 38.0 x 14.9 x 10.6 38.0 x 14.9 x 10.6 41.3 x 21.0 x 11.2 50.4 x 26.9 x 14.2 4.8 4.8 5.5 8.4 8.4 8.4 12.6 12.6 12.6 22.0 22.0 23.1 70 70 86 106 110 172 282 6KP1123F25X4## 6KP1123F50X4## 6KP1123001X4## 6KP1123002X4## 6KP1123003X4## 6KP1123005X4## 6KP1123007X4## 6KP1123010X4## 6KP1123015X4## D6650 D6651 D6652 D6653 D6654 D6655 D6656 D6657 D6658 10.24 x 4.33 x 5.12 10.24 x 4.33 x 5.12 10.24 x 4.33 x 5.71 10.24 x 5.91 x 5.71 10.24 x 5.91 x 5.71 10.24 x 5.91 x 5.71 10.24 x 8.66 x 7.68 10.24 x 8.66 x 7.68 10.24 x 8.66 x 7.68 4.8 4.8 5.5 8.4 8.4 8.4 12.6 12.6 12.6 6KP1123020X2## 6KP1123025X2## 6KP1123030X2## D6659 D6660 D6661 15.75 x 9.84 x 7.68 15.75 x 9.84 x 7.68 15.75 x 9.84 x 7.68 22.0 22.0 23.1 40 Open 115 127 6KP1123040X9## --50 Open 145 160 6KP1123050X9## --60 Open 180 198 6KP1123060X9## --75 Open 215 237 6KP1123075X9## --100 Open 283 311 6KP1123100X9## --125 Open 346 381 6KP1123125X9## --150 Open 415 457 6KP1123150X9## --## Indicates product revision. Note: Hp rating is shown for 230V and 460V nominal systems. When applying at lower voltage, select the drive by rated current and not Hp rating. 21.7 x 13.4 x 10.0 21.7 x 13.4 x 10.0 24.2 x 14.8 x 10.6 29.1 x 14.8 x 10.6 29.1 x 14.8 x 10.6 29.5 x 20.9 x 11.2 34.6 x 26.8 x 14.2 64 64 79 97 101 154 253 230VAC, 3 phase, 50/60Hz Input, NEMA 1 0.25 0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1.5 3 5 8 11 17 22 29 42 55 67 78 115 145 180 215 283 346 415 1.7 3.3 5.5 8.8 12 19 24 32 46 61 74 86 127 160 198 237 311 381 457 230VAC, 3 phase, 50/60Hz Input, NEMA 4 0.25 0.5 1 2 3 5 7.5 10 15 4 4 4 4 4 4 4 4 4 1.5 3 5 8 11 17 22 29 42 1.7 3.3 5.5 8.8 12 19 24 32 46 230VAC, 3 phase, 50/60Hz Input, NEMA 12 20 25 30 12 12 12 55 67 78 61 74 86 230VAC, 3 phase, 50/60Hz Input, Open viii http://store.iiic.cc/ AF-300 P11 Dimensions & Weights AF-300 P11 HP Rating NEMA Enclosure Rated Output Current (A) Overload (110% 1min.) AF-300P11 Model No. Catalog No. Dimensions H x W x D (inches) Weight (lbs) 6KP1123040X8## 6KP1123050X8## 6KP1123060X8## 6KP1123075X8## 6KP1123100X8## 6KP1123125X8## 6KP1123150X8## --------------- 21.7 x 13.4 x 10.0 21.7 x 13.4 x 10.0 24.2 x 14.8 x 10.6 29.1 x 14.8 x 10.6 29.1 x 14.8 x 10.6 29.5 x 20.9 x 11.2 34.6 x 26.8 x 14.2 64 64 79 97 101 154 253 6KP1143F50X1## 6KP1143001X1## 6KP1143002X1## 6KP1143003X1## 6KP1143005X1## 6KP1143007X1## 6KP1143010X1## 6KP1143015X1## 6KP1143020X1## 6KP1143025X1## 6KP1143030X1## 6KP1143040X1## 6KP1143050X1## 6KP1143060X1## 6KP1143075X1## 6KP1143100X1## 6KP1143125X1## 6KP1143150X1## 6KP1143200X1## 6KP1143250X1## 6KP1143300X1## 6KP1143350X1## 6KP1143400X1## 6KP1143450X1## 6KP1143500X1## 6KP1143600X1## 6KP1143700X1## 6KP1143800X1## D6649 D6619 D6620 D6621 D6622 D6623 D6624 D6625 D6626 D6627 D6628 D6630 D6631 D6632 D6633 D6634 D6635 D6636 D6637 D6638 D6639 D6640 D6641 D6642 D6643 D6644 D6645 D6646 10.24 x 4.33 x 5.12 10.24 x 4.33 x 5.71 10.24 x 5.91 x 5.71 10.24 x 5.91 x 5.71 10.24 x 5.91 x 5.71 10.24 x 8.66 x 7.68 10.24 x 8.66 x 7.68 10.24 x 8.66 x 7.68 15.75 x 9.84 x 7.68 15.75 x 9.84 x 7.68 15.75 x 9.84 x 7.68 29.7 x 13.5 x 10.0 29.7 x 13.5 x 10.0 29.7 x 14.9 x 10.6 34.6 x 14.9 x 10.6 34.6 x 14.9 x 10.6 38.0 x 14.9 x 10.6 38.0 x 21.0 x 12.4 38.0 x 21.0 x 12.4 53.1 x 21.0 x 14.2 53.1 x 21.0 x 14.2 55.1 x 26.9 x 14.2 55.1 x 26.9 x 14.2 55.1 x 26.9 x 14.2 57.1 x 26.8 x 17.7 57.1 x 26.8 x 17.7 57.1 x 34.6 x 17.7 57.1 x 34.6 x 17.7 4.8 5.5 8.4 8.4 8.4 13.4 13.4 13.4 22.0 22.0 23.1 70 70 82 95 97 115 174 174 245 245 337 337 337 562 562 804 804 0.5 4 1.5 1.7 6KP1143F50X4## D6699 1 4 2.5 2.8 6KP1143001X4## D6669 2 4 3.7 4.1 6KP1143002X4## D6670 3 4 5.5 6.1 6KP1143003X4## D6671 5 4 9 9.9 6KP1143005X4## D6672 7.5 4 12.5 14 6KP1143007X4## D6673 10 4 16.5 18 6KP1143010X4## D6674 15 4 23 25 6KP1143015X4## D6675 ## Indicates product revision. Note: Hp rating is shown for 230V and 460V nominal systems. When applying at lower voltage, select the drive by rated current and not Hp rating. 10.24 x 4.33 x 5.12 10.24 x 4.33 x 5.71 10.24 x 5.91 x 5.71 10.24 x 5.91 x 5.71 10.24 x 5.91 x 5.71 10.24 x 8.66 x 7.68 10.24 x 8.66 x 7.68 10.24 x 8.66 x 7.68 4.8 5.5 8.4 8.4 8.4 13.4 13.4 13.4 230VAC, 3 phase, 50/60Hz Input, Open with NEMA 12 Heatsink 40 50 60 75 100 125 150 Open Open Open Open Open Open Open 115 145 180 215 283 346 415 127 160 198 237 311 381 457 460VAC, 3 phase, 50/60Hz Input, NEMA 1 0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 450 500 600 700 800 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1.5 2.5 3.7 5.5 9 12.5 16.5 23 30 37 44 60 75 91 112 150 176 210 253 304 377 415 485 520 650 740 840 960 1.7 2.8 4.1 6.1 9.9 14 18 25 33 41 48 66 83 100 123 165 194 231 278 334 415 457 534 572 715 814 924 1056 460VAC, 3 phase, 50/60Hz Input, NEMA 4 http://store.iiic.cc/ ix AF-300 P11 Dimensions & Weights AF-300 P11 HP Rating NEMA Enclosure Rated Output Current (A) Overload (110% 1min.) AF-300P11 Model No. Catalog No. Dimensions H x W x D (inches) Weight (lbs) 33 41 48 6KP1143020X2## 6KP1143025X2## 6KP1143030X2## D6676 D6677 D6678 15.75 x 9.84 x 7.68 15.75 x 9.84 x 7.68 15.75 x 9.84 x 7.68 22.0 22.0 23.1 66 83 100 123 165 194 231 278 334 415 457 534 572 715 814 924 1056 6KP1143040X9## 6KP1143050X9## 6KP1143060X9## 6KP1143075X9## 6KP1143100X9## 6KP1143125X9## 6KP1143150X9## 6KP1143200X9## 6KP1143250X9## 6KP1143300X9## 6KP1143350X9## 6KP1143400X9## 6KP1143450X9## 6KP1143500X9## 6KP1143600X9## 6KP1143700X9## 6KP1143800X9## ----------------------------------- 21.7 x 13.4 x 10.0 21.7 x 13.4 x 10.0 21.7 x 14.8 x 10.6 26.6 x 14.8 x 10.6 26.6 x 14.8 x 10.6 29.1 x 14.8 x 10.6 29.1 x 20.9 x 12.4 29.1 x 20.9 x 12.4 39.4 x 20.9 x 14.2 39.4 x 20.9 x 14.2 39.4 x 26.8 x 14.2 39.4 x 26.8 x 14.2 39.4 x 26.8 x 14.2 55.1 x 26.8 x 17.7 55.1 x 26.8 x 17.7 55.1 x 35.6 x 17.7 55.1 x 35.6 x 17.7 64 64 75 86 88 106 154 154 220 220 308 308 308 551 551 793 793 21.7 x 13.4 x 10.0 21.7 x 13.4 x 10.0 21.7 x 14.8 x 10.6 26.6 x 14.8 x 10.6 26.6 x 14.8 x 10.6 29.1 x 14.8 x 10.6 29.1 x 20.9 x 12.4 29.1 x 20.9 x 12.4 39.4 x 20.9 x 14.2 39.4 x 20.9 x 14.2 39.4 x 26.8 x 14.2 39.4 x 26.8 x 14.2 39.4 x 26.8 x 14.2 55.1 x 26.8 x 17.7 55.1 x 26.8 x 17.7 55.1 x 35.6 x 17.7 55.1 x 35.6 x 17.7 64 64 75 86 88 106 154 154 220 220 308 308 308 551 551 793 793 460VAC, 3 phase, 50/60Hz Input, NEMA 12 20 25 30 12 12 12 30 37 44 460VAC, 3 phase, 50/60Hz Input, Open 40 50 60 75 100 125 150 200 250 300 350 400 450 500 600 700 800 Open Open Open Open Open Open Open Open Open Open Open Open Open Open Open Open Open 60 75 91 112 150 176 210 253 304 377 415 485 520 650 740 840 960 460VAC, 3 phase, 50/60Hz Input, Open with NEMA 12 Heatsink 40 Open 60 66 6KP1143040X8## --50 Open 75 83 6KP1143050X8## --60 Open 91 100 6KP1143060X8## --75 Open 112 123 6KP1143075X8## --100 Open 150 165 6KP1143100X8## --125 Open 176 194 6KP1143125X8## --150 Open 210 231 6KP1143150X8## --200 Open 253 278 6KP1143200X8## --250 Open 304 334 6KP1143250X8## --300 Open 377 415 6KP1143300X8## --350 Open 415 457 6KP1143350X8## --400 Open 485 534 6KP1143400X8## --450 Open 520 572 6KP1143450X8## --500 Open 650 715 6KP1143500X8## --600 Open 740 814 6KP1143600X8## --700 Open 840 924 6KP1143700X8## --800 Open 960 1056 6KP1143800X8## --## Indicates product revision. Note: Hp rating is shown for 230V and 460V nominal systems. When applying at lower voltage, select the drive by rated current and not Hp rating. x http://store.iiic.cc/ 1. Before Using This Product 1.1 Receiving Instructions Unpack and check the product as explained below. If you have any questions about the product, contact GE Fuji Drives or your local GE Drives distributor. 1. Check the ratings nameplate to confirm that the delivered product is the one that was ordered. SER. No. : 9 9 1 0 - 0 0 0 1 2 M 0 0 01 Ratings Nameplate Production lot serial number Production week: Fiscal week (01 to 53) Production year: Last two digits of year (99 = 1999) 2. 3. 4. Check for damaged and/or missing parts upon delivery. In addition to the drive unit and this manual, the package contains rubber bushings (for products with 30 Hp or less) and a terminating resistor (1/2 W, 120 ohm). The terminating resistors for products with 30 Hp or less are packaged separately. The terminating resistors for products with 40HP or more are installed internal to the drive unit. To connect the internal terminating resistor, place hardware jumper J2 to the "ON" position. This terminating resistor is required for RS485 RTU communication. On drives rated 100 Hp and larger, a separately mounted DC Link Reactor is provided. The reactor should be checked for proper rating before installation. 1.2 Appearance Mounting screws of surface cover (Total of 6 screws) Mounting screws of surface cover Lifting Holes (4 holes total) Keypad Panel Intermediate cover Surface cover Ratings nameplate Keypad Panel 30 HP or less 40 HP or more 1-1 http://store.iiic.cc/ Surface Cover Ratings Nameplate 1.3 Handling the Product (1) Removing the Cover For drives 30HP or less, loosen the cover mounting screws, then remove the cover by pulling from the top (see Figure 1.3.1). Fig.1-3-1 Removing the Cover (for drives of 30HP or less) For drives 40HP or more, first remove the six cover mounting screws, then remove the cover. Mounting screws of service cover (6 positions total) Fig.1-3-2 Removing the Cover (for drives of 40HP or more) (2) Removing the Keypad Panel After removing the cover as explained in (1), loosen the keypad panel mounting screws and remove as shown in Figure 1.3.3 for drives 30HP or less. Mounting screws of Keypad panel Fig.1-3-3 Removing the Keypad Panel (for drives of 30 HP or less) For drives 40HP or more, loosen the keypad panel mounting screws and remove, using the finger holds on the keypad panel case. Keypad panel case Fig.1-3-4 Removing the Keypad Panel (for drives 40HP or more) 1-2 http://store.iiic.cc/ 1.4 Carrying Carry the product by the main unit. Do not carry the product by its cover or parts other than the main unit. Use a crane or hoist to carry a product equipped with hanging holes. 1.5 Storage Temporary Storage Temporary storage of this product must meet the conditions listed in Table 1-5-1. Table 1-5-1 Storage Environment Item Ambient Temperature Specifications -10 to +50C Condensation or freezing, as a result of sudden temperature (+14 to +122F) changes, must not occur. Storage Temperature -25 to +65C1 (-4 to +149F) Relative Humidity 5 to 95%2 Atmosphere The standard product must not be exposed to dust, direct sunlight, corrosive gas, flammable gas, oil mist, vapor, water drops, or vibration. The salt content in the atmosphere should be minimized. Note 1: The storage temperature applies only to short periods of time, such as during transport. Refer to comments on extended storage guidelines. Note 2: Since a large change in temperature within this humidity range may result in condensation or freezing, do not store where such temperature changes may occur. 1. 2. 3. Do not place this product directly on the floor. To store the product in an extreme environment, pack in vinyl sheeting, etc. If the product is stored in a high-humidity environment, insert a drying agent (e.g., silica gel) and pack the product in vinyl sheeting. Long-term Storage If the product is to be stored for an extended period of time after purchase, the method of storage depends primarily on the storage location. The general long-term storage method is as follows: 1. 2. 3. 4. The above conditions for temporary storage must be satisfied.If the storage period exceeds three months, the upper limit of ambient temperature must be reduced to 30C (86F) to prevent the deterioration of the electrolytic capacitors. Pack the product thoroughly to eliminate exposure to moisture and include a drying agent to ensure a relative humidity of about 70% or less. Do not leave the product mounted in a control panel and exposed to the elements like moisture or dust (particularly on a construction site). In this case, remove the product and store in a suitable environment. Electrolytic capacitors will deteriorate if not provided with power for an extended period of time. Do not store electrolytic capacitors for one year or longer without providing power. 1-3 http://store.iiic.cc/ 1.6 AF-300 P11 Drive Ratings Efficiency and Watts Loss Rated Output Current (A) Rated Output Power (KVA) Efficiency at 2KHz (%) Efficiency at 15KHz (%) Watts Loss at 2KHz (W) Watts Loss at 15KHz (W) 0.25 0.5 1 2 3 5 7.5 10 15 20 25 30 1.5 3 5 8 11 17 22 29 42 55 67 78 0.59 1.1 1.9 3.1 4.3 6.7 8.7 11 16 21 26 31 115 145 180 215 283 45 57 71 85 112 125 150 346 415 137 165 90.5 91.7 94.0 94.1 94.9 95.4 95.2 95.3 95.2 95.9 95.8 95.5 10KHz (%) 96.8 96.7 96.6 96.6 97.0 6KHz (%) 97.2 97.3 25 35 50 80 110 170 210 290 410 500 630 770 2KHz (W) 950 1250 1500 1700 2200 2KHz (W) 2650 3200 30 45 60 110 140 210 280 370 550 670 840 1030 10KHz (W) 1100 1400 1750 1950 2500 6KHz (W) 2800 3350 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 40 50 60 75 100 92.0 93.5 94.9 95.7 95.9 96.2 96.2 96.5 96.4 96.9 96.8 96.5 2KHz (%) 97.2 97.0 97.1 97.3 97.4 2KHz (%) 97.4 97.4 0.5 1 2 3 5 7.5 10 15 20 25 30 1.5 2.5 3.7 5.5 9 12.5 16.5 23 30 37 44 1.1 1.9 2.9 4.3 7.1 9.9 13.1 18.3 23.9 29.4 35 60 75 91 112 150 47 59 72 89 119 125 150 200 250 300 350 400 450 500 600 700 800 176 210 253 304 377 415 485 520 650 740 840 960 140 167 202 242 300 330 386 414 518 590 669 765 89.3 91.7 94.1 94.5 95.0 95.3 95.4 95.9 96.5 96.4 96.4 10KHz (%) 96.9 96.9 97.0 97.0 97.1 6KHz (%) 97.8 97.8 97.7 97.8 97.8 97.9 97.8 97.8 97.9 97.8 97.9 97.8 35 45 60 80 130 160 210 300 360 460 530 2KHz (W) 750 950 1100 1350 1800 2KHz (W) 1850 2400 2900 3250 4250 4350 5100 5700 6900 8050 8900 10300 60 85 110 150 230 290 370 520 610 770 870 10KHz (W) 1050 1300 1550 1900 2450 6KHz (W) 2200 2750 3350 3800 4900 5100 5900 6650 8050 9350 10400 12100 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 40 50 60 75 100 93.5 95.4 96.7 97.0 97.1 97.3 97.3 97.6 97.9 97.8 97.8 2KHz (%) 97.8 97.7 97.8 97.8 97.8 2KHz (%) 98.1 98.0 98.0 98.1 98.1 98.2 98.1 98.1 98.2 98.1 98.2 98.1 HP Rating Internal DB (W) 230VAC N/A N/A N/A N/A N/A N/A N/A 460VAC 1-4 http://store.iiic.cc/ N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 2. Installation Environment and Connection 2.1 Operating Environment Install this product in a location that meets the conditions listed in Table 2-1-1. Table 2-1-1 Operating Environment Item Location Ambient Temperature Relative Humidity Atmosphere Altitude Vibration Specifications Indoors -10 to +50C (+14 to +122F) - for products of 30 HP or less, the ventilating covers must be removed if ambient temperature exceeds +40C (104F), NEMA Type 4 & 12 Unit -10 to +40C (+14 to +104F) 5 to 95% (No condensation). CAUTION Ensure that the drive and heat sink surfaces are kept free of foreign matter such as lint, paper dust, small chips of wood or metal, and dust. Fire or accident may result. Table 2-1-2 Output current reduction rate based on altitude Altitude 3300 feet (1000m or lower) 3300-4950 feet (1000-1500m) 4950-6600 feet (1500-2000m) 6600-8250 feet (2000-2500m) 8250-9900 feet (2500-3000m) The product must not be exposed to dust, direct sunlight, corrosive gas, oil mist, vapor, or water. There must be a minimum salt content in the atmosphere. Do not store where condensation may occur as a result of sudden changes in temperature. 1000 m (3300 feet) or lower - For altitude above 1000 m (3300 feet), see Table 2-1-2. 3mm peak from 2 to 9Hz, 9.8m/s2 from 9 to 20Hz, 2m/s2 from 20-55Hz, 1m/s2 from 55 to 200Hzs. Top 2.2 Installation Method 1. 2. 3. Securely fasten the product in an upright position on a solid structure with the tag AF-300 P11 facing the front. Do not turn the product upside down or install in a horizontal position. Fig. 2-2-1 Since heat is generated during drive operation, the spaces shown in Fig. 2-2-1 are required to ensure sufficient cooling. Do not install the product beneath a device sensitive to heat as heat radiates upward. The heat sink may reach a temperature of 90C (+194F) during drive operation. Ensure that the material surrounding the product can withstand this temperature. Left X 5. 6. 0.95 0.91 0.88 4" (100mm) AF-300 P11 Drive Bottom Right X 4" (100mm) Internal Heat Dissipation (30%) Install this product on nonflammable material such as metal. When installing this product in a control panel, consider ventilation to prevent the drive's ambient temperature from exceeding the specified value. Do not install the product in an area from which heat cannot be sufficiently released. If two or more drives must be installed in the same device or control panel, arrange the units horizontally to minimize the effect of heat. If two or more drives must be installed vertically, place an insulated plate between the drives to minimize the effect of heat. When shipped from the factory, drives provide internal cooling inside the panel. A drive of 30HP or less can be converted to external cooling simply by adding an optional mounting adapter. 0.97 Fig. 2-2-1 30 HP or less: Gap X can be 0. (side-by-side installation) 40HP or more: Gap X >= 2.0" (50mm) WARNING 4. Output current reduction rate 1 Internal fan Internal air supply Fig. 2-2-2 Through Panel Mount 2-1 http://store.iiic.cc/ External Heat Dissipation (70%) Cooling fan Heatsink External air supply A drive of 40HP or more can be converted to external cooling simply by moving the upper and lower mounting brackets as shown in Fig. 2-2-3. Remove the M6 bracket screws, move the brackets, then secure the brackets using the M5 case mounting screws. (The bracket screws are no longer required after changing the bracket mounting position.) Installation of Open Type with NEMA 12 Heatsink Drive (40 Hp and above) Bracket Screws (M6) Case mounting screws (M5) 10 screws total Fig. 2.2.6 Mounting Fig.2.2.5 Mounting bracket 1. Fig. 2-2-3 In an external cooling system, a heat sink radiating about 70% of total drive heat (total loss) can be placed outside the device or control panel, as shown in Fig. 2-2-2. 7. For drives of 30HP or less, remove the ventilating covers if ambient temperature exceeds +40C (104F). 1. Removing the Ventilating Covers One ventilating cover is mounted on top of the drive and two or three are mounted at the bottom. Remove the main cover and then remove ventilating covers by popping out the cover inserts as shown in Fig. 2-2-4. 2. 3. Remove adhesive protection strip from gasket and then mount gasket to panel/enclosure, carefully aligning cutout and mounting holes. Install the drive unit and tighten the mounting bolt and nut. (Tightening torque: 119 lbs-inch [M8], 425 lbs-inch [M12] ). Mounting hardware to be supplied by customer. (refer to figure 2.2.5) After proper torque has been applied to all mounting hardware, seal the outside end of the hardware with silicon glue. Silicon glue to be supplied by the customer. (Refer to Fig. 2.2.6) Fig. 2-2-4 Removing the ventilating cover 2-2 http://store.iiic.cc/ 2.3 Connection Remove the main cover before connecting the terminal blocks as follows. 2-3-1 Basic Connection 1. 2. 3. 4. 5. Always connect power to the L1/R, L2/S, and L3/T main circuit power terminals on the drive. Connecting power to another terminal will damage the drive. Check that the input voltage is within the maximum allowable voltage marked on the nameplate, etc. Always wire the ground terminal to ground to prevent problems such as fire or electric shock and to minimize noise. Use a reliable crimp terminal for connection between a power terminal and a power wire. After terminating the wiring connection, confirm the following: a. Confirm that the connection is correct. b. Confirm that all necessary connections have been made. c. Confirm that there is no short-circuit or ground fault between the terminals and wire. Connection modification after power-on. The smoothing capacitor in the direct current portion of the main circuit cannot be discharged immediately after the power is turned off. To insure safety, use a multimeter to check that the direct current (DC) voltage is lowered to the safety range (25V DC or less) after the charge lamp goes off. Also, confirm that the voltage is zero before shortcircuiting. The residual voltage (electric charge) may cause sparks. WARNING Always connect a ground wire. Electric shock or fire may result. Ensure that a trained specialist performs all wiring. Confirm that the power is turned off (open) before beginning any wiring operations. Electrical shock may result. 2-3 http://store.iiic.cc/ 2.3.1 Basic Connection Diagram (Sink Logic) 20 Hp and above Up to 15 Hp Note: The control circuit common terminals [11], (CM) and <CMY> are isolated (*1) (*2) (*3) (*4) (*5) (*6) Use a drive with rated voltage matching the power supply voltage. Use as required. Use this peripheral device when necessary. Remove the jumper wire between P1 and P(+) before connecting a DC REACTOR. Be sure to use the braking unit (option) when connecting the external braking resistor (option) Connect the braking unit to P(+) ans N(-). The auxiliary terminals [1] and [2] have polarity. Connect them as shown in the figure above. (*7) The drive can be operated without connecting the auxiliary control power supply. (*8) Terminal (X1) to (X9) can be set to 9 (THR) - Braking unit thermal trip input. (*9) If using V2 or C1, as a reference signal, they must be used exclusively. (*10) It is possible to input voltage signals (0 to +10 VDC or 0 to +5 VDC) to terminals [12] [11] instead of the potentiometer. 2-4 http://store.iiic.cc/ Basic Connection Diagram to PLC (Sink Logic) 20 Hp and above Up to 15 Hp See page 2-4 for notes 2-5 http://store.iiic.cc/ Basic Connection Diagram (Source Logic, Typically used in Europe) 20 Hp and above Up to 15 Hp Note: The control circuit common terminals [11], (CM) and <CMY> are isolated (*1) (*2) (*3) (*4) (*5) (*6) Use a drive with rated voltage matching the power supply voltage. Use as required. Use this peripheral device when necessary. Remove the jumper wire between P1 and P(+) before connecting a DC REACTOR. Be sure to use the braking unit (option) when connecting the external braking resistor (option). Connect the braking unit to P(+) ans N(-). The auxiliary terminals [1] and [2] have polarity. Connect them as shown in the figure above. (*7) The drive can be operated without connecting the auxiliary control power supply. (*8) Terminal (X1) to (X9) can be set to 9 (THR) - Braking unit thermal trip input. (*9) If using V2 or C1, as a reference signal, they must be used exclusively. (*10) It is possible to input voltage signals (0 to +10 VDC or 0 to +5 VDC) to terminals [12] [11] instead of the potentiometer. 2-6 http://store.iiic.cc/ Basic Connection Diagram to PLC (Source logic, Typically used in Europe) 20 Hp and above Up to 15 Hp See page 2-6 for notes 2-7 http://store.iiic.cc/ 2.3.2 Connecting the Main Circuit and Ground Terminals Table 2.3.1 Functions of main circuit terminals and ground termnals Symbol L1/R,L2/S,L3/T U,V,W R0,T0 Terminal Name Main circuit power terminals Inverter output terminals Input terminals for auxiliary control power Description Connects a 3-phase power supply Connects a 3-phase motor Connects a backup AC power supply to the control circuit (not supported for drives of 1 Hp or less) P1,P(+) DC reactor terminals Connects the optional power correcting DC reactor P(+),DB Terminals for external braking resistor P(+),N(-) Terminals for DC link circuit G Ground terminal Connects the optional external braking resistor (for drives of 15 Hp or less) Supplies DC link circuit voltage to the external braking unit (option) or power regeneration unit (option). Connects the drive chassis (case) to ground. (1) Main circuit power terminals (L1/R, L2/S, L3/T) 1. 2. 3. 4. Connect these terminals to the power supply via a molded-case circuit breaker or ground-leakage circuit breaker for circuit protection. Phase-sequence matching is unnecessary. To insure safety, a magnetic contactor should be used to disconnect the drive from the power supply when the drive protective function activates. Use control circuit terminal FWD/REV or the RUN/STOP key on the keypad panel to start or stop the drive. The main circuit power should be used to start or stop the drive only if absolutely necessary and then should not be used more than once every hour. If you need to connect these terminals to a single-phase power supply, please contact the factory. (2) Drive output terminals (U, V, W) 1. 2. 3. Connect these terminals to a 3-phase motor in the correct phase sequence. If the direction of motor rotation is incorrect, exchange any two of the U, V, and W phases. Do not connect a power factor correction capacitor or surge absorber to the drive output. If the cable from the drive to the motor is very long, a high-frequency current may be generated by stray capacitance between the cables and result in an overcurrent trip of the drive, an increase in leakage current, or a reduction in current indication precision. When a motor is driven by a PWM-type drive, the motor terminals may be subject to surge voltage generated by drive element switching. If the motor cable (with 460V series motors, in particular) is particularly long, surge voltage will deteriorate motor insulation. To prevent this, use the following guidelines: Drives 7.5 HP and larger Motor Insulation Level 460 VAC Input Voltage 230 VAC Input Voltage 1000V 66 ft (20 m) 1312 ft (400 m) * 1300V 328 ft (100 m) 1312 ft (400 m) * 1600V 1312 ft (400 m) * 1312 ft (400 m) * Drives 5 HP and smaller Motor Insulation Level 1000V 1300V 1600V 460 VAC Input Voltage 66 ft (20 m) 165 ft (50 m) * 165 ft (50 m) * 230 VAC Input Voltage 328 ft (100 m) * 328 ft (100 m) * 328 ft (100 m) * * For this case the cable length is determined by secondary effects and not voltage spiking. Note: When a motor protective thermal O/L relay is inserted between the drive and the motor, the thermal O/L relay may malfunction (particularly in the 460V series), even when the cable length is 165 feet (50m) or less. To correct, insert a filter or reduce the carrier frequency. (Use function code "F26 Motor sound".) 2-8 http://store.iiic.cc/ (3) Input terminals for auxiliary control power (R0 and T0) The drive operates even if power is not provided to these terminals. If a protective circuit operates, and the magnetic contactor on the drive's power is opened (off), the inverter control circuit power, the alarm output (30A, B, and C), and the keypad panel display goes off. To prevent this, the main circuit AC power must also be supplied as auxiliary control power to the auxiliary control power input terminals (R0 and T0). 1. To ensure effective noise reduction when using a radio noise filter, the output power from the filter must go to the auxiliary control power input terminals. If these terminals are connected to the input side of the filter, the noise reduction effect deteriorates. (4) DC reactor terminals (P1 and P(+)) 1. Before connecting a power factor correcting DC reactor (optional) to these terminals, remove the factory-installed jumper. 2. If a DC reactor is not used, do not remove the jumper. Note: For drives of 100 Hp or more, the DC reactor is provided as a separate standard component and should always be connected to the terminals. DC reactor is provided as open type, enclosure to be provided by other. CAUTION A DC reactor does not come with drives rated less than 100 Hp, however, use a DC reactor or AC reactor under the following conditions otherwise the drive may be damaged or malfunction. 1) 2. 3. 4. Used when the capacity of the power supply transformer exceeds 500k VA and exceeds the rated capacity of the drive tenfold. Used when a thyrister converter is connected as a common load on the same transformer. Used to prevent a drive OV trip from occuring when the power factor capacitor in the power line is switched on and off. Used when the voltage imbalance exceds 3%. (Max. voltage [V] - Min. voltage [V] Imbalance rate between phase [%] = 3-phase average voltage [V] Fig. 2-3-2 Connection the auxiliary control-power input terminals (6) Terminals for DC link circuit (P(+) and N(-)) The P11 drive of 20 Hp or more, does not contain a drive circuit for the braking resistor. To improve braking performance, an external braking unit (option) and an external braking resistor (option) must be installed. 1. Connect terminals P(+) and N(-) on the braking unit to terminals P(+) and N(-) on the drive. The wiring length (twisted pair cables, etc.) should not exceed 16.5 feet (5m). 2. Connect terminals P(+) and DB on the braking resistor to terminals P(+) and DB on the braking unit. The wiring length (twisted pair cables, etc.) should not exceed 33 feet (10m). If terminals P(+) and N(-) on the drive are not used, leave the terminals open. If P(+) is connected to N(-), or the braking resistor is connected directly, the resistor will burn up. 3. Auxiliary contacts 1 and 2 of the braking unit have polarity. 4. Refer to DB unit instruction book for paralleled resistors. Note: Braking units and resistors are rated on degree of braking, duration and system frequency of braking cycle. Verify units meet application requirements. x 100% (5) Terminals for external braking resistor (P(+) and DB) (15 Hp or less) Fig. 2-3-3 The P11 drive 15 Hp or less, does not contain a braking resistor. To improve braking performance, an external braking resistor must be installed. 1. 2. Connect terminals P(+) and DB on the external braking resistor to terminals P(+) and DB on the drive. The wiring length (twisted pair cables, etc.) should not exceed 16.5 feet (5m). Fig. 2-3-4 Connection (15 Hp or less) 2-9 http://store.iiic.cc/ <Enlarged view of part A> When shipped from the factory, CN UX is connected to the U1 side. + U1 U2 RO-TO L1/R-L3T Fig. 2-3-5 Connection 20 Hp or more, 100 Hp or more parallel resistors, 200 Hp or more parallel braking units. (7) Ground terminal The grounding connector should be sized in accordance with the NEC or Canadian Electrical Code. The connection should be made by a UL listed or CSA certified closed-loop terminal connector sized for the wire gauge involved. The connector is to be fixed using the crimp tool specified by the connector manufacturer. <3D view of part A> Factory Shipment Status Connector CN UX: U1 (8) Auxiliary power switching connector (CN UX) (for drives of 40 Hp or more) When a drive of 40 Hp or more requires main circuit power voltage as listed in Table 2-3-3, disconnect the auxiliary power switching connector CN UX from U1 and connect to U2. For the switching method, see Fig. 2-3-7. Table 2-3-3 Main Voltage Requiring Auxiliary Power Switching Connector Frequency [Hz] Power Voltage Range [VAC] 50 380 - 398 60 380 - 430 CAUTION * * * Check that the number of phases and rated voltage match those of the AC power supply. Do not connect the AC power supply to the output terminals (U, V, W). Injury may result. Do not directly connect a braking resistor to the DC terminals (P[+] and N[-]). Fire may result. The switching connectors are mounted on the power PCB above the control PCB as shown on the right. Note: To remove a connector, unlock the connector (using the locking mechanism) and pull. To install, firmly push the connector until it clicks into place. CN UX (red) CN UX 2-10 http://store.iiic.cc/ 2.3.3 Connecting the Control Terminals Table 2.3.3 lists the functions of the control circuit terminals. A control circuit terminal should be connected according to its function setting. Table 2-3-3 Classification Terminal Symbol Terminal Name Function Analog input 13 Potentiometer power supply Used for +10V DC power supply for frequency setting POT (resistance of 1 to 5k Ohms) 12 Voltage input 1. Frequency is set according to the analog input voltage supplied from an external circuit. - 0 to +10V DC / 0 to 100% - Reversible operation using positive and negative signals: 0 to +/- 10V DC / 0 to 100% - Reverse operation: +10 to 0V DC / 0 to 100% 2. Input feedback signal for PID control is input. 3. The analog input value from the external circuit is used for torque control * Input resistance: 22 k Ohms V2 Voltage input supplied from an external circuit. Frequency is set according to the analog input voltage - 0 to +10V DC/0 to 100% - Reverse operation: +10 to 0V DC/0 to 100% * Use only one terminal - V2 or C1 Exclusively * Input resistance: 22 k Ohms C1 Current input 1. Frequency is set according to the analog input current supplied from an external circuit. - 4 to 20mA DC / 0 to 100% - Reverse operation: 20 to 4mA DC / 0 to 100% 2. The feedback signal for PID control is input. 3. PTC thermistor input * Use only one terminal - V2 or C1 Exclusively * Input resistance: 250 Ohms * PTC switch is off when PTC function is not used 11 Analog input common Common terminal for analog input signals 2-11 http://store.iiic.cc/ Digital input FWD Forward operation / Stop command Used for forward operation (when FWD-CM is on) or deceleration and stop (when FWD-CM is opened) REV Reverse operation / Stop command Used for reverse operation (when REV-CM is on) or deceleration and stop (when REV-CM is opened) X1 Digital input 1 The coast-to-stop command, external alarm, alarm reset, multistep frequency selection, and other functions (from an external circuit) can be assigned to terminals X1 to X9. For details, see "Setting the Terminal Functions E01 to E09" in Section 5.2 Function Explanation. <Specifications of digital input circuit> Item Operating voltage Analog output min. 0V 22V - - typ. - 24V 3.2mA - max. 2V 27V 4.5 mA 0.5 mA X2 X3 X4 X5 X6 X7 X8 X9 Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 Digital input 7 Digital input 8 Digital input 9 P24 Control Unit power Supply +24VDC power supply for control input. Maximum output current 100mA PLC PLC signal power Used to connect PLC power supply for output signals; rated nominal voltage = 24 VDC (22 to 27 V DC range) at sink logic operation. CM Digital input common Common terminal for digital input signals and P24 FMA Analog monitor Outputs monitor signal using analog DC voltage 0 to +10V DC. The signal indicates one of the following: - Output frequency (before slip compensation) - Load factor - Output frequency (after slip compensation) - Power consumption - Output current - PID feedback value - Output voltage - PG feedback value - Output torque - DC link circuit voltage * Connectable impedance: min. 5k ohms Frequency monitor (pulse waveform output) Outputs a monitor signal using the pulse waveform. This signal has the same function as the FMA signal. (11: common terminal) Pulse output ON OFF ON OFF FMP (CM: common terminal) Maximum load current Leakage current 2-12 http://store.iiic.cc/ Transistor Y1 Transistor output 1 A running signal, frequency equivalence signal, overload early warning output signal, and other signals from the drive are output (as transistor output) to arbitrary ports. For details, see "Setting the Terminal Functions E20 to E23" in Section 5.2 Function Explanation. * <Specifications of transistor output circuit> Item Operating voltage Y2 Y3 Y4 Transistor output 2 Transistor output 3 Transistor output 4 CME Transistor output common Relay output 30A,30B,30C Communication Maximum load current Leakage current Alarm outputs for any fault. ON OFF ON OFF min. - - - - typ. 1V 24V - - max. 2V 27V 50 mA 0.1 mA Common terminal for transistor output signals. This terminal is insulated from terminals (CM) and [11]. If the drive is stopped by an alarm (protective function), the alarm signal is output from the relay contact output terminal (1SPDT). Contact rating: 250 VAC, 0.3A,cosO = 0.3, 48 VDC, 0.5A for CE Marking An excitation mode (excitation at alarm occurrence or at normal operation) can be selected. These signals can be output similar to the Y1 to Y4 signals above. The contact rating is the same as that of the alarm output above. Y5A,Y5C Multi-purpose signal DX+,DX- RTU communication Input / output signal terminals for RTU communication input / output Up to 31 inverters can be connected using the daisy chain method. SD Communication cable shield connection terminal Terminal for connecting the cable shield. The terminal is electrically floating.- (1) Analog input terminals (13, 12, C1, and 11) 1. These terminals receive low level analog signals that may be affected by external noise. The cables must be as short as possible (20 meters or less), must be shielded, and the shields must be grounded. If the cables are affected by external induction noise, the shielding effect may be improved by connecting the shield to terminal [11]. 2. If contacts must be connected to these circuits, twin (bifurcated) contacts for handling low level signals must be used. A contact must not be connected to terminal [11]. 3. If an external analog signal output device is connected to these terminals, it may malfunction as a result of drive noise. To prevent malfunction, connect a ferrite core or capacitor to the external analog signal output device. Drive Shielded wires 13 12 11 VR 1k to 5K ohms Fig. 2-3-9 Fig. 2-3-10 Example of Noise Prevention 2-13 http://store.iiic.cc/ (2) Digital input terminals (FWD, REV, X1 to X9, PLC, and CM) 1. Digital input terminals (e.g., FWD, REV, X1 to X9) are generally turned on or off by connecting or disconnecting the line to or from the CM terminal. If digital input terminals are turned on or off by switching the PLC's open collector output using an external power supply, a resulting bypass circuit may cause the drive to malfunction. To prevent a malfunction, connect the PLC terminal as shown in Fig. 2-311. (6) Wiring of control circuit (inverter of 40 Hp or more) 1. 2. 3. Pull out the control circuit wiring along the left panel as shown in Fig. 2-3-12. Secure the cable to cable binding hole A (on the left wall of the main circuit terminal block) using a cabletie (e.g., Insulock). The cable-tie must not exceed 0.14" (3.5mm) in width and 0.06" (1.5mm) in thickness. When the optional PC board is mounted, the signal lines must be secured to cable binding hole B. Fig. 2-3-11 Prevention of Bypass Current by External Power 2. When using a contact input, a high-quality relay with reliable contacts must be used. (3) Transistor output terminals (Y1 to Y4, CME) 1. These terminals have a circuit configuration as shown in Table 2-3-3, "Transistor Output". Confirm the polarity of the external power supply. 2. To connect a control relay, connect a surge absorbing diode to both ends of its exciting coil. (4) Sink or Source Logic Selection. 1. Set SWI for Sink or Source Connection to the PLC. The factory default setting is Sink and this instruction manual explains Sink logic function only. 2. When you need to connect source type logic, refer to Basic Connection Diagram Fig. 2-3-3 and Fig. 2-3-4 and Technical Information Manual. (Sink Logic is commonly used in the USA and Source Logic is commonly used in Europe.) (5) Others 1. To prevent a malfunction as a result of noise, control terminal cables must be placed as far as possible from the main circuit cables. 2. The control cables inside the inverter must be secured to prevent direct contact with the main circuit (e.g., main circuit terminal block). Fig. 2-3-12 The Control Wiring Route Cable ties Cable binding Hole B wiring Cable binding Hole A Fig. 2-3-13 Securing Positions for Inverter Control Circuit Wiring (40 HP or more) WARNING Control lines generally do not have enhanced insulation. If the insulation of a control line is damaged, the control signals may be exposed to high voltage in the main circuit. The Low Voltage Directive in Europe also restricts the exposure to high voltage. Electric shock may result CAUTION The inverter, motor, and cables generate noise. Check that the ambient sensors and devices do not malfunction. Accident may result. 2-14 http://store.iiic.cc/ 2.3.4 Terminal Configuration (1) Main circuit terminals 60 To 100 Hp 230 VAC 125 to 200 Hp 460 VAC 1/4 to 1 Hp 230 VAC 1/2 to 1 Hp 460 VAC L1/R L2/S L3/T DB G G P1 P(+) N(-) V U R0 T0 W L1/R L2/S L3/T DB L1/R L2/S L3/T DB R0 T0 N(-) P1 P(+) N(-) U V L1/R L2/S L3/T P1 P(+) N(-) U V W G G G R0 Screw size M4 150 Hp 230 VAC 250 to 450 Hp 460 VAC T0 Screw size M3.5 P1 P(+) N(-) W Screw size G = M10 Other terminals = M12 Screw size M4 R0 T0 U V G W L1/R L2/S U L3/T P1 G V P(+) W N(-) G G Screw size G = M10 Screw size M5 Other terminals = M12 500, 600 Hp 460 VAC 20 to 30 Hp 230 VAC 20 to 30 Hp 460 VAC R0 T0 R0 T0 Screw size M3.5 P1 P(+) N(-) U V Screw size M4 V W L1/R L2/S L3/T P1 U V W L1/R L2/S L3/T P1 U W G G G P(+) Screw size G = M8 Other terminals = M10 R0 T0 Screw size M3.5 7.5 to 15 Hp 230 VAC 7.5 to 15 Hp 460 VAC L1/R L2/S L3/T DB W 125 Hp 230 VAC Screw size M4 L1/R L2/S L3/T DB V P1 G G Screw size M3.5 2 to 5 Hp 230 VAC 2 to 5 Hp 460 VAC G U G Screw size M6 P(+) P(+) N(-) N(-) Screw size G = M10 Other terminals = M12 700, 800 Hp 460 VAC 40 to 50 Hp 230 VAC 40 to 100 Hp 460 VAC Screw size M4 R0 T0 U R0 T0 L1/R L2/S L3/T DB G G P1 V P(+) L1/R L2/S L3/T P1 P(+) N(-) U V W L1/R L2/S L3/T P1 P(+) N(-) U V W W N(-) Screw size M8 G G Screw size RO,TO = M4 G = M10 Other terminals = M12 2-15 http://store.iiic.cc/ (2) Control circuit terminals 30A Y5A CMY 30C 30B Y5C Y3 Y4 Y1 Y2 C1 11 FMA FMP PLC 12 13 V2 X1 CM X2 X3 X4 X5 X6 X7 X8 CM FWD REV P24 P24 DX- DX+ X9 SD 2.3.5 AF-300 P11 Drive Cable Size, Tightening Torque and Circuit Protection Rating Incoming Device Tightening Torque lb-Inch (Nm) Cable size AWG Input Fuse HP L1/R, L2/S, L3/T L1/R, L2/S, L3/T (Nominal) (Maximum) (*1) Auxiliary Input R0, T0 Input Circuit Breaker (*1) L1/R, L2/S, L3/T, U, V, W, P1, P(+) E(G) DB circuit (*2) P(+), N(-), DB R0, T0 Control L1/R, L2/S, L3/T U, V, W DC Reactor P1, P(+) DB circuit (*2) P(+), N(-), DB R0, T0 Control 14 22 230 VAC Input 0.25 0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 3 5 10 15 20 35 60 70 100 125 150 175 200 225 300 350 300 400 450 3 6 15 20 30 50 80 125 150 200 225 250 - 3 3 3 3 3 3 3 3 3 3 3 3 5 5 5 5 5 5 5 15 15 20 30 40 60 100 125 175 225 250 300 200 225 300 350 300 400 450 3 5 10 15 20 30 40 50 70 80 100 100 125 175 150 175 200 225 300 400 450 500 600 700 700 1000 1000 1200 3 6 10 15 25 45 60 90 110 125 125 - 3 3 3 3 3 3 3 3 3 3 3 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 15 15 15 20 35 50 70 90 110 150 175 100 125 175 150 175 200 225 300 400 450 500 600 700 700 1000 1000 1200 10.6 (1.2) 10.6 (1.2) 20.8 (2.36) 20.8 (2.36) 31.0 (3.5) 10.6 (1.2) 6.2 (0.7) 31.0 (3.5) 51.3 (5.8) 4/0 Qty2 - 1 Qty2 - 2/0 Qty2 - 3/0 Qty 2 - 2/0 Qty2 - 4/0 Qty2 - 250 119(13.5) 239(27) 425(48) 119(13.5) 119 (13.5) 239(27) 16 16 14 10 8 6 4 3 2 1 1/0 3/0 4/0 Qty2 - 1/0 Qty2 - 3/0 Qty2 - 4/0 Qty2 - 300 14 2/0 4/0 Qty2 - 1 Qty2 - 2/0 Qty2 - 4/0 Qty2 - 250 Qty2 - 350 10 10 8 6 4 460 VAC Input 0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 450 500 600 700 800 10.6 (1.2) 20.8 (2.36) 31.0 (3.5) 10.6 (1.2) 20.8 (2.36) 10.6 (1.2) 6.2 (0.7) 31.0 (3.5) 16 16 14 12 10 14 14 51.3 (5.8) 119(13.5) 51.3 (5.8) 239(27) 425(48) 119(13.5) 239(27) 119 (13.5) 239 (27) (*3) 2 1 2/0 3/0 2/0 3/0 Qty2 - 1/0 Qty2 - 1/0 Qty2 - 3/0 Qty2 - 4/0 Qty2 - 250 Qty2 - 350 Qty2 - 350 Qty2 - 500 Qty3 - 300 Qty3 - 400 Qty3 - 500 8 6 4 3 2 2 1/0 3/0 4/0 Qty2 - 1/0 Qty2 - 2/0 Qty2 - 3/0 Qty2 - 250 Qty2 - 300 Qty2 - 350 Qty2 - 400 Qty3 - 300 Qty3 - 350 Qty3 - 500 Qty3 - 600 3 2 1 2/0 4/0 Qty2 - 1 Qty2 - 1/0 Qty2 - 3/0 Qty2 - 4/0 Qty2 - 300 Qty2 - 350 Qty2 - 500 Qty2 - 500 Qty3 - 300 Qty3 - 500 Qty3 - 600 Qty3 - 600 (*1)Class J Fuse or Circuit Breaker reted 600V with the maximum current rating as shown in the above table shall be connected to the drive for 30HP and less. (*2)Based on GE Fuji standard DB unit and DB resistor designs. Other rating require careful review. (*3) Consult factory Device ratings such as system coordination, short-circuit rating and type must be carefully reviewed by the user. Wire size from NEC tables 310-16. Copper wire rated 60 Deg. C for 100amps or less, 75 Deg. C for over 100 amps in 30 Deg. C ambient and 1.25 times Drive rated amps. These are minimum wire sizes : consult and conform to local and national codes. 2-16 http://store.iiic.cc/ 10 10 8 6 4 (*3) 22 2.3.6 DC Link Reactor Dimensions in inches Height Terminal Depth Width Hp 230V P11 100 125 150 Model No. Width Depth Height Weight Loss [W] DCR2-75B DCR2-90B DCR2-110B 7.87 7.09 7.48 10.63 11.02 12.99 7.09 8.46 9.05 37 37 46 55 57 67 460V P11 100 125 150 200 250 300 350 400 450 500 600 700 800 DCR4-75B DCR4-90B DCR4-110B DCR4-132B DCR4-160B DCR4-200B DCR4-220B DCR4-280B DCR4-280B DCR4-355B DCR4-400B DCR4-450B DCR4-500B 7.48 7.48 7.48 7.87 8.27 8.27 8.66 8.66 8.66 9.84 9.84 10.63 11.1 10.63 11.02 11.02 11.02 12.6 12.99 13.78 14.57 14.57 12.99 13.78 13.78 14.17 6.89 7.87 7.87 8.07 8.07 9.06 9.06 9.65 9.65 8.78 9.17 10.35 10.35 35 44 46 55 68 75 81 95 95 99 106 121 143 58 64 73 84 90 126 131 133 150 205 215 272 292 Note: * AF-300 P11 Drives rated 100 Hp and above are furnished with a DC link reactor. This reactor must be installed between terminal P1 and P+ prior to commissioning of the Drive. * The weight of the DC Link Reactor is not included with that of the Drive. * DC Link Reactor is provided as open type and is separately mounted. Enclosure to be provided by others. 2-17 http://store.iiic.cc/ Notes 2-18 http://store.iiic.cc/ 3. Operation Drive 3.1 Inspection and Preparation Before Operation Check the following before operation: 1. Check that the connections are correct. In particular, check that the power supply is not connected to any of the U, V, or W output terminals and that the ground terminal is securely grounded. 2. Check for short circuits and ground faults between the terminals and sections under power. 3. Check for loose terminals, connectors, or screws. 4. Check that the motor is disconnected from the mechanical equipment. 5. Turn off switches before turning on power to ensure that the drive will not start or operate abnormally at power-on. 6. Check the following after power-on: a. No alarm message is displayed on the keypad panel (see Figure 3-1-2). b. The fan inside the drive is rotating. (For drives with 2Hp or more.) L1/R, L2/S, L3/T, U, V, W motor power Fig. 3-1-1 Drive connection WARNING Be sure to have the drive cover in place before turning on the power (closed). Never remove the cover while power is applied to the drive. To ensure safety, do not operate switches with wet hands. Electric shock may result. 3.2 Operation Method Fig. 3-1-2 Display on keypad panel at power-on There are various methods of operation. Select a method of operation according to the operating requirements and specifications; refer to Section 4-2 Operating the Keypad Panel, and Chapter 5 Function Selection. Table 3-2-1 lists general methods of operation. 3.3 Trial Run Operation Frequency Setting Command Operation Operation Command Keys on keypad panel using keypad FWD REV STOP panel Once inspection is completed (see Section 3-1), proceed with a trial run. The motor is initially disconnected and the drive is operated (factory setting) using the keypad panel. 1. Turn power on and confirm that the LED monitor display 0.00 Hz is blinking. 2. Set the frequency to about 5 Hz using 3. To start the run, press FWD Input from Terminals terminal FWD-CM and signals REV-CM Frequency Setting POT(VR), analog voltage, analog current key. key (for forward rotation) or Operation using external REV key (for reverse rotation). To stop, press STOP key. Verify frequency increases for zero to the set point. Connect motor and repeat steps 1-3 4. Check the following items: a. Is the direction of rotation correct? b. Is the rotation smooth (no buzzing or abnormal vibration)? c. Are acceleration and deceleration smooth? 5. If no abnormality is detected, increase the frequency and check the above items again. If the results of the trial run are normal, start a formal run. 3-1 http://store.iiic.cc/ Notes: If an error is detected in the drive or motor's operation, immediately stop and attempt to determine the cause of error by referring to Chapter 7 Troubleshooting. Since voltage is still present at the main circuit terminals (L1/R, L2/S, L3/T) and auxiliary control power terminals (R0, T0), even when the output from the drive is terminated, do not touch the terminals. The smoothing capacitor in the drive is charged after the power is turned off and it is not discharged immediately. Before touching an electric circuit, confirm that the charge lamp is off or use a multimeter to check that the volatge has decreased below 25 VDC for low voltage at the DC (P-N) terminals. Notes 3-2 http://store.iiic.cc/ 4. Keypad Panel The keypad panel has various functions for specifying operations such as frequency setting, run/stop command, confirming and changing function data, confirming status, and copying function code settings. Review the use of each function before attempting to operate the drive from the keypad panel. The keypad panel can also be removed or inserted during inverter operation. However, if the keypad panel is removed during keypad panel operation (e.g., run/stop, frequency setting), the drive stops and outputs an alarm. 4.1 Appearance of Keypad Panel LED monitor 4-digit display. Used to display data such as setting frequency, output frequency and alarm code. Auxiliary Information Related to LED Monitor Indicates selected units or multiple of the data shown on the LED monitor and is displayed on the top line of the LCD monitor. The symbol indicates selected units or multiple number. The symbol indicates that there is an upper screen not currently displayed. LCD Monitor: Used to display various items of information such as operation status and function data. An operating guide message, is scrolled and displayed at the bottom of the LCD monitor. This LCD monitor has a backlight feature which turns on when the control power is applied or any keypad key is pressed, and stays on approximately 5 minutes after the last key stroke. Status Indicators on LCD Monitor: Displays current operating status: Control keys (valid during keypad panel operation): Used for drive run and stop FWD Forward operation command REV Reverse operation FWD: Forward operation REV: Reverse operation STOP: Stop Displays the selected operating mode: REM: terminal block LOC: keypad panel COMM: communication terminal JOG: jogging mode The symbol STOP Stop command Operation keys: Used for switching screens, data change,frequency setting, etc. Operation Keys indicates that there is a lower screen not currently displayed. RUN LED (valid during operation from keypad panel): Indicates that an operation command was input by pressing the FWD or REV key. Primary Function Used to switch the current screen to the menu screen or switch to the initial screen in operation / trip mode. PRG FUNC DATA Used to switch the LED monitor or to determine the entered frequency, function code, or data Used to change data, move the cursor up or down, or scroll the screen SHIFT Used to move the cursor horizontally at data change. When this key is pressed with the up or down key, the cursor moves to the next function block. RESET Used to cancel current input data and switch the displayed screen. If an alarm occurs, this key is used to reset the trip status (valid only when the initial alarm mode screen is displayed) STOP + STOP + Used to switch normal operation mode to jogging operation mode or vice versa. The selected mode is displayed on the LCD monitor. RESET Switches operation mode (from keypad panel operation mode to terminal block operation mode or reverse). When these keys are operated, function F01 data is also switched from 0 to 3 or from 1-4 to 0. The selected mode is displayed on the LCD indicator. 4-1 http://store.iiic.cc/ 4.2 Operation From the Keypad Panel (LCD Screen, Level Structure) 4.2.1 Normal Operation The keypad panel operating system (screen transition, level structure) is structured as follows: 60.00 Operation Mode PRG FUNC DATA 60.00 60.00 FUNC DATA Program Menu RESET RESET Screen for each Function 60.00 Supplementary Screen FUNC RESET DATA PRG 4.2.2 Alarm Modes If an alarm is activated, operation is changed from normal keypad panel operation to an alarm mode operation. The alarm mode screen appears and alarm information is displayed. The program menu, function screens, and supplementary screens remain unchanged as during normal operation, though the switching method from program menu to alarm mode is limited to PRG. 60.00 Operation Mode Keypad panel operating system during normal operation Alarm is activated Alarm mode processing (including RESET ) Alarm Alarm mode PRG Alarm Program Menu FUNC DATA RESET Alarm FUNC D ATA DAT Screen for each Function PRG 4-2 http://store.iiic.cc/ FUNC RESET D ATA Alarm Supplementary Screen Table 4.2.1 Overview of Contents Displayed for each Level No. Level name Content 1 Operation Mode This screen is for normal operation. Frequency setting from the keypad panel and LED monitor switching are possible only when this screen is displayed. 2 Program Menu Each function of the keypad panel is displayed in menu form and can be selected. By selecting the desired function from the list and pressing FUNC the corresponding function screen is displayed. The following DATA functions are available as keypad panel functions (menus). No. 1 Menu Name DATA SET 2 DATA CHECK 3 4 OPR I/O CHECK Can check various data on the operating status. Can check the status of analog and digital input/outputs for the inverter and options as an I/O checker. 5 MAINTENANCE Can check inverter status, life expectancy, communication error status, and ROM version information as maintenance information. 6 LOAD FCTR 7 ALM INF 8 ALM CAUSE Can measure maximum and average current and average breaking force in load rate measurement. Can check the operating status and input/output status at the latest alarm occurrence. Can check the latest alarm or simultaneously occurring alarms and alarm history. Selecting the alarm and pressing FUNC displays alarm contents for DATA troubleshooting. 9 3 4 Screen for each Function Supplementary individual Purpose The code and name of the function are displayed. Selecting a function displays a data setting screen for checking or modifying data. The code and name of the function are displayed. Select a function to display a screen for checking data. Modifying data is possible as described above by going to the data setting screen. DATA COPY Places the function of one inverter in memory for copying to another drive. The function screen selected on the program menu appears, hence completing the function. Functions not completed (e.g., modifying function data, displaying alarm factors) onScreen function screens are displayed on the supplementary screen. 4-3 http://store.iiic.cc/ 4.3 Entering Data on the Keypad Panel 4.3.1 Operation Mode The screen for normal inverter operation includes a screen for displaying drive operating status and a screen for graphically displaying the status in the form of a bar graph. The operator can switch between both screens by using the function (E45). 1) Operating Status (E45=0) 60.00 60.00 RUN STOP Direction of rotation = blank (no command) or FWD/REV Operating status = STOP (no command) or RUN FWD PRG PRG MENU F/D LED SHIFT PRG PRG MENU F/D LED SHIFT 2) Bar Graph (E45=1) 60.00 Hz Output frequency (maximum frequency at full-scale) Output current (200% of inverter rating at full-scale) Torque calculation (200% of motor rating at full-scale) A % Fout/Iout/TRQ 4.3.2 Setting Digital Frequency or to display the set frequency on the LED. Data is increased or On the operation mode screen, press decreased in the smallest possible unit, depending on which key is pressed. The adjustments in data will occur rapidly if the operator holds down or . To select a digit use SHIFT and then data can be set directly. To save the frequency settings press FUNC DATA . Press RESET and PRG to to return to the operation mode. If keypad panel settings are not selected, the present frequency setting mode appears on the LCD. When selecting the PID function, the PID command can be set with a process value (refer to technical documentation for details). 1) Digital (keypad panel) settings (F01=0 or C30=0) RUN 56.89 60.00 60.00 FWD PRG PRG MENU F/D LED SHIFT <DIG>SET Hz> LOCAL <DIG>SET Hz> LOCAL 50 - 400 50 - 400 F/D F/D DATA SET STORING... DATA SET 2) Non-digital setting 60.00 RUN PRG F/D PRG MENU LED SHIFT 60.00 Frequency setting value <REMOTE REF> 12+V1 Screen explanation Present frequency setting mode F/D Operations guide DATA SET 4-4 http://store.iiic.cc/ Frequency setting value Screen explanation Present frequency setting mode Frequency setting range Operations guide When FUNC DATA pressed and writing 4.3.3 Switching to LED Digital Monitor to switch to LED monitor display. When monitored data is switched, the LED During normal operation, press FUNC DATA monitor contents are displayed. When power is turned on, the monitor contents set by the function (E43) are displayed on the LED. E43 0 1 2 3 4 5 6 7 8 9 10 11 12 (E44 = 0) Setting frequency Setting frequency Setting frequency Output current Output voltage (specified value) Synchronous speed setting value Line speed setting value Load rotation speed setting value Torque calculation value Power consumption PID setting value PID remote setting value PID feedback value When running When stopping (E44 = 1) (E44 = 0.1) Output frequency 1 (before slip compensation) Output frquency 2 (after slip compensation) Setting frequency Output current Output voltage (specified value) Unit Remarks Hz A V Synchronous speed r/min. Line speed m/min. Load rotation speed r/min. Torque calculation value % Power consumption kW PID setting value PID remote setting value -- -- PID feedback value -- For 4 digits or more, the lasr digits are cut, with x10, x100 marked on the indicator. indication Displayed only when PID is effective in PID operation selection. 4.3.4 Program Menu Screen The Program Menu screen is shown below. Only four items can be displayed simultaneously. Move the cursor with or to select an item, then press FUNC to display the next screen. DATA 1. DATA SETTING 2. DATA CHECK 3. OPR MNTR 4. I/O CHECK 5. MAINTENANCE 6. LOAD FCTR 7. ALM INF 8. ALM CAUSE 9. DATA COPY DISPLAY 4. I/O CHECK 5. MAINTENANCE 6. LOAD FCTR 7. ALM INF 4.3.5 Setting Function Data On the Program Menu screen, select 1. Data Setting. The Function Select screen appears with function codes and names on it. Select the desired function. 60.00 RUN PRG F/D PRG MENU LED SHIFT PRG 60.00 60.00 60.00 1. DATA SETTING 2. DATA CHECK 3. OPR MNTR 4. I/O CHECK FUNC DATA F00 DATA PRTC F01 FREQ COM 1 F02 OPR METHOD F03 MAX Hz-1 Function Code 4-5 http://store.iiic.cc/ Function Name FUNC DATA F01 FREQ COM 1 0 0-11 Data Setting Range Data The function code consists of alphanumeric characters with unique letters assigned to each function group. Table 4-3-1 Function Code F00 - F42 E01 - E47 C01 - C33 P01 - P09 H03 - H39 A01 - A18 o01 - o29 Function Fundamental functions Terminal Extension Functions Frequency Control Functions Motor Parameters High Performance Functions Alternative Motor Parameters Optional Functions To scroll the Function Select screen rapidly, use alphabetically. F00 DATA PRTC F01 FREQ CMD 1 F02 OPR METHOD F03 MAX Hz-1 F00 DATA PRTC F01 FREQ CMD 1 F02 PPR METHOD F03 MAX Hz-1 Select the desired function and press FUNC DATA Remarks Can only be selected with an option connected + + or + to move the screen as a unit sorted F42 TRQ VECTOR 1 E01 X1 FUNC E02 X2 FUNC E03 X3 FUNC + A18 SLIP COMP 2 F00 DATA PRTC F01 DATA PRTC F02 OPR METHOD to switch to the Data Setting screen. On the Data Setting screen, the data values on the LCD can be increased or decreased in the smallest possible unit by pressing or . Holding down or causes the values to increase or decrease more rapidly. Otherwise, select the digit to be modified using and then set data directly. When data is modified, the value before modification will be displayed at the same time for reference purpose. To save the data, press FUNC DATA . Pressing cancels the changes made and returns control to the Function Select screen. The modified data will be effective in inverter operation after the data has been saved by FUNC DATA . If the data is not saved, there is no change to the inverter operation. When data setting is disabled in the case of "Data protected" or "Data setting invalid during inverter running," make the necessary changes as indicated in Table 4-3-2 below. Table 4.3.2 Display LINK ACTIVE NO SIGNAL(WE) DATA PRTCTD INV RUNNING FWD/REV ON Reason for No Modification Currently writing from RS-485 / RTU option to function is being made Release Method Send a cancel command to function writing from RS485 RTU. Stops a "write" operation from the link communication option. The edit enabling command function is selected For functions E01 to E09, turn data terminal 19 (edit using a general-purpose input terminal enabling command selection) ON Data protection is selected for function F00. Change function F00 to 0 An attempt was made to change a function that Stop inverter operation cannot be changed during inverter operation. An attempt was made to change a function that Turn FWD/REV command off cannot be changed with the FWD/REV command on. 4-6 http://store.iiic.cc/ 4.3.6 Checking Function Data Select 2. DATA CHECK on the Program Menu screen. The Function Select screen then appears with function codes and names. 60.00 60.00 RUN FWD PRG > PRG MENU F/D > LED SHIFT PRG 60.00 60.00 1.DATA SETTING > 2.DATA CHECK 3. OPR MNTR 4.I/O CHECK FUNC DATA Function code F00 F01 F02 F03 0 *1 *1 60 Hz Data changed from initial value F00 DATA PRTC FUNC DATA 0 0-1 Data Select the desired function and press FUNC/DATA to check the function data. By pressing FUNC/DATA, the screen switches to the Data Setting screen, where data can be modified. 4.3.7 Monitoring Operating Status Select 3. OPR MNTR on the Program Menu screen to display the current inverter operating status. Use to switch between the four operation monitor screens. RUN 60.00 60.00 60.00 FWD PRG > PRG MENU F/D > LED SHIFT PRG 1.DATA SETTING 2.DATA CHECK > 3. OPR MNTR 4.I/O CHECK FUNC DATA Fout=xxxx.xHz Iout=x.xxA Vout=xxxV TRQ=xxx% 60.00 SYN=xxxxxx LOD=xxxxxx LIN=xxxxxx Output frequency Output current Output voltage Torque calculation method 60.00 Fref=xxxx.x Hz xxx xx xx xx Synchronous rotation speed (r/min) Load speed (r/min) Line speed (m/min) 60.00 SV=xxxxx PV=xxxxx TLD=xxx% TLB=xxx% and PID setting value PID feedback value Driving torque limiting setting Braking torque limiting setting 4-7 http://store.iiic.cc/ Setting frequency Operation status FWD/REV: Rotating direction IL: Current limiting VL: Voltage limiting LU: Under voltage TL: Torque limiting 4.3.8 I/O Check Select 4. I/O on the Program Menu screen. Check to display analog and digital input/output signal status for the drive and options. Use and to switch between the seven screens of data. 60.00 RUN FWD PRG > PRG MENU F/D > LED SHIFT 60.00 Y1 Y2 Y3 Y4 60.00 PRG 60.00 1.DATA SETTING 2.DATA CHECK 3. OPR MNTR > 4.I/O CHECK FUNC DATA 12=xx.xV 22=xx.xV 32=xx.xV V2=xx.xV 60.00 AO=xxxxV CS=xxxmA DI=xxxxH DO=xxH 60.00 P1=xxxx0p/s Z1=xxxp/s P2=xxxxxOp/s Z2=xxxp/s Signal OFF. X2 X3 X4 X5 X6 X7 X8 X9 COM FWD REV X1 Signal ON Analog input signal X2 X3 X4 X5 60.00 Terminal 12 input Terminal 22 input voltage (AIO option) Terminal 32 input voltage (AIO option) Terminal V2 input C1=xx.xmA C2=xx.xmA DIO option I/O status 60.00 Analog output voltage (AIO option) Analog output current (AIO option) Digital input terminal (HEX indication) Digital ouput terminal (HEX indication) FMA=xx.xH FMP=xx.xV FMP=xxxxp/s PG/SY option input status Master-side A/B phase 4x frequency Master-side Z phase 4x frequency Slave-side A/B phase 4x frequency Slave-side Z phase 4x frequency 4-8 http://store.iiic.cc/ Signal OFF. Signal ON Input terminal status (via communication) 60.00 Output terminal status Y5 60.00 REM FWD REV X1 Input terminal status (terminals) X6 X7 X8 X9 Signal OFF. Signal ON Analog input signal Terminal C1 input current Terminal C2 input current (AIO option) Output for meter FMA output voltage FMP output voltage FMP output frequency 4.3.9 Maintenance Information Select 5. on the Program Menu screen. Maintenance to display information necessary for maintenance and inspection. Use and to switch between the five screens of data. 60.00 RUN FWD PRG > PRG MENU F/D > LED SHIFT 60.00 60.00 PRG 1.DATA SETTING 2.DATA CHECK 3. OPR MNTR 4. I/O CHECK FUNC DATA TIME=xxxxxH EDC=xxxV TMPI=xxxxC TMPF=xxxxC > 5. MAINTENANCE 60.00 TCAP=XXXXXH (61000H) TFAN=XXXXXH (25000H) 60.00 Capacitor on PC Board accumulation time ( ): Judgement level Cooling fan operating ( ): Judgement level time 60.00 NRK=xxxxx NRR=xxxxx NRO=xxxxx Cumulative powered on time DC link circuit voltage Maximum temperature of inside drive (Maximum value in hour units) Maximum temperature of heatsink (Maximum value in hour units) Imax=xx.xA CAP=xxx.x% Maximum current (rms) (Maximim value in hour units) Main capacitor capacity 60.00 No. of communication errors: keypad panel No. of communication errors: RS-485 No. of communication errors: option INV=Hxxxxx KEYPAD= Kxxxxx OPTION=Pxxxxx 4-9 http://store.iiic.cc/ ROM version (drive) (30kW or more: Hxxxxx 22kW or less Sxxxxx) ROM version: keypad panel ROM version: option 4.3.10 Load Rate Measurement Select 6. Load Rate Measurement (LOAD FCTR) on the Program Menu screen. The maximum current, average current, and average braking power during the set measuring time are measured and displayed. 60.00 RUN FWD PRG > PRG MENU F/D > LED SHIFT 60.00 PRG 60.00 1.DATA SETTING 2.DATA CHECK 3. OPR MNTR 4. I/O CHECK FUNC DATA T=3600s Imax=0.00A Iave=0.00A BPave=0.0% 5. MAINTENANCE > 6. LOAD FCTR 60.00 T=150s Imax=0.00A Iave=0.00A BPave=0.0% Change measuring using FUNC DATA 60.00 T=600s Imax=0.00A Iave=0.00A BPave=0.0% 60.00 T=3600s Imax=56.4A Iave=23.5A BPave=10.4% and and Start measuring Displays the remaining measuring tim, when reaches zero, ends the measurement. Measuring time Display returns to initial value Maximum current Average current Average braking power (Motor rated output/100% 4-10 http://store.iiic.cc/ Set measuring time (Measures maximum current, average current and average braking power in 600s intervals.) 4.3.11 Alarm Information Select 7. Alarm Information (ALM INF) on the Program Menu screen. A variety of operating data at the time the latest alarm occurred is displayed. Use UP and DOWN to switch between the nine screens of alarm information data. 60.00 RUN OC1 60.00 FWD PRG > PRG MENU F/D > LED SHIFT PRG 1.DATA SETTING 2.DATA CHECK 3. OPR MNTR 4. I/O CHECK Fout=xxxx.xHz Iout=x.xxA Vout=xxxV TRQ=xxx% FUNC DATA 5. MAINTENANCE 6. LOAD FCTR > 7. ALM INF OC1 OC1 Fref=xxxx.xHz xxx xx xx xx TIME=xxxxxh EDC=xxxV TMPI=xxxxC TMPF=xxxxC Code of latest alarm (High speed blinking during alarm mode only) Output frequency at alarm Output current at alarm occurence Output voltage at alarm occurence Torque calculation value at alarm occurence Cumulative operating hours at alarm occurence DC link circuit voltage at alarm occurence Temperature inside drive at alarm occurence Heat sink temperature at alarm occurence Setting frequency at alarm occurence Operating status at alarm occurence FWD/REV: Rotating IL: Current limiting VL: Voltage limiting LU: Under voltage TL: Torque limiting OC1 NRK=xxxxx NRR=xxxxx NRO=xxxxx Input terminal status at a alarm occurence (terminals) OC1 REM FWD REV X1 X2 X3 X4 X5 X6 X7 X8 X9 SIGNAL OFF, SIGNAL ON OC1 Output terminal status at a alarm occurence OC1 Y1 Y2 Y3 Y4 No. of communication errors at alarm occurence: Keypad panel No. of communication errors at alarm occurence: RS 485 No. of communication errors at alarm occurence: Options COM FWD REV X1 X2 X3 X4 X5 Input terminal status at a alarm occurence (communication) X6 X7 X8 X9 SIGNAL OFF, SIGNAL ON SIGNAL OFF, SIGNAL ON Y5 OC1 OC1 5=xxx 4=xxx 3=xxx 2=xxx Previous alarm Before previous alarm Two times before previous 0/1 -1 -2 -3 =xxx =xxx =xxx =xxx Multiple alarms (Simultaneously occuring alarms) Alarm code Up to four alarm codes can be dosplayed simultaneously. 4-11 http://store.iiic.cc/ xxx xxx xxx xxx Lastest alarm No. of occurences Alarm history No. of occurences Updated at alarm occurence. If the cause of an alarm is the same as the previous one, only the number og occurences is incremented. 4.3.12 Alarm History and Factors Select 8. Alarm Cause on the Program Menu screen, to display the alarm history. Press FUNC/DATA to display troubleshooting information for the alarm selected. 60.00 RUN FWD PRG > PRG MENU F/D > LED SHIFT 60.00 60.00 PRG 1.DATA SETTING 2.DATA CHECK 3. OPR MNTR 4. I/O CHECK FUNC DATA 5. MAINTENANCE 6. LOAD FCTR 7. ALM INF > 8. ALM CAUSE OC1 xxxxxxxxxxxxx xxxxxxxxxxxxx xxxxxxxxxxxxx xxxxxxxxxxxxx Alarm code of the selected alarm Alarm occurence factor of the selected alarm 0.1=xxx xxx -1=xxx xxx -2=xxx xxx -3=xxx xxx Lastest alarm Alarm history 60.00 FUNC DATA 5=xxx 4=xxx 3=xxx 2=xxx Multiple alarms (simultaneously occuring alarms) 0.1=xxx xxx -1=xxx xxx -2=xxx xxx -3=xxx xxx alarm occured 4-12 http://store.iiic.cc/ Move the cursor using and to select one of the 4.3.13 Data Copy Select 9. Data Copy to display the Data Copy on the Program Menu screen. Read screen. A copy operation is then performed in the following order: function data is read from the first inverter, the keypad panel is removed and attached to a second inverter, the data from the first inverter is written to and stored in the second inverter. The "verify" feature also makes it possible to compare and check differences in the data stored in the keypad panel and the data stored in the inverter. Read data Write data 60.00 RUN Attach keypad panel, Turn power ON. FWD PRG PRG > PRG MENU F/D > LED SHIFT 60.00 RUN PRG FWD PRG > PRG MENU F/D > LED SHIFT 60.00 1.DATA SETTING 2.DATA CHECK 3. OPR MNTR 4. I/O CHECK PRG 60.00 1.DATA SETTING 2.DATA CHECK 3. OPR MNTR 4. I/O CHECK 5. MAINTENANCE 6. LOAD FCTR 7. ALM INF 8. ALM CAUSE > 9. DATA COPY FUNC DATA <DATA COPY> READ Data copy screen Mode (read mode) 5. MAINTENANCE 6. LOAD FCTR 7. ALM INF 8. ALM CAUSE > 9. DATA COPY FUNC DATA <DATA COPY> 30 HP-2 FUNC DATA READ Drive type of data stored by keypad panel <DATA COPY> READ Reading <DATA COPY> 30 HP-2 WRITE <DATA COPY> 30 HP-2 READ COMPLETE Data of drive type read by keypad panel Read complete Mode (write mode) FUNC DATA <DATA COPY> 30 HP-2 WRITE Remove keypad pananel Writing 4-13 http://store.iiic.cc/ <DATA COPY> 30 HP-2 WRITE COMPLETE Write complete Data check (verify) Error processing 60.00 1. Change disabled during operation RUN If a write operation is attempted during a drive operation, or vice versa, the error message below will appear. After stopping the drive and pressing RESET retry the write operation. FWD PRG > PRG MENU F/D > LED SHIFT PRG <DATA COPY> 30HP-2 60.00 1.DATA SETTING 2.DATA CHECK 3. OPR MNTR 4. I/O CHECK WRITE INV RUNNING 2. Memory error 5. MAINTENANCE 6. LOAD FCTR 7. ALM INF 8. ALM CAUSE > 9. DATA COPY If a write operation is attempted while data has not been saved (i.e. no data) in the keypad panel data memory during the read mode or when the drive type of data read by keypad panel is different from the drive type to which data is to be written, the following error message will appear. FUNC DATA <DATA COPY> 30HP-2 READ <DATA COPY> Drive type of data stored in the keypad panel WRITE MEMORY ERROR 3. Verify error <DATA COPY> 30HP-2 During a data check (verify) operation, if data stored in the keypad panel differs from data stored in the drive, the following error message is displayed to indicate the function number. The data is suspended. To continue the data check and check for other mismatching data, press FUNC DATA . To stop the data check and switch to another operation, press RESET . WRITE <DATA COPY> 30 HP-2 VERIFY Mode (data check) <DATA COPY> 50HP-2 WRITE ERR-F25 FUNC DATA <DATA COPY> 30 HP-2 VERIFY Data check in progress <DATA COPY> 30 HP-2 VERIFY COMPLETE Data check complete 4-14 http://store.iiic.cc/ 4.3.14 Alarm Mode If an alarm occurs, the Alarm Screen indicating the alarm contents is displayed. Use and to display alarm history and multiple alarms (if more than two alarms occur simultaneously). Alarm detection on order 1.OC1 Alarm code No. of consecutive occurences Alarm name 1=xxx xxx xxxxxxxxxxxxx PRG>PRG MENU RESET>RESET Operation guide Alarm detection order LED display 5. 4. 3. 2. 1. Blank Blank Blank Blank Alarm code: See Table 6-1-1 Operation method LCD display 5 4 3 2 1 0 -1 -2 -3 Description No. 5 alarm No. 4 alarm No. 3 alarm No. 2 alarm No. 1 alarm (more than two alarms occurred) Latest alarm (only one alarm occurred/alarm released) Previous alarm history Alarm history before previous alarm Alarm history two times before previous alarm 4-15 http://store.iiic.cc/ Notes: 4-16 http://store.iiic.cc/ 5. Function Selection 5.1 Function Selection List F: Fundamental Functions Pg. 5-7 Func. Name No. Setting Range LCD Display Min. - 0 1 N Frequency command 1 F01 FREQ CMD 1 0 to 11 - - 0 1 N F02 Operation method F02 OPR METHOD 0 to 4 N F03 Maximum frequency 1 F03 MAX Hz-1 F04 Base frequency 1 F04 BASE Hz-1 F05 Rated voltage 1 F05 RATED V-1 F01 - - 0 1 50 to 120Hz Hz 1 60 1 N 25 to 120Hz Hz 1 60 1 N 0V: V 1 230: (230V class) 1 (Output voltage proportional to source voltage) Maximum voltage 1 F06 MAX V-1 (at Maximum frequency 1) F07 Acceleration time 1 F07 ACC TIME1 F08 Deceleration time 1 F08 DEC TIME1 F09 Torque boost 1 F09 F10 Electronic (Select) F10 F11 Thermal 1 (level) F11 (time constant) F12 TIME CNST1 F13 DBR OL F12 F13 Electronic thermal overload relay (for braking resistor) 460: (460V class) 460V class: 320 to 480V 230V class: 80 to 240V 460V class: 320 to 480V V 1 F15 Frequency Limiter 0.01 TRQ BOOST1 0.0, 0.1 to 20.0 - 0.1 2.0 12 ELCTRN OL1 0, 1, 2 - - 1 3 Y OL LEVEL1 20 to 135% of drive rated current A 0.01 Motor rated current 1 Y 0.5 to 75.0 min min 0.1 19 Y [ Up to 15 HP ] - - F14 RESTART 0 to 5 (high) F15 H LIMITER 0 to 120 Hz (low) F16 L LIMITER 6.0 20.0 5.0 10.0 12 Y Y 3 1 Y 0 - - Hz 1 1 0 N 70 1 Y 0 1 N F17 Gain (for frequency set signal) F17 FREQ GAIN 0.0 to 200.0% % 0.1 100.0 1 Y F18 Bias frequency F18 FREQ BIAS -120.0 to +120.0 Hz Hz 0.1 0.0 1 Y F20 DC brake (starting frequency) F20 DC BRK Hz 0.0 to 60.0 Hz Hz 0.1 0.0 3 F21 (braking level) F21 DC BRK LVL 0 to 80% % 1 0 1 F22 (braking time) F22 DC BRK t 0.0s (inactive) s 0.1 0.0 3 Y F23 START Hz 0.1 to 60.0 Hz Hz 0.1 0.5 3 (holding time) F24 HOLDING t 0.0 to 10.0 s s 0.1 0.0 3 F25 STOP Hz 0.1 to 6.0 Hz Hz 0.1 0.2 1 (carrier freq.) F26 MTR SOUND 0.75 to 15 kHz (6kHz) kHz 1 2 1 (sound tone) F27 SOUND TONE 0 to 3 - - 0 1 Y FMA (voltage adjust) F30 FMA V-ADJ 0 to 200% % 1 100 1 Y (function) F31 FMA FUNC 0 to 10 - - 0 1 Y FMP (pulse rate) F33 FMP PULSES 300 to 6000 p/s (full scale) p/s 1 1440 1 Y F34 (voltage adjust) F34 FMP V-ADJ 0%, 1 to 200% % 1 0 1 Y F35 (function) F35 FMP FUNC 0 to 10 - - 0 1 Y Y F23 Starting frequency F24 F25 Stop frequency F26 Motor sound F27 F30 F31 F33 F36 30RY operation mode F40 Torque limiter1 F41 5-17 N s momentary power failure F16 1 0.01 to 3600 s 0, 1, 2 Restart mode after 230: (230V class) 460: (460V class) 0 F14 N 80 to 240V [ 20 HP and above ] 5-16 Change during op - F06 5-15 Data Formst 0, 1 5-10 5-14 40 HP DATA PRTC Data protection 230V class: 5-12 Factory Setting 30 HP F00 F00 (at Base frequency 1) 5-11 Unit F42 Torque vector control 1 F36 30RY MODE 0, 1 - - 0 1 (driving) F40 DRV TRQ 1 20 to 150%, 999 % 1 999 1 (braking) F41 BRK TRQ 1 0%, 20 to 150%, 999 999 1 F42 TRQVECTOR1 0, 1 0 1 5-1 http://store.iiic.cc/ - - N Y Y N E: Terminal Extensions Functions Pg. Factory Setting Func. Name No. 5-18/21 E01 X1 terminal function E02 X2 terminal function E03 X3 terminal function E04 X4 terminal function E05 X5 terminal function E06 X6 terminal function E07 X7 terminal function E08 X8 terminal function E09 X9 terminal function E10 Acceleration time 2 Deceleration time 2 Acceleration time 3 Deceleration time 3 Acceleration time 4 Deceleration time 4 Torque limiter 2 E11 E12 5-22 E13 E14 E15 E16 (driving) (braking) E17 E25 Y1 terminal function Y2 terminal function Y3 terminal function Y4 terminal function Y5A, Y5C terminal function Y5 RY operation mode E30 FAR function (Hysteresis) E31 FDT function (level) E32 signal E33 OL function E20 E21 5-22/24 E22 E23 E24 5-24 (Hysteresis) (mode select) E01 E02 E03 E04 E05 E06 E07 E08 E09 E10 E11 E12 E13 E14 E15 E16 E17 E20 E21 E22 E23 E24 E25 E30 E31 E32 E33 X1 FUNC Min. 30 HP 0 to 32 40 HP Data Change Format During op 0 1 N 1 1 N X3 FUNC 2 1 N X4 FUNC 3 1 N 4 1 N X6 FUNC 5 1 N X7 FUNC 6 1 N X8 FUNC 7 1 N X9 FUNC 8 1 N X5 FUNC ACC TIME2 - 0.01 to 3600 s s - 6.00 20.00 12 Y DEC TIME2 6.00 20.00 12 Y ACC TIME3 6.00 20.00 12 Y DEC TIME3 6.00 20.00 12 Y ACC TIME4 6.00 20.00 12 Y DEC TIME4 6.00 20.00 12 Y Y 0.01 DRV TRQ 2 20 to 150%, 999 % 1 999 1 BRK TRQ 2 0%, 20 to 150%, 999 % 1 999 1 Y Y1 FUNC 0 to 33 0 1 N Y2 FUNC 1 1 N 2 1 N Y4 FUNC 7 1 N Y5 FUNC 10 1 N Y3 FUNC - - Y5RY MODE 0,1 - 1 0 1 N FAR HYSTR 0.0 to 10.0 Hz Hz 0.1 2.5 3 Y FDT1 LEVEL 0 to120 Hz Hz 1 60 1 FDT1 HYSTR 0.0 to 30.0 Hz Hz 0.1 1.0 3 OL1 WARNING 0: Thermal calculation - - 0 1 A 0.01 motor rated current 19 1: Output current E34 signal (L (level) (timer) E35 E36 FDT2 function (level) E37 OL2 function (level) E40 Display coefficient A E41 Display coefficient B E42 LED Display filter E43 LED Monitor E45 (function) (display in STOP mode) E44 5-27 Unit X2 FUNC 5-25 5-26 Setting Range LCD Display LCD Monitor (function) E46 (language) E47 (contrast) E34 E35 E36 E37 E40 E41 E42 E43 E44 E45 E46 E47 OL1 LEVEL C01 C02 C03 C04 C05 C06 C07 C08 C09 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 5 to 150% of rated drive current Y Y OL1 TIMER 0.1 to 60.0 s s 0.1 10.0 3 FDT2 LEVEL 0 to 120 Hz Hz 1 60 1 OL2 LEVEL 5 to 150% of rated drive current A 0.01 motor rated current 19 COEF A -999.00 to 999.00 - 0.01 0.01 12 COEF B -999.00 to 999.00 - 0.01 0.00 12 Y DISPLAY FL 0.0 to 5.0 s s 0.1 0.5 3 Y Y LED MNTR 0 to 12 - - 0 1 Y LED MNTR2 0, 1 - - 0 1 Y LCD MNTR 0, 1 - - 0 1 Y LANGUAGE 0 to 5 - - 1 1 Y CONTRAST 0(soft) to 10(hard) - - 5 1 Y JUMP Hz 1 0 to 120 Hz Hz 1 0 1 1 1 1 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 C:Frequency Control Functions C01 Jump (Jump freq. 1) C02 frequency (Jump freq. 2) (Jump freq. 3) C03 (Hysteresis) C04 5-28 C05 Multistep (Freq. 1) C06 frequency (Freq. 2) C07 setting (Freq. 3) C08 (Freq. 4) C09 (Freq. 5) C10 (Freq. 6) C11 (Freq. 7) C12 (Freq. 8) C13 (Freq. 9) C14 (Freq. 10) C15 (Freq. 11) C16 (Freq. 12) C17 (Freq. 13) C18 (Freq. 14) C19 (Freq. 15) JUMP Hz 2 0 JUMP Hz 3 0 JUMP HYSTR 0 to 30 Hz Hz 1 3 MULTI Hz-1 0.00 to 120.00 Hz Hz 0.01 0.00 MULTI Hz-2 0.00 MULTI Hz-3 0.00 MULTI Hz-4 0.00 MULTI Hz-5 0.00 MULTI Hz-6 0.00 MULTI Hz-7 0.00 MULTI Hz-8 0.00 MULTI Hz-9 0.00 MULTI Hz-10 0.00 MULTI Hz-11 0.00 MULTI Hz-12 0.00 MULTI Hz-13 0.00 MULTI Hz-14 0.00 MULTI Hz-15 0.00 5-2 http://store.iiic.cc/ Y Y Pg. 5-29 Factory Setting Func. Name No. C20 JOG frequency C21 PATTERN Setting Range LCD Display (mode select) C20 JOG Hz C21 PATTERN 0.00 to 120.00 Hz Unit Min. 30 HP 40 HP Data Change Format during op Hz 0.01 5.00 5 0,1,2 - - 0 1 STAGE 1 Operation time: 0.00 to 6000 s s 0.01 STAGE 2 F1 to F4 and R1 to R4 operation 5-29/30 5-30 C22 (Stage 1) C23 (Stage 2) C24 (Stage 3) C25 (Stage 4) C26 (Stage 5) C27 (Stage 6) C28 (Stage 7) C30 Frequency command 2 C31 Offset adjust (terminal [12]) (terminal [C1]) C32 5-31 C33 Analog setting signal filter C22 C23 C24 C25 C26 C27 C28 C30 0.00 F1 13 0.00 F1 13 STAGE 3 0.00 F1 13 STAGE 4 0.00 F1 13 STAGE 5 0.00 F1 13 STAGE 6 0.00 F1 13 STAGE 7 0.00 F1 13 FREQ CMD 2 Y N Y 0 to 11 - - 2 1 C31 BIAS 12 C32 GAIN 12 C33 REF FILTER -100.0 to +100.0% % 0.1 0.0 4 N Y 0.0 to +200.0% % 0.1 100.0 3 Y 0.00 to 5.00s s 0.01 0.05 5 Y P01 M1 POLES P02 M1-CAP 2 to 14 N P:Motor Parameters P01 Number of motor 1 poles P02 Motor 1 (capacity) 5-32 5-33 Up to 30 HP: 0.01 to 60 HP - 2 4 9 Hp 0.01 motor capacity 5 40 HP and above: 0.01 to 600 HP P03 (rated current) P04 (tuning) P05 (on-line tuning) P06 (no-load current) P07 (%R1 setting) P08 (%X setting) P09 Slip compensation control P03 P04 P05 P06 P07 P08 P09 M1-Ir 0.00 to 2000 A A 0.01 motor rated current 19 M1 TUN1 0, 1, 2 - - 0 21 N N N N N Y Y Y M1 TUN2 0, 1 - - 0 1 M1-Io 0.00 to 2000 A A 0.01 standard rated value 19 M1-%R1 0.00 to 50.00% % 0.01 standard rated value 5 M1-%X 0.00 to 50.00% % 0.01 standard rated value 5 SLIP COMP1 0.00 to 15.00 Hz Hz 0.01 0.00 5 DATA INIT 0, 1 - - 0 1 AUTO-RESET 0, 1 to 10 times - 1 0 1 RESET INT 2 to 20 s s 1 5 1 FAN STOP 0, 1 - - 0 1 ACC PTN 0,1,2,3 - - 0 1 REV LOCK 0, 1 - - 0 1 START MODE 0, 1, 2 - -- 0 1 ENERGY SAV 0, 1 - - 1 1 DEC MODE 0, 1 - - 0 1 INST CL 0, 1 - - 1 RESTART t 0.1 to 10.0 s s 0.1 Hz/s 0.01 10.00 5 V 1 200V class: 235V 1 Y N Y N N Y Y Y Y Y Y Y N Y Y Y Y Y Y Y Y H:High Performance Functions 5-34 Data initializing H04 Auto-reset H05 H06 H07 5-35 H08 H09 H10 H11 H12 5-36 H03 H04 (reset interval) H05 Fan stop operation H06 ACC/DEC pattern (mode select) H07 Rev. phase sequence lock H08 Start mode H09 Energy-saving operation H10 DEC mode H11 Instantaneous OC limiting H12 Auto-restart (restart time) H13 H03 H13 (times) H14 (freq. fall rate) H15 (holding DC voltage) H14 FALL RATE H15 HOLD V 0.00 to 100.00 Hz/s 3-phase, 230V class: 200 to 300V 3-phase, 460V class: 400 to 600V H16 5-37 5-38 5-39/40 5-41 (OPR command self hold time) H19 Active drive H20 PID control (feedback signal) H22 (P-gain) H23 (I-gain) H24 (D-gain) H25 (feedback filter) H26 PTC thermistor 5-43 (mode select) (level) H27 5-42 (mode select) H21 H30 Serial link H31 Modbus-RTU (function select) (address) H32 (mode select on no response error) H33 (timer) H34 (baud rate) H35 (data length) H36 (parity check) H37 (stop bits) H38 (no response error detection time) H39 (response interval) H16 H19 H20 H21 H22 H23 H24 H25 H26 H27 H30 1 0.5 3 400V class: 470V SELFHOLD t 0.0 to 30.0 s, 999 s 0.1 999 3 AUT RED 0, 1 - - 0 1 PID MODE 0, 1, 2 -- - 0 1 FB SIGNAL 0, 1, 2, 3 - - 1 1 P-GAIN 0.01 to 10.00 times - 0.01 0.1 5 I-GAIN 0.0, 0.1 to 3600 s s 0.1 0.0 3 D-GAIN 0.00 s , 0.01 to 10.0 s s 0.01 0.00 5 FB FILTER 0.0 to 60.0 s s 0.1 0.5 3 PTC MODE 0, 1 0 1 PTC LEVEL 0.00 to 5.00V V 0.01 1.60 5 LINK FUNC 0, 1, 2, 3 - - 0 1 0 (broadcast), 1 to 247 - 1 1 1 H31 ADDRESS H32 MODE ON ER H33 H34 H35 H36 H37 H38 H39 0.1 0, 1, 2, 3 - - 0 1 TIMER 0.0 to 60.0 s s - 2.0 3 BAUD RATE 0, 1, 2, 3 - - 1 1 LENGTH 0 (8-bit fixed) - - 0 1 PARITY 0, 1, 2 - - 0 1 STOP BITS 0 (2-bit), 1(1-bit) - - 0 1 NO RES t 0 (no detection), 1 to 60 s s 1 0 1 INTERVAL 0.00 to 1.00 s s 0.01 0.01 5 5-3 http://store.iiic.cc/ N Y Y Y N N N Y Y N N A: Alternative Motor Parameters Pg. Factory Setting Func. Name A01 Maximum frequency 2 LCD Display A01 MAX Hz-2 A02 Base frequency 2 A02 BASE Hz-2 A03 Rated voltage 2 A03 RATED V-2 No. (at Base frequency 2 ) A04 5-44 Maximum voltage 2 A04 MAX V-2 A05 Torque boost 2 A06 Electronic (select) A07 thermal 2 (level) (thermal time constant) A08 A09 Torque vector control 2 A10 Number of motor 2 poles A11 Motor 2 (capacity) Setting Range Data Change Format During op Unit Min. 50 to 120 Hz Hz 1 60 1 N 25 to 120 Hz Hz 1 60 1 N V 1 230V class: 230 1 0 230V class: 80 to 240V 460V class: 320 to 480V 230V class: 80 to 240V 460V class: 320 to 480V 30 HP 40 HP N 460V class: 460 V 1 230V class: 230 1 N Y 460V class: 460 A05 TRQ BOOST2 0.0, 0.1 to 20.0 - - 2.0 3 A06 ELCTRN OL2 0, 1, 2 - - 1 1 Y A07 OL LEVEL2 20% to 135% if INV rated current A 0.01 motor rated current 19 Y A08 TIME CNST2 0.5 to 75.0 min min 0.1 A09 TRQVECTOR2 A10 M2 POLES 0, 1 - - 2 to 14 poles pole 2 A11 M2-CAP Up to 30 HP: 0.01 to 60 HP HP 0.01 5.0 10.0 3 Y 1 N 4 9 N motor capacity 5 0 40 HP and above: 0.01 to 600 HP 5-45 N A12 (rated current) A12 M2-Ir 0.00 to 2000 A A 0.01 motor rated current 19 N A13 (tuning) A13 M2 TUN1 0, 1, 2 - - 0 21 N A14 (on-line tuning) A14 M2 TUN2 0, 1 - - 0 1 N A15 (no-load current) A15 M2-Io 0.00 to 2000 A A 0.01 standard rated value 19 N A16 (%R1 setting) A16 M2-%R1 0.00 to 50.00% % 0.01 standard rated value 5 Y A17 (%X setting) A17 M2-%X 0.00 to 50.00% % 0.01 standard rated value 5 Y A18 (slip compensation control 2) A18 SLIP COMP2 0.00 to 15.00 Hz Hz 0.01 0.00 5 Y 5-4 http://store.iiic.cc/ 5.2 Alphabetical Function List PG. 5-16 5-10 5-22 5-22 5-22 5-34 5-37 5-31 5-10 5-44 5-14 5-34 5-7 5-14 5-14 5-14 5-36 5-10 5-22 5-22 5-22 5-26 5-26 5-11 5-11 5-11 5-44 5-44 5-44 5-11 5-36 5-34 5-25 5-25 5-25 5-25 5-15 5-15 5-16 5-16 5-16 5-7 5-30 5-14 5-14 5-14 5-36 5-29 5-28 5-28 5-28 5-28 5-27 5-27 5-27 5-26 5-26 NAME 30RY operation mode Acceleration time 1 Acceleration time 2 Acceleration time 3 Acceleration time 4 ACC/DEC Pattern Active Drive Analog setting signal filter Base frequency 1 Base frequency 2 Bias frequency Data initializing Data protection DC brake (Braking level) DC brake (Braking time) DC brake (Starting freq.) DEC mode Deceleration time 1 Deceleration time 2 Deceleration time 3 Deceleration time 4 Display coefficient A Display coefficient B Electronic Thermal 1 (Level) Electronic Thermal 1 (Select) Electronic Thermal 1 (Thermal time constant) Electronic thermal 2 (Level) Electronic thermal 2 (Select) Electronic thermal 2 (Thermal time constant) Electronic thermal overload relay (for DB resistor) Energy-saving operation Fan stop operation FAR function (Hysteresis) FDT function (Level) FDT signal (Hysteresis) FDT2 function (Level) FMA (Voltage adjust) FMA (Function) FMP (Function) FMP (Pulse rate) FMP (Voltage adjust) Frequency command 1 Frequency command 2 Frequency limiter (High) Frequency limiter (Low) Gain (for freq set signal) Instantaneous OC limiting JOG frequency Jump frequency (Hysteresis) Jump frequency (Jump freq 1) Jump frequency (Jump freq 2) Jump frequency (Jump freq 3) LCD Monitor (Contrast) LCD Monitor (Function) LCD Monitor (Language) LED Display filter LED Monitor (Function) F36 F07 E10 E12 E14 H07 H19 C33 F04 A02 F18 H03 F00 F21 F22 F20 H11 F08 E11 E13 E15 E40 E41 F11 F10 F12 LCD Display 30RY MODE ACC TIME1 ACC TIME2 ACC TIME3 ACC TIME4 ACC PTN AUT RED REF FILTER BASE Hz-1 BASE Hz-2 FREQ BIAS DATA INIT DATA PRTC DC BRK LVL DC BRK t DC BRK Hz DEC MODE DEC TIME1 DEC TIME2 DEC TIME3 DEC TIME4 COEF A COEF B OL LEVEL1 ELCTRN OL1 TIME CNST1 A07 OL LEVEL2 A06 ELCTRN OL2 A08 TIME CNST2 F13 DBR OL H10 H06 E30 E31 E32 E36 F30 F31 F35 F33 F34 F01 C30 F15 F16 F17 H12 C20 C04 C01 C02 C03 E47 E45 E46 E42 E43 ENERGY SAV FAN STOP FAR HYSTR FDT1 LEVEL FDT1 HYSTR FDT2 LEVEL FMA V-ADJ FMA FUNC FMP FUNC FMP PULSES FMP V-ADJ FREQ CMD 1 FREQ CMD 2 H LIMITER L LIMITER FREQ GAIN INST CL JOG Hz JUMP HYSTR JUMP Hz 1 JUMP Hz 2 JUMP Hz 3 CONTRAST LCD MNTR LANGUAGE DISPLAY FL LED MNTR PG. NAME 5-26 LED Monitor (Display @ STOP mode) 5-10 Maximum frequency 1 5-44 Maximum frequency 2 5-10 Maximum voltage 1 5-44 Maximum voltage 2 5-42 Modbus-RTU (Address) 5-42 Modbus-RTU (Baud rate) 5-42 Modbus-RTU (Data length) 5-42 Modbus-RTU (Mode select on no response error) 5-43 Modbus-RTU (No response error detection time) 5-42 Modbus-RTU (Parity check) 5-43 Modbus-RTU (Response interval) 5-42 Modbus-RTU (Stop bits) 5-42 Modbus-RTU (Timer) 5-33 Motor 1 (%R1 setting) 5-33 Motor 1 (%X setting) 5-32 Motor 1 (Capacity) 5-33 Motor 1 (No-load current) 5-33 Motor 1 (On-line Tuning) 5-32 Motor 1 (Rated current) 5-32 Motor 1 (Tuning) 5-45 Motor 2 (%R1 setting) 5-45 Motor 2 (%X setting) 5-44 Motor 2 (Capacity) 5-45 Motor 2 (No-load current) 5-45 Motor 2 (On-line Tuning) 5-44 Motor 2 (Rated current) 5-45 Motor 2 (Slip compensation control 2) 5-45 Motor 2 (Tuning) 5-15 Motor sound (Carrier freq.) 5-15 Motor sound (Sound tone) 5-28 Multistep frequency setting (Freq. 1) 5-28 Multistep frequency setting (Freq. 2) 5-28 Multistep frequency setting (Freq. 3) 5-28 Multistep frequency setting (Freq. 4) 5-28 Multistep frequency setting (Freq. 5) 5-28 Multistep frequency setting (Freq. 6) 5-28 Multistep frequency setting (Freq. 7) 5-28 Multistep frequency setting (Freq. 8) 5-28 Multistep frequency setting (Freq. 9) 5-28 Multistep frequency setting (Freq.10) 5-28 Multistep frequency setting (Freq.11) 5-28 Multistep frequency setting (Freq.12) 5-28 Multistep frequency setting (Freq.13) 5-28 Multistep frequency setting (Freq.14) 5-28 Multistep frequency setting (Freq.15) 5-5 http://store.iiic.cc/ E44 F03 A01 F06 A04 H31 H34 H35 H32 LCD Display LED MNTR2 MAX Hz-1 MAX Hz-2 MAX V-1 MAX V-2 ADDRESS BAUD RATE LENGTH MODE ON ER H38 NO RES t H36 PARITY H39 INTERVAL H37 H33 P07 P08 P02 P06 P05 P03 P04 A16 A17 A11 A15 A14 A12 A18 STOP BITS TIMER M1-%R1 M1-%X M1 -CAP M1-lo M1 TUN2 M1-lr M1 TUN1 M2-%R1 M2-%X M2-CAP M2-Io M2 TUN2 M2-Ir SLIP COMP2 A13 F26 F27 C05 M2 TUN1 MTR SOUND SOUND TONE MULTI Hz-1 C06 MULTI Hz-2 C07 MULTI Hz-3 C08 MULTI Hz-4 C09 MULTI Hz-5 C10 MULTI Hz-6 C11 MULTI Hz-7 C12 MULTI Hz-8 C13 MULTI Hz-9 C14 MULTI Hz-10 C15 MULTI Hz-11 C16 MULTI Hz-12 C17 MULTI Hz-13 C18 MULTI Hz-14 C19 MULTI Hz-15 5.2 Alphabetical Function List (continued) PG. 5-32 5-44 5-30 5-30 5-25 5-25 5-25 5-25 5-7 5-29 5-29 5-29 5-29 5-29 5-29 5-29 5-29 NAME Number of motor 1 poles Number of motor 2 poles Offset adjust (terminal [12]) Offset adjust (terminal [C1]) OL function (Mode select) OL function siganl (Timer) OL function signal (Level) OL2 function (Level) Operation method Pattern (Stage 1) Pattern (Stage 2) Pattern (Stage 3) Pattern (Stage 4) Pattern (Stage 5) Pattern (Stage 6) Pattern (Stage 7) PATTERN operation (Mode select) 5-39 PID control (D-gain) 5-41 PID control (Feedback filter) 5-38 PID control (Feedback signal) 5-39 PID control (I-gain) 5-37 PID control (Mode select) 5-39 PID control (P-gain) 5-41 PTC thermistor (Level) 5-41 PTC thermistor (Mode select) 5-10 Rated voltage 1 5-44 Rated voltage 2 (at Base frequency 2) 5-12 Restart mode after momentary power failure 5-35 Rev. phase sequence lock 5-42 Serial link (Function select) 5-33 Slip compensation control 5-35 Start mode 5-15 Starting frequency (Freq.) 5-15 Starting frequency (Holding time) 5-15 Stop frequency 5-11 Torque boost 1 5-44 Torque boost 2 5-16 Torque limiter 1 (braking) 5-16 Torque limiter 1 (Driving) 5-22 Torque limiter 2 (braking) 5-22 Torque limiter 2 (Driving) 5-177 Torque vector control 1 5-44 Torque vector control 2 5-18 X1 terminal function 5-18 X2 terminal function 5-18 X3 terminal function 5-18 X4 terminal function 5-18 X5 terminal function 5-18 X6 terminal function 5-18 X7 terminal function 5-22 Y1 terminal function 5-22 Y2 terminal function 5-22 Y3 terminal function 5-22 Y4 terminal function 5-24 Y5 RY operation mode 5-22 Y5A, Y5C terminal func. P01 A10 C31 C32 E33 E35 E34 E37 F02 C22 C23 C24 C25 C26 C27 C28 C21 LCD Display M1 POLES M2 POLES BIAS 12 GAIN 12 OL1 WARNING OL1 TIMER OL1 LEVEL OL2 LEVEL OPR METHOD STAGE 1 STAGE 2 STAGE 3 STAGE 4 STAGE 5 STAGE 6 STAGE 7 PATTERN H24 H25 H21 H23 H20 H22 H27 H26 F05 A03 D-GAIN FB FILTER FB SIGNAL I-GAIN PID MODE P-GAIN PTC LEVEL PTC MODE RATED V-1 RATED V-2 F14 RESTART H08 H30 P09 H09 F23 F24 REV LOCK LINK FUNC SLIP COMP1 START MODE START Hz HOLDING t F25 F09 A05 F41 F40 E17 E16 F42 A09 E01 E02 E03 E04 E05 E06 E07 E20 E21 E22 E23 E25 E24 STOP Hz TRQ BOOST1 TRQ BOOST2 BRK TRQ 1 DRV TRQ 1 BRK TRQ 2 DRV TRQ 2 TRQVECTOR1 TRQVECTOR2 X1 FUNC X2 FUNC X3 FUNC X4 FUNC X5 FUNC X6 FUNC X7 FUNC Y1 FUNC Y2 FUNC Y3 FUNC Y4 FUNC Y5RY MODE Y5 FUNC 5-6 http://store.iiic.cc/ 5.3 Function Explanation F: Fundamental Functions F00 Data protection F 0 0 D A T A Setting range P R T C 0 : data can be changed 1 : data cannot be changed This function protects the system by blocking any data changes from the keypad panel. Setting procedure: 0 to 1: keys simultaneously to Press the STOP and change the value from 0 to 1, then press the 1 to 0: FUNC DATA to validate the change. keys simultaneously Press the STOP and to change the value from 1 to 0, then press the FUNC DATA key to validate the change. F01 Frequency setting 1 F 0 1 F R E Q CMD 1 This function determines the method to be used for setting frequency. NOTE: Use only one terminal - V2 or C1, exclusively. 0: Keypad operation ( 1: Voltage input (terminal 12 and V2) (0 to +10 VDC, 0 to +5VDC) Current input (terminal C1) (4 to 20 mA DC) Voltage and current input (terminals 12 and C1) Reversible operation with polarity (terminal 12) (0 to 10 VDC) Reversible operation with polarity (terminal 12 and V2) (0 to 10 VDC) 2: 3: 4: 5: or key) Related functions E01 to E09 (Set values 21) 6: 7: 8: 9: Inverse mode operation (terminal 12 and V2) (+10 to 0 VDC) Inverse mode operation ( terminal C1)(20 to 4 mA DC) UP/DOWN control 1 (initial freq. = 0 Hz UP/DOWN control 2 (initial freq. = last value) Related functions E01 to E09 (Set values 17, 18) 10. PATTERN operation Related functions: C21 to C28 11: DI option or Pulse train input For details, see instruction manual on options. F02 Operation method F 0 2 O P R M E T H O D This function determines the input method for operation commands. 0: Keypad operation ( FWD or 1: Terminal operation ( STOP key active) 2: Terminal operation ( STOP key inactive) 3: Terminal operation ( software STOP key active) with GE start 4: Terminal operation ( software STOP key inactive) with GE start REV or STOP key) Note: GE start software prevents drive from restarting when power is applied. This function can only be changed when terminals and REV FWD are open. REMOTE/LOCAL switching from the keypad panel automatically changes the set value from 0 to 3 of this function. 5-7 http://store.iiic.cc/ GE Start Software Selection During Terminal Operation Active: Setting 3 or 4 Inactive: Setting 1 or 2 POWER ON POWER RESET NETWORK MODE POWER FWD FWD OUTPUT OUTPUT ALARM ALARM RESET RESET FWD FWD OUTPUT OUTPUT ALARM ALARM NETWORK NETWORK (LE-CM) (LE-CM) FWD FWD (TERMINAL) ER6 Multi Alarms* (TERMINAL) FWD FWD (NETWORK) (NETWORK) OUTPUT OUTPUT ALARM ALARM ER6 ER6 RESET * See Alarm Mode, page 4-15. Note: Start Software does not work at AUTO RESET mode and PROGRAMMING mode Stop Key Mode Selection During Terminal Operation Active: Setting 1 or 3 Inactive: Setting 2 or 4 STOP KEY FWD TERMINAL MODE STOP KEY NETWORK MODE FWD STOP STOP OUTPUT OUTPUT ALARM ALARM NETWORK ER6 NETWORK (LE-CM) (LE-CM) FWD FWD (TERMINAL) (TERMINAL) STOP STOP OUTPUT OUTPUT ALARM ALARM 5-8 http://store.iiic.cc/ ER6 Frequency Setting Block Diagram 5-9 http://store.iiic.cc/ F03 Maximum output frequency 1 F 0 3 M A X FO7 Acceleration time 1 F08 Deceleration time 1 H z - 1 Setting range 50 to 120 Hz F 0 7 A CC F 0 8 D E C This function sets the maximum output frequency for Motor 1. Setting a value higher than the rated value of the device to be driven may damage the motor or machine. Match the device rating when setting this function. F04 Base frequency 1 F 0 4 B A S E H z - 1 Setting range T I M E 1 T I M E 1 ACC TIME1: 0.01 to 3,600 seconds DEC TIME1: 0.01 to 3,600 seconds These functions set the acceleration time for the output frequency from startup to maximum frequency, as well as the deceleration time from maximum frequency to operation stop. Acceleration and deceleration times are represented by the three most significant (high-order) digits. Setting range 25 to 120Hz This function sets the maximum output frequency in the constant torque range of Motor 1 or the output frequency at the rated output voltage. Match the motor rating. Note: If the value of Base frequency 1 is set higher than that of Maximum output frequency 1, the output voltage does not increase to the rated voltage. The maximum frequency limits the output frequency. Set acceleration and deceleration times with respect to maximum frequency. The relationship between the set frequency value and acceleration/deceleration times is as follows: Set frequency = maximum frequency The actual operation time matches the set value. F05 Rated voltage 1 F 0 5 R A T ED Setting range Set frequency < maximum frequency V - 1 The actual operation time differs from the set value. 230V AC series: 0, 80 to 240V 460 V series: 0, 320 to 480V This function sets the rated value of the voltage output to Motor 1. Note that a voltage greater than the supply (input) voltage cannot be output. Acceleration *deceleration operation time = set value x (set frequency/maximum frequency) STOP Value 0 terminates operation of the voltage regulator function, thereby resulting in the output of a voltage proportional to the supply voltage. FWD Note: If the value of Rated voltage 1 is set higher than Maximum output voltage 1, the output voltage does not increase to the rated voltage. The maximum output voltage limits the output voltage. FO6 Maximum output voltage 1 F 0 6 M A X Setting range V - 1 230 V AC series: 80 to 240 VAC 460 VAC series: 320 to 480 VAC This function sets the maximum value of the voltage output for Motor 1. Note that a voltage higher than the supply (input) voltage cannot be output. Note: If the set acceleration and deceleration times are set too low, even though the resistance torque and moment of inertia of the load are great, if the torque limiting functions or stall prevention function are activated, it prolongs the operation time beyond the set value. 5-10 http://store.iiic.cc/ F09 Torque Boost 1 F 0 9 T RQ F 1 0 E L C T R N BOO S T 1 Setting range This is a Motor 1 function. The following can be selected: Selection of load characteristics such as automatic torque boost, square law reduction torque load, proportional torque load, constant torque load. Enhancement of torque (V/f characteristics), which is lowered during low-speed operation. Insufficient magnetic flux of the motor due to a voltage drop in the lowfrequency range can be compensated. O L 1 0: Inactive 1: Active (for general-purpose motor) 2: Active (for forced air motor) This function specifies whether to operate the electronic thermal O/L relay and selects the target motor. When a general-purpose motor is selected, the operation level is lowered in the low speed range according to the cooling characteristics of the motor. F 1 1 O L L E V E L 1 The setting range is 20 to 135% of the rated drive current. Setting Range 0.0 Characteristics Selected Automatic torque boost, where the torque boost value of a constant torque load (a linear change) is automatically adjusted. 0.1 to 0.9 Square law reduction torque for fan and pump loads 1.0 to 1.9 Proportional torque for middle class loads between square law reduction torque and constant torque (linear change) 2.0 to 20.0 Constant torque (linear change) Torque characteristics < Square law reduction torque > This function sets the operation level current for the electronic thermal O/L relay. Enter a value from 1 to 1.1 times the rated motor current value. < Proportional torque > F 1 2 T I M E C N S T 1 The setting range is 0.5 to 75.0 minutes (in 0.1 minute increments). The time from when 150% of the operation level current flows continuously to when the electronic thermal O/L relay activates can be set with this function. < Constant torque > Since a large torque boost value creates over-excitation in the low-speed range, continued operation may cause the motor to overheat. Check the characteristics of the driven motor. F13 Electric thermal O/L relay (for braking) F 1 3 D BR F10 Electric thermal O/L relay (operation selection) F11 Electric thermal O/L relay (level) F12 Electric thermal O/L relay (thermal time) The electronic thermal O/L relay manages the output frequency, output current, and operation time of the inverter to prevent the motor from overheating when 150% of the set current value flows for the time set by F12 (thermal time constant). O L This function controls the frequent use and continuous operating time of the braking resistor to prevent the resistor from overheating. Drive Capacity 15 Hp or less 20 Hp or more 5-11 http://store.iiic.cc/ Operation 0: Inactive 1: Inactive 2: Active (external braking resistor) 0: Inactive F14 Restart after momentary power failure (operation selection) F 1 4 R E S T A R T The function for detecting power failure and activating protective operation (i.e., alarm output, alarm display, drive output cutoff) for undervoltage can be selected. The automatic restart function (for automatically restarting a coasting motor without stopping) when the supply voltage is recovered can also be selected. Setting range: 0 to 5 The following table lists the function details. This function selects operation if a momentary power failure occurs. Set Value 0 Function Name Inactive (intermediate drive trip) Operation at Power Failure If undervoltage is detected, the drive will immediately trip and an undervoltage fault (LU) is displayed. The drive output stops and the motor will coast to a stop. Operation at Power Recovery The drive operation is not automatically restarted. Input a reset command and operation command to restart. 1 Inactive (drive trip at recovery) If undervoltage is detected, the drive output stops and the motor will immediately coast to a stop. A drive fault is not activated. An undervoltage fault (LU) is activated at power recovery. Drive operation is not automatically restarted. Input a reset command to restart operation. 2 Inactive (drive trip after deceleration to a stop at power failure) When the DC bus voltage reaches the operation The drive operation is not automatically voltage level (H15), a controlled deceleration to a restarted. Input a reset command and stop occurs. The drive collects the inertial energy operation command to restart operation. of the load to maintain the DC bus voltage and controls the motor until it stops, then an undervoltage fault (LU) is activated. The drive will automatically decrease the deceleration time if necessary. If the amount of inertial energy from the load is small, and the undervoltage level is achieved before the motor stops, the undervoltage fault is immediately activated and the motor will coast to a stop. 3 Active (operation ride- When the DC bus voltage reaches the operation through; for high-inertia voltage level (H15), energy is collected from the inertia of the load to maintain the DC bus voltage loads) and extend the ride-through time. The drive will automatically adjust the deceleration rate to maintain DC bus voltage level. If undervoltage is detected, the protective function is not activated, but drive output stops and the motor coast to a stop. 4 Active (restart with the frequency at the time of power failure) If undervoltage is detected, the protective function is not activated. The drive output stops and the motor will coast to a stop. Operation is automatically restarted with the frequency selected at the time of power failure. 5 If undervoltage is detected, the protective function Active (restart with start frequency; for low- is not activated, but drive output stops. inertia loads) Operation is automatically restarted with the frequency set by F23, "Starting frequency". Note: Function codes H13 to H16 are provided to control a restart operation after momentary power failure. These functions should be understood and used. The pick-up (speed search) function can also be selected as a method of restarting when power is recovered after a momentary failure. (For setting details, see function code H09.) The pick-up function searches for the speed of the coasting motor to restart the motor without subjecting it to excessive shock. Operation is automatically restarted. For power recovery during ride-through, the drive will accelerate directly to the original frequency. If undervoltage is detected, operation automatically restarts with the frequency selected at the time that the undervoltage was detected. In a high-inertia system, the reduction in motor speed is minimal even when the motor is coasting. A speed search time is required when the pick-up function is active. In such a case, the original frequency may be recovered sooner when the function is inactive and the operation is restarted with the frequency prior to the momentary power failure. The pick-up function works in the range of 5 to 120 Hz. If the detected speed is outside this range, restart the motor using the regular restart function. 5-12 http://store.iiic.cc/ 5-13 http://store.iiic.cc/ F15 Frequency limiter (High) F16 Frequency limiter (Low) F18 Bias frequency F 1 5 H F 1 6 L Setting range: F 1 8 F R E Q L I M I T E R L I M I T E R -120.0 to 120.0 Hz This function adds a bias frequency to the set frequency value from analog input. Setting range 0 to 120 Hz These functions are used to define the upper and lower limits of the set frequency. The drive output starts with the start frequency when operation begins, and stops with the stop frequency when operation ends. If the upper limit value is less than the lower limit value, the upper limit value overrides the lower limit value. F17 Gain The operation follows the figure below. If the bias frequency is higher than the +Maximum frequency or lower than the -Maximum frequency, it is limited to the +Maximum or -Maximum frequency. F20 DC injection Brake (starting) F21 DC injection brake (operation level) F22 DC injection brake (time) F 2 0 D C BR K H z Setting range: 0 to 60 Hz F 1 7 F R E Q Setting range: B I A S G A I N 0.0 to 200.0% This function assigns the rate of the set frequency value to analog input. Operation follows the figure below. Starting frequency: This function sets the frequency with which to start a DC injection brake in order to decelerate the motor to a stop. F 2 1 D C BR K L V L Setting range: 0 to 80% Operation level: This function sets the output current level, when a DC injection brake is applied, as a percentage of the rated output current in 1% increments. F 2 2 D C BR K t Setting range: 0.0: Inactive 0.1 to 30.0 seconds Time: This function sets the time for a DC injection brake operation. CAUTION Do not use the drive brake function for mechanical holding. Injury may result. 5-14 http://store.iiic.cc/ 1. F23 Starting frequency (frequency) F24 Start frequency (Holding time) F25 Stop frequency F 2 3 S T A R T H z Setting range: 0.1 to 60 Hz Frequency: This function sets the frequency at startup. The starting frequency can be set to reserve the torque at startup and can be sustained until the magnetic flux of the motor is established. F 2 4 H O L D I N G t 2 Reducing the set value adversely affects the output current waveform (i.e., higher harmonics), increases motor loss, and raises motor temperature. For example, at 0.75 kHz, reduce the motor torque by about 15%. Increasing the set value increases drive losses and raises drive temperature. F27 Motor sound (sound tone) F 2 7 M T R T O N E Setting range: 0 , 1, 2 , 3 Setting range: 0.1 to 10.0 seconds The tone of motor noise can be altered if the carrier frequency is 7 kHz or lower. Use this function as required. Holding time: This function sets the holding time during which the start frequency is sustained at startup. F30 FMA terminal (voltage adjustment) F31 FMA terminal (function selection) - The holding time does not apply during switching between forward and reverse. The holding time is not included in the acceleration time. The holding time also applies when pattern operation (C21) is selected. The holding time is included in the timer value. F 2 5 S T O P F 3 0 F MA V - A D J Setting range: 0 to 200% Monitor data (e.g.,output frequency, output current) can be output to terminal FMA as a DC voltage. The amplitude of the output can also be adjusted. This function adjusts the voltage value of the monitor item selected in F31 when the monitor amount is 100%. A value from 0 to 200% can be set in 1% increments. H z Setting range: 0.1 to 6.0 Hz This function sets the frequency at stop. The operation will not start if the starting frequency is less than the stopping frequency or if the set frequency is less than the stopping frequency. F26 Motor sound (carrier frequency) F 2 6 M T R This function adjusts the carrier frequency to prevent resonance with the machine system, reduce motor and drive noise, and also reduce leakage current from output circuit wiring. Carrier frequency Motor noise Output current waveform Leakage current Noise occurrence (RFI) F U N C This function selects the monitor item to be output to Terminal FMA. S O U N D Drive Capacity 30 Hp or less 40 to 100 Hp 100 Hp or more F 3 1 F MA Setting Range 0.75 to 15kHz 0.75 to 10kHz 0.75 to 6kHz Value 0 1 2 3 Low -- High High -- Low Bad -- Good Small amount - Large amount Extremely low - High 4 5 6 7 8 Monitor Item Output frequency 1 (before slip compensation) Output frequency 2 (after slip compensation) Output current Output voltage 9 Output torque Load rate Output PID feedback amount PG feedback amount (only when option is installed) DC link circuit voltage 10 Universal AO 5-15 http://store.iiic.cc/ 100% Monitor Amount Maximum output frequency Maximum output frequency 2x rated output current of drive 230V series: 250V 460V series: 500V 2x rated motor torque 2x rated load of motor 2x rated drive output Feedback amount at 100% Synchronous speed at maximum frequency 230V series: 500V 460V series: 1,000V Output from RS485 or Bus option F33 FMP terminal (pulse rate) F34 FMP terminal (voltage adjustment) F35 FMP terminal (function selection) F36 30Ry operation mode F 3 6 3 0 R Y Monitor data (e.g., output frequency, output current) can be output to terminal FMP as pulse voltage. Monitor data can also be sent to an analog meter as average voltage. When sending data to a digital counter or other instrument as pulse output, set the pulse rate in F33 to any value and the voltage in F34 to 0%. When data is sent to an analog meter or other instrument as average voltage, the voltage value set in F34 determines the average voltage, and F33 is fixed at 2670 (p/s). F 3 3 F MP P L U S E S The F33 function sets the pulse frequency of the monitor item selected in F35. Value 0 1 Drive no power At normal At alarm Drive no power At normal At alarm Operation 30A - 30C: OFF, 30B - 30C: ON 30A - 30C: OFF, 30B - 30C: ON 30A - 30C: ON, 30B - 30C:OFF 30A - 30C: OFF, 30B - 30C: ON 30A - 30C: ON, 30B - 30C: OFF 30A - 30C: OFF, 30B - 30C: ON If the set value is 1, contacts 30A and 30C are connected when the drive control voltage is established (about one second after power on). F 4 0 D R V F 4 1 B RK T R Q I T R Q I The torque limit operation calculates motor torque from the output voltage, current and the primary resistance value of the motor, and controls the frequency so the calculated value does not exceed the limit. This operation enables the drive to continue operation under the limit even if a sudden change in load torque occurs. Pulse frequency (p/s) = 1/T Limits are set for driving torque and braking torque. Duty (%) = T1/T x 100 When this function is activated, acceleration and deceleration operation times are longer than the set values. Average voltage (V) = 15.6 x T1/T V - A D J Set value 0%: The pulse frequency varies depending on the amount of the monitor item selected in F35 (max. value is the value set in F33). The F34 function sets the average voltage of pulse output to terminal FMP. 1 to 200%: Pulse frequency is fixed at 2,670 p/s. The average voltage of the monitor item selected in F35, when the monitor amount is 100%, is adjusted in the range 1 - 200%, in 1% increments (pulse duty varies). F 3 5 F MP This function specifies whether to activate (excite) the alarm output relay (30Ry) for any fault at normal or alarm status. F40 Torque limit 1 (drive) F41 Torque limit 1 (brake) Setting range 300 to 6,000 p/s, in 1 p/s increments F 3 4 F MP MO D E Function Torque limit (driving) Torque limit (braking) Set Value 20% to 150% Operation The torque is limited to the set value. 999 20% to 150% Torque limiting inactive The torque is limited to the set value. 0 Automatically prevents OU2 trip due to power regeneration effect Torque limiting inactive 999 F U N C The F35 function selects the monitor item to be output to terminal FMP. The set value and monitor items are the same as those used for F31 (refer to table). WARNING When the torque limit function is selected, an operation may not match the set acceleration and deceleration time or set speed. The machine should be so designed that safety is ensured even when operation does not match the set values. 5-16 http://store.iiic.cc/ F42 Torque vector control 1 F 4 2 T RQ V E C T O R 1 To obtain the most efficient motor torque, the torque vector control calculates torque according to load, to adjust the voltage and current vectors to optimum values based on the calculated value. Value Operation 0 inactive 1 active Related Functions P01 to P09 If F42 = 1 (active), the following functions are affected: 1. 2. F09 Torque boost 1 is automatically set to 0.0 (automatic torque boosting). P09 Slip compensation control is automatically activated. If set to 0.0, the amount of slip compensation for a standard 3-phase Fuji motor is applied. Otherwise, the set value is applied. Use the torque vector control function under the following conditions: 1. There can only be one motor. Connection of two or more motors makes accurate control difficult. 2. The function data (rated current P03, no-load current P06,, %R1 P07, and %X P08) for Motor 1 must be correct. If a standard 3-phase GE motor is used, setting the capacity (Function P02) ensures entry of the above data. An auto-tuning operation should be performed for other motors. 3. The rated current of the motor must not be significantly less than the rated current of the drive. A motor two sizes lower in capacity than the nominal motor indicated for the drive is the smallest that should be used. 4. To prevent leakage current and ensure accurate control,, the length of the cable between the drive and motor should not exceed 50 m. 5. If a reactor is connected between the drive and the motor and wiring impedance cannot be disregarded, use P04 Auto tuning to reset data. If these conditions are not satisfied, set F42 = 0 (Inactive). 5-17 http://store.iiic.cc/ E: Extension Terminal Functions E01 Terminal X1 E09 Terminal X9 E E E E E E E E E 0 0 0 0 0 0 0 0 0 1 2 3 4 5 6 7 8 9 X X X X X X X X X 1 2 3 4 5 6 7 8 9 F F F F F F F F F Multi-step frequency selection U U U U U U U U U N N N N N N N N N Value 0,1, 2, 3: The frequency can be switched to a preset frequency in function codes C05 to C19 by switching the external digital input signal. Assign values 0 to 3 to the target digital input terminal. The combination of input signals determines the frequency. C C C C C C C C C Functions can be individually set from each of the digital input terminals X1 to X9. Value 0,1,2,3 4,5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 30 31 Function Multi-step frequency selection (1 to 15 steps) Acceleration and deceleration time selection (3 steps) Self-hold selection (HLD) Coast-to-stop command (BX) Alarm reset (RST) External alarm (THR) Jogging (JOG) Frequency setting 2 / Frequency setting 1 (Hz 2 / Hz1) Motor 2 / Motor 1 (M2 / M1) DC injection brake command (DCBRK) Torque limit 2 / Torque limit 1 (TL2 / TL1) Switching operation from line to drive (50 Hz) (SW50) Switching operation from line to drive (60 Hz) (SW60) UP command (UP) DOWN command (DOWN) Edit permission command (WE-KP) PID control cancellation (Hz / PID) Normal/Inverse switching (Terminals 12 and C1) (IVS) Interlock (52-2) (IL) Torque control cancellation (Hz/TRQ) Link communication selection (LE) Universal DI (U-DI) Pick up start mode (STM) Timed alarm stop command (STOP1) Timed alarm stop command with Deceleration time 4 (STOP2) Combination of Input Signals 3 2 1 (SS8) (SS4) (SS2) off off off off off on off off on off on off off on off off on on off on on on off off on off off on off on on off on on on off on on off on on on on on on Selected Frequency 0 (SS1) on off on off on off on off on off on off on off on C05 MULTI Hz-1 C06 MULTI Hz-2 Related C07 MULTI Hz-3 Functions: C08 MULTI Hz-4 C05-C19 C09 MULTI Hz-5 C10 MULTI Hz-6 Setting C11 MULTI Hz-7 Setting C12 MULTI Hz-8 0.00 to C13 MULTI Hz-9 - 400.00 Hz C14 MULTI Hz-10 C15 MULTI Hz-11 C16 MULTI Hz-12 C17 MULTI Hz-13 C18 MULTI Hz-14 C19 MULTI Hz-15 Acceleration and Deceleration time selection Value 4, 5: The acceleration and deceleration time can be switched to a preset time in function codes E10 to E15 by switching the external digital input signal. Assign values 4 and 5 to the target digital input terminal. The combination of input signals determines the acceleration and deceleration times. Combination of Input Signals 5 4 (RT2) (RT1) off off off on on off on on Note: Values which are not set in the functions from E01 to E09 are assumed to be inactive. 5-18 http://store.iiic.cc/ Selected Acceleration / Deceleration Times F07 ACC TIME1 F08 DEC TIME1 E10 ACC TIME2 E11 DEC TIME2 E12 ACC TIME3 E13 DEC TIME3 E14 ACC TIME4 E15 DEC TIME4 Related Functions E10-E15 Setting Range 0.01 to 3600s Self-hold selection (HLD) Value 6: This selection is used for 3-wire operation. The FWD or REV signal is self-held when HLD-CM is on, and this self-hold is cleared when HLD-CM is turned off. To use this HLD terminal function, assign 6 to the target digital input terminal. operation is performed with the jogging frequency set in function code C20 while the operation command (FWDCM or REV-CM) is on. To use this JOG terminal function, assign 10 to the target digital input terminal. Frequency setting 2/frequency setting 1 Value 11: This function switches the frequency setting method defined by function codes F01 and C30 using an external digital input signal. Input Signal 11 off on Selected Frequency Setting F01 FREQ CMD1 C30 FREQ CMD2 Motor 2/Motor 1 FWD FWD REV REV Value 12: This function switches motor constants using an external digital input signal. This input is effective only when the operation command to the drive is off and operation has stopped and does not apply to the operation at 0Hz. HLD STOP CM Input Signal 12 off on Coast-to-stop command (BX) Value 7: When BX and CM are connected, drive output is cut off immediately, and the motor starts to coast to a stop. An alarm signal is neither output nor self-held. If BX and CM are disconnected when the operation command (FWD or REV) is on, operation begins at the start frequency. To use this BX terminal function, assign value 7 to the target digital input terminal. Output Frequency F WD-CM Forward rotation Forward rotation Forward rotation Ignored ON REV-CM BX-CM ON ON ON ON Selected Motor Motor 1 Motor 2 Related Functions: A01-A18 DC injection brake command (DCBRK) Value 13: This function is used for DC Brake time control by digital input including extending braking operation during stopping as well as during start up into a rotating load. When the external digital input signal is on, DC injection braking starts when the drive's output frequency drops below the frequency preset in function code F20 after the operation command goes off. (The operation command goes off when the STOP key is pressed during keypad panel operation or when both terminals FWD and REV go off during terminal block operation.) The DC injection braking continues while the digital input signal is on. In this case, the longer of the following times is selected: Alarm reset (RST) - The time set with function code F22 Value 8: If a drive trip occurs, connecting RST to CM clears the alarm output (for any fault). Disconnecting them clears the trip indication and restarts operation. To use this RST terminal function, assign value 8 to the target digital input terminal. - The time during which the input signal is set ON External alarm (THR) Input Signal 13 off on Value 9: Disconnecting THR and CM during operation cuts off drive output (i.e., motor starts to coast to a stop) and outputs alarm OH2, which is self-held internally and cleared by RST input. This function is used to protect an external brake resistor and other components from overheating. To use this THR terminal function, assign value 9 to the target digital input terminal. ON input is assumed if this terminal function is not set. Output Frequency Jogging (JOG) DCBRK-CM Selected Operation DC injection brake command not given DC injection brake command given DC Brake Frequency ON DC Brake FWD-CM Value 10: This function is used for jogging operation to position a workpiece. When JOG and CM are connected, the 5-19 http://store.iiic.cc/ ON ON ON ON ON Torque limit 2/torque limit 1 Value 14: Frequency setting 2/frequency setting 1. This function switches the torque limit value set with function codes F40, F41, E16, and E17, using an external digital input signal. Input Signal 14 off on Selected Torque Limit Value F40 DRV TRQ1 F41 BRK TRQ1 E16 DRV TRQ2 E17 DRV TRQ2 Related Functions F40-F41, E16-E17 Setting Range DRV 20 to 200% ,999 BRK0, 20 to 200%, 999 Switching operation from line drive (60Hz)(SW60)/(50Hz)(SW50) Value 15, 16: Motor operation can be switched from 60 Hz/50 Hz commercial power to drive operation without stopping the motor by switching the external digital input signal. Input Signal 16 off > on on > off Function Drive operation to line operation (60 Hz)/(50 Hz) Line operation to drive operation (60 Hz)/(50 Hz) Following a momentary power failure, if the digital input signal goes off, 50 or 60 Hz (according to the input signal) is output after the restart waiting time (function code H13). The motor is then directed to drive operation. UP command (UP)/DOWN command (DOWN) Value 17, 18: When an operation command is input (on), the output frequency can be increased or decreased using an external digital input signal. The change ranges from 0 to maximum frequency. Operation in the opposite direction, of the operation command is not allowed. Combination of Input Signals 18 17 off off off on on off on on Value 19: This function allows the data to be changed only when input is received from an external signal, thereby preventing function code data changes. 19 off on Selected Function Prohibit data changes Allow data changes Note: If a terminal is assigned the value 19, the data cannot be changed. To change data, turn the terminal on and change its setting to another number. PID control cancellation (Hz/PID) Value 20: The PID control can be disabled by an external digital input signal. Input Signal 20 off on Selected Function [Related Functions: H20-H25] Enable PID control Disable PID control (When the PID control is disabled, the frequency is set from keypad panel) Selected Function (when operation command is on) Holds the output frequency Increases the output frequency according to the acceleration time Decreases the output frequency according to the deceleration time Holds the output frequency There are the two types of UP/DOWN operations as shown below. Select the desired type by setting the frequency (F01 or C30). Edit permission command (data change permission)(WE-KP) (data protection) Normal operation/inverse Value 21: Analog input (Terminals 12 and C1) can be switched between normal and inverse operations using an external digital input signal. Input Signal 21 off on Selected Function [Related Function: F01] Normal operation if normal operation is set and vice versa Inverse operation if normal operation is set and vice versa Interlock (52-2) Value 22: When a contactor is installed on the output side of the drive, the contactor opens at the time of a momentary power failure. This prevents the reduction of the DC circuit voltage and may prevent the detection of a power failure and a correct restart operation after power is recovered. The restart operation, in the event of a momentary power failure, can be performed effectively with power failure information provided by an external digital input signal. 5-20 http://store.iiic.cc/ Input Signal 22 off on Function No momentary power failure detection by digital input Momentary power failure detection by digital input Torque control cancellation (Hz/TRQ) Value 23: If function code H18 Torque control is set to active (value = 1 or 2), this operation can be cancelled externally by assigning 23 to the target digital input terminal and switching between active and inactive for this input signal. Input Signal 23 off Selected Function [Related Function: H18] Torque control function active - the input voltage to Terminal 12 is the torque command value on Torque control function inactive - the input voltage to Terminal 12 is the frequency command value. PID feedback amount when PID control operation is selected (H20 = 1 or 2). Timed alarm stop command (STOP1) Timed alarm stop command with deceleration time 4 (STOP2) Value 30, 31: Disconnecting STOP1 and CM during operation, the drive decelerates and stops by a present deceleration time (STOP1)/deceleration time 4 (STOP2) setting and then outputs alarm Er6 which is latched internally and cleared by RST input. ON input is assumed when this terminal function is not set. Digital Value Input Terminal X1 0 Terminal X2 1 Terminal X3 2 Terminal X4 3 Terminal X5 4 Terminal X6 5 Terminal X7 6 Terminal X8 7 Terminal X9 8 Link Operation selection (LE) Value 24: Frequency and operation commands from the data communications link can be enabled or disabled by switching the external digital input signal. Select the command source in H30-Link function and assign 24 to the target digital input terminal to enable or disable commands in this input signal state. Input Signal 24 off on Selected Function [Related Function: H30] Link command disabled Link command enabled Universal DI (U-DI) Value 25: Assigning 25 to a digital input terminal renders the terminal a universal DI terminal. The ON/OFF state of signal input to this terminal can be checked through the RS485 and BUS option. This input terminal is only used to check for an incoming input signal through communication and does not affect drive operation. Pick up start mode (STM) Value 26: The (pick-up start mode): in function code H09 can be enabled or disabled by switching the external digital input signal. Assign 26 to the target digital input terminal to enable or disable the function in this input signal state. Input Signal 26 off on Selected Function [Related Function: H09] Start characteristic function disabled Start characteristic function enabled 5-21 http://store.iiic.cc/ Factory Settings at Shipment Description Multi-step frequency selection (SS1) Multi-step frequency selection (SS2) Multi-step frequency selection (SS4) Multi-step frequency selection (SS8) Acceleration and deceleration selection (RT1) Acceleration and deceleration selection (RT2) Self-hold selection (HLD) Coast-to-stop command (BX) Alarm reset (RST) E10 Acceleration time 2 E11 Deceleration time 2 E12 Acceleration time 3 E13 Deceleration time 3 E14 Acceleration time 4 E15 Deceleration time 4 E E E E E E 1 1 1 1 1 1 0 1 2 3 4 5 A D A D A D C E C E C E C C C C C C T T T T T T I I I I I I M M M M M M E20 Terminal Y1 (function selection) E24 Terminals Y5A and Y5C (funtion selection) E E E E E E E E E E E 2 2 3 3 4 4 The operation and setting ranges are the same as those for Acceleration time1 and Deceleration time1. See explanations for F07 and F08. For switching acceleration and deceleration times, select any two terminals (from Terminal X1 in E01 to Terminal X9 in E09) as switching signal input terminals. Set the selected terminals to 4 (acceleration and deceleration time1) and 5 (acceleration and deceleration time2) and input a signal to each terminal to switch acceleration and deceleration times. Switching is possible during acceleration, deceleration, or constant speed operation. Example: When Terminals X2 and X3 are set to 4 and 5: E16 Torque limit 2 (drive) E17 Torque limit 2 (brake) T R Q T R Q 0 1 2 3 4 Y Y Y Y Y 1 2 3 4 5 F F F F F U U U U U N N N N N C C C C C Some control and monitor signals can be selected and output from terminals Y1 to Y5. Terminals Y1 to Y4 use transistor output; terminals Y5A and Y5C use relay contacts. Acceleration time1 (F07) and Deceleration time1 (F08), as well as three other acceleration and deceleration times, can be selected. E 1 6 D R V E 1 7 B RK 2 2 2 2 2 Value 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31 32 33 Output Signal Drive Running (RUN) Frequency arrival (FAR) Frequency detection (FDT1) Stopping due to undervoltage (LV) Torque polarity detection (B/D) Torque limiting (TL) Restart after momentary power failure (IPF) Overload - early warning (OLI) Keypad panel operation (KP) Drive stopping (STP) Ready for operation (RDY) Switching between line and drive (SW88) Switching between line and drive (SW52-2) Switching between line and drive (SW52-1) Motor 2 switching (SWM2) Terminal AX function (AX) Pattern operation stage change (TU) Pattern operation cycle operation completed (TO) Pattern operation stage number (STG1) Pattern operation stage number (STG2) Pattern operation stage number (STG4) Alarm detail (AL1) Alarm detail (AL2) Alarm detail (AL4) Alarm detail (AL8) Cooling fan operating (FAN) Retry function operating (TRY) Universal DO (U-DO) * Heat sink overheat - early warning (OH) 2nd Freq. level detection (FDT2) 2nd OL level early warning (OL2) Terminal C1 off signal (C1OFF) Note: For output signals marked *, refer to instruction manuals for RTU communication and the synchronous operation card. 2 2 This function is used to switch the torque limit level set by F40 and F41, using an external control signal. Input an external signal by setting any of the digital input terminals (X1 to X9) to 14 for Torque limit 2 / Torque limit 1 in E01 to E09. 5-22 http://store.iiic.cc/ Drive running (RUN) Value 0: The RUN signal is output when there is output speed (drive is outputting a frequency). When the DC injection brake function is active, the RUN signal is off. For setting procedure, see E33 Overload early warning (operation selection) and E34 Overload early warning (operation level). Note: This function is only effective for Motor 1. Frequency arrival (FAR) Keypad panel operation Value 1: See the explanation for function code E30 (frequency arrival [detection width]). Frequency detection (FDT1) Value 8: An ON signal is output when the operation command keys (FWD, REV and STOP) on the keypad panel can be used (i.e., F02 Operation = 0) to issue operation and stop commands. Value 2: See the explanation for function codes E31 and E32 (frequency detection). Drive stopping (STOP) Stopping due to undervoltage (LV) Value 9: This function outputs an inverted signal to RUN to indicate zero speed. An ON signal is output when the DC injection brake function is operating. Value 3: If the undervoltage protective function activates, i.e. if the main circuit DC voltage falls below the undervoltage detection level, an ON signal is output. The signal goes off when the voltage recovers and increases above the detection level. The ON signal is retained as long as the undervoltage protective function is active. Undervoltage detection level: 230V series: 200V 460V series: 400V Ready for operation (RDY) Value 10: This function outputs an ON signal when the drive is ready to operate. The drive is ready to operate after the main circuit and control circuit power have been established where the drive protective function is not activated. Torque polarity detection (B/D) About one second is required from power-on to ready for operation under normal conditions. Value 4: This function determines the torque polarity calculated in the drive and outputs a signal indicating driving or braking torque. An OFF signal is output for driving torque; an ON signal is output for braking torque. Switching between the AC line and the drive (SW88)(SW52-2)(SW52-1) Torque limiting (TL) Value 5: When torque limiting is active, the stall prevention function is automatically activated to change the output frequency. The torque limiting signal is output to lighten the load and also used to display overload conditions on the monitor device. This ON signal is output while the current or torque is limited or power regeneration is prevented. Restart after momentary power failure (IPF) Value 6: Following a momentary power failure, this function reports the start of restart mode, the occurrence of an automatic pull-in, and the completion of the recovery operation. Following a momentary power failure, an ON signal is output when power is recovered and a synchronization (pull-in) operation is performed. The signal goes off after a frequency level equal to that prior to power failure has been recovered. For 0 Hz restart at power recovery, no signal is output because synchronization ends when power is recovered. The frequency is not recovered to the level before the power failure occurred. Overload early warning (OL1) Value 7: Before the motor is stopped by a trip operation of an electronic thermal O/L relay, this function outputs an ON signal when the load reaches the overload early warning level. Value 11, 12, 13: To perform a transfer between the line and the drive, the relay sequence can be accomplished using values 11, 12 and 13 on the "Y" outputs. These values will provide outputs that can be used for opening and closing contactors in the transfer sequence. For a detailed explanation of these outputs please refer to the factory. Motor 2 switching (SWM2) Value 14: When a signal for switching to Motor 2 is input from the terminal selected by Terminals X1 to X9, this function selects and outputs the signal to switch the magnetic contactor for the motor. Since this switching signal is not output during running, including when the DC injection braking function is operating, a signal must be reinput after output stops. Terminal AX function (AX) Value 15: When an operation command (FWD or REV) is entered, this function outputs an ON signal. When a stop command is entered, the signal goes off after drive output stops. When a coast-to-stop command is entered, and the drive protective function is operating, the signal goes off immediately. Pattern operation stage change (TU) Value 16: When the pattern operation stage changes, this function outputs a one-shot, 100ms ON signal to report a stage change. Either the electronic thermal O/L relay early warning or output current overload early warning can be selected. 5-23 http://store.iiic.cc/ Pattern operation cycle operation completed (TO) Value 17: After the seven stages of a pattern operation have been completed, this function outputs a one-shot, 100 ms ON signal to report the completion of all stages. Pattern operation stage number (STG1)(STG2)(STG4) Value 18, 19, 20: During pattern operation, this function reports the stage (operation process) being operated. Pattern Operation Stage No. Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Stage 7 Output Terminal STG1 on off on off on off on STG2 off on on off off on on STG4 off off off on on on on When pattern operation is not activated (i.e., no stage has been selected), the terminals do not output a signal. Alarm detail (AL1)(AL2)(AL4)(AL8) Value 21, 22, 23, 24: This function reports the operating status of the drive protective function. Alarm Detail (Drive Protective Function off Value 27: Assigning a value of 27 to a transistor output terminal renders the terminal a universal DO terminal. This function enables ON/OFF through the RS485 and BUS option. This function serves only to turn the transistor output on or off through communication and is not related to drive operation. Heat sink overheat early warning (OH) Value 28: This function outputs an early warning signal when the heat sink temperature (overheat detection level) is within 10C of the overtemp trip point. 2nd Freq. level detection (FDT2) Vallue 31: This function sets the 2nd Freq. level detection. See the explanation of Function Code E36 and E37 Hysteresis width is same as FDT1 (E32). 2nd OL level early warning (OL2) Value 32: This function sets the 2nd overload early warning. See the explanation of "overload early warning (OL)", E37. Terminal C1 off signal (C1OFF) Value 33: This function outputs an ON signal, when the C1 current input is smaller than 2mA. Output Terminal AL1 AL2 AL4 AL8 off Universal DO(U-DO) Y1-Y5 SETTINGS WHEN SHIPPED FROM THE FACTORY Overcurrent, ground fault, blown fuse on off Overvoltage Undervoltage shortage, input phase failure Motor 1 and Motor 2 overload drive overload Heat sink overheating, drive overheating internally External alarm input, braking resistor overheating Memory error, CPU error Keypad panel communication error, option communication error Option error Output wiring error RTU communication error Overspeed, PG disconnection off on off off on on off off off on off off on on off off Terminal Y1 0 Operating (RUN) Terminal Y2 1 Frequency arrival (FAR) Terminal Y3 2 Frequency detection (FDT) Terminal Y4 7 Overload early warning (OL) Terminal Y5 15 Terminal AX function (AX) off on on off on on on off off off off on on off off on off off on off on off off on off on on on on on on on Digital Output Value Factory Setting at Shipment Description E25 Y5 Ry operation mode E 2 5 Y 5 R Y Under normal operation, terminals do not output a signa MO D E This function specifies whether to excite the Y5 relay at "ON signal mode" or "OFF signal mode" Cooling fan operating (FAN) Value 25: When used with H06 Cooling fan ON/OFF control, this function outputs a signal while the cooling fan is operating. Retry function operating (TRY) Set Value Operation 0 At "OFF signal mode" Y5A - Y5C: OFF 1 At "OFF signal mode" Y5A - Y5C: ON At "ON signal mode" Y5A - Y5C: ON Value 26: When H04 Retry operating is set to 1 or higher, the signal is output during the retry operation, if the drive protective function has been activated. 5-24 http://store.iiic.cc/ At "ON signal mode" Y5A - Y5C: OFF When the set value is 1, contacts Y5A and Y5C are connected when the drive control voltage is established (about one second after power on). E33 Overload early warning (operation) E30 Frequency arrival (detection width) Setting range: 0: Electronic thermal O/L relay E 3 0 F AR H Y S T R Setting range: 0.0 to 10.0 Hz This function adjusts the detection width when the output frequency is the same as the set operating frequency. The detection width can be adjusted from 0 to 10 Hz of the setting frequency. E 3 3 O L L E V E L Select one of the following two types of overload early warning: early warning by electronic thermal O/L relay function or early warning by output current. 1: Output current Value 0 When the frequency is within the detection width, an ON signal can be selected and output from terminals [Y1] to [Y5] 1 Function Electronic thermal O/L relay Description Overload early warning by electronic thermal O/L relay (with inverse time characteristics) to output current. The operation selection and thermal time constant for the inverse time characteristics are the same as those of the electronic thermal O/L relay for motor protection (F10 and F12). Output current An overload early warning is issued when output current exceeds the set current value for the set time. E34 Overload early warning (operation level) E 3 4 O L 1 L E V E L Setting range: Drive rated output current x (5 to 150%) This function determines the operation level for the electronic thermal O/L relay or output current. The operation release level is 90% of the set value. E35 Overload early warning (operation time) E 3 5 O L E31 Frequency detection (operation level) E32 Frequency detection (hysteresis width) E 3 1 F D T E 3 2 F D T L E V E L H Y S T R Setting range: 0.0 to 60.0 seconds This function is used when E33 Overload early warning (operation selection) is set to 1. Sets the time from when the operation level is attained until the overload early warning function is activated. Setting range (Operation level): 0 to 120 Hz These functions determine the operation level of the output frequency and hysteresis width for operation release. If the output frequency exceeds the set operation level, an ON signal can be output from terminals Y1 to Y5. (Hysteresis width): 0.0 to 30.0 Hz T I M E R E36 Frequency detection 2 (operation level) E 3 6 F D T 2 L E V E L This function determines the operation (detection) level 2 of the output frequency for operation release. This function operates the same as "E31 Frequency detection 1 (operation level)". For details, see the explanation for E31. E37 Overload early warning 2 (operationlevel) E 3 7 O L 2 L E V E L This function determines the operation level 2 of the output current. This function operates same as E33 output current and E35 setting. 5-25 http://store.iiic.cc/ Display during running and stopping During running, the items selected in E43 LED monitor (display selection) are displayed. In E44 LED monitor (display at stopping), specify whether to display selected items or the same items as during running. E40 Display coefficient A E41 Display coefficient B E 4 0 C OE F E 4 1 C OE F A B Value of E43 Setting range: E44 = 0 Display coefficient A: -999.00 to 0.00 to +999.00 Display coefficient B: -999.00 to 0.00 to +999.00 at stopping These coefficients are conversion coefficients which are used to determine the load and line speed and the PID controller target value and feedback (process) amount displayed on the LED monitor. Load and line speed Use display coefficient A. Displayed value = output frequency x (0.01 to 200.00) Although the setting range is 999.00, the effective range of display data is 0.01 to 200.00. Therefore, values smaller or larger than this range are limited to a minimum value of 0.01 or a maximum value of 200.00. 1 2 3 4 5 6 Set the maximum value of display data in E40 Display coefficient A and the minimum value in E41 Display coefficient B. 7 8 9 10 11 12 Displayed value = (target value or feedback amount) x (Display coefficient A - B) + B during during at stopping running running output frequency before slip compensation (Hz) set frequency value (Hz) output frequency before slip set compensation (Hz) frequency value (Hz) set frequency value (Hz) output current (A) output voltage command value (V) synchronous synchronous speed (rpm) speed set value (rpm) line speed line speed (m/min) set value (m/min) load speed (rpm) set load speed (rpm) 0 Target value and feedback amount of PID controller E44 = 1 calculated torque value (%) output power (kW) PID target value 1 (direct input from keypad panel) PID target value 2 (input from F02 Frequency 1) PID feedback amount Note: For E43 = 10 to 12, the data is displayed only if selected in H20 PID control (operation selection). E42 Display filter Display at frequency setting E 4 2 D I S P L A Y When a set frequency is checked or changed by the keypad panel, the value shown below is displayed. F L Setting range: 0.0 to 5.0 seconds Among data in E43 LED monitor (display selection), some data need not be displayed instantaneously when the data changes. For such data, a flicker suppression filter can be used. Monitored items in E43 LED monitor (display selection) Value 3 4 Display Output current Output voltage Value 8 9 Display Calculated torque value Power consumption E43 LED monitor (display selection) E44 LED monitor (display at stopping) E 4 3 L E D E 4 4 L E D Select the display item by using E43 LED monitor (display selection). This display is not affected by E44 LED monitor (display at stopping). Value of E43 0,1,2,3,4 Frequency Setting set value of frequency (Hz) 5 set value of synchronous speed (rpm) 6 set value of line speed (m/min.) 7 set value of load speed (rpm) 8,9 set value of frequency (Hz) 10,11,12 set value of frequency (Hz) Note: For E43 = 10 to 12 the data is displayed only if selected in H20 PID control (operation selection). MN T MN T 2 The data during drive operation, stopping, at frequency setting, and at PID setting is displayed on the LED. 5-26 http://store.iiic.cc/ E45 LCD monitor (display selection) E46 LCD monitor (language) E 4 5 L CD E 4 6 L AN GU A G E MN T R This function selects the items to be displayed on the LCD monitor in operation mode. Value Display Items 0 Operation status, direction of rotation, operation guide 1 Output frequency before slip compensation, output current, calculated torque in bar graph Set value: 0 During running When stopping This function selects the language for data display on the ELCD4monitor. 6 E Value 40 7 1 2 Language Japanese English German Value 3 4 5 Language French Spanish Italian Note: English language is used for all LCD screens in this manual. E47 LCD monitor (contrast adjustment) E 4 7 C ON T R A S T 60.00 60.00 RUN STOP This function adjusts the LCD contrast. Increase the set value to raise contrast and decrease to lower contrast. FWD PRG PRG MENU F/D LED SHIFT Value Screen Set value: 1 60.00 Hz A % Fout/Iout/TRQ Full scale value of bar graph Display item Full scale Output frequency Maximum frequency Output current 200% of drive rated value Calculated torque value 200% of motor rated value Note: The scale cannot be adjusted. 5-27 http://store.iiic.cc/ 0, 1, 2 * * * * * * 8, 9, 10 Low High C: Control Functions of Frequency C01 Jump frequency 1 C02 Jump frequency 2 C03 Jump frequency 3 C04 Jump frequency hysteresis C 0 1 J UM P C 0 2 J UM P C 0 3 J UM P H z H z H z C05-C19 Multi-step frequency 1 to 15 C C C C C C C C C C C C C C C 1 2 3 Setting range: 0 to 120 Hz in 1Hz increments (min.) C 0 4 J UM P H Y S T R Setting range: 0 to 30 Hz in 1Hz increments (min.) This function makes the set frequency jump so that the drive's output frequency does not match the mechanical resonance point of the load. Up to three jump points can be set. 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 M M M M M M M M M M M M M M M U U U U U U U U U U U U U U U L L L L L L L L L L L L L L L T T T T T T T T T T T T T T T I I I I I I I I I I I I I I I H H H H H H H H H H H H H H H z z z z z z z z z z z z z z z - - - - - - - - - 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 Setting range: 0 to 120 Hz In 0.01 Hz increments (min.) This function is ineffective if jump frequencies 1 to 3 are set to 0 Hz. Multistep frequencies 1 to 15 can be switched by turning terminal functions SS1, SS2, SS4, and SS8 on and off. (See E01 to E09 for terminal function definitions.) A jump does not occur during acceleration or deceleration. OFF is the default value any undefined SS1, SS2, SS4, and SS8 terminals. If a jump frequency setting range overlaps another range, both ranges are added to determine the actual jump area. C13 C12 C14 C15 C10 Jump frequency 3 C16 C09 Output Frequency (Hz) C11 Jump frequency width Jump frequency width Jump frequency width Output frequency (Hz) Related functions: E01 to E09 (Set value: 0 to 3) C17 C18 C08 Jump frequency 2 C07 C19 C06 Jump frequency 1 C05 Set frequency (Hz) FWD-CM ON Output frequency (Hz) SS4-CM Jump frequency 2 SS8-CM SS2-CM ON ON ON ON ON ON ON ON ON ON Jump frequency 1 Set frequency (Hz) 5-28 http://store.iiic.cc/ ON ON Actual jump width Jump frequency width SS1-CM ON ON ON C20 Jog frequency C22-C28 Pattern operation (stage 1 to 7) C 2 0 J OG C C C C C C C H z Setting range: 0.00 to 120.00 Hz This function sets a frequency for the motor jogging operation, which is different from the normal operation. The jogging frequency is used for operation when the jogging mode signal is received from the keypad panel or control terminal. For details, see the explanations of E01 Terminal X1 to E09 Terminal X9. C21 Pattern operation (operation selection) C 2 1 P A T T E R N Pattern operation is an automatic operation according to a preset operation time, direction of rotation, acceleration and deceleration time, and frequency. When using this function, set F01 Frequency setting to 10 (pattern operation). [Related Functions: F01, C30 = 10] The following operation patterns can be selected. Value 0 1 2 Operation Pattern Perform a pattern operation cycle, then stop operation. Perform pattern operation repeatedly. Operation is stopped by the STOP operation. Perform a pattern operation cycle, then continue operation at the last set frequency. 2 2 2 2 2 2 2 2 3 4 5 6 7 8 S S S S S S S T T T T T T T A A A A A A A G G G G G G G E E E E E E E 1 2 3 4 5 6 7 Seven stages are operated in order of function codes, according to the values set in C22 Pattern operation (stage 1) to C28 Pattern operation (stage 7). Each function sets the operation time and the direction of rotation for each stage and assigns values to acceleration and deceleration time. Set or assign item Operation time Rotation direction Acceleration and deceleration time Value range 0. 00 to 6000s F: Forward (counterclockwise) R: Reverse (clockwise) 1: Acceleration time 1 (F07) Deceleration time 1 (F08) 2: Acceleration time 2 (E10) Deceleration time 2 (E11) 3: Acceleration time 3 (E12) Deceleration time 3 (E13) 4: Acceleration time 4 (E14) Deceleration time 4 (E15) Note: The operation time is represented by the three most significant digits, hence, can be set with only three high-order digits. Setting example 100 F 3 Acceleration and deceleration time (code): 3 Motor rotating direction: Forward (counterclockwise) Operation time: 100s Set the operation time to 0.00 for any unused stages, which are skipped during operation. In regard to the set frequency value, the multi-step frequency function is assigned according to the table below. Seven frequencies can be set for C05 Multi-step frequency 1 to C11 Multi-step frequency 7. Stage No. 5-29 http://store.iiic.cc/ Operation Frequency Stage 1 Multi-step frequency 1 (C05) Stage 2 Multi-step frequency 2 (C06) Stage 3 Multi-step frequency 3 (C07) Stage 4 Multi-step frequency 4 (C08) Stage 5 Multi-step frequency 5 (C09) Stage 6 Multi-step frequency 6 (C10) Stage 7 Multi-step frequency 7 (C11) Pattern operation example Function Value / Operation Frequency Notes: 1. C21 1 Selects function C22 (stage 1) 60.0F2 Multi-step frequency 1 (C05) C23 (stage 2) 100F1 Multi-step frequency 2 (C06) C24 (stage 3) 65.5R4 Multi-step frequency 3 (C07) C25 (stage 4) 55.0R3 Multi-step frequency 4 (C08) C26 (stage 5) 50.0F2 Multi-step frequency 5 (C09) C27 (stage 6) 72.0F4 Multi-step frequency 6 (C10) C28 (stage 7) 35.0F2 Multi-step frequency 7 (C11) 2. The direction of rotation cannot be reversed by a command issued from the REV key on the keypad panel or Terminal REV. Any reverse rotation commands entered will be canceled. Select forward or reverse rotation by the data in each stage. If the control terminals are used for operation, the self-hold function will not work. Select an alternate type switch when using control terminals. At the end of a cycle, the motor decelerates to stop according to the value set in F08 Deceleration time 1. C30 Frequency setting 2 C 3 0 F R E Q The following diagram shows this operation. CMD 2 For the setting method, see the explanation for F01. Notes: Setting 2, 3, and 7 are inactive. (C1 signals) This function determines the frequency setting method. C31 Analog input bias adjustment The setting range is -100.0 to +100.0% (in 0.1% increments) of the maximum output frequency. C32 Analog input gain adjustment The gain adjustment range is 0.0 to 200%. C 3 1 B I A S C 3 2 G A I N These functions set the gain and bias for analog input Terminals 12, in conjunction with functions F17 (freq. gain) and F18 (freq. bias). For details, see the explanation for F17 and F18. C33 Analog setting signal C 3 3 R E F F I L T E R Setting range: 0.00 to 5.00 seconds Analog signals input from Terminals 12, V2 or C1 may contain noise which renders the control unstable. This function adjusts the time constant of the input filter to remove the effects of noise. Running and stopping are controlled by pressing the STOP or FWD keys or by opening and closing the control terminals. When using the keypad panel, the FWD key starts operation. The STOP key pauses stage advance. Pressing the FWD key again will restart operation from the stop point according to the stages. If an alarm stop occurs, press the RESET key to release the drive protective function, then press the FWD key to restart stage advance. If operation is to restart from the first stage, C22 Pattern operation (stage 1), enter a STOP command and press the RESET key. A value that is set too large delays control response although stabilizing the control. A value that is set too small speeds up control response but renders the control unstable. If the optimum value is not known, adjust the setting if the control is unstable or response is delayed. Note: The set value is commonly applied to Terminals 12, V2 and C1. For input of PID feedback, the PID control feedback filter (H25) is used. If an alarm stop occurs, press the RESET key to release the protective function, then press the RESET key again. 5-30 http://store.iiic.cc/ Notes 5-31 http://store.iiic.cc/ Motor 1 (P: Motor Parameters) Value 0 P01 Number of motor 1 poles P 0 1 M 1 1 Measure the motor's primary resistance (%R1) and base frequency leakage reactance (%X) when the motor is stopping and automatically store both values in P07 and P08. 2 Measure the motor's primary resistance (%R1) and base frequency leakage reactance (%X) when the motor is stopping, measure the no-load current (lo) when the motor is running, and automatically store these values in P06, P07, and P08. PO L E S Setting range:: 2, 4, 6, 8, 10, 12, 14 This function sets the number of poles in Motor 1. If this setting is not made, an incorrect motor speed (synchronous speed) is displayed on the LED. P02 Motor 1 (capacity) P 0 2 M 1 - CA P Perform auto tuning if the previously stored data in P06 No-load current, P07 %R1, and P08 %X differs from the actual motor data. Some typical examples are listed below. Auto tuning improves control and calculation accuracy. Set values for models with nominal motor capacity of 30Hp or less: 0.01 to 60Hp Set values for models with nominal motor capacity of 40Hp or more: 0.01 to 800Hp The nominal motor capacity is set at the factory. This setting should only be changed when driving a motor with a different capacity. Set the nominal motor capacity listed in 9-1 Standard Specifications. A value in the range from two ratings lower to one rating higher than the nominal motor capacity can be set. If a value outside this range is set, accurate control cannot be guaranteed. If a value between two nominal motor capacities is set, data for the lower capacity is automatically stored for related function data. If this function setting is changed, the following related functions are automatically set to data values for the Fuji 3-phase standard motor. - - - 1. -- P06 Motor 1 (no-load current) -- P07 Motor 1 (% R1) -- P08 Motor 1 (% X1) 3. Note: 4. The values for the GE 3-phase standard motor are 230V, 60Hz, 4 poles for the 230V series; 460V, 60Hz, 4 poles for the 460V series. 5. P03 Motor 1 (rated current) P 0 3 M 1 - L R Setting range: 0.00 to 2,000 A This function sets the rated current value for Motor 1. 6. P04 Motor 1 (Tuning) T U N 1 This function measures and automatically stores motor data. When a motor other than the GE standard 3-phase motor is used, and accurate data is required for close control. When output-side impedance cannot be ignored, e.g. when the cable between the drive and the motor is too long or when a reactor is connected. When %R1 or %X is unknown, e.g. when a nonstandard or special motor is used. Tuning Procedure 2. -- P03 Motor 1 (rated current) P 0 4 M 1 Operation Inactive Adjust the voltage and frequency according to motor data. Adjust functions F03 Maximum output frequency, F04 Base frequency, F05 Rated voltage, and F06 Maximum output voltage. First enter motor constants that cannot be tuned. Set functions P02 Capacity, P03 Rated current, and P06 No-load current (no-load current setting is not required if P04=2). When tuning the no-load current, beware of motor rotation. Set function P04 Auto tuning = 1 (motor stop) or 2 (motor rotation). Press the FUNC/DATA key to store the set value and press the FWD key or REV key. Tuning will start. Tuning may take several seconds. If P04=2, the motor accelerates up to half the base frequency according to acceleration time, is tuned for the no-load current, and decelerates according to the deceleration time. The total tuning time varies depending on the settings for acceleration and deceleration time. Press the STOP key, and the procedure will end. Note: Use function A13 Motor 2 (auto tuning) to tune Motor 2. In this case, the set values described in (1) and (2) above are for functions A01, etc. corresponding to Motor 2. WARNING If the auto tuning value is set to 2, the motor rotates at a maximum of half the base frequency. Beware of motor rotation as injury may result. 5-32 http://store.iiic.cc/ P05 Motor 1 (On-line Tuning) P09 Slip compensation control P 0 5 M 1 P 0 9 S L I P T U N 2 Long-time operation affects motor temperature and motor speed. On-line tuning minimizes speed changes related to these temperature changes. Value Operation 0 Inactive 1 Active Setting range: 0.00 to 15.00 Hz Changes in load torque affect motor slippage, thus causing variations in motor speed. The slip compensation control adds a frequency, proportional to motor torque, to the drive output frequency. This will minimize variations in motor speed due to changes in torque. Calculate the amount of slip compensation using the following formula: P06 Motor 1 (no-load current) P 0 6 M 1 - I O = Base frequency X Setting range: 0.00 to 2,000 A This function sets the no-load current (exciting current) for Motor 1. %R 1 %X These functions are used to set data if using a motor other than the GE standard 3-phase motor and when the motor constant and the impedance between the drive and motor are known. Calculate %R1 using the following formula: R1 + CableR X 100 [%] V/( 3*I) R1: Primary coil resistance value of the motor [W] Cable R: Output-side cable resistance value [W] V: Rated voltage [V] I: Rated current [A] Rated current %R1 = %X = Slippage [r/min.] Synchronous speed [r/min.] Slippage = Synchronous speed - Rated speed P07 Motor 1 (%R1 setting) P08 Motor 1 (%X setting) P 0 7 M 1 P 0 8 M 1 C OM P 1 X1 +X2 * XM / (X2+XM) + Cable X X 100 [%] V/( 3*I) X1: Primary leakage reactance of the motor [W] X2: Secondary leakage reactance (converted to a primary value) of the motor [W] XM: Exciting reactance of the motor [W] Cable X: Output-side cable reactance [W] V: Rated voltage [V] I: Rated current [A] Note: For reactance, use a value from the data stored in F04 Base frequency 1. When connecting a reactor or filter to the output circuit, add its value. Use value 0 for cable values that can be ignored. 5-33 http://store.iiic.cc/ [Hz] H: High Performance function H03 Data initializing H 0 3 D A T A Setting rnage: WARNING When the retry function is selected, operation will automatically restart, depending on the cause of the stop. (The machine should be designed to ensure safety during a restart.) When the retry function is selected, GE start software (F02 set 3 or 4) does not work. I N I T 0: Disabled 1: Initializes data This function returns all function data changed by the customer to the original factory settings (initialization). To perform initialization, press the STOP and ^ keys together to set H03=1, then press the FUNC/DATA key. The values for all functions are initialized. The set value in H03 automatically returns to 0 following the end of initialization. H04 Auto-reset (Times) H05 Auto-reset (Reset interval) H 0 4 A U T O - R E S E T H 0 5 R E S E T I N T Set the protective function release count and waiting time from its startup to release. Setting range: (Count) : 0, 1 to 10 (Waiting time) : 2 to 20 seconds When a drive protective function which invokes the retry operation is activated, these functions release operation of the protective function and restarts operation without issuing an alarm or terminating output. To disable the retry function, set H04 Retry (count) = 0. H06 Fan stop operation Drive protective functions that can invoke the retry function: OC1, OC2, OC3: dBH: Overcurrent braking resistor overheating OV1, OV2, OV3: OL1: Overvoltage Motor 1 overload OH1: OL2: Heat sink overheating Motor 2 overload OH3: OLU: Drive overheating Drive overload H 0 6 F AN Setting range: S T O P 0: ON/OFF control disabled 1: ON/OFF control enabled This function specifies whether ON/OFF control for the cooling fan is automatic. While power is applied to the drive, the automatic fan control detects the temperature of the heatsink and turns the fan on or off. When this control is not selected, the cooling fan rotates continuously. The cooling fan operating status can be monitored from terminals Y1 to Y5. internally If the value of H04 Retry (count) is set from 1 to 10, a drive run command is immediately entered following the wait time set in H05 Retry (wait time) and the startup of the retry operation. If the cause of the alarm has been removed at this time, the drive starts without switching to alarm mode. If the cause of the alarm still remains, the protective function is reactivated according to the wait time set in H05 Retry (waiting time). This operation is repeated until the cause of the alarm is removed. The restart operation switches to alarm mode when the retry count exceeds the value set in H04 Retry (count). The operation of the retry function can be monitored from terminals Y1 to Y5. H07 ACC/DEC (Mode select) pattern H 0 7 A CC Setting range: P T N 0: Inactive (linear acceleration and deceleration) 1: S-shape acceleration and deceleration (mild) 2: S-shape acceleration and deceleration (sharp) 3: Curvilinear acceleration and deceleration This function selects the acceleration and deceleration pattern. 5-34 http://store.iiic.cc/ S-shape Acceleration and Deceleration H09 Start mode This pattern reduces shock by mitigating output frequency changes at the beginning and end of acceleration and deceleration. H 0 9 S T A R T MO D E Setting range 0, 1, 2 This function smoothly catches a spinning motor which is coasting after a momentary power failure or after the motor has been subject to external force, without stopping the motor, i.e. windmilling fan. At startup, this function detects the motor speed and outputs the corresponding frequency, thereby enabling a shock-free motor startup. The normal startup method is used if the coasting speed of the motor is 120 Hz or more as a drive frequency and if the value of F03 Maximum frequency exceeds the value of F15 Frequency limiter (upper limit). Pattern constants> When 1 is selcted in H07 (mid S-shape pattern) Range of 0.05 x maximum S-shaped output frequency (Hz) 0.10 x Time for acceleration S-shaped at acceleration time (s) 0.10 x Time for deceleration (s) S-shaped at deceleration When 2 is selcted in H07 (mid S-shape pattern) 0.20 x acceleration time (s) * 0.20 x deceleration (s) Curvilinear Acceleration and Deceleration This function is used to minimize motor acceleration and deceleration times in the range that includes a constant output range. Output frequency acceleration 0 1 2 Inactive Inactive Active 0.10 x maximum output frequency (Hz) When acceleration and deceleration times are very long or short, acceleration and deceleration are almost linear. Maximum output Value Normal startup deceleration Restart after a momentary power failure Inactive Active Active Line-to-drive switching Inactive Active Active Explanation 1. This function is effective if F14 Restart after momentary power failure (operation selection) is set to 3, 4, or 5. This function is also effective when operation is switched from the line to the drive. The motor is started with the same frequency as the current coasting speed (speed search). 2. In addition to restarting following a momentary power failure and switching between the line and the drive, this function detects the coasting speed of the motor and starts the motor at the same frequency as all startups (including when an ON operation command is entered). By assigning 26 (start characteristics selection) to terminals X1 to X9, this function can be externally selected as the normal startup method whenever an ON operation command is entered. Set frequency Base frequency 0 t [sec] H08 Rev. phase sequence lock H 0 8 R E V Setting range: L O C K 0: Inactive 1: Active If accidental reversing could result in a malfunction, this function can be set to prevent reversal. This function prevents a reversing operation resulting from a connection between the REV and CM terminals, inadvertent activation of the REV key, or negative analog input from Terminals 12 or V1. Note: The dotted-dashed line indicates motor speed. 5-35 http://store.iiic.cc/ H10 Energy-saving operation H13 Auto-restart (Restart time) H 1 0 E N E RG Y H 1 3 R E S T A R T Setting range: 0: Inactive S A V 1: Active T Setting range: 0.1 to 10.0 seconds With constant-speed operation at light loads (fixed output frequency), this function automatically reduces the output voltage while minimizing the product of voltage and current (power). [Exception: If F09 Torque boost 1 = 0.0] Notes: Use this function for variable torque loads (e.g., fans, pumps). If used for a constant torque load or rapidly changing load, this function causes a delay in control response. Instantaneous switching to another power line (when the power of an operating motor is cut off or power failure occurs) creates a large phase difference between the line voltage and the voltage remaining in the motor, which may cause electrical or mechanical failure. To rapidly switch power lines, store the remaining voltage attenuation time to wait for the voltage remaining in the motor to attenuate. This function operates at restart after a momentary power failure. The energy-saving operation automatically stops during acceleration and deceleration or when the torque limiting function is activated. If the momentary power failure time is shorter than the wait time value, a restart occurs following the wait time. If the power failure time is longer than the wait time value, a restart occurs when the drive is ready to operate (after about 0.2 to 0.5 seconds). H11 DEC mode H14 Auto-restart (freq. fall rate) H 1 1 D E C H 1 4 F A L L MO D E Setting range: 0: Deceleration-to-stop based on data set with H07 Non-linear acceleration and deceleration 1: Coasting-to-stop This function determines the drive stopping method when a STOP command is entered. Note: This function is effective only when a STOP command is entered and, therefore, is ineffective if the motor is stopped by lowering the set frequency. H12 Instantaneous overcurrent limiting H 1 2 I N S T C L Setting range: 0: Inactive 1: Active R A T E Setting range: 0.00, 0.01 to 100.00 Hz/s If H14 = 0.00, the frequency is reduced according to the set deceleration time. This function determines the reduction rate of the output frequency for synchronizing the drive output frequency with the motor speed. This function is also used to reduce the frequency and thereby prevent stalling under a heavy load during normal operation. Note: A frequency reduction rate that is set too large may temporarily increase the regeneration energy from the load and invoke the overvoltage protective function. Conversely, a rate that is too small extends the operation time of the current limiting function and may invoke the drive overload protective function. An overcurrent trip generally occurs when current flows above the drive protective level, following a rapid change in motor load. The instantaneous overcurrent limiting function controls drive output and prohibits the flow of a current exceeding the protective level, even if the load changes. H15 Auto-restart (holding DC voltage) Since the operation level of the instantaneous overcurrent limiting function cannot be adjusted, the torque limiting function must be used. This function is used when F14 Restart after momentary power failure (operation selection) is set to 2 (deceleration-to-stop at power failure) or 3 (operation continuation). Either function starts a control operation if the main circuit DC voltage drops below the set operation continuation level. Motor generation torque may be reduced when instantaneous overcurrent limiting is applied. Set this function to be inactive for equipment such as elevators, which are adversely affected by reduced motor generation torque, in which case an overcurrent trip occurs when the current flow exceeds the drive protective level. A mechanical brake should be used to ensure safety. H 1 5 H O L D Setting range V 230V series: 200 to 300V 460 V series: 400 to 600V If power supply voltage to the drive is high, control can be stabilized even under an excessive load by raising the operation continuation level. However, if the level is too high, this function activates during normal operation and causes unexpected motion. Please contact GE Fuji before changing the factory default value. 5-36 http://store.iiic.cc/ H16 Auto-restart (OPR command selfhold time) H 1 6 S E L F H O L D T Setting range: 0.0 to 30.0 seconds, 999 Since the power to an external operation circuit (relay sequence) and the main power to the drive is generally cut off at a power failure, the operation command issued to the drive is also cut off. This function sets the time an operation command is to be held in the drive. If a power failure lasts beyond the self-hold time, power-off is assumed, automatic restart mode is released, and the drive starts operation at normal mode when power is applied again. (This time can be considered to be the allowable power failure time.) If H16 = 999, an operation command will be held until control power in the drive is established or until the main circuit DC voltage is about 0. H19 Active drive H 1 9 A U T Setting range: R E D 0: Inactive 1: Active This function automatically extends accelerating time by 60 seconds or longer to prevent an inverter trip resulting from a temperature rise in the inverter due to overcurrent. (If the active drive function is activated, the acceleration time will be three times the selected time.) H20 PID control (mode select) H 2 0 P I D Setting range: MO D E 0: No operation 1: Normal operation 2: Inverse operation PID control detects the amount of feedback from a sensor and compares it with the target value (e.g., reference temperature). If the values differ, this function produces an output to eliminate the deviation. In other words, this control matches the feedback amount with the target value. This function can be used for flow control, pressure control, temperature control, and other process controls. Forward or reverse operations can be selected for PID controller output. This enables motor revolutions to be faster or slower according to PID controller output. 5-37 http://store.iiic.cc/ The target value can be entered using F01, Frequency setting 1, or directly from the keypad panel. For entry from F01, Frequency setting 1, input a signal to the selected terminal. For direct entry from the keypad panel, turn on keypad operation. Select any of the digital Terminals X1 (E01) to X9 (E09) and assign a value of 11 (frequency setting switching). Only positive values can be input for this feedback amount of PID control. Negative values (e.g., 0 to -10V, 10 to 0V) cannot be input, thereby the function cannot be used for a reverse operation by an analog signal. Feedback signal setting (H21) must be different from the type of setpoint value. NOTE: For the target value and feedback amount, the process amount can be displayed according to the values set in E40 Display coefficient A, and E41 Display coefficient B. H21 PID control (feedback signal) H 2 1 F B S I G N A L This function selects the terminal, direction of operation, and feedback input. Select a value from the table below according to sensor specifications. Value 0 1 2 3 Description Terminal 12, forward operation, 0 to 10V voltage input Terminal C1, forward operation, 4 to 20mA current input Terminal 12, reverse operation, 10 to 0V voltage input Terminal C1, reverse operation, 20 to 4mA current input 5-38 http://store.iiic.cc/ H22 PID control (P-gain) H23 PID control (I-gain) H24 PID control (D-gain) These functions are not generally used alone but are combined like P control, PI control, PD control, and PID control. P-gain operation An operation using an output frequency proportional to deviation is called P operation, which outputs an operation amount proportional to deviation, though it cannot eliminate deviation alone. I-gain operation An operation where the change speed of the output frequency is proportional to the deviation is called an I operation. An I operation outputs an operation amount as the integral of deviation and, therefore, has the effect of matching the feedback control amount to the target value (e.g., set frequency), though it deteriorates response for significant changes in deviation. H 2 2 P - G A I N Setting range: 0.01 to 10.0 times P (gain) is the parameter that determines the response level for the deviation of P operation. Although an increase in gain speeds up response, an excessive gain causes vibration, and a decrease in gain delays response. 5-39 http://store.iiic.cc/ H 2 3 I - G A I N Setting range: 0.0 (Inactive), 0.1 to 3600 seconds H23 I-gain is used as a parameter to determine the effect of I operation. A longer integration time delays response and weakens resistance to external elements. A shorter integration time speeds up response, but an integration time that is too short causes vibration. D-gain operation An operation where the output frequency is proportional to the deviation differential is called a D operation. It outputs an operation amount as the deviation differential and, therefore, is capable of responding to sudden changes. PID control PID control combines the P operation, the I operation which removes deviation, and the D operation which suppresses vibration. This control achieves deviationfree, accurate, and stable responses. Adjusting PID value Adjust the PID value while monitoring the response waveform on an oscilloscope or other instrument, if possible. Proceed as follows: Increase the value of H22 P-gain without generating vibration. Decrease the value of H23 I-gain without generating vibration. Increase the value of H24 D-gain without generating vibration. Adjust the response waveform as follows: To remove the overshoot, increase the value of H23 I-gain, then decrease the value of H24 D-gain. H 2 4 D - G A I N Setting range: 0.00 (Inactive), 0.01 to 10.0 seconds H24 D-gain is used as a parameter to determine the effect of a D operation. A longer differentiation time causes vibration by P operation quickly attenuating at the occurrence of deviation. Excessive differentiation time could cause vibration. Shortening the differentiation time reduces attenuation at the occurrence of deviation. To stabilize response quickly, allowing for min. overshoot, decrease the value of H23 I-gain or increase the value of H24 D-gain. PI control P operation alone does not remove deviation completely. P + I control (where I operation is added to P operation) is normally used to remove the remaining deviation. PI control always operates to eliminate deviation, even when the target value is changed or there is a constant disturbance. When I operation is strengthened, however, the response for rapidly changing deviation deteriorates. P operation can also be used individually for loads containing an integral element. To suppress vibration with a period longer than the value of H23 I-gain, increase the value of H23. PD control If deviation occurs under PD control, an output frequency larger than that of D operation alone occurs rapidly and prevents the deviation from expanding. For a small deviation, P operation is restricted. When the load contains an integral element, P operation alone may allow responses to vibrate due to the effect of the integral element, in which case PD control is used to attenuate the vibration of P operation and stabilize responses. In other words, this control is applied to loads in processes without a braking function. To suppress vibration with a frequency roughly equivalent to the value H24 D-gain, decrease the value of H24. If there is residual vibration with 0.0, decrease the value of H22 P-gain. 5-40 http://store.iiic.cc/ The figure above for H26 PTC thermistor (Mode select) shows that a 250W resistor and the thermistor (resistance value Rp) are connected in parallel. Hence, voltage Vc1 at Terminal C1 can be calculated using the following formula: H25 PID control (Feedback filter) H 2 5 F B F I L T E R Setting range: 0.0 to 60.0 seconds This filter is for feedback signal input from Terminals 12 or C1. This filter stabilizes operation of the PID control system. A set value that is too large, however, deteriorates response. H26 PTC thermistor (mode select) H 2 6 P T C Setting range: MO D E 250 * Rp 250 + Rp Vc1 X 10 [V] 250 * Rp 1000+ 250 + Rp The operation level can be set by bringing Rp in the Vc1 calculation formula into the following range. Rp1 < Rp < Rp2 0: Inactive 1: Active To calculate Rp, use the following formula: Set this function active when the motor has a PTC thermistor for overheat protection Connect the PTC thermistor as shown in the figure below. Turn on switch PTC on the control PCB. The trip mode is activated by OH2: External thermal relay tripped. Rp Rp1 + Rp2 [Ohm] 2 H28 Droop operation H 2 8 D RO OP Setting range: -9.9Hz to 0.0Hz When two or more drive motors operate a single machine, a higher load is placed on the motor that is rotating the fastest. Droop operation achieves a good load balance by applying drooping characteristics to speed against load variations. Calculate the droop amount using the following formula: Note: Must be 0 setting when using 4-20mA reference or feedback signal and the PTC switch must be off. Droop amount = Base frequency X H27 PTC thermistor (level select) H 2 7 P T C Speed droop at rated torque [r/min.] Synchronous speed [r/min.] L E V E L Setting range: 0.00 to 5.00V The voltage input to Terminal C1 is compared to the set voltage level. If the input voltage is equal to or greater than the set voltage, H26 PTC thermistor (Mode select) starts. The PTC thermistor has its own alarm temperature. The internal resistance value of the thermistor largely changes at the alarm temperature. The operation voltage level is set using this change in the resistance value. 5-41 http://store.iiic.cc/ [Hz] H30 Serial link (Function select) H 3 0 L I N K Value 0 F U N C Setting range: 0 to 3 1 Processing at Communication Error Immediate Er 8 trip (forced stop) Continue operation within timer time, Er 8 trip after time expires 2 3 Continue operation and retry within timer time, then invoke an Er 8 trip if a communication error occurs. If an error does not occur, continue operation. Continue operation. The link function (communication) provides a standard RS485 serial interface and optional fieldbus connections. The serial link function includes: 1) 2) 3) Monitoring (data monitoring, function data check) Frequency setting Operation command (FWD, REV, and other commands for digital input) 4) Write function data Communication can be enabled and disabled by a digital input. This function sets the serial link function when communication is enabled. Value 0 1 2 3 Frequency Command Disabled Enabled Disabled Enabled Operation Command Disabled Disabled Enabled Enabled H 3 3 T I M E R Setting range: 0 to 60.0 sec. This function sets the error processing timer value. H 3 4 B AU D R A T E Setting range: 0 to 3 This function sets the baud rate. The data monitoring and write functions are always enabled. Disabling communication by a digital input produces the same results as if this function were set to 0. If the bus option is installed, this setting selects the bus function, and the RS485 interface is restricted to monitoring and writing function data. If the bus option is not installed, this setting selects the RS485 function. Value Baud Rate 0 19200 bits/s 1 9600 bits/s 2 4800 bits/s 3 2400 bits/s H 3 5 L E N G T H This function sets data length. H31 RS485 (Address) H39 RS485 (Response interval) Value 0 These functions set the conditions for RS485 RTU serial communication. Set the conditions according to the host device. Data Length 8 bit . H 3 6 P AR I T Y H 3 1 A D D R E S S This function sets the parity bit Setting range: 1 to 247 Value This function sets the station address of RTU. Maximum connected devices is 31 for an RS-485 network. H 3 2 MOD E O N E R Setting range: 0 to 3 Parity Bit 0 None 1 Even 2 Odd . These functions configure the drive behavior in the event of a communication error. H 3 7 S T O P B I T S This function sets the stop bit Value Stop Bit 0 2 bits 1 1 bit The stop bit is automatically configured by the value of the parity bit. For parity "NONE" the stop bit is 2 bits. For parity "EVEN" or "ODD" the stop bit is 1 bit. 5-42 http://store.iiic.cc/ H 3 8 N O R E S T Setting range: 0 (no detection) 1 to 60 seconds In a system where the drive is continuously polled within a specific time, this function detects that access was stopped due to an open circuit or other network fault and results in an Er 8 trip. H 3 9 I N T E R V A L Setting range: 0.00 to 1.00 second This function sets the time from when a request is issued from the host device to when a response is returned. 5-43 http://store.iiic.cc/ A: Alternative Motor Parameters ( Motor 2 ) A06 Electronic thermal relay 2 (select) A01 Maximum frequency 2 A 0 1 M A X A07 Electronic thermal relay 2 (level) H z - 2 This function sets the maximum frequency for Motor 2 output by the drive. It operates the same as F03 Maximum frequency 1. For details, see the explanation for F03. A02 Base frequency 2 A 0 2 B A S E H z - 2 This function sets the maximum output frequency in the constant torque area for Motor 2 (i.e., output frequency at rated output voltage). It operates the same as F04 Base frequency 1. For details, see the explanation for F04. V 2 This function sets the rated voltage output to Motor 2. It operates the same as F05 Rated voltage 1. For details, see the explanation for F05. V - 2 This function sets the maximum drive output voltage for Motor 2. It operates the same as F06 Maximum voltage 1. For details, see the explanation for F06. A09 Torque vector control 2 This function sets the torque vector function for Motor 2. It operates the same as F42 Torque vector control 1. For details, see the explanation for F42. A10 Number of motor-2 poles PO L E S This function sets the number of poles to be driven by Motor 2. It operates the same as P01 Number of Motor 1 poles. For details, see the explanation for P01. A11 Motor 2 (capacity) A 1 1 M 2 - CA P A05 Torque boost 2 A 0 5 T RQ These functions set the function of the electronic thermal overload relay for Motor 2. They operate the same as F10 to F12 Electronic thermal overload relay 1. For details, see the explanations for F10 to F12. A 1 0 M 2 A04 Maximum Voltage 2 A 0 4 M A X A 0 6 E L C T R N O L 2 A 0 7 O L L E V E L 2 A 0 8 T I M E C N S T 2 A 0 9 T RQ V E C T O R 2 A03 Rated Voltage 2 A 0 3 R A T E D A08 Electronic thermal relay 2 (Thermal time constant) B OO S T 2 This function sets the torque boost function for Motor 2. It operates the same as F09 Torque boost 1. For details, see the explanation for F09. This function sets the capacity of Motor 2. It operates the same as P02 Motor 1 (Capacity). For details, see the explanation for P02. However, the related motor data functions change to A12 Motor 2 (Rated current), A15 Motor 2 (No-load current), A16 Motor 2 (%R1 setting), and A17 Motor 2 (%X setting). A12 Motor 2 (Rated current) A 1 2 M 2 - L R This function sets the rated current for Motor 2. It operates the same as P03 Motor 1 (Rated current). For details, see the explanation for P03. 5-44 http://store.iiic.cc/ A13 Motor 2 (Tuning) A 1 3 M 2 T U N 1 This function sets online tuning for Motor 2. It operates the same as for P04 Motor 1 (Tuning). For details, see the explanation for P04. A14 Motor 2 (On-line tuning) A 1 4 M 2 T U N 2 This function sets online tuning for Motor 2. It operates the same as P05 Motor 1 (On-line tuning). For details, see the explanation for P05. A15 Motor 2 (No-load current) A 1 5 M 2 I O This function sets the no-load current for Motor 2. It operates the same as P06 Motor 1 (No-load current). For details, see the explanation for P06. A16 Motor 2 (%R1 setting) A17 Motor 2 (%X setting) A 1 6 M 2 - %R 1 A 1 7 M 2 - %X These functions set %R1 and %X for Motor 2. It operates the same as P07 Motor 1 (%R1 setting) and P08 Motor 1 (%X setting). For details, see the explanations for P07 and P08. A18 Slip compensation control 2 A 1 8 S L I P C OM P 2 This function sets the amount of slip compensation for Motor 2. It operates the same as P09 Slip compensation control. For details, see the explanation for P09. 5-45 http://store.iiic.cc/ Notes 5-46 http://store.iiic.cc/ 6. Protective Operations 6.1 List of Protective Functions In the event of an abnormality in the inverter's operation, the protective function will activate immediately to trip the inverter and display the alarm name on the LED monitor while the motor coasts to a stop. A list of the alarms with their explanations is included in the table below, and troubleshooting charts in Section 7. Table 6.1.1 List of Alarms and Causes Keypad Panel Display Alarm Name LED LCD OC1 OC DURING ACC OC2 OC DURING DEC Overcurrent OC3 OC AT SET SPD Ground fault Cause of Activation During acceleration If the inverter output current momentarily exceeds the overcurrent detection During deceleration level, due to an overcurrent in the motor, or a short-circuit or ground fault in the Running at constant output circuit, the protective function is activated during heavy load. speed If a ground fault in the inverter output circuit is detected, the protective function is activated (for 40 Hp or more only). If a ground fault occurs in an inverter rated at 30 Hp or less, the inverter is protected by the overcurrent protection. If protection against personal injury or property damage is required, install a separate ground-fault protective relay or ground leakage circuit breaker. EF GROUND FAULT OU1 OV DURING ACC During acceleration OU2 OV DURING DEC During deceleration OU3 OV AT SET SPD Running at constant speed Undervoltage LU UNDERVOLTAGE If the DC link voltage in the main circuit falls below the undervoltage detection level (230V series: 400V DC, 460V series: 800V DC) due to a lowered power supply, the output is shut down. If function F14 Restart after momentary power failure was selected, an alarm is not displayed. In addition, if the supply voltage falls to a level unable to maintain control power, an alarm may not be displayed. Input phase loss Lin PHASE LOSS If input power L1/R, L2/S and L3/T has any phase of the 3 phase power "OPEN" or if there is a significant disparity between the phases, the retifying diodes or smoothing capacitors may be damaged. An Alarm is displayed and the protective function is activated during heavy load. Overheating of heat sink OH1 FIN OVERHEAT If the temperature of the heat sink rises due to a cooling fan failure, or the temperature of the heatsink is too low, the protective function is activated during heavy load. External alarm OH2 EXT ALARM Overheating internally OH3 HIGH AMB TEMP Overheating of braking resistor dbH DBR OVERHEAT Motor 1 overload OL1 MOTOR1 OL Motor 2 overload OL2 MOTOR2 OL If the second motor current exceeds the preset level when the operation is switched to drive the second motor, the protective function is activated, provided that electronic thermal O/L relay 2 of function A04 was selected. Drive overload OLU INVERTER OL If the output current exceeds the rated overload current, the protective function is activated to provide thermal protection against overheating of the semiconductor elements in the inverter's main circuit. Blown fuse FUS DC FUSE OPEN Memory error Er1 MEMORY ERROR If a memory error occurs, such as missing or invalid data, the protective function is activated. Er2 KEYPD COM ERR If a communication error or interrupt between the keypad panel and control circuit is detected, the protective function is activated. Er3 Er4 Er5 CPU ERROR OPTN COM ERR OPTION ERROR Operating error Er6 OPR PROCD ERR Output wiring error Er7 TUNING ERROR Modbus RTU error Er8 RS485 COM ERR Overvoltage Keypad panel communication error CPU error Option error If the DC link voltage in the main circuit exceeds the overvoltage detection level (230V series: 400V DC, 460V series: 800V DC), due to an increase in the regenerating current from the motor, the output is shut down. However, protection against inadvertent overvoltage (e.g., high-voltage line) may not be provided If the external alarm contacts on the braking unit, braking resistor, or external thermal O/L relay are connected to the control circuit terminals (THR), the contacts will be actuated according to contact signals. If the temperature inside the inverter rises due to poor ventilation, etc., the protective function is activated. If electronic thermal O/L relay (for braking resistor) function F13 is selected, the protective function is activated to prevent the resistor from burning due to overheating caused by frequent use of the braking resistor. The protective function is activated if the motor current exceeds the preset level, provided that electronic thermal O/L relay 1 function F10 has been selected. If the fuse in the inverter is blown out following a short-circuit or damage to the internal circuit, the protective function is activated (for 40 Hp or more only). If a CPU error occurs due to noise, etc., the protective function is activated. Error occurred while using an optional unit. Detects drive operating procedure error during drive startup. FWD or REV connected to terminal CM when Main power is applied to drive (F02 setting 3 or 4). Stop key on keypad is pressed in terminal operation (F02 setting 1 or 3). Detected timed alarm stop command. If there is an open circuit or connection error in the inverter output wiring during an auto-tuning procedure, the protective function is activated. If an error occurs while using Modbus-RTU, the protective function is activated. Note: Number in fron of Alarm Code indicates multiple alarms. See page 4-15. 6-1 http://store.iiic.cc/ 6.2 Alarm Reset To release the trip status, enter the reset command by pressing the RESET key on the keypad panel or sending the appropriate signal to the RST terminal after removing the cause of the trip. Since the reset command is an edge operation, input a command sequence such as OFF-ON-OFF as shown in Fig.6-2-1. When releasing the trip status, set the operation command to OFF. If the operation command is set to ON, inverter will start operation after resetting. 10ms or more Reset command Keypad panel display Alarm output OFF ON OFF Normal display Alarm display (Operable) OFF ON OFF Trip Fig. 6-2-1 WARNING If the alarm reset is activated with the operation signal ON, the inverter will restart suddenly, which may be dangerous. To ensure safety, disable the operating signal when releasing the trip status, as accident may result. 6-2 http://store.iiic.cc/ 7. Troubleshooting 7.1 Activation of Protective Function (1) Overcurrent Overcurrent during acceleration OC1 YES Remove the short-circuit and ground fault. Are the motor connecting terminals (U, V, W) short-circuited or grounded? NO NO NO YES Reduce the load or increase the drive capacity? Is the load excessive? NO NO Overcurrent running at constant speed OC3 Overcurrent during deceleration OC2 NO Can the torque boost amount be reduced? NO Overcurrent during acceleration OC1 YES YES Reduce the torque boost. NO Is the acceleration time setting too short compared with the load? YES NO Faulty drive or error due to noise. Consult with GE Fuji. Is the deceleration time setting too short compared with the load? YES YES NO Has the load changed suddenly? YES Can the acceleration time setting be prolonged? NO YES Prolong time settings. Can the deceleration time setting be prolonged? NO Reduce the load or increase the drive capacity. The braking method requires inspection. Contact GE Fuji. Reduce the load or increase the drive capacity. (2) Ground fault Remove the grounded part. YES Ground fault EF Note: Is a part in the drive output circuit (cable, motor) grounded? NO Faulty drive or error due to noise. Contact GE Fuji. The ground fault protective function is provided only for drive for nominal applied motors rated at 40 HP or more. (3) Fuse brown Fuse brown FUS Possible short-circuit within the drive. Contact GE Fuji. 7-1 http://store.iiic.cc/ (4) Overvoltage Overvoltage during deceleration OU2 Overvoltage during acceleration OU1 Reduce the supply voltage to less than the specified upper limit. NO Overvoltage running at constant speed OU3 Is the power supply voltage within the specified value? YES YES YES Does OU activate when the load is suddenly removed? NO NO Faulty drive or error due to noise. Contact GE Fuji. NO YES NO Does the main circuit DC link voltage exceed the protection level? YES YES Does OU alarm activate when acceleration is completed? YES YES Can the acceleration time be prolonged? NO YES Can the deceleration time be prolonged? NO YES Prolong. NO Reduce. YES Can the amount of load inertia be reduced? NO NO NO NO Is the braking device or DC brake function in use? YES YES YES Consider using a braking system or DC brake function. Inspect the braking method. Contact GE Fuji. (5) Low voltage Low voltage LU Is the power supply voltage within the specified value? Has a (momentary) power failure occurred? Reset and restart operation. Faulty parts or loose connection in the power circuit? Replace the faulty part and repair the connection. Is there a load requiring a large starting current within the same power distribution group? Does LU activate when the circuit breaker or magnetic contactor is switched on? Modify power distribution system to satisfy the specified value. Is power transformer capacity adequate? 7-2 http://store.iiic.cc/ Faulty drive control circuit or error due to noise, etc. Contact GE Fuji. Is the main circuit DC voltage (between P-N) higher than the detection level specified in Section 6.1.1? The drive may be faulty. Contact GE Fuji. (6) Overheating internally and overheating of heat sink Over temperature at inside air OH3 (7) External thermal relay tripped External thermal relay tripped OH2 Overheating at heatsink OH1 Check the temperature of the heatsink using the alarm information displayed on the keypad panel. NO IIncrease ambient temperature YES Is PTC operating? YES Does the heatsink temperature indicate 50C or lower? Is the ambient temperature -10C or lower? YES NO NO Is the load excessive? Reduce the load. NO Replace the cooling fan. YES Is the cooling air passage blocked? YES NO Is PTC level H27 set correctly? Incorrect motor load or inadequate cooling. Check the motor side. NO Set to correct value. YES YES NO Is the cooling fan rotating? Is PTC MODE H26 enabled? YES Remove obstacles. Is the external circuit (including constants regular? NO Change to regular external circuit. YES Faulty drive or error due to noise, etc. Contact GE Fuji. NO Is the ambient temperature within the specification? Faulty drive or error due to noise, etc. Contact GE Fuji. YES NO Arrange peripheral conditions to meet the specification. Is data input to the control terminals THR-X1 to X9? Are alarm signals from external equipment input to the terminals and the CM? NO Connect the alarm signal contact. YES (8) Drive overload and motor overload Drive overload OLU Is the alarm function of the external equipment operating correctly? Motor overload OL1, OL2 YES Do the characteristics of the electronic thermal O/L relay and motor overload match? NO Connect a thermal O/L relay externally. YES Is the electronic thermal O/L relay setting correct? NO Set to the correct level. YES Is the load excessive? YES NO Faulty drive or error due to noise, etc. Contact GE Fuji. Reduce the load or increase drive capacity. 7-3 http://store.iiic.cc/ Faulty drive or error due to noise, etc. Contact GE Fuji. NO Remove the cause of alarm function activation. (9) Memory error Er1, Keypad panel communication error Er2, CPU error Er3 Er1, 2, 3 indicated. Abnormal display or indication goes out. (10) Output wiring error Output wiring error Er7 Remedy faulty parts. NO Turn the power off then on again after the CHARGE lamp (CRG) goes off. Are the connectors, plugs, and ICs inserted correctly? Is there noise generating source nearby? YES Is data displayed on the LED monitor correctly? NO Did the error occur during tuning? YES NO Are the braking unit and braking resistor connected incorrectly? Connect correctly or replace the cable. NO Drive may be faulty. Contact GE Fuji. YES YES Faulty drive or error due to noise, etc. Contact GE Fuji. Drive is normal. Continue operation. (11) Input Phase/Loss Is the U, V, W terminal wiring not connected or is there an open circuit? Input phase loss Lin YES Connect correctly or replace the cable. NO Are all main circuit power supply terminals L1/R, L2/S and L3/T connected to the power supply? NO Connect all three phases. The keypad panel connector is loose. YES Secure the connector. NO YES Are there loose screws on the terminal block? YES Tighten the screws on the terminal block. Is connection between control terminals FWD, REV - CM enabled? NO Is there a significant imbalance voltage between phases? NO NO YES Faulty drive or error due to noise, etc. Contact GE Fuji. Faulty drive or error due to noise, etc. Contact GE Fuji. Faulty drive or error due to noise, etc. Contact GE Fuji. 7-4 http://store.iiic.cc/ YES Disable the connection. 7.2 Abnormal Motor Rotation (1) If motor does not rotate Charge lamp (CRG) lights and LCD moniotr lights up? Motor does not rotate. NO YES Remove the cause of alarm function activation and reset the alarm, then run the motor. Is the LCD monitor displaying an alarm mode screen? NO YES Keyad panel YES Does the motor run if FWD or REV is pressed? NO NO Press the UP key and set the frequency. NO YES Does the motor start when the key UP is pressed? NO Was the forward or reverse operation command given? YES YES Has the frequency been set? YES YES Set the frequency correctly. NO Turn on. NO Connect. Drive may be faulty. Contact GE Fuji. Is external wiring between YES Replace the faulty switch control circuit terminals FWD, or relay. REV - CM connected correctly? NO NO YES Are the frequency limiter (High) and the frequency setting lower than the starting frequency? NO Are the drive output terminals (U, V, W) provided with the proper voltage? Faulty motor. Is a jumper or DC reactor connected between terminals P1 and P(+)? YES Control terminals NO Check for problems (low NO voltage, an open phase, a loose connection, poor contact) and remedy accordingly. Are the voltages at the power terminals (R/L1, S/L2, T/L3) normal? Is input method from keypad panel or control terminal? If no error is detected, continue operation. YES Are the circuit breaker and magnetic contactor on the power supply side switched on? YES NO Is the external wiring between control terminals 13, 12, 11, and C1 or between X1-X9 and CM for the multi-step frequency selection connected correctly? YES Correct the wiring error. NO Replace the faulty frequency setting POT, (VR), signal converter, switch, or relay contacts as required. Drive may be faulty. Contact GE Fuji. YES NO YES Excessive load? Are the cables to the motor connected correctly? NO Correct the wiring error. YES Is the torque boost set correctly? NO YES The load is excessive, resulting in motor lock. Reduce the load and check that the brake is released (if a mechanical brake is used.) Raise the torque boost. Note: Monitor the operation command or frequency setting values, etc., on the LED or LCD monitor after selecting the respective functions. The motor does not rotate if the following commands are issued. An operation command is issued while the coast-to-stop or DC braking command is output. A reverse operation command is issued with the * H08 Rev. phase sequence lock* value set ot 1. 7-5 http://store.iiic.cc/ (2) If the motor rotates but the speed does not change Is the maximum frequency setting too low? The motor rotates but the speed does not change. YES Increase the setting. NO YES Change the setting. Is the higher or lower frequency limiter activating? Set the frequency. Keypad panel operation NO YES Pattern operation Is the timer timing too long? NO YES Is the pattern operation competed? Which frequency setting methods used: keypad panel, analog signal, multi-step frequency, or UP/DOWN control? Is the pattern operation activated? Analog signal YES Does the speed change when the UP or DOWN is pressed? Can the frequency setting signal (0 to 10 V, 4 to 20 mA) be changed? Multi-step frequency UP/DOWN NO YES NO NO YES Are the external connections between X1-X9 and CM correct? Are all acceleration and deceleration times identical? NO Correct the connection error. YES NO Are the external connections between control terminals 13, 12, 11 and C1 correct? YES NO Are the frequencies for each multi-step frequency different? NO Change the frequency setting. Replace the faulty frequency setting POT (VR) or signal converter as required. YES Faulty drive or error due to noise, etc. Contact GE Fuji. NO Is the acceleration or deceleration time set too long? YES Change the time setting to conform to load values. In the following cases, changing the motor speed is also restricted. Signals are input from control terminals both 12 and C1 when "F01 Frequency command 1" and "C30 Frequency command 2" are set to 3, and there is no significant change in the added value. The load is excessive, and the torque limiting and current limiting functions are activated. 7-6 http://store.iiic.cc/ (3) If the motor stalls during acceleration The motor stalls during acceleration. Is the acceleration time too short? YES Prolong the time. NO Is the inertia moment of the YES motor or the load excessive? Is a special motor used? YES Contact GE Fuji. NO NO Use a thicker cable between the drive and the motor or shorten the cable length. YES Reduce the inertia moment of the load or increase the drive capacity. Has the motor terminal voltage dropped? NO Reduce the torque of the load or increase the drive capacity. YES Is the torque of the load excessive? NO Is the torque boost set correctly? Faulty drive or error due to noise, etc. Contact GE Fuji. YES NO Increase the torque boost. The motor generates abnormal heat. Is the torque boost excessive? YES Reduce the torque boost. NO Has the motor been operating continuously at a very low speed? YES Use a motor exclusive to the drive. YES Reduce the load or increase motor capacity. NO Is the load excessive? NO Is the drive output voltage. Terminals (U, V, W) balanced? YES Faulty motor. NO Faulty drive or error due to noise, etc. Contact GE Fuji. 7-7 http://store.iiic.cc/ Note: Motor overheating following a higher frequency setting is likely the result of the current wave form. Contact GE Fuji. Notes 7-8 http://store.iiic.cc/ 8. Maintenance and Inspection Proceed with daily inspection and periodic inspection to prevent malfunction and ensure long-term reliability. Some tips regarding things to look for during these inspections are listed below. 8.1 Daily Inspections During operation, a visual inspection for abnormal operation can take place externally without removing the covers. The inspection should cover the following areas: (1) The performance, according to standard specifications, is as expected. (2) The environment conforms to standard specifications. (3) The keypad panel display is normal. (4) There are no abnormal sounds, vibrations, or odors. (5) There are no indications of overheating or discoloration. 8.2 Periodic Inspections Periodic inspections should be made after stopping operations, cutting off the power source, and removing the surface cover. Note that after turning off the power, the smoothing capacitors in the DC section of the main circuit take time to discharge. To prevent electric shock, confirm with a multimeter that the voltage has dropped below the safety value (25 V DC or below) after the charge lamp (CRG) goes off. WARNING * * * Start the inspection at least five minutes after turning off the power supply for inverters rated at 30 Hp or less. Wait at least ten minutes for inverters rated at 40 Hp or more. Check that the charge lamp (CRG) went off and that the voltage is 25V DC or less between terminals P(+) and N(-). Electric shock may result. Only authorized personnel should perform maintenance and component replacement operations. Remove metal jewelry such as watches and rings, and always use insulated tools. Never modify the drive. Electric shock or injury may result. 8-1 http://store.iiic.cc/ Area to Check Items to Check How to inspect Evaluation Criteria 1) Check the ambient temperature, humidity, vibration, atmosphere (dust, gas, oil mist, water drops). 2) Is the area surrounding the equipment free of foreign objects. 1) Conduct a visual inspection and use appropriate meters. 2) Visual inspection 1) Results comply with all standard specifications. 2) The area is clear. Voltage Are the voltages in the main circuit and the control circuit normal? Measure with a multi-meter. Results comply with all standard specifications. Keypad panel 1) Is the display hard to read? 2) Are the characters complete? 1) Visual inspection 2) Visual inspection 1), 2) The display can be easily read and characters are normal. Structure (frame or cover) 1) 2) 3) 4) Is there abnormal sound or vibration? Are nuts or bolts loose? Is there deformation or damage? Is there discoloration as a result of overheating? 5) Are there stains or dust? 1) Visual and aural inspection 2) Tighten 3), 4), 5) Visual inspection 1), 2), 3), 4), 5) No abnormalities Common 1) Are there loose or missing nuts or bolts? 2) Are there deformations, cracks, damage, or discoloration due to overheating or deterioration in the equipment and insulation? 3) Are there stains and dust? 1) Tighten. 2), 3) Visual inspection 1), 2), 3) No abnormalities Note: Discolorationof the bus bar does not indicate a problem. Conductors and wiring 1) Is there discoloration or distortion of a conductor due to overheating? 2) Are there cracks, crazing or discoloration of the cable sheath? 1), 2) Visual inspection 1), 2) No abnormalities Terminal block Is there damage? Visual inspection No abnormalities Smoothing capacitor 1) Is there electrolyte leakage, discoloration, crazing, or swelling in the case? 2) Is the safety valve not protruding, or are valves protruding too far? 3) Measure the capacitance if necessary. 1), 2) Visual inspection 3) *Estimate life expectancy from maintenance information and from measurements using capacitance measuring equipment. 1), 2) No abnormalities 3) Capacitance is within 85% of initial value Resistor 1) Is there any unusual odor or damage to the insulation by overheating? 2) Is there an open circuit? 1) Visual and olfactory inspection 2) Conduct a visual inspection or use a multi-meter by removing the connection on one side. 1) No abnormalities 2) Less than about 10% of the indicated resistance value Transformer and reactor Is there abnormal buzzing or an unpleasant smell? Aural, olfactory, and visual inspection No abnormalities Magnetic conductor and relay 1) Is there a rattling noise during operation? 2) Are the contacts rough? 1) Aural inspection. 2) Visual inpection. 1), 2) No abnormalities Control PC board and connector 1) Are there any loose screws or connectors? 2) Is there an unusual odor or discoloration? 3) Are there cracks, damage, deformation, or excessive rust? 4) Is there electrolyte leakage or damage to the capacitor? 1) 2) 3) 4) 1), 2), 3), 4) No abnormalities Cooling fan 1) Is there abnormal sound or vibration? 2) Are nuts or bolts loose? 3) Is there discoloration due to overheating? 1) Aural and visual inspection. Turn manually (confirm the poewr is off). 2) Tighten. 3) Visual inspection 4) *Estimate life expectancy by maintenance information 1) The fan must rotate smoothly. 2), 3) No abnormalities Ventilation Is there foreign matter on the heat sink or intake and exhaust ports? Visual inspection No abnormalities Cooling System Control Circuit Main Circuit Environment See additional notes on following page. Aural inspection. Visual and olfactory inspection Visual inspection *Estimate life expectancy by visual inspection and maintenace information 8-2 http://store.iiic.cc/ Note: If equipment is stained, wipe with a clean cloth. Use a vacuum to remove dust. *Estimate of life expectancy based on maintenance information. The maintenance information is stored in the drive keypad panel. It indicates the electrostatic capacitance of the main circuit capacitors and the life expectancy of the electrolytic capacitors on the control PC board and the cooling fans. Use this data as the basis to estimate the life expectancy of parts. 1) Determining the capacitance of the main circuit capacitors This drive is equipped with a function to automatically indicate the capacitance of the capacitors installed in the main circuit when powering up the drive after disconnecting the power according to the prescribed conditions. The initial capacitance values are set in the drive when shipped from the factory, and the decrease ratio (%) to those values can be displayed. Use this function as follows: (1) Remove any option boards from the inverter. Disconnect the DC bus connections to the main circuit [Terminals P(+) and N(-)] from the braking unit or other inverters, if connected. The power factor correcting reactor (DC reactor) does not need be disconnected. A power supply introduced to the auxiliary input [Terminals R0, T0] that provides control power should be isolated. (2) Disable all the digital inputs (FWD, REV, X1-X9) on the control terminals. Also disconnect RS485 serial communication, if used. Turn on the main power supply. Confirm that the cooling fan is rotating and that the inverter is not operating. (There is no problem if the "OH2 External thermal relay tripped" function is activated by the digital input terminal.) (3) Turn the main power off. (4) Turn on the main power again after verifying that the charge lamp is completely off. (5) Open the maintenance information on the keypad panel and confirm the capacitance values of the built-in capacitors. 2) Life expectancy of the PC control board The actual capacitance of a capacitor is not measured in this case. However, the integrated operating hours for the control power supply, multiplied by the life expectancy coefficient as defined by the temperature inside the inverter, will be displayed. Hence, the hours displayed may not agree with the actual operating hours, depending on the operational environment. Since the integrated hours are counted in unit hours, power input for less than one hour will be disregarded. 3) Life expectancy of cooling fan The integrated operating hours of the cooling fan are displayed. Since the integrated hours are counted in unit hours, power input for less than one hour will be disregarded. The displayed value should be considered a rough estimate because the actual life of a cooling fan is influenced significantly by the temperature. Table 8..-2 Rough estimate of life expectancy using maintenance information Parts Recommended Level Capacitor in main circuit 85% or less of the initial value Electrolytic capacitor on control PC board 61,000 hours Cooling fan 40,000 hours (5 Hp or less), 25,000 hours (Over 7.5 Hp)* * Estimated life expectancy of a ventilation-fan at inverter ambient temperature of 40C 8-3 http://store.iiic.cc/ 8.3 Main Circuit Measurements The indicated values depend on the type of meter, because the harmonic component is included in the voltage and current of the main circuit power (input) and the output (motor) side of the inverter. If measuring with a meter for commercial power frequency use, use the meters shown in Table 8.3.1. The power factor cannot be measured using power factor meters currently available on the market, which measure the phase difference between voltage and current. If power factors must be measured, measure the power, voltage, and current on the input side and output side, then calculate the power factor using the following formula: Power factor = Power [W] 3 x Voltage [V] x Current [A] x 100 [%] Table 8.3-. Meters for Measuring Main Circuit Item Input (power supply) Side Voltage Meter name Meter type Ammeter AR,S,T Output (motor) Side Current Voltage Voltmeter Powermeter VR,S,T WR,S,T Ammeter AU,V,W Moving iron Rectifier or Digital Moving iron type moving-iron power meter type type DC Link Circuit Voltage P(+) - N(-) Current Voltmeter VU,V,W Powermeter WU,V,W DC Voltmeter V Rectifier type Digital power meter Moving coil type Symbol Note: If the output voltage is measured with a rectifier type meter, an error may occur. Use a digital AC power meter to ensure accuracy. 8-4 http://store.iiic.cc/ 8.4 Insulation Test Avoid megger testing on an drive since an insulation test was completed at the factory. If a megger test must be completed, proceed as described below. Incorrect testing methods may result in product damage. If the specifications for the dielectric strength test are not followed, the drive may be damaged. If a dielectric strength test must be completed, contact your local distributor or nearest Fuji Electric sales office. (1) Megger test for the main circuit 1. 2. 3. 4. 5. Use a 500V DC megger and isolate the main power before starting measurement. If the test voltage is connected to the control circuit, remove all connection cables to the control circuit. Connect the main circuit terminals using common cables, as shown in Fig. 8-4-1. Perform the megger test only between the common cables connected to the main circuit and ground (Terminal ). A megger indicating 5M Ohm or more is normal. (This is the value measured with only the drive connected.) (2) Insulation test in the control circuit Megger and dielectric strength tests are not performed on the control circuit. Use a resistance multimeter with a high resistance range to check the control circuit. 1. Remove all external cables from the control circuit terminals. 2. Conduct a continuity test between grounds. A result of 1M Ohm or more is normal. (3) Exterior main circuit and sequence control circuit Remove all cables from drive terminals to ensure that test voltage is not applied to the drive. 8.5 Replacement Parts The life expectancy of a part depends on the type of part, the environment, and operating conditions. Parts should be replaced as shown in Table 8-5-1. Table 8-5-1 Part replacement Part name Standard period for replacement Cooling fan 3 years Exchange for a new part Smoothing capacitor 5 years Exchange for a new part (determine after checking Comments Electrlytic capacitor on the PC board 7 years Exchange for a new PC board (determine after checking) Fuse 10 years Exchange for a new part -- Determine after checking Other parts 8-5 http://store.iiic.cc/ Notes: 8-6 http://store.iiic.cc/ 9. Warranty Parts and Service The purpose of this section is to provide specific instructions to the user of the standard drive referenced in this book regarding warranty administration and how to obtain assistance on both in-warranty and out-ofwarranty equipment. WARRANTY COVERAGE The warranty covers all major parts of the drive such as the main printed circuit boards, transistor modules, etc. The warranty does not cover replacement of fuses or of the entire drive. For all warranty procedures, refer to section 10 of this instruction manual to identify the part or assembly. "Warranty period is 12 months after installation or 18 months after shipment from the Company, whichever occurs first." If assistance is required to determine warranty status, identify defective parts, or obtain the name of your local distributor, call: However, the guarantee will not apply in the following cases, even if the guarantee term has not expired: 1. GE Industrial Systems 2. Product Service Engineering 1501 Roanoke Blvd. Salem, VA 24153-6492 USA Phone: 1 800 533 5885 (United States) + 1 540 378 3280 (International) Fax: + 1 540 387 8606 (All) 3. 4. ("+" indicates the international access code required when calling from outside of the USA.) Damage was caused by incorrect use or inappropriate repair or modification. The product was used in an environment outside the standard specified range. Damage was caused by dropping the product after purchase or occurred during transportation. Damage was caused by an earthquake, fire, flooding, lightning, abnormal voltage, or other natural calamities and secondary disasters. Before calling the number at left to determine warranty status, the drive serial number will be required. This is located on the drive nameplate. If the drive is still under warranty, further information will be required per the "InWarranty Failure Checklist" shown on page 9-2 of this instruction manual. OUT-OF WARRANTY PROCEDURES When the defective part has been identified, contact your local authorized GE standard drives distributor to order replacement parts. MOTORS Motor repairs on General Electric motors are generally handled by GE Authorized Electric Motor Servicenters or GE Apparatus Service Shops. For specific instructions on your motor, call the distributor from which it was purchased and be prepared to furnish complete nameplate data. 9-1 http://store.iiic.cc/ IN-WARRANTY FAILURE CHECKLIST To assist with warranty troubleshooting, the following information is required. This data is needed to evaluate the cause in an effort to eliminate any further failures. Model No.: ______________________________________________________________________ Serial No.: ______________________________________________________________________ Start-Up Date: __________________________________________________________________ Failure Date: ____________________________________________________________________ Status When Failure Occurred (check one): Power-Up __________ Running ___________ Accel ___________ Decel _________ Explanation of Failure ____________________________________________________________ Application Information (check Yes or No) Input Transformer: If Yes: Yes ___________ No _______________ KVA ___________________________________ L1 Volts ___________ L2 Volts ________ L3 Volts ______________ Power Factor Correction Capacitors: Yes __________ No _______________ If Yes: Microfarrad ______________________________ Other Equipment on Same Power If Yes, what? Yes __________ No _______________ Line Reactor on Input Input Starter Yes __________ No _______________ Yes __________ No _______________ Output Starter Motor Overloads Yes __________ No _______________ Yes __________ No _______________ Function Codes Different From Factory Settings Function Code Setting X9 X8 SD X7 DX X6 DX X5 P24 X4 P24 X3 Function Code REV X2 FWD CM X1 PLC CM FMP V2 FMA 13 C1 12 Y1 11 Y3 Y2 CMY Y4 Y5A Y5C 30B 30C 30A Control Terminals Used (circle if used) Setting Failure Message (see Section 4) Latest Fault _______________ Previous Faults: No Message _____________ Hz ______________________ 1. _____________________________ A _______________________ V _______________________ 2. _____________________________ 3. _____________________________ After all of the Checklist information is acquired, contact the following number for assistance: (800) 533-5885 When returning failed parts, reference the C_ _ _ _ # on the shipping documents that came with the replacement parts and ship failed parts to: GE Fuji Drives. (Marked C _ _ _ _ #) 9-2 http://store.iiic.cc/ 10. AF-300 P11 Replacement Parts Catalog No. Rating Drive HP & Quantity per drive 1/4 1/2 1 2 3 AF-300 P11 230VAC, 30HP and Below Main Control Card G11CPCBB1 1 1 1 1 1 Gate Driver & Power Supply Card G11PPCBG2002 1 G11PPCBG2004 1 G11PPCBG2008 1 G11PPCBG2015 1 G11PPCBG2022 1 G11PPCBG2037 G11PPCBG2055 G11PPCBG2075 G11PPCBG2110 G11PPCBG2150 G11PPCBG2185 KEYPAD PANEL (Only one type per drive) TPAG11S NEMA Type1 1 1 1 1 1 TPAG11S4 NEMA Type4 1 1 1 1 1 CAPACITOR UNIT * * * G11CAP01 PCB 1 G11CAP02 PCB 1 G11CAP03 PCB G11CAP09 2700Fx1 G11CAP10 3900Fx1 G11CAP11 4700Fx2 * Located on Gate drive & Power supply Card FAN G11FAN01 1 1 G11FAN202 POWER MODULE * * * PS11046 30A 600V 1 1 PS11047 50A 600V 6MBP75RS060 75A 600V 6MBP100RS060 100A 600V 6MBP150RS060 150A 600V 6MBP200RS060 200A 600V * Located on Gate drive & Power supply Card RECTIFIER MODULE * * * * * PVC758 75A 800V CLK120AA80 120A 800V CLK180AA80 180A 800V * Located on Gate drive & Power supply Card * * * * * CHARGE RESISTOR 30W66 30W 6.6WJ 80W25 80W 2.5WJ * Located on Gate drive & Power supply Card FRONT COVER G11UPCG008P 1 1 1 G11UPCG040P 1 1 G11UPCG075P G11UPCG220P 5 7.5 10 15 20 25 30 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 2 2 1 1 2 1 1 1 * 1 1 1 1 1 1 * 1 1 1 1 1 1 1 1 1 1 10-1 http://store.iiic.cc/ 1 1 1 10. AF-300 P11 Replacement Parts (continued) Catalog No. Rating AF-300 P11 230VAC, 40HP and Above Main Control Card EP4113B1 Gate Driver & Power Supply Card EP3956C1 EP3956C2 EP3956C3 EP3957C1 EP3957C2 KEYPAD PANEL TPAG11S4 DC CAPACITOR LNT2G302MSMAFF 400V 3000F HCGHA2G362N3K 400V 3600F HCGHA2G452NE3K 400V 4500F HCGHA2G592N3K 400V 5900f FAN FBA09A24H1B0 (Standard) 4715PS22TB30 2750MTP15 6250MG1 (For NEMA12 Heatsink) UHS4556MLOT1 2750MTP15OT1 U6250MKG1LTPOT1 IGBT MODULE 2MBi300NB060 CM400DU12H206 2MBi300NB06001 RECTIFIER MODULE PD1008AC CHARGE RESISTOR HF5C5504 80W 7.5ohm DC CONTACTOR FC3UL AC220VAUX2B FC1UL AC220VAUX2B FC4UL AC220VAUX2B SC7NUL AC200-240V DC FUSE CR2L260UL CR2L400UL A50P6004 INPUT MODULE CARD EP3985C1 EP3985C3 Drive HP & Quantity per drive 40 50 60 75 100 1 1 1 1 1 1 1 1 1 125 150 1 1 1 1 1 1 1 4 4 1 1 1 1 1 4 5 6 2 2 4 3 4 3 4 4 4 1 1 2 2 1 2 2 2 2 2 2 2 2 2 3 3 3 6 6 9 12 3 3 6 6 9 9 9 1 1 1 1 1 2 2 1 1 2 2 2 2 1 1 1 1 1 1 1 10-2 http://store.iiic.cc/ 1 1 1 1 1 1 1 1 10. AF-300 P11 Replacement Parts (continued) Catalog No. Rating Drive HP & Quantity per drive 1/2 1 2 3 5 AF-300 P11 460VAC, 30HP and Below Main Control Card G11CPCBB1 1 1 1 1 1 Gate Driver & Power Supply Card G11PPCBG4004 1 G11PPCBG4008 1 G11PPCBG4015 1 G11PPCBG4022 1 G11PPCBG4037 1 G11PPCBG4055 G11PPCBG4075 G11PPCBG4110 G11PPCBG4150 G11PPCBG4185 KEYPAD PANEL (Only one type per drive) TPAG11S NEMA Type1 1 1 1 1 1 TPAG11S4 NEMA Type4 1 1 1 1 1 CAPACITOR UNIT * * G11CAP04 PCB 1 G11CAP05 PCB 1 G11CAP06 PCB 1 G11CAP07 1500Fx2 G11CAP08 2000Fx2 G11CAP09 2700Fx2 G11CAP10 3900Fx2 G11CAP11 4700Fx2 * Located on Gate drive & Power supply Card FAN G11FAN01 1 1 1 G11FAN02 POWER MODULE * * PS12046 15A 1200V 1 1 PS12047 25A 1200V 1 6MBP50RS120 50A 1200V 6MBP75RS120 75A 1200V 6MBP100RS120 100A 1200V * Located on Gate drive & Power supply Card RECTIFIER MODULE * * * * * PVC7516 75A 1600V CLK70AA160 70A 1600V CLK100AA160 100A 1600V * Located on Gate drive & Power supply Card CHARGE RESISTOR * * * * * 30W200 30W 20WJ 80W100 80W 10WJ * Located on Gate drive & Power supply Card FRONT COVER G11UPCG008P 1 1 G11UPCG040P 1 1 1 G11UPCG075P G11UPCG220P 10-3 http://store.iiic.cc/ 7.5 10 15 20 25 30 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10. AF-300 P11 Replacement Parts (continued) Catalog No. Rating AF-300 P11 460VAC, 40HP and Above Main Control Card EP4113B1 Gate Driver & Power Supply Card EP3959C1 EP3959C2 EP3959C3 EP3959C4 EP3959C5 EP3957C3 EP3957C4 EP3957C5 Drive HP & Quantity per drive 40 50 60 75 100 125 150 200 250 300 350 400 450 500 600 700 800 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DC CAPACITOR LNT2G302MSMAFF HCGHA2G362N3K HCGHA2G452NE3K HCGHA2G592N3K HCGHA2G742N3K HCGHA2G932N3KG FAN UNIT FBA09A24H1B0 MRS18-DUL THB1-UHS4556M (Standard) 4715PS22TB30 2750MTP15 6250MG1 (For NEMA12 Heatsink) UHS4556MLOT1 2750MTP15OT1 U6250MKG1LTPOT1 IGBT MODULE 2MBi150PC14002 CM200DU24H203 2MBi300P14002 CM200DU24H202 2MBi300P14003 RECTIFIER MODULE PD6016A PD10016A 400V 3000F 400V 3600F 400V 4500F 400V 5900f 400V 7400F 400V 9300F 1 1 1 1 1 1 1 3 3 3 3 1 1 1 1 20 20 26 26 4 3 4 3 4 4 4 4 1 1 GATE DRIVE AMPLIFIER CARD EP4142 KEYPAD PANEL TPAG11S4 1 1 1 4 4 1 1 1 1 4 4 1 1 1 6 8 1 1 1 1 12 12 4 4 6 12 8 1 2 1 1 2 2 2 3 3 4 4 4 2 3 2 2 2 2 3 3 3 4 4 4 3 3 4 4 4 9 9 12 12 12 18 18 24 24 12 12 12 12 12 24 24 30 30 2 2 3 1 2 2 2 1 2 3 3 3 3 3 3 6 3 3 6 6 6 6 3 3 3 6 10-4 http://store.iiic.cc/ 10. AF-300 P11 Replacement Parts (continued) Catalog No. Rating Drive HP & Quantity per drive 40 50 60 75 100 125 150 200 250 300 350 400 450 500 600 700 800 AF-300 P11 460VAC, 40HP and Above IGBT MODULE 2MBi150PC14002 CM200DU24H203 3 3 3 2MBi300p14002 3 3 CM200DU24H202 2MBi300P14003 6 RECTIFIER MODULE PD6016A PD10016A 3 CHARGE RESISTOR HF5C5504 GRZG400 DC CONTACTOR FC1UL FC4UL SC7NUL SC8NUL SCN8 80W 7.5ohm 1 AC220VAUX2B 1 AC220VAUX2B AC200-240V AC200-240V AC200-240V DC FUSE CR6L150UL CR6L200UL CR6L300UL A70Q4004 A70Q5004 A70Q6004 A70QS8004 A70P16004TA A70P20004 TRANSFORMER HF5C55025512VA HF5C550312524VA HF5B661330016VA HF5B395170020VA INPUT MODULE CARD EP3985C2 EP3985C4 600V 150A 600V 200A 600V 300A 1 3 1 1 6 6 3 1 1 3 3 6 6 6 1 1 1 2 2 1 1 2 2 9 9 12 12 2 3 12 12 12 18 18 24 24 12 12 12 24 24 30 30 3 4 4 2 2 2 2 2 2 2 2 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10-5 http://store.iiic.cc/ 1 1 1 1 1 Notes: 10-6 http://store.iiic.cc/ Three-phase 230V series Maximum Freq. Base Freq. Starting Freq. Carrier Freq. *8) Volt/Freq Characteristic Torque boost Setting resolution Accuracy (Stability) Setting 11-1 http://store.iiic.cc/ Hz HP kVA V A F50 001 003 007 42 29 55 21 20 020 78 31 30 030 NEMA Type1, Type4 Variable torque load 0.1 to 1.9 180 71 60 060 (Maximum voltage[V] - Minimum voltage[V] ) 3-phase averaging voltage[V] - 100 [%] 215 85 75 075 283 112 100 100 346 137 125 125 Open, Open with NEMA Type 12 Heatsink, NEMA 1 0.75 to 6kHz 415 165 150 150 -IEC 61800-3 ( EMC product standard including specific test methods ) NEMA Type1, Type12 Fan cooling -UL/cUL -LOW VOLTAGE directive -EMC directive -IEC 61800-2 ( Rating, specifIcations for low voltage adjustable frequency a.c. power drive systems ) Natural Constant torque load Automatic (setting code) 0.0 Manual (setting code) 2.0 to 20.0 80 to 240V (with AVR control) at base and maximum frequency, adjustable -Analog setting -Digital setting -Analog setting -Digital setting -Link setting 145 57 50 050 3-phase, 200 to 220V /50Hz , 200 to 230V /60Hz -Frequency :+5 to -5% 115 45 40 040 0.75 to 10kHz : 0.2% of Maximum frequency (at 25 10 degrees C) : 0.01% of Maximum frequency (at -10 to +50 degrees C) : 1/3000 of Maximum frequency ex.) 0.02Hz at 60Hz , 0.04Hz at 120Hz : 0.01Hz at Maximum frequency of up to 99.99Hz (0.1Hz at Maximum frequency of 100Hz and above) :Two methods are selectable. 1/20000 of Maximum frequency ex. 0.003Hz at 60Hz , 0.01Hz at 400Hz 0.01Hz (Fixed) 67 26 25 025 0.1 to 60Hz , Continuous time : 0.0 to 10.0s 0.75 to 15kHz The minimum carrier frequency changes depend on maximum output frequency. 50 to 120Hz 25 to 120Hz 50, 60Hz 3-phase, 200 to 230V , 50/60Hz -Voltage : +10 to -15% ( Voltage unbalance *5) : 2% or less When the input voltage is 165V or more, the inverter can be operated continuously. If the AC Line voltage is below rated, the drive will not provide the 15ms ride-thru. The smooth recovery method is selectable. 15 16 10 015 11 010 *6) 85% load *8) If carrier frequency is set at more than 10kHz and an overheat condition (detected by internal thermal sensor ) occurs, drive will automatically reduce carrier frequency to 8kHz , in order to avoid trip. (Available up to 30HP unit) Unbalance in power supply voltage [%] = 005 2 3 5 7.5 3.1 4.3 6.7 8.7 200V ,220V ,230V /60Hz 8.0 11 17 22 002 110% of rated current for 1min 1/4 1/2 1 0.59 1.1 1.9 3-phase, 200V /50Hz; 1.5 3.0 5.0 F25 NOTES *1) Inverter output capacity [kVA] at 230V. *2) Output voltage is proportional to the power supply voltage and can't exceed the power supply voltage. *3) Current derating may be required in case of low impedance load such as high frequency motor. *5) Reference to the IEC 61800-3( 5.2.3 ) Enclosure Cooling method Standards Control Output frequency Nominal 230V system applied moto Output Rated Capacity *1) ratings Rated Voltage *2) Rated Current *3) Overload Capability Rated Frequency Input Phases, Voltage, Frequency rating Voltage / frequency variations Momentary voltage dip capability *6) 6KP1123_ _ _X1** (NEMA Type1) 6KP1123_ _ _ X2** (NEMA Type12) 6KP1123_ _ _ X4** (NEMA Type4) 6KP1123_ _ _ X8** (Open, Type 12 Heatsink) 6KP1123_ _ _ X9** (Open) ** Indicates product revision Type designation 11. Specifications 11.1 Standard Specifications 11-2 http://store.iiic.cc/ Setting Maximum Freq. Base Freq. Starting Freq. Carrier Freq. *8) Volt/Freq Characteristic Torque boost Setting resolution Accuracy (Stability) 002 003 010 015 25 29.4 37 30 025 20 23.9 020 44 30 35.0 030 (Maximum voltage[V] - Minimum voltage[V] ) 3-phase averaging voltageV U2 CN UX connector U1 (Factory setting) - 100 [%] *6) 85% load *8) If carrier frequency is set at more than 10kHz and an overheat condition (detected by internal thermal sensor ) occurs, drive will automatically reduce carrier frequency to 8kHz , in order to avoid trip. (Available up to 30HP unit) Unbalance in power supply voltage [%] = *5) Reference to the IEC 61800-3( 5.2.3 ) Input voltage 400 to 440V/50Hz, 440 to 480V/60Hz 380V/50Hz (398V or smaller), 380 to 415V/60Hz (430V or smaller) 007 5 7.5 10 15 7.1 9.9 13.1 18.3 380V , 400V , 440V , 460V /60Hz 9.0 12.5 16.5 23 005 50 59 050 60 72 060 75 89 075 60 75 91 112 110% of rated current for 1min , 40 47 040 150 100 119 100 176 125 140 125 210 150 167 150 304 200 242 200 304 250 242 250 3-phase, 380 to 440V /50Hz , 380 to 480V /60Hz * 380V/50Hz and 380 to 415V/60Hz *4) -Voltage : +10 to -15% ( Voltage unbalance *5) : 2% or less -Frequency :+5 to -5% When the input voltage is 310V or more, the inverter can be operated continuously. If the AC Line voltage is below rated, the drive will not provide the 15ms ride-thru. The smooth recovery method is selectable. 50 to 120Hz 25 to 120Hz 0.1 to 60Hz , Continuous time : 0.0 to 10.0s 0.75 to 15kHz 0.75 to 10kHz 0.75 to 6kHz The minimum carrier frequency changes depend on maximum output frequency. -Analog setting : 0.2% of Maximum frequency (at 25 10 degrees C) -Digital setting : 0.01% of Maximum frequency (at -10 to +50 degrees C) -Analog setting : 1/3000 of Max. frequency ex.) 0.02Hz at 60Hz , 0.04Hz at 120Hz -Digital setting : 0.01Hz at Maximum frequency of up to 99.99Hz (0.1Hz at Maximum frequency of 100Hz and above) -Link setting : Two methods are selectable. 1/20000 of Maximum frequency ex. 0.003Hz at 60Hz , 0.01Hz at 400Hz 0.01Hz (Fixed) 320 to 480V (with AVR control) at base and maximum frequency, adjustable Constant toruque load Variable torque load Automatic (setting code) : 0.0 Manual (setting code) : 2.0 to 20.0 0.1 to 1.9 NEMA Type1, Type 4 NEMA Type1, Type12 Open, Open with NEMA Type 12 Heatsink, NEMA Type 1 Natural Fan cooling -UL/cUL -LOW VOLTAGE directive -EMC directive -IEC 61800-2 ( Rating, specifications for low voltage adjustable frequency a.c. power drive systems ) -IEC 61800-3 ( EMC product standard including specific test methods ) HP 1/2 1 2 3 kVA 1.1 1.9 2.9 4.3 V 3-phase, 380V , 400V , 415V /50Hz , A 1.5 2.5 3.7 5.5 110% of rated current for 1min , Hz 50, 60Hz 3-phase, 380 to 480V , 50/60Hz F50 NOTES *1) Inverter output capacity [kVA] at 460V. *2) Output voltage is proportional to the power supply voltage and can't exceed the power supply voltage. *3) Current derating may be required in case of low impedance load such as high frequency motor. *4) Change the tap of auxiliary transformer. 380V/50Hz and 380 to 415V/60Hz : Change over CN UX connector from U1 part to U2 part. (Reference to the Instruction manual) Enclosure Cooling method Standards Control Output frequency Norminal 460V system applied motor Rated Capacity *1) Rated Voltage *2) Rated Current *3) Overload Capability Rated Frequency Input Phases, Voltage, Frequency ratings Voltage / frequency variations Momentary voltage dip capability *6) 6KP1143_ _ _X1** 6KP1143_ _ _ X2** 6KP1143_ _ _ X4** 6KP1143_ _ _ X8** 6KP1143_ _ _ X9** (NEMA Type1) (NEMA Type12) (NEMA Type 4) (Open, Type 12 Heatsink) (Open) Three-phase 460V series Type designation 377 300 300 300 415 350 330 350 485 400 386 400 520 450 414 450 650 500 578 500 740 600 590 600 840 700 669 700 960 800 765 800 11.2 Common Specifications Item Control Method Output frequency Maximum frequency Base frequency Starting frequency Carrier frequency Accuracy (stability) Control Setting resolution Voltage/frequency Characteristics Torque Boost Accelerating/decelerating time DC injection braking Operation Function equipped Explanation Sinusoidal wave PWM control (with V/F control, torque vector control, PG feedback vector control (option) 50 to 120 Hz variable setting 25 to 120 Hz variable setting 0.1 to 60 Hz variable setting Holding time: 0.0 to 10.0 s 0.75 to 15k Hz (30 HP or less) 0.75 to 10k Hz (40-100 HP) 0.75 to 6k Hz (125 HP or more) Analog setting: +/- 0.2% or less of the max. frequency (at 25 +/- 10C) Digital Setting: +/- 0.01% or less of the max frequency (-10 to +50C) Analog setting: 1/3000 of max. frequency (e.g. 0.02 Hz / 60 Hz, 0.05 Hz / 150 Hz) Digital setting: 0.01 Hz (99.99 Hz or less), 0.1 Hz (100.0 Hz or more) Output voltage at base frequency can be adjusted separately, such as 80 to 240V (200V series) or 320 to 480V (400V series) Auto: Optimum control corresponding to the load torque. Manual: 0.1 to 20.0 code setting (energy savings reduced torque to constant torque (strong) etc.) 0.01 to 3600s Four accelerating and decelerating time settings are possible independent of each other by selecting digital input signals. In addition to linear acceleration and deceleration, either S-shaped acceleration/deceleration (weak/strong) or curvilinear acceleration/deceleration can be selected. Starting frequency: 0.0 to 60 Hz, braking time: 0.0 to 30.0s Braking levels: 0 to 80% Frequency upper and lower limiter, bias frequency, frequency gain, jump frequency, pick-up operation, restart after momentary power failure, switching operation from line to drive, slip compensation control, automatic energy saving operation, regeneration avoiding control, droop control, torque limiting (2-strp), torque control, PID control, second motor switching, cooling fan ON/OFF control. Operation method Keypad panel: Run by FWD/REV keys, stop by STOP key. Terminal input: Forward/Stop command, Reverse/Stop command, Coast-to-Stop command, Alarm reset, acceleration/deceleration selection, multistep frequency selection, etc. Frequency setting Keypad panel: setting by UP and DOWN keys External potentiometer: External freq. Setting POT (VR) (1 to 5k ohm) Analog input: 0 to +10V (0 to 5V), 4 to 20 mA, o to 10V (FWD/REV operation) +10 to 0 (reverse operation), 20 to 4 mA (reverse operation) UP/DOWN control: Frequency increases or decreases as long as the digital input signals are turned on. Multistep frequency selection: Up to 15 steps are selectable by a combination of digital input signals (four kinds) Link operation: Operation by RS485 (standard) Program operation: Pattern operation by program Jogging operation: Jogging operation by FWD, REV key or digital input signals. Operation status signal Transistor output (4 signals): Running, frequency, arrival, frequency detection, overload early warning, etc. Relay output (2 signals): Alarm output (for any fault), multi-purpose output signals Analog output (1 signal): Output frequency, output current, output voltage, output torque, power consumption, etc. Pulse output (1 signal): Output frequency, output current, output power, output torque, power consumption, etc. 11-3 http://store.iiic.cc/ 11.2 Common Specifications (continued) Item Indication Digital display LED Liquid crystal display Language Environment Lamp display Explanation Output frequency, setting frequency, output current, output voltage, motor synchronous speed, line speed, load rotation speed, calculated PID value, PID command value, PID feedback value, alarm code. Operation information, operational guide, functional code/name/setting data, alarm information, tester function, motor load rate measuring function (Maximum/average current (rms) during measuring period, maintenance information (integrated operation hours, capacitance measurement for main circuit capacitors, heatsink temperature, etc. Six languages (Japanese, English, German, French, Spanish, Italian) Charging (voltage residual), operation indication Protective function Overcurrent, short-circuit, ground fault, overvoltage, undervoltage, overload, overheating, blown fuse, motor overload, external alarm, input open-phase, output open0phase (when tuning), braking resistor protection, CPU and memory error, keypad panel communications error, PTC thermistor protection, surge protection, stall prevention, etc. Installation location Indoor, altitude less than 3300 feet (1000m), free from corrosive gas, dust and direct sunlight. Ambient temperature -10 to +50C (+14 to 122F) (ventilating cover must be removed under conditions exceeding +40C (+104F) for models rated at 30 HP or less) Vibration Storage 3mm peak from 2-9 Hz, 9.8 m/s2 from 9-20 Hz, 2m/s2 from 20-55 Hz, 1 m/s2 from 55-200 Hz, Ambient temperature -25 to 65C (-13 to 149F) Ambient humidity 5 to 95% (no condensation) 11-4 http://store.iiic.cc/ 11.3 Outline Dimensions 4.34(110) 0.28(7) D 3.78(96) D1 0.24(6) 0.28(7) 5.91(150) 0.28(7) 0.28(7) D2 Main circuit terminals (M4) D3 0.61(15.5) 9.69(246) 10.25(260) Auxiliary control power supply terminals (M3, 5) NP 0.61(15.5) 1.56(39.5) 3.43(87) 0.28(6) 0.31(8) 3-o"0.87(o"22) Wire inlet knock out hole 1.22(31) 1.73(44) 8.66(220) 0.47(12) D2 3.15 (80) 3.74 (95) D3 3.7 (94) 4.29 (109) D4 2.81 (71.5) 3.41 (86.5) 2 to 5 Hp 0.47(12) 7.68(195) 4.09(104) 0.44(11) 7.72(196) 2-o"0.39(o"10) 0.31(8) 3-o"0.87(o"22) Wire inlet Knock out hole 3.92(99.5) D1 1.44 (26.5) 2.03 (51.5) 3.74(95) 4.29(109) 1.22(31) 1.06(27) D4 D 5.12 (130) 5.71 (145) 0.24(6) Control circuit terminals (M3) NP 0.24(6) 1 Hp 2.42 (61.5) 0.28(7) 9.69(246) 10.25(260) Main circuit terminals (M3, 5) 5.71(145) 5.35(136) 2-o"0.24(o"6) Control circuit terminals M3 Type 1/4, 1/2 Hp 0.28(7) 0.28(7) 2-o"0.24(o"6) 9.84(250) 8.90(226) 0.47(12) 2-o"0.39(o"10) 0.39(10) 0.47(12) 7.68(195) 4.17(106) 0.44(11) 0.28(7) 0.39(10) Control circuit terminals Main circuit terminals (M5) 0.44(11) 14.88(378) 15.76(400) (M5) 6.26(159) 0.31(8) 5.06(128.5) 5.12(130) 0.39(10) 2.07(52.5) 2-o"1.34(o"34) Wire inlet knock out hole 2.42(61.5) 2.54(64.5) o"1.34(o"34) Wire inlet knock out hole 7.5 to 15 Hp 11-5 http://store.iiic.cc/ 0.44(11) 2.17(55) 5.75(146) 5.51(140) 5.67(144) Main circuit terminals NP 1.81(46) o"1.06(o"27) Wire inlet knock out hole Auxiliary control power supply terminals (M3, 5) 5.49(139.5) 0.39(10) 2.28(58) Control circuit terminals (M3) NP Auxiliary control power supply terminals (M3, 5) 10.25(260) 9.37(238) (M3) 6.26(159) 0.31(8) 2-o"1.65(o"42) Wire inlet knock out hole 20 to 30 Hp 11.3.1 Outline Dimensions NEMA 1 230V Series NEMA 1 Hp 40 50 60 W1 9.4 (240) 10.8 (275) W3 - W4 13.5 (342) 14.9 (377) 75 H1 20.9 (530) 23.4 (595) 28.3 (720) H2 19.7 (500) 22.2 (565) 27.2 (690) DIMENSIONS inches (mm) H3 H6 H7 H9 20.2 0.4 7.1 3 (512) (9) (180) (75) 22.7 7.9 (577) (200) 27.6 (702) H10 29.7 (755) 33.1 (840) 38 (965) D 10 (255) 10.6 (270) 33.5 (850) 27 (685) 32.1 (815) 27.4 (695) 32.5 (825) 41.3 (1050) 50.4 (1280) 11.2 (285) 14.2 (360) H1 20.9 (530) H2 19.7 (500) DIMENSIONS inches (mm) H3 H6 H7 H9 20.2 0.4 7.1 3 (512) (9) (180) (75) H10 29.7 (755) D 10 (255) 10.6 (270) 25.8 (655) 24.6 (625) 25.1 (637) 34.6 (880) 28.3 (720) 28 (710) 38 (970) 27.2 (690) 26.6 (675) 37 (935) 27.6 (702) 27 (685) 37 (945) D2 0.2 (4) D3 5.7 (145) D4 4.1 (105) 8.7 (220) 3.6 (91) 6.5 (166) D3 5.7 (145) D4 4.1 (105) 6.9 (175) 8.7 (220) 4.7 (121) 7 (166) Mtg. Bolts M8 100 125 150 16.9 (430) 22.8 (580) 11.4 (290) 21 (533) 26.9 (683) 0.5 (13) 11.1 (283) 15.1 (383) 3.3 (83) M12 Wt. Lb (kg) 70 (32) 86 (39) 106 (48) 110 (50) 172 (78) 282 (128) 460V Series NEMA 1 Hp 40 50 60 W1 9.4 (240) 10.8 (275) W3 - W4 13.5 (342) 14.9 (377) 75 D2 0.2 (4) Mtg. Bolts M8 100 125 150 200 250 300 350 400 450 16.9 (430) 22.8 (580) 21 (533) 11.4 (290) 26.9 (683) 0.5 (13) 7.9 (200) 8.2 (208) 13 (333) 15.1 (383) 38 (965) 3.3 (83) 11-6 http://store.iiic.cc/ 53.1 (1350) 55.1 (1400) 12.4 (315) 14.2 (360) M12 Wt. Lb (kg) 70 (32) 82 (37) 95 (43) 97 (44) 115 (52) 174 (79) 245 (111) 337 (153) Surface Mount W D W6 D1 H8 D2 D7 H9 H2 W1 W3 W5 W4 D3 D5 D6 Holes for mtg. bolts D4 H1 4-OC 460V Series NEMA 1 Hp 500 600 700 800 W 26.8 (680) 34.6 (880) W1 22.8 (580) 30.7 (780) W3 11.4 (290) 10.2 (260) W4 - 10.2 (260) DIMENSIONS inches (mm) W5 W6 H1 H2 24.0 21.9 53.9 52.4 (610) (555) (1370) (1330) 31.9 29.7 (810) (755) DIMENSIONS inches (mm) Hp 500 600 700 800 D2 D3 D4 D5 D6 D7 Mtg. Bolts 0.3 (6) 2.0 (50) 3.9 (100) 1.4 (35) 4.5 (115) 8.7 (220) M12 Wt. Lb (kg) 562 (255) 804 (365) 11-7 http://store.iiic.cc/ H4 52.6 (1335) H8 3.3 (084) H9 57.1 (1450) D 17.7 (450) D1 11.2 (285) 11.3.2 Outline Dimensions Open Type Surface Mount 230V Series Hp 230V W 40 13.4 50 (340) 60 14.8 (375) 75 W1 9.4 (240) 10.8 (275) W2 12.8 (326) 14.2 (361) 16.9 (430) 22.8 (580) 20.1 (510) 26 (660) W1 9.4 (240) 10.8 (275) W2 12.8 (326) 14.2 (361) Through Panel Mount W3 H 21.7 (550) 24.2 (615) 29.1 (740) H1 20.9 (530) 23.4 (595) 28.3 (720) DIMENSION Inch (mm) H2 H3 H4 19.7 20.2 0.5 (500) (512) (12) 22.2 22.7 (565) (577) 27.2 27.6 (690) (702) H5 1 (25) H6 0.4 (9) D 10 (255) 10.6 (270) 1.3 (33) 0.5 (13) 11.2 (285) 14.2 (360) D1 5.7 (145) D2 0.2 (4) C 0.4 (10) Mtg. Bolts M8 100 125 150 20.9 (530) 26.8 (680) 460V Series Hp 460V W 40 13.4 50 (340) 60 14.8 (375) 75 W3 29.5 (750) 34.6 (880) 27 (685) 32.1 (815) 27.4 (695) 32.5 (825) 33.5 (850) H 21.7 (550) H1 20.9 (530) 26.6 (675) 25.8 (655) 24.6 (625) 25.1 (637) 29.1 (740) 28.3 (720) 28 (710) 38.2 (970) 27.2 (690) 26.6 (675) 36.8 (935) 27.6 (702) 27 (682) 37.2 (945) 0.6 (16) DIMENSION Inch (mm) H2 H3 H4 19.7 20.2 0.5 (500) (512) (12) 0.6 (15) M12 8.7 (220) H5 1 (25) H6 0.4 (9) D 10 (255) 10.6 (270) D1 5.7 (145) 1.3 (33) 0.5 (13) 12.4 (315) 14.2 (360) 6.9 (175) 8.7 (220) D2 0.2 (4) C 0.4 (10) Mtg. Bolts M8 100 125 150 200 250 300 350 400 450 20.9 (530) 16.9 (430) 20.1 (510) 39.4 (1000) 26.8 (680) 22.8 (580) 26 (660) 0.6 (16) 11.4 (290) 11-8 http://store.iiic.cc/ 0.6 (15) M12 Weight Lb (kg) 64 (29) 79 (36) 97 (44) 101 (46) 154 (70) 253 (115) Weight Lb (kg) 64 (29) 75 (34) 86 (39) 88 (40) 106 (48) 154 (70) 220 (100) 308 (140) Surface Mount 3 or 4 dia. C W1 W3 Through Panel Mount D1 D W W4 H6 D1 D1 D2 D2 W2 W2 D2 H6 H2 H1 Alternative Through Panel Mount (bottom bracket support by customer supply. H C W1 W1 W3 W5 W4 W3 W4 W H7 W4 H7 Holes for mtg. bolts H4 H4 W3 D5 4-dia.1.4 (35) Lifting bolts D3 D6 Holes for mtg. bolts Holes for mtg. bolts D4 H3 H1 H1 4-OC 460V Series Open Type Hp 500 600 700 800 W 26.8 (680) 34.6 (880) Hp 500 600 700 800 W1 22.8 (580) 30.7 (780) W2 26.0 (660) 33.8 (860) W3 11.4 (290) 10.2 (260) W4 10.2 (260) W5 24.0 (610) 31.9 (810) D6 4.5 (115) C 0.6 (015) - DIMENSIONS inches (mm) D2 0.3 (6) D3 2 (50) D4 3.9 (100) D5 1.4 (35) DIMENSIONS inches (mm) H H1 H2 H3 H4 H5 55.1 53.9 52.4 52.8 52.6 0.6 (1400) (1370) (1330) (1340) (1335) (016) Mtg. Bolts M12 Wt. Lb (kg) 551 (250) 793 (360) 11-9 http://store.iiic.cc/ H6 1.4 (035) H7 0.6 (015) D 17.7 (450) D1 11.2 (285) 11.3.3 Outline Dimensions Open Type with NEMA 12 Heatsink 11-10 http://store.iiic.cc/ AF-300 P11 230 VAC Series HP W 40 15.04 50 (382) W1 14.41 W2 13.39 W3 12.83 W4 9.45 (366) (340) (326) (240) W5 W6 4.72 W7 W8 W9 (120) (550) 60 75 16.42 15.79 14.76 14.21 10.83 (417) (401) (375) (361) (275) 5.41 - (137.5) DIMENSIONS Inch(mm) H H1 H2 H3 H4 21.65 20.87 19.69 20.16 - - - H5 H6 H7 3.74 H9 20.87 6.69 23.43 0.43 0.4 5.71 M6 81 (10) 10.63 (145) and (37) (270) M8 H12 C (530) D 8.86 D1 (530) (500) (512) 24.21 23.43 22.24 22.72 0.47 0.98 0.35 1.67 (615) (595) (565) (577) (12) (25) (9) (42.5) (170) (595) 29.13 (740) 28.35 27.17 (690) 27.64 (702) 4.13 (105) 28.35 99 (45) (720) 104 100 (95) H10 H11 Fixing Wt. Fig Bolts Lb(kg) 66 1 H8 (225) (11) - (720) - (30) 2 (47) 125 23.23 22.28 20.87 20.08 16.93 8.46 29.53 26.97 27.36 (590) (566) (530) (510) (430) (215) (750) (685) (695) 150 29.13 (740) 28.19 (716) 26.77 (680) 25.98 22.83 11.42 (660) (580) (290) - 34.65 33.46 (880) (850) 32.09 (815) 32.48 (15.5) (32.5) (12.5) 4.02 8.46 (825) (102) (215) 2.95 (75) 1.75 0.61 1.28 8.27 0.49 (44.5) (210) 33.46 (850) 11.22 5.71 M6 161 0.51 0.6 (285) (145) and (73) (13) (15) 14.17 8.66 (360) (220) M12 260 (118) 4 Fixing Wt Fig AF-300 P11 460 VAC Series DIMENSIONS Inch(mm) HP W 40 15.04 50 (382) 60 75 16.42 (417) W1 W2 W3 14.41 13.39 12.83 9.45 4.72 (366) (340) (326) (240) (120) 15.79 (401) 14.76 (375) W4 W5 14.21 10.83 (361) (275) 100 W6 W7 W8 W9 5.41 (137.5) - - 125 - H H2 H3 21.65 20.87 (550) (530) 19.69 (500) 20.16 (512) 26.57 25.79 (675) (655) 24.61 (625) 25.08 (637) 23.23 250 (590) 300 350 29.13 400 (740) 450 22.28 (566) 28.19 (716) 26.77 (680) 25.98 22.83 11.42 (660) (580) (290) 500 650 700 800 28.19 (716) 36.06 (916) 26.77 (680) 34.65 (880) 25.98 (660) 33.86 (860) 29.13 (740) 37.01 (940) 20.87 (530) 20.08 16.93 (510) (430) 22.83 (580) 30.71 (780) 28.35 (720) 27.95 (710) 27.17 (690) 26.57 (675) 11.42 (290) 10.24 (260) 0.47 (12) H5 0.98 (25) H6 0.35 (9) 27.64 (702) 26.97 (685) 8.46 (215) - H4 H7 H8 H9 3.74 (95) 20.87 (530) 6.69 2.85 (170) (72.5) 25.79 (655) 4.13 (105) 1.56 8.27 (39.5) (210) H12 0.43 (11) 28.35 (720) 27.95 (710) 0.61 1.28 0.49 (15.5) (32.5) (12.5) 2.95 (75) H10 H11 C D D1 Bolts Lb(kg) 8.86 66 (225) (30) 77 (35) 88 (40) 90 (41) 108 (49) 161 (73) 1 229 (104) 317 (144) 3 551 (250) 793 (360) 6 0.4 5.71 (10) 10.63 (145) (270) M6 and M8 29.13 (740) 29.13 (740) 200 H1 39.37 38.19 (1000) (970) 36.81 (935) 37.20 (945) - 12.4 6.89 (315) (175) 0.51 (13) 2.15 8.46 (54.5) (215) 38.19 (970) - 0.6 (15) 14.17 8.66 (360) (220) M6 and M12 2.95 4.55 2.60 M8 55.12 53.94 52.36 52.76 0.61 1.38 0.57 0.18 6.99 8.46 5.71 54.37 0.81 0.59 17.72 11.22 and (75) (115.5) (66) 4.72 2.76 2.56 4.33 (1400) (1370) (1330) (1340) (15.5) (35) (14.5) (4.5) (177.5) (215) (145) (1381) (20.5) (15) (450) (285) M12 (120) (70) (65) (110) 11-11 http://store.iiic.cc/ 2 5 7 Keypad Mounting Hole (Panel Cutting) Dimensions in inches (mm) dia. 0.11 M3 2.68 (68) 0.81 (20.5) 4.53 (115) 1.69 (42) dia. 1.38 (35) 11-12 http://store.iiic.cc/ 12. RS485 Modbus RTU Serial Communications The serial interface supports operation, configuration and monitoring of drive functions through an EIA/RS485 connection. The serial interface is based on Modbus RTU protocol. This protocol allows the drive to function as an RTU slave on an industrial network. 12.1 Transmission Specification Item Physical level Specification EIA/RS485 Transmission distance Number of nodes 500 m max. 32 total Transmission speed Transmission mode 19200, 9600, 4800, 2400 [bits/s] Half duplex Transmission protocol Character code Modbus RTU Binary Character length Error check 8 bits CRC 12.2 Connection Connection method Use shielded wire and connect to the control terminals (DX-, DX+ and SD). A termination resistor should be added between the data lines on the each end of the network. The value of the termination resistor depends on the characteristic impedance of the cable. A common value for termination resistors is 120 ohms. Control terminals Terminal marking Terminal name Function description DX+ DX- RS485 communication data (+) RS485 communication data (-) Input/output terminals for RS485 communication. SD Cable shield Electrically floating 12.3 Serial Interface Configuration Drive function codes H30 to H39 are used to configure the serial interface parameters, such as device address, baud rate and error response. 12.4 Modbus RTU Functions The following RTU functions are supported. The maximum number of consecutive parameters for function 03 and 16 messages is 16. Code 03 Description Read Holding Registers (16 registers maximum) 06 16 Preset Single Register Preset Multiple Registers (16 registers maximum) 12-1 http://store.iiic.cc/ 12.5 Drive Function Code Access All of the drive function codes are accessible through the RS485 serial interface. Drive function codes are mapped to RTU holding registers. A drive function code RTU address is 2 bytes in length. The high byte corresponds to a code that represents the drive parameter sort (F-M). The low byte corresponds to the drive parameter number within the sort (0 99). Code Sort Name Code Sort Name 0 1 F E Basic function Terminal function 5 6 A o Motor 2 function Option function 2 3 C P Control function Motor 1 function 7 8 S M Command/function data Monitor data 4 H High level function For example, drive function code M11, output current, is addressed as RTU parameter number 080B hexadecimal or 2059 decimal. high byte low byte drive parameter sort code drive parameter number 12.6 Command and Monitor Data Registers The command and monitor function codes are used to control the operation of the drive and monitor the status variables through the serial interface. The command and monitor function codes are not accessible from the drive keypad interface. Drive parameter H30 and digital input signal LE must be enabled to operate the drive from the Modbus interface. If LE is not assigned to a digital input (X1-X9), the signal will default to ON. Frequency Setting Registers Address Code 1793 S01 Name Frequency command Unit - 1797 Frequency command Hz S05 Variable Range -20000-20000 (max. frequency at 20000) 0.00-400.00 Min. unit Read/ Write Data Format 1 0.01 R/W R/W 2 5 Note: 1) If both S01 and S05 are set, the drive will ignore the setting of S05. 2) A data setting that exceeds the setting range is possible, but the actual action will be limited by the drive configuration. Operation command data Registers Address Code 1798 1799 1804 S06 S07 S12 Name Operation command Universal Do Universal Ao Unit - Variable Range Refer to the data format [14] Refer to the data format [15] -20000-20000 (100% output at 20000 ) Min. unit 1 Read/ Write R/W R/W R/W Data Format 14 15 2 Note: 1) Since X1-X9 are configurable input commands, it is necessary to set the functions by E01-E09. 2) The alarm reset is executed, when RST signal changes from ON to OFF even if there are no alarms. 3) Universal Do is a function that utilizes the drive's digital outputs via communication. Function data Registers Address Code 1800 1801 1802 S08 S09 S10 1803 S11 Note: 1) 2) Name Acceleration time F07 Deceleration time F08 Torque limit level 1 (driving) F40 Torque limit level 2 (braking) F41 Unit Variable range s s % 0.1-3600.0 0.1-3600.0 -20.00 -200.00, 999 % 0.00, 20.00-200.00, 999 The writing of data out of range is treated as out of range error. Use a value of 7FFFH to enter 999 for torque limit functions. 12-2 http://store.iiic.cc/ Min. unit 0.1 0.1 1 Read/ Write R/W R/W R/W Data Format 3 3 5 1 R/W 5 Monitoring parameter registers Address Code 2049 M01 2053 M05 2054 M06 2055 2056 2057 2058 M07 M08 M09 M10 2059 M11 2060 2061 M12 M13 2062 2063 M14 M15 2064 2065 2066 2067 2068 M16 M17 M18 M19 M20 2069 2071 2072 2073 2074 M21 M23 M24 M25 M26 2075 M27 2079 M31 2080 Description Frequency command (final command) Frequency command (final command) Actual frequency Unit Hz - Range - 20000-20000 (max. frequency at 20000) 0-400.00 - 20000-20000 (max. frequency at 20000) - 200.00-200.00 - 200.00-200.00 0.00-400.00 0.00-200.00 Min. unit 1 Read / Write R Data Format 2 0.01 R 5 1 R 2 0.01 0.01 0.01 0.01 R R R R 6 6 5 5 0.01 R 5 1 - R R 3 14 Actual torque value Torque current Output frequency Motor output (input electric power) Output current r. m. s. % % Hz % Output voltage r. m. s. Operation command (final command) Operating state Universal output terminal data Fault memory 0 Fault memory 1 Fault memory 2 Fault memory 3 Integrated operating time V - 0.00-200.00 (inverter rating at 100.00) 0.0-600.0 Refer to data format [14] - Refer to data format [16] Refer to data format [15] - R R 16 15 h Refer to data format [10] - R 0-65535 1 R 10 10 10 10 1 V - 0-1000 Refer to data format [17] Refer to data format [11] 0-64999 Refer to data format [20] 1 1 - R R R R R 1 17 11 1 20 - - 20000-20000 (max. frequency at 20000 ) 0-400.00 1 R 2 0.01 R 5 M32 DC link voltage Type code Drive capacity code ROM version Transmission error processing code Frequency command at alarm (final command) Frequency command at alarm (final command) Actual frequency at alarm 1 R 2 2081 2082 2083 M33 M34 M35 Actual torque at alarm Torque current at alarm Output frequency at alarm % % Hz (max. frequency a t 20000) - 200.00 - 200.00 - 200.00 - 200.00 0.00 - 400. 0.01 0.01 0.01 R R R 6 6 5 2084 M36 % 0.00-200.00 0.01 R 5 2085 M37 % R 5 M38 V 0.00 - 200.00 (inverter rating at 100.00) 0.0 - 600.0 0.01 2086 1 R 3 2087 M39 - Refer to data format [14] - R 14 2088 M40 Motor output at alarm (input power) Output current r.m.s. at alarm Output voltage effective value at alarm Operation command at alarm Operating state at alarm - Refer to data format [16] - R 16 2089 M41 - Refer to data format [15] - R 15 2090 M42 h 0-65535 1 R 1 2091 M43 Universal output terminal data at alarm Integrated operation time at alarm DC link voltage at alarm V 0-1000 1 R 1 2092 M44 C 0-120 1 R 1 2093 M45 Inverter internal air temp. at alarm Cooling fin temp. at alarm C 0-120 1 R 1 2094 M46 % 0.0-100.0 0.1 R 3 2095 M47 h 0-65535 1 R 1 2096 M48 Life of main circuit capacitor. Life of printed circuit board capacitor. Life of cooling fan. h 0-65535 1 R 1 % Hz - - 20000-20000 12-3 http://store.iiic.cc/ 12.7 Data Format Specification All data in the data field of communication frame shall be represented by a 16 bit length word. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 16 bits binary data Data format [1] Unsigned Integer data (Positive): Min. unit 1 Example If F15 (Frequency limit, upper)= 60Hz 60 = 003CH Data format [2] ] Example data = -20 -20 = FFECH Integer data (Positive, negative): Min. unit 1 Data format [3] Unsigned Decimal data (Positive): Min. unit 0.1 Example: If F17 (frequency gain setting signal) = 100.0% 100.0 X 10 = 1000 = 03E8H Data format [4] Decimal data (Positive, negative): Min. unit 0.1 Example If: C31 (Analog input offset adjust, terminal12) = - 5.0% - 5.0 X 10= - 50 = FFCEH Data format [5] Unsigned Decimal data (Positive): Min. unit 0.01 Example: If C05 (multi-step frequency 1) = 50.25Hz 50.25 X 100 = 5025 = 13A1H Data format [6] Decimal data (Positive, negative): Min. unit 0.01 Example: If M07 (actual torque value)= - 85.38% - 85.38 X 100= - 8538=DEA6H Data format [7] Unsigned Decimal data (Positive): Min. unit 0.001 Example: If o05 (follow - up side ASR 1 constant) = 0.105s 0.105 X 1000 = 105 = 0069H Data format [8] Decimal data (Positive, negative): Min. unit 0.001 Example: Data = -1.234 - 1.234 X 1000 = - 1234 = FB2EH Data format [9] Unsigned Integer data (Positive): Min. unit 2 Example If P01 (Motor 1 number of poles) =2pole 2 = 0002H Data format [10] Alarm Code 12-4 http://store.iiic.cc/ 0 Code 0 1 2 3 5 6 7 8 10 11 14 16 17 18 19 Description No alarm Overcurrent, during acceleration (INV output ) Overcurrent, during deceleration (INV output ) Overcurrent, during steady state operation (INV output ) Ground fault Overvoltage, during acceleration Over voltage, during deceleration Overvoltage, during steady state operation DC undervoltage Power supply open phase Blown DC fuse Output wiring error Overheat, heat sink, inverter Overheat, outside thermal Overheat, unit inside temp Data format [11] Code 7 15 25 50 100 200 300 500 750 1000 1500 Data format [12] 27 28 31 32 33 34 35 36 37 38 dbH OL1 OL2 OLU Overspeed PG wire break Memory error Keypad error CPU error Option comm error Option error PL error Output wiring error RS485 comm error OS Pg Er1 Er2 Er3 Er4 Er5 Er6 Er7 Er8 Code 2000 2500 3000 4000 5000 6000 7500 10000 12500 15000 Capacity (HP) 20 25 30 40 50 60 75 100 125 150 Code 17500 20000 25000 30000 35000 40000 45000 50000 60600 60700 60800 Capacity (HP) 175 200 250 300 350 400 450 500 600 700 800 Index data (ACC/DEC time, display coefficient) 15 14 13 12 Polarity 0 0 0 0: Positive (+), EF OU1 OU2 OU3 LU Lin FUS Er7 OH1 OH2 OH3 Description Overheat, DB resistor Overload, motor 1 Overload, motor 2 Overload, drive Capacity code Capacity (HP) 0.07 (spare) 0.15 (spare) 0.25 0.5 1 2 3 5 7.5 10 15 1: Negative ( - ) Code 22 23 24 25 --OC1 OC2 OC3 11 10 9 8 7 6 Index portion 0: 0.01 1: 0.1 2: 1 3: 10 5 4 3 2 Data portion X X X X 001-999 00-999 100-999 100-999 Example: If F07 (acceleration time 1) = 20.0 s 10.0 < 20< 99.9 index =1 20.0 = 0.1 X 200 0400H + 00C8H = 04C8H 12-5 http://store.iiic.cc/ (0.00-9.99) (10.0-99.9) (100-999) (1000-9990) 1 0 Data format [13] Pattern operation 15 14 13 Direction of rotation 0 Time 12 11 9 8 7 6 Index portion 0: 1st ACC/DEC time 1: 2nd ACC/DEC time 2: 3rd ACC/DEC time 3: 4th ACC/DEC time 0: FWD 1: REV 10 5 4 3 2 1 0 1 0 Data portion 0: 0.01 1: 0.1 2: 1 3: 10 X X X X 001-999 100-999 100-999 100-999 (0.00-9.99) (10.0-99.9) (100-999) (1000-9990) Example) If C22 (Stage1) = 10.0s R2 (10s, reverse rotation, acceleration time 2/deceleration time 2) Since 10.0 = 0.1 X 100 > 9000H + 0400H + 0064H = 9464H Data format [14] 15 14 13 RST 0 0 Operation command 12 11 10 9 0 0 X9 X8 8 7 6 5 4 3 2 X7 X6 X5 X4 X3 X2 X1 REV FWD (All bit are ON by 1) Example If S06 (operation command) = FWD, X1 and X5 = ON 0000 0000 0100 0101b = 0045H Data format [15] Universal output terminal 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 0 0 0 Y5 Y4 Y3 Y2 Y1 4 3 2 1 0 (All bit are ON by 1) Example) If M15 (Universal output terminal)=Y1 and Y5 = ON 0000 0000 0001 0001b = 0011H Data format [16] 15 14 13 BUSY WR Operating state 12 11 10 RL ALM 9 DEC ACC 8 7 6 IL VL TL 12-6 http://store.iiic.cc/ 5 NUV BRK INT EXT REV FWD (All bit are ON or active by 1) FWD: Forward operation IL: REV:0: Reverse operation ACC: EXT: DC braking active (or pre-excitation) DEC: ALM: INT: No Output RL: BRK: Braking active WR: NUV: DC link voltage is established (undervoltage at 0) TL: Torque limiting VL: Voltage limiting BUSY: Data format [17] 15 14 Type code 13 12 11 Type Code 1 2 3 4 5 6 14 10 9 8 7 6 Generation Type G P - Data format [18] 15 Current limiting Under acceleration Under deceleration Drive fault Transmission valid Function writing privlege 0: Keypad panel 1: RS485 2: Fieldbus (option) Processing data write Generation 11 - 5 4 3 Series Series USA - 12 11 Data 4 Voltage series 230V three phase 460V three phase - 10 9 8 Data 3 7 6 5 4 3 Data 2 Amperage value Decimal data (positive ): Min. unit 0.01 inverter capacity is not more than 30HP Min unit 0.01 for not less than 40HP Example) If F11 (electronics thermal overload relay 1 level)107.0A (40HP) 107.0 X 10=1070=042EH If F11 (electronics thermal overload relay 1 level)=3.60A (1HP) Since 3.60 X 100=360=0168H 7 0 Voltage series Data format [19] Code 1 2 3 1 Code setting (1-4 figures) 13 Data format [20] 2 Transmission error code Description FC (function code) error Illegal address Illegal address (Data range error) Code 71 72 73 Description CRC error (no response) Parity error (no response) Other errors (no response) -Framing error -Overrun error -Buffer full error NAK -Priority for comm -No privilege for writing error -Forbidden writing error 12-7 http://store.iiic.cc/ 2 1 Data 1 0 Data format [21] Auto tuning 15 14 13 12 11 10 0 0 0 0 0 0 9 8 7 6 5 REV FWD 4 3 2 1 0 Data portion 0: Without forward rotation command 1: With forward rotation command. 0: Without reverse rotation command. 1: With reverse rotation command. Example) If P04 (motor 1 auto - tuning)=1: Forward rotation 0000 0001 0000 0001b=0101H 12-7 Communication Errors Exception Response When the drive receives a message that does not contain communication errors but the message can not be processed, the drive will return an exception response. The exception response contains an error sub-code in the data field that represents the problem. Exception Response Errors Sub-Code Name 1 Illegal Function 2 Illegal Data Address 3 7 Illegal Data Value Negative Acknowledge Causes Received RTU Function other than 03, 06 or 16 * The starting parameter address is an unused drive parameter.. The starting parameter address plus the offset refers to drive * parameter greater than the last parameter in a Function Code sort. * The number of registers is greater than 16. Data contains an out of range value for a drive parameter * Requested data cannot be changed while the drive is running. The drive parameter function is owned by the network interface * option card and cannot be changed. Communication errors Communication errors occur when the drive receives an invalid message. The drive will not return a response to a communication error. A code that represents the last communication error is stored in drive parameter M26. Typical communication message errors include parity, framing, and CRC errors. 12-8 http://store.iiic.cc/ 13. Options 13.1 Built-in Options The drive supports two internally mounted cards. One option card is mounted under the main cover (Location A) and the other option card is mounted in a special adapter under the keypad (Location B). Only one card can be mounted in these locations. There are two different types of option cards, Type 1 and Type 2. You cannot use two Type 1 or Two Type 2 cards but you can mix any combination of Type 1 and Type 2 provided you only have one option per mounting location. Each option card must be mounted in the designated location. The chart below lists the option card, their types, and their mounting locations. Name Type Loc 2nd Option Function Type/Loc 2/B * Relay output card * The transistor output from the drive control output terminals Y1 and Y4 are converted to the relay output (1SPDT). None * Frequency setting by binary code (max. 16 bits) * Monitoring (8 bits) of frequency, output current, and output voltage OPCG11SRY (Relay output card) 1 A OPCG11SDIO (Digital interface card) 2 A OPCG11SAIO (Analog interface card) 2 A None OPCG11SCIO (Interface card) OPCG11SLON (Communication card) OPCG11SPDP (Communication card) OPCG11SDEV (Communication card) OPCG11SCOP (Communication card) OPCG11SMBP (Communication card) OPCG11SIBS (Communcation card) HE300GEN150 (Communication card) 1 A 2/B 2 B 1/A * 115 VAC Control input, an isolation amplifier, relay output, PG encoder, analog output 4-20mA * Serial communication card for LonWorks 2 B 1/A * Serial communication card for Profibus-DP 2 B 1/A * Serial communication card for Device Net 2 B 1/A * Serial communication card for CAN 2 B 1/A * Serial commnication card for Modbus plus 2 B 1/A * Serial communcation card for Interbus-S 2 B 1/A * Serial communication card for Genius * Auxiliary input for analog frequency setting (0 to +/-10 V) * Monitoring of drive output frequency, current, and torque in analog voltage, analog output 0-10 VDC abd 4-20mA 13-1 http://store.iiic.cc/ Name Type Function Specifications Digital I/O interface card OPCG11SDIO 4 digital inputs: Binary code input of max. 16 bits or BCD input (Sink/Source changeable) 3 digital outputs: Binary code output of max. 8 bits. Input Digital signal input (4 points) by short-circuiting terminals L1, L16 and M1 <Sink> ON operation current: 4.5mA max. OFF operation voltage: 27V max. <Source> ON operation current: 4.5mA max. OFF operation voltage: 27V max. Related function code: o19, o20 Output Digital signal output (3 points) by short-circuiting terminals between O1 to O6, and M2 <Sink> ON operation current: 50mA max. OFF operation voltage: 27V max. <Source> ON operation current: -50mA max. OFF operation voltage: 27V max. Related function code: o21 Power Source +24 VDC (3.2mA x 4 + 12.8mA) Connection diagram L2/S L3/T U AF-300 P11 L1/R V W OPC-P11S-DIO I16 O8(MSB) I15 I14 O7 I13 I12 O6 I11 I10 O5 I9 I8 O4 I7 I6 O3 I5 I4 O2 I3 Sink I2 O1(LSB) I1(LSB) M1 M2 CM G Remarks 13-2 http://store.iiic.cc/ M Ry Ry Ry Ry Ry Ry Ry Ry Name Type Function Specifications Connection diagram Analog I/O Interface Card OPCG11SAIO 3 analog inputs (2 voltage inputs and 1 current input): Torque limiting value (driving, braking), frquency setting, ratio setting can be input respectively. 2 analog outputs (1 voltage output and 1 current output): 11 types of data can be output. Input Analog signal input (3 points) 32 and 31, 22 and 21, C2 and 21. Terminal 32: Voltage input (both sides): 0 to 10 VDC / 0 to 100%, input impedance: 22k ohm. Terminal 22: Voltage input (both sides): 0 to +10 VDC / 0 to +100%, input impedance: 22k ohm. Terminal C2: Current input: 4 to + 20mADC / 0 to +100%, input impedance: 250k ohm. For voltage input, power supply terminal for variable resistor (P10) should be connected. Related function code o22 Output Analog signal input (2 points) between AO+ and AO-, CS+ and CSTerminal AO+: Voltage output: 0 to 10 VDC, for max. 2 voltmeters, input impedance: 10k ohm Terminal AO-: Voltage output common. Terminal CS+: Current output: 4 to 20mAdc, max. 500 ohm Terminal CS-: Current output common (Terminal CS- is isloated from terminal 21, 31 and AO-) Related function code o23 MCCB or ELCB L1/R L2/S L3/T (R0) * (T0) * 13 12 11 C1 RUN command input Y5A Y5C Y4 Y3 Y2 Y1 CM E PLC FW REV D CM X1 X2 X3 X4 X5 X6 X7 X8 X9 CM FM FM A P DX B DX A SD U V W M 30A 30B 30C AF-300 P1 1 32 31 22 VR (1k ohm) VR 21 (1k ohm) C2 (+) Voltage input (Both polarity) Voltage input (Single polarity) Current input (-) AO+ AOCS+ CS- Analog voltmeter Anammeter E(G) * Te rm i na ls [ R0 ] an d [ T0] ar e no t prov id ed f or 1.0 HP or s m aller. Remarks 13-3 http://store.iiic.cc/ Name Type Function Specifications Relay Output Card Card type OPCG11SRY Unit type * Includes 4 relay output circuits * Converts transistor output signals from drive control output terminals Y1 to Y4 to relay (1SPDT) output signals. Input None Output Four-channel contact (12 terminals from Y1A to Y4C) 250 VAC, 0.3A, ocs dia. = 0.3 Power source The power source to drive the relay card is supplied from the drive. Connection diagram + 13Vdc + 24Vdc Y1A RY Y1B 5G CM +13Vdc Y1C +24Vdc Y2A Connector RY Y2B CM 5G +13Vdc Y2C +24Vdc Y3A RY Y3B 5G CM +13Vdc Y3C +24Vdc Y4A RY Y4B 5G CM Remarks 13-4 http://store.iiic.cc/ Y4C 14. Electromagnetic Compatibility (EMC) 14.1 General In accordance with the provisions described in the European Commission Guidelines Document on Council Directive 89/336/EEC, GE Fuji has chosen to classify the AF-300 P11 range of Drives as "Complex Components". Classification as a "Complex Components" allows a product to be treated as an "apparatus", and thus permits compliance with the essential requirements of the EMC Directive to be demonstrated to both an integrator of AF-300 P11 drives and to his customer or the installer and the user. AF-300 P11 drive is supplied `CE-marked', signifying compliance with EC Directive 89/336/EEC when fitted with specified filter units installed and earthed in accordance with this sheet. This Specification requires the following performance criteria to be met. EMC product standard EN61800-/13/1997 Immunity: Second environment (Industrial environment) Emision: First environment (Domestic environment) Finally, it is the customer's responsibility to check whether the equipment conforms to EMC directive. 14.2 Recommended Installation Instructions It is necessary that to conform to the EMC Directive, these instructions must be followed. Follow the usual safety procedures when working with electrical equipment. All electrical connections to the filter, Drive and motor must be made by a qualified electrical technician. 1) Use the correct filter according to Table on page 6-39. 2) Install the Drive and filter in the electrically shielded metal wiring cabinet. 3) The back panel of the wiring cabinet should be prepared for the mounting dimensions of the filter. Care should be taken to remove any paint etc. from the mounting holes and face area of the panel. This will ensure the best possible grounding of the filter. 4) Use the shield cable for the control , motor and other main wiring which are connected to the Drive. These shields should be securely grounded. 5) It is important that all wire lengths are kept as short as possible and that incoming mains and outgoing motor cables are kept well separated. " To minimize the conducted radio disturbance in the power distribution systems, the length of the motor-cable should be as short as possible. " 6) In the case where a ferrite ring is provided with the filter, fit the ferrite ring so the conductors pass through the center of the ferrite. Wire the cable according to Fig.6 or Fig.7 , paying attention to the applied Drive type. 14-1 http://store.iiic.cc/ Applied Drive AF-300 P11 [Hp] Max. rated voltage 3 Phase 230 VAC Tested Motor Filter Type Cable Length P11 (Fuji model #) Rated EN55011 EN55011 Current Class B Class A 0.25 EFL075SP2 0.5 6A (EFL-0.75SP-2) 1 2 EFL370SP2 3 164 ft 25A (EFL-3.7SP-2) 5 -- (50m) 7.5 EFL750SP2 50A (EFL-7.5SP-2) 10 15 EFL150SP2 100A (EFL-15SP-2) 20 25 EFL220SP2 150A (EFL-22SP-2) 30 40 RF3180F11 (RF3180-F11) 180A 50 RF3280F11 280A (RF3280-F11) 60 75 -- 400A 100 RF3400F11 125 (RF3400-F11) 150 [HP] Max. rated voltage 3 Phase 480 VAC 0.5 EFL075G114 5A (EFL-0.75G11-4) 1 2 EFL400G114 3 12A (EFL-4.0G11-4) 5 7.5 33 ft EFL750G114 10 (10m) 35A (EFL-7.5G11-4) 15 EFL150G114 50A 20 (EFL-15G11-4) 25 EFL220G114 72A (EFL-22G11-4) 30 40 50 60 75 100 125 150 200 250 300 350 400 500 500 600 700 800 RF3100F11 (RF3100-F11) 164 ft (50m) 100A RF3180F11 (RF3180-F11) 180A RF3280F11 (RF3280-F11) 280A RF3400F11 (RF3400-F11) 400A RF3880F11 (RF3880-F11) 328 Ft (100m) 800A RFI Filter Data Dimensions L x W x H (mm) Mount. Dim. Y x X (mm) 9.57 x3.35x3.66 (243x85x93) 8.98x2.32 (228x59) OF1 [1] 3.3 9.17x4.13x5.35 (233x105x136) 8.46x 3.15 (215x80) OF2 [1] 5.5 10.75x4.72x6.22 (273x120x158) 10x3.74 (254x95) OF2 [1] 11.0 20.2x8.07x7.6 (513x205x193) 19.17x6.30 (487x160) OF3 [1] 44.1 19.49x7.87x6.3 (495x200x160) 18.4x6.53 (468x166) -- 48.7 60 -- 48.7 120 220 23.11x9.84x8.07 (587x250x205) 22.05x3.35 (560x85) -- 110 12.6x4.56x1.65 (320x116x42) 11.54x3.54 (293x90) -- 2.0 12.6x6.1x1.77 (320x155x45) 11.54x4.13 (293x105) -- 2.6 13.43x8.86x1.87 (341x225x47.5) 12.24x6.57 (311x167) -- 4.0 19.69x9.84x2.76 (500x250x70) 17.68x7.28 (449x185) -- 7.9 -- 8.8 17.13x7.87x5.19 (435x200x130) 16.06x6.54 (408x166) -- 28.6 19.49x7.87x6.3 (495x200x160) -- 328 ft (100m) Ferrite Total Ring (Qty) Wt. (lb) 23.11x9.84x8.07 (587x250x205) 27.09x14.33x7.09 (688x364x180) 18.4x6.53 (468x166) 22.05x3.35 (560x85) 25.51x5.91 (648x150) 14-2 http://store.iiic.cc/ Watt loss [W] 0.4 1.4 5.1 3.9 8.2 21 24 40 42 68 74 99 0.8 3.1 3.1 6.9 18 10 17 24 29 49 47 62 Fig. 1 Separate Type Fig. 3 Separate Type Fig. 4 Separate Type Fig. 2 Separate/ Integral Type 21 -- 48.7 60 -- 84.8 120 -- 110 220 -- 130 180 142 180 F200 160 [3] Note Fig. 3 Separate Type Fig. 4 Separate Type Fig. 5 Separate Type Ferrite Ring Dimensions : Inches (mm) Part No. D H T OF1 0.98 (25) 2.01 (51) 0.67 (17) OF2 1.61 (41) 2.80 (71) 0.71 (18) OF3 2.83 (72) 3.94 (100) 1.06 (27) Figure 1 Figure 2 14-3 http://store.iiic.cc/ W W1 Dimensions : Inches (mm) H H1 D RF3100-F11 7.87 (200) 6.54 (166) 17.1 (435) 16.1 (408) 5.12 (130) RF3180-F11 7.87 (200) 6.54 (166) 19.5 (495) 18.4 (468) 6.30 (160) Filter Type Figure 3 Outline Dimensions (RF3100-F11, RF3180-F11) Figure 4 Outline Dimensions (RF3280-F11, RF3400-F11) 14-4 http://store.iiic.cc/ Figure 5 Outline Dimensions (RF3880-F11) Figure 6 230V all Hp 460V less than 450 Hp 14-5 http://store.iiic.cc/ Figure 7 AF-300 P11 460V 500 Hp and higher 14-6 http://store.iiic.cc/ http://store.iiic.cc/ GE Fuji Drives USA GEI-100364C 001012 FERGADV GE Fuji Drives USA, Inc. 1501 Roanoke Blvd. Suite 435 Salem, VA 24153 1-800-543-6196 www.GEindustrial.com http://store.iiic.cc/ GE Fuji Drives America, S.A. de C.V. Ave. La Sierra 1401 Parque Industrial La Silla Guadalupe, N.L. Mexico 67190