GEI-100364C
Supersedes GEI-100364B
AF-300 P11
Users Guide
GE Fuji Drives USA
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© 1999, 2000 by GE Fuji Drives USA, Inc.
All rights reserved.
These instructions do not purport to cover all details or variations in equipment, nor to provide every possible
contingency to be met during installation, operation, and maintenance. If further information is desired, or if particular
problems arise that are not covered sufficiently for the purchaser’s purpose, the matter should be referred to GE Fuji
Drives USA, Salem, Virginia, USA.
This document contains proprietary information of GE Fuji Drives USA and is furnished to its customer solely to
assist that customer in the installation, testing, operation, and/or maintenance of the equipment described. This
document shall not be reproduced in whole or in part, nor shall its contents be disclosed to any third party without
the written approval of GE Fuji Drives USA.
AF-300 P11 is a trademark of GE Fuji Drives USA, Inc.
Energy $aver is a registered trademark of General Electric Company, USA.
Genius is a registered trademark of GE Fanuc Automation North America, Inc.
Profibus is a trademark of Profibus International.
X$D is a trademark of General Electric Company, USA.
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WARNING:
This equipment contains a potential hazard of electric shock or burn. Only personnel who are adequately trained
and thoroughly familiar with the equipment and the instructions should install, operate, or maintain this equipment.
Isolation of test equipment from the equipment under test presents potential electrical hazards. If the test equipment
cannot be grounded to the equipment under test, the test equipment’s case must be shielded to prevent contact by
personnel.
To minimize hazard of electrical shock or burn, approved grounding practices and procedures must be strictly
followed.
WARNING:
To prevent personal injury or equipment damage caused by equipment malfunction, only adequately trained person-
nel should modify any programmable machine.
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i. Preface .................................................................... i
Safety Instructions .................................................. iii
Model Numbering System Diagram....................... vii
Dimensions & Weights .......................................... viii
1. Before Using This Product 1-1
Receiving Instructions.......................................... 1-1
Appearance.......................................................... 1-1
Handling the Product ........................................... 1-2
Carrying ............................................................... 1-3
Storage ................................................................ 1-3
Ratings Efficiency and Watts Loss ...................... 1-4
2. Installation Environment and Connection 2-1
Operating Environment ........................................ 2-1
Installation Method .............................................. 2-1
Connection........................................................... 2-3
Basic Connection Diagrams ........................... 2-4
Connecting the Main Circuit and
Ground Terminals ....................................... 2-8
Connecting the Control Terminals ................ 2-11
Terminal Configuration .................................. 2-15
Cable Size, Tightening Torque &
Circuit Protection Rating .......................... 2-16
DC Link Reactor ........................................... 2-17
3. Operation 3-1
Inspection and Preparation Before Operation ..... 3-1
Operation Method ................................................ 3-1
Trial Run ............................................................... 3-1
4. Keypad Panel 4-1
Appearance of Keypad Panel .............................. 4-1
Operation From the Keypad Panel ...................... 4-2
Normal Operation ........................................... 4-2
Alarm Modes .................................................. 4-2
Entering Data on the Keypad Panel .................... 4-4
Operation Mode.............................................. 4-4
Setting Digital Frequency ............................... 4-4
Switching to LED Digital Monitor.................... 4-5
Program Menu Screen .................................... 4-5
Setting Function Data ..................................... 4-5
Checking Function Data ................................. 4-7
Monitoring Operating Status .......................... 4-7
I/O Check ........................................................ 4-8
Maintenance Information ................................ 4-9
Load Rate Measurement .............................. 4-10
Alarm Information ......................................... 4-11
Alarm History and Factors ............................ 4-12
Data Copy ..................................................... 4-13
Alarm Mode .................................................. 4-15
5. Function Selection 5-1
Function Selection List ........................................ 5-1
Alphabetical Function List ................................... 5-5
Function Explanation ........................................... 5-7
F: Fundamental Functions .............................. 5-7
E: Extensions Terminal Functions ................. 5-18
C: Control Functions of Frequency............... 5-28
6. Protective Operations 6-1
List of Protective Functions ................................. 6-1
Alarm Reset ......................................................... 6-2
7. Troubleshooting 7-1
Activation of Protective Function ......................... 7-1
Abnormal Motor Rotation .................................... 7-5
8. Maintenance and Inspection 8-1
Daily Inspections .................................................. 8-1
Periodic Inspections ............................................ 8-1
Main Circuit Measurements ................................. 8-4
Insulation Test ...................................................... 8-5
Replacement Parts .............................................. 8-5
9. Warranty Parts and Service 9-1
In-Warranty Failure Checklist ............................... 9-2
Table of Contents
i
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10. Replacement Parts 10-1
11. Specifications 11-1
Standard Specifications..................................... 11-1
Common Specifications..................................... 11-3
Outline Dimensions ............................................ 11-5
Keypad Mounting Hole .................................... 11-12
12. RS485 Modbus RTU Serial Communications 12-1
Transmission Specification ................................ 12-1
Connection......................................................... 12-1
Serial Interface Configuration ............................ 12-1
Modbus RTU Functions ..................................... 12-1
Drive Function Code Access ............................. 12-2
Command and Monitor Data Registers ............. 12-2
Data Format Specification ................................. 12-4
Communication Errors ....................................... 12-8
13. Options 13-1
Built-in Options .................................................. 13-1
14. Electromagnetic Compatibility (EMC) 14-1
General............................................................... 14-1
Recommended Installation Instructions ............ 14-1
ii
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Safety Instructions
Read this manual carefully before installing, connecting (wiring), operating, servicing, or inspecting the drive.
Familiarize yourself with all safety features before using the drive.
In this manual, safety messages are classified as follows:
WARNING Improper operation may result in serious personal injury or death.
CAUTION Improper operation may result in slight to medium personal injury or property damage.
Situations more serious than those covered by CAUTION will depend on prevailing circumstances.
Always follow instructions.
Instructions on Use
WARNING
This drive is designed to drive a 3-phase induction motor and is not suitable for a single-phase or
other types of motors.
This drive may not be used as a component of a life-support system or other medical device directly
affecting the personal welfare of the user.
This drive is manufactured under strict quality control standards. However, safety equipment must be
installed or the failure of this device may result in personal injury, property damage, or risk an accident.
Instructions on Installation
WARNING
Mount this drive on an incombustible material such as metal, otherwise a risk of fire may result.
Do not place combustible or flammable material near this drive, as fire may result.
CAUTION
Do not hold or carry this drive by its cover. Do not drop the converter, as injury may result.
Ensure that the drive and heat sink surfaces are kept free of foreign matter (lint, paper dust, small chips of
wood or metal, and dust), as fire or accident may result.
Do not install or operate a damaged drive or a drive with missing parts, as electric shock or
injury may occur.
iii
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Instructions on Wiring
WARNING
Connect the drive to power via a line-protection molded-case circuit breaker or fuse, as fire may result.
Always connect a ground wire, as electric shock or fire may result.
A licensed specialist must perform all wiring work, as electric shock may result.
Turn off the power before wiring, as electric shock may result.
Wire the drive after mechanical installation is complete, as electric shock or injury may occur.
CAUTION
Confirm that the number of phases and rated voltage of this product match those of the AC power supply,
otherwise injury may result.
Do not connect the AC power supply to the output terminals (U, V, and W), as injury may result.
Do not directly connect a braking resistor to the DC terminals (P(+) and N(-)), as fire may result.
Ensure that the noise generated by the drive, motor, or wiring does not adversely affect peripheral
sensors and equipment, as an accident may result.
Instructions on Operation
WARNING
Be sure to install the cover before turning on the power. Do not remove the cover while power to the drive
is turned on. Electric shock may occur.
Do not operate switches with wet hands, as electric shock may result. When the retry function is selected,
the drive may restart automatically after tripping. Design the machine to ensure personal safety in the
event of restart. Accident may result.
When the torque limiting function is selected, operating conditions may differ from preset parameters
(acceleration/deceleration time or speed). In this case, personal safety must be assured.
An accident may result.
The STOP key is only effective when a function setting has been established. Install an independent
emergency switch to disable the STOP key on the keypad panel when an operation is selected via the
external signal terminal, otherwise an accident may result.
Operations can start up suddenly, after an alarm is reset, if there is a run signal present.
Confirm that the run signal input is not present before resetting the alarm. Accident may result.
Do not touch drive terminals when energized, even if the drive has stopped. Electric shock may result.
CAUTION
Do not start or stop the drive using the main circuit power. Failure may result.
Do not touch the heat sink or braking resistor because they become very hot. Burns may result.
Since the drive can reach high speed operation easily, carefully check the performance of motor or
machine before changing any speed settings. Injury may result.
Do not use the drive braking function for mechanical holding. Injury may result.
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Instructions on Maintenance, Inspection, and Replacement
WARNING
Wait a minimum of five minutes (30HP or less) or ten minutes (40HP or more) after power has been turned
off (open) before starting inspection. Also confirm that the charge lamp is off and that DC voltage between
terminals P(+) and N(-) does not exceed 25V. Electrical shock may result.
Only authorized personnel should perform maintenance, inspection, and replacement operations.
Remove all metal jewelry such as watches and rings. Use insulated tools only. Electric shock or injury
may result.
Instructions on Disposal
CAUTION
Treat as industrial waste when disposing of drive. Injury may result.
Instructions for UL/cUL Requirements
CAUTION
Hazard of electrical shock. Disconnect incoming power before working on this control.
Dangerous voltage exist until charge light is off.
Type1 - indoor use only.
Tightening torque and wire size for field wiring terminal are marked adjacent to the terminal or on
the wiring diagram.
The drive shall be connected with Listed Class J Fuse or Circuit Breaker rated 600V as shown in the
Table 2-3-5 (30 HP or less).
In case of using auxiliary control-power input, connect it by referring to the basic connection
diagram (2-3-1).
Suitable for use on a circuit capable of delivering not more than 5000rms symmetrical amperes,
for 230V (230V series), 480V (460V series) maximum up to 30HP; 42000rms symmetrical amperes
230V (230V series), 480V (460V series) maximum 40HP and above.
Use 60/75 °C CU wire only.
A Class 2 circuit wired with Class 1 wire (30HP or less). Use Class 1 wire only (40HP or more).
Field wiring connection must be made by a UL Listed and CSA Certified closed-loop terminal connector
sized for the wire gauge involved. Connector must be fixed using the crimp tool specified by the connector
manufacturer.
Solid state motor overload protection is provided in each model.
Other Instructions
WARNING
Never modify the product. Electric shock or injury may result.
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Conformity to Low Voltage Directive in Europe
CAUTION
The contact capacity of alarm output for any fault (30A, B, C) and relay signal output (Y5A, Y5C) is
0.5A at 48V DC, 0.3A 250 VAC
The ground terminal (G) should be connected to ground. Use a crimp terminal to connect a cable to
the main circuit terminal or drive ground terminal.
Where a residual-current protective device (RCD) is used for protection in case of direct or indirect
contact, only a type B device is allowed on the supply side of this electrical equipment. Otherwise,
another protective measure shall be applied such as separation of the electrical equipment from the
environment by double or reinforced insulation or isolation of the electrical equipment and supply
system by the transformer.
Use a single cable to connect the (G) drive ground terminal. Do not use two or more drive ground
terminals.
Use only a molded-case circuit breaker (MCCB) or magnetic contactor (MC) that conform to EN or IEC
standards.
Operate the drive under over-voltage Category III conditions and maintain Pollution Degree 2 or
better as specified in IEC664. To maintain Pollution Degree 2 or better, install the drive in a control
panel structure (level NEMA 3 or higher) which is free from water, oil, carbon, dust, etc.
For the input-output wiring of the drive, use cable diameter and type as specified in Appendix C
in EN60204.
To ensure safety, install an optional AC reactor, DC reactor, or external braking resistor as follows:
1) Install inside an IP4X cabinet or barrier if electrical parts are exposed.
2) Install inside an IP2X cabinet or barrier if electrical parts are not exposed.
In case of external cooling system, cover the drive rear side in order not to touch the main capacitor
and braking resistor.
General Instructions
For clarity, some figures in this manual may show the drive with covers and safety screens removed for
explanation purposes. Do not operate the device until all such covers and screens have been replaced.
vi
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AF-300 P11
Model Numbering System Diagram
Description 6K P11 N N (X/N)NN X N X N
GE Product Code
AF-300 Drive Family
Input Voltage
2 = 230V 50/60 Hz
4 = 460V 50/60 Hz
Input Phases
3 = 3 Phase
Horsepower
F50 = 1/2 Hp
010 = 10 Hp
100 = 100 Hp
Factory Installed Options
N = None
X = Keypad
B = to be determined
Enclosure Type
1 = NEMA 1 (UL Type 1)
2 = NEMA 12 (UL Type 12)
4 = NEMA 4 (UL Type 4)
8 = IP00 with NEMA 12 heatsink
9 = IP00
Product Revision
A = 1st Revision
B = 2nd Revision
Minor Product Revision
1 = 1st Minor Revision
2 = 2nd Minor Revision
vii
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AF-300 P11 Dimensions & Weights
viii
AF-300 P11
HP
Rating NEMA
Enclosure Rated Output
Current (A) Overload
(110% 1min.) AF-300P11
Model No. Catalog
No. Dimensions
H x W x D (inches) Weight
(lbs)
230VAC, 3 phase, 50/60Hz Input, NEMA 1
0.25 1 1.5 1.7 6KP1123F25X1## D6600 10.24 x 4.33 x 5.12 4.8
0.5 1 3 3.3 6KP1123F50X1## D6601 10.24 x 4.33 x 5.12 4.8
1 1 5 5.5 6KP1123001X1## D6602 10.24 x 4.33 x 5.71 5.5
2 1 8 8.8 6KP1123002X1## D6603 10.24 x 5.91 x 5.71 8.4
3 1 11 12 6KP1123003X1## D6604 10.24 x 5.91 x 5.71 8.4
5 1 17 19 6KP1123005X1## D6605 10.24 x 5.91 x 5.71 8.4
7.5 1 22 24 6KP1123007X1## D6606 10.24 x 8.66 x 7.68 12.6
10 1 29 32 6KP1123010X1## D6607 10.24 x 8.66 x 7.68 12.6
15 1 42 46 6KP1123015X1## D6608 10.24 x 8.66 x 7.68 12.6
20 1 55 61 6KP1123020X1## D6609 15.75 x 9.84 x 7.68 22.0
25 1 67 74 6KP1123025X1## D6610 15.75 x 9.84 x 7.68 22.0
30 1 78 86 6KP1123030X1## D6611 15.75 x 9.84 x 7.68 23.1
40 1 115 127 6KP1123040X1## D6612 29.7 x 13.5 x 10.0 70
50 1 145 160 6KP1123050X1## D6613 29.7 x 13.5 x 10.0 70
60 1 180 198 6KP1123060X1## D6614 33.1 x 14.9 x 10.6 86
75 1 215 237 6KP1123075X1## D6615 38.0 x 14.9 x 10.6 106
100 1 283 311 6KP1123100X1## D6616 38.0 x 14.9 x 10.6 110
125 1 346 381 6KP1123125X1## D6617 41.3 x 21.0 x 11.2 172
150 1 415 457 6KP1123150X1## D6618 50.4 x 26.9 x 14.2 282
230VAC, 3 phase, 50/60Hz Input, NEMA 4
0.25 4 1.5 1.7 6KP1123F25X4## D6650 10.24 x 4.33 x 5.12 4.8
0.5 4 3 3.3 6KP1123F50X4## D6651 10.24 x 4.33 x 5.12 4.8
1 4 5 5.5 6KP1123001X4## D6652 10.24 x 4.33 x 5.71 5.5
2 4 8 8.8 6KP1123002X4## D6653 10.24 x 5.91 x 5.71 8.4
3 4 11 12 6KP1123003X4## D6654 10.24 x 5.91 x 5.71 8.4
5 4 17 19 6KP1123005X4## D6655 10.24 x 5.91 x 5.71 8.4
7.5 4 22 24 6KP1123007X4## D6656 10.24 x 8.66 x 7.68 12.6
10 4 29 32 6KP1123010X4## D6657 10.24 x 8.66 x 7.68 12.6
15 4 42 46 6KP1123015X4## D6658 10.24 x 8.66 x 7.68 12.6
230VAC, 3 phase, 50/60Hz Input, NEMA 12
20 12 55 61 6KP1123020X2## D6659 15.75 x 9.84 x 7.68 22.0
25 12 67 74 6KP1123025X2## D6660 15.75 x 9.84 x 7.68 22.0
30 12 78 86 6KP1123030X2## D6661 15.75 x 9.84 x 7.68 23.1
230VAC, 3 phase, 50/60Hz Input, Open
40 Open 115 127 6KP1123040X9## --- 21.7 x 13.4 x 10.0 64
50 Open 145 160 6KP1123050X9## --- 21.7 x 13.4 x 10.0 64
60 Open 180 198 6KP1123060X9## --- 24.2 x 14.8 x 10.6 79
75 Open 215 237 6KP1123075X9## --- 29.1 x 14.8 x 10.6 97
100 Open 283 311 6KP1123100X9## --- 29.1 x 14.8 x 10.6 101
125 Open 346 381 6KP1123125X9## --- 29.5 x 20.9 x 11.2 154
150 Open 415 457 6KP1123150X9## --- 34.6 x 26.8 x 14.2 253
## Indicates product revision.
Note: Hp rating is shown for 230V and 460V nominal systems.
When applying at lower voltage, select the drive by rated current and not Hp rating.
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AF-300 P11 Dimensions & Weights
ix
AF-300 P11
HP
Rating NEMA
Enclosure Rated Output
Current (A) Overload
(110% 1min.) AF-300P11
Model No. Catalog
No. Dimensions
H x W x D (inches) Weight
(lbs)
230VAC, 3 phase, 50/60Hz Input, Open with NEMA 12 Heatsink
40 Open 115 127 6KP1123040X8## --- 21.7 x 13.4 x 10.0 64
50 Open 145 160 6KP1123050X8## --- 21.7 x 13.4 x 10.0 64
60 Open 180 198 6KP1123060X8## --- 24.2 x 14.8 x 10.6 79
75 Open 215 237 6KP1123075X8## --- 29.1 x 14.8 x 10.6 97
100 Open 283 311 6KP1123100X8## --- 29.1 x 14.8 x 10.6 101
125 Open 346 381 6KP1123125X8## --- 29.5 x 20.9 x 11.2 154
150 Open 415 457 6KP1123150X8## --- 34.6 x 26.8 x 14.2 253
460VAC, 3 phase, 50/60Hz Input, NEMA 1
0.5 1 1.5 1.7 6KP1143F50X1## D6649 10.24 x 4.33 x 5.12 4.8
1 1 2.5 2.8 6KP1143001X1## D6619 10.24 x 4.33 x 5.71 5.5
2 1 3.7 4.1 6KP1143002X1## D6620 10.24 x 5.91 x 5.71 8.4
3 1 5.5 6.1 6KP1143003X1## D6621 10.24 x 5.91 x 5.71 8.4
5 1 9 9.9 6KP1143005X1## D6622 10.24 x 5.91 x 5.71 8.4
7.5 1 12.5 14 6KP1143007X1## D6623 10.24 x 8.66 x 7.68 13.4
10 1 16.5 18 6KP1143010X1## D6624 10.24 x 8.66 x 7.68 13.4
15 1 23 25 6KP1143015X1## D6625 10.24 x 8.66 x 7.68 13.4
20 1 30 33 6KP1143020X1## D6626 15.75 x 9.84 x 7.68 22.0
25 1 37 41 6KP1143025X1## D6627 15.75 x 9.84 x 7.68 22.0
30 1 44 48 6KP1143030X1## D6628 15.75 x 9.84 x 7.68 23.1
40 1 60 66 6KP1143040X1## D6630 29.7 x 13.5 x 10.0 70
50 1 75 83 6KP1143050X1## D6631 29.7 x 13.5 x 10.0 70
60 1 91 100 6KP1143060X1## D6632 29.7 x 14.9 x 10.6 82
75 1 112 123 6KP1143075X1## D6633 34.6 x 14.9 x 10.6 95
100 1 150 165 6KP1143100X1## D6634 34.6 x 14.9 x 10.6 97
125 1 176 194 6KP1143125X1## D6635 38.0 x 14.9 x 10.6 115
150 1 210 231 6KP1143150X1## D6636 38.0 x 21.0 x 12.4 174
200 1 253 278 6KP1143200X1## D6637 38.0 x 21.0 x 12.4 174
250 1 304 334 6KP1143250X1## D6638 53.1 x 21.0 x 14.2 245
300 1 377 415 6KP1143300X1## D6639 53.1 x 21.0 x 14.2 245
350 1 415 457 6KP1143350X1## D6640 55.1 x 26.9 x 14.2 337
400 1 485 534 6KP1143400X1## D6641 55.1 x 26.9 x 14.2 337
450 1 520 572 6KP1143450X1## D6642 55.1 x 26.9 x 14.2 337
500 1 650 715 6KP1143500X1## D6643 57.1 x 26.8 x 17.7 562
600 1 740 814 6KP1143600X1## D6644 57.1 x 26.8 x 17.7 562
700 1 840 924 6KP1143700X1## D6645 57.1 x 34.6 x 17.7 804
800 1 960 1056 6KP1143800X1## D6646 57.1 x 34.6 x 17.7 804
460VAC, 3 phase, 50/60Hz Input, NEMA 4
0.5 4 1.5 1.7 6KP1143F50X4## D6699 10.24 x 4.33 x 5.12 4.8
1 4 2.5 2.8 6KP1143001X4## D6669 10.24 x 4.33 x 5.71 5.5
2 4 3.7 4.1 6KP1143002X4## D6670 10.24 x 5.91 x 5.71 8.4
3 4 5.5 6.1 6KP1143003X4## D6671 10.24 x 5.91 x 5.71 8.4
5 4 9 9.9 6KP1143005X4## D6672 10.24 x 5.91 x 5.71 8.4
7.5 4 12.5 14 6KP1143007X4## D6673 10.24 x 8.66 x 7.68 13.4
10 4 16.5 18 6KP1143010X4## D6674 10.24 x 8.66 x 7.68 13.4
15 4 23 25 6KP1143015X4## D6675 10.24 x 8.66 x 7.68 13.4
## Indicates product revision.
Note: Hp rating is shown for 230V and 460V nominal systems.
When applying at lower voltage, select the drive by rated current and not Hp rating.
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AF-300 P11 Dimensions & Weights
x
AF-300 P11
HP
Rating NEMA
Enclosure Rated Output
Current (A) Overload
(110% 1min.) AF-300P11
Model No. Catalog
No. Dimensions
H x W x D (inches) Weight
(lbs)
460VAC, 3 phase, 50/60Hz Input, NEMA 12
20 12 30 33 6KP1143020X2## D6676 15.75 x 9.84 x 7.68 22.0
25 12 37 41 6KP1143025X2## D6677 15.75 x 9.84 x 7.68 22.0
30 12 44 48 6KP1143030X2## D6678 15.75 x 9.84 x 7.68 23.1
460VAC, 3 phase, 50/60Hz Input, Open
40 Open 60 66 6KP1143040X9## --- 21.7 x 13.4 x 10.0 64
50 Open 75 83 6KP1143050X9## --- 21.7 x 13.4 x 10.0 64
60 Open 91 100 6KP1143060X9## --- 21.7 x 14.8 x 10.6 75
75 Open 112 123 6KP1143075X9## --- 26.6 x 14.8 x 10.6 86
100 Open 150 165 6KP1143100X9## --- 26.6 x 14.8 x 10.6 88
125 Open 176 194 6KP1143125X9## --- 29.1 x 14.8 x 10.6 106
150 Open 210 231 6KP1143150X9## --- 29.1 x 20.9 x 12.4 154
200 Open 253 278 6KP1143200X9## --- 29.1 x 20.9 x 12.4 154
250 Open 304 334 6KP1143250X9## --- 39.4 x 20.9 x 14.2 220
300 Open 377 415 6KP1143300X9## --- 39.4 x 20.9 x 14.2 220
350 Open 415 457 6KP1143350X9## --- 39.4 x 26.8 x 14.2 308
400 Open 485 534 6KP1143400X9## --- 39.4 x 26.8 x 14.2 308
450 Open 520 572 6KP1143450X9## --- 39.4 x 26.8 x 14.2 308
500 Open 650 715 6KP1143500X9## --- 55.1 x 26.8 x 17.7 551
600 Open 740 814 6KP1143600X9## --- 55.1 x 26.8 x 17.7 551
700 Open 840 924 6KP1143700X9## --- 55.1 x 35.6 x 17.7 793
800 Open 960 1056 6KP1143800X9## --- 55.1 x 35.6 x 17.7 793
460VAC, 3 phase, 50/60Hz Input, Open with NEMA 12 Heatsink
40 Open 60 66 6KP1143040X8## --- 21.7 x 13.4 x 10.0 64
50 Open 75 83 6KP1143050X8## --- 21.7 x 13.4 x 10.0 64
60 Open 91 100 6KP1143060X8## --- 21.7 x 14.8 x 10.6 75
75 Open 112 123 6KP1143075X8## --- 26.6 x 14.8 x 10.6 86
100 Open 150 165 6KP1143100X8## --- 26.6 x 14.8 x 10.6 88
125 Open 176 194 6KP1143125X8## --- 29.1 x 14.8 x 10.6 106
150 Open 210 231 6KP1143150X8## --- 29.1 x 20.9 x 12.4 154
200 Open 253 278 6KP1143200X8## --- 29.1 x 20.9 x 12.4 154
250 Open 304 334 6KP1143250X8## --- 39.4 x 20.9 x 14.2 220
300 Open 377 415 6KP1143300X8## --- 39.4 x 20.9 x 14.2 220
350 Open 415 457 6KP1143350X8## --- 39.4 x 26.8 x 14.2 308
400 Open 485 534 6KP1143400X8## --- 39.4 x 26.8 x 14.2 308
450 Open 520 572 6KP1143450X8## --- 39.4 x 26.8 x 14.2 308
500 Open 650 715 6KP1143500X8## --- 55.1 x 26.8 x 17.7 551
600 Open 740 814 6KP1143600X8## --- 55.1 x 26.8 x 17.7 551
700 Open 840 924 6KP1143700X8## --- 55.1 x 35.6 x 17.7 793
800 Open 960 1056 6KP1143800X8## --- 55.1 x 35.6 x 17.7 793
## Indicates product revision.
Note: Hp rating is shown for 230V and 460V nominal systems.
When applying at lower voltage, select the drive by rated current and not Hp rating.
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1-1
1. Before Using This Product
1.1 Receiving Instructions
40 HP or more
Lifting
Holes
(4 holes
total)
Ratings
Nameplate
Surface Cover
Keypad Panel
Mounting screws of surface cover
Keypad Panel
Surface
cover
Intermediate cover
Ratings nameplate
30 HP or less
Ratings Nameplate
Unpack and check the product as explained below.
If you have any questions about the product, contact GE
Fuji Drives or your local GE Drives distributor.
1. Check the ratings nameplate to confirm that the
delivered product is the one that was ordered.
2. Check for damaged and/or missing parts upon delivery.
3. In addition to the drive unit and this manual, the package contains rubber bushings (for products with 30 Hp or less)
and a terminating resistor (1/2 W, 120 ohm). The terminating resistors for products with 30 Hp or less are packaged
separately. The terminating resistors for products with 40HP or more are installed internal to the drive unit. To
connect the internal terminating resistor, place hardware jumper J2 to the “ON” position. This terminating resistor is
required for RS485 RTU communication.
4. On drives rated 100 Hp and larger, a separately mounted DC Link Reactor is provided. The reactor should be
checked for proper rating before installation.
1.2 Appearance
SER. No. : 9 9 1 0 - 0 0 0 1 2 M 0 0 01
Production lot serial number
Production week: Fiscal week (01 to 53)
Production year: Last two digits of year (99 = 1999)
Mounting screws of
surface cover
(Total of 6 screws)
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1-2
1.3 Handling the Product
(1) Removing the Cover
For drives 30HP or less, loosen the cover mounting screws, then remove the cover by pulling from the top (see Figure
1.3.1).
Fig.1-3-1 Removing the Cover (for drives of 30HP or less)
For drives 40HP or more, first remove the six cover mounting screws, then remove the cover.
Fig.1-3-2 Removing the Cover (for drives of 40HP or more)
(2) Removing the Keypad Panel
After removing the cover as explained in (1), loosen the keypad panel mounting screws and remove as shown in Figure
1.3.3 for drives 30HP or less.
Fig.1-3-3 Removing the Keypad Panel (for drives of 30 HP or less)
For drives 40HP or more, loosen the keypad panel mounting screws and remove, using the finger holds on the keypad
panel case.
Mounting screws of service
cover (6 positions total)
Mounting screws of
Keypad panel
Keypad panel case
Fig.1-3-4 Removing the Keypad Panel (for drives 40HP or more)
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1-3
1.4 Carrying
Carry the product by the main unit. Do not carry the product by its cover or parts other than the main unit. Use a crane or
hoist to carry a product equipped with hanging holes.
1.5 Storage
Temporary Storage
Temporary storage of this product must meet the conditions listed in Table 1-5-1.
Table 1-5-1 Storage Environment
Item Specifications
Ambient Temperature -10° to +50°C
(+14° to +122°F) Condensation or freezing, as a result of sudden temperature
changes, must not occur.
Storage Temperature -25° to +65°C
1
(-4° to +149°F)
Relative Humidity 5 to 95%
2
Atmosphere The standard product must not be exposed to dust, direct sunlight, corrosive
gas, flammable gas, oil mist, vapor, water drops, or vibration. The salt content
in the atmosphere should be minimized.
Note 1: The storage temperature applies only to short periods of time, such as during transport. Refer to comments on
extended storage guidelines.
Note 2: Since a large change in temperature within this humidity range may result in condensation or freezing, do not
store where such temperature changes may occur.
1. Do not place this product directly on the floor.
2. To store the product in an extreme environment, pack in vinyl sheeting, etc.
3. If the product is stored in a high-humidity environment, insert a drying agent (e.g., silica gel) and pack the product in
vinyl sheeting.
Long-term Storage
If the product is to be stored for an extended period of time after purchase, the method of storage depends primarily on
the storage location.
The general long-term storage method is as follows:
1. The above conditions for temporary storage must be satisfied.If the storage period exceeds three months, the upper
limit of ambient temperature must be reduced to 30°C (86°F) to prevent the deterioration of the electrolytic capaci-
tors.
2. Pack the product thoroughly to eliminate exposure to moisture and include a drying agent to ensure a relative
humidity of about 70% or less.
3. Do not leave the product mounted in a control panel and exposed to the elements like moisture or dust (particularly
on a construction site). In this case, remove the product and store in a suitable environment.
4. Electrolytic capacitors will deteriorate if not provided with power for an extended period of time. Do not store
electrolytic capacitors for one year or longer without providing power.
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1-4
1.6 AF-300 P11 Drive Ratings Efficiency and Watts Loss
HP Rating
Rated Output
Current (A) Rated Output
Power (KVA) Efficiency at 2KHz
(%) Efficiency at
15KHz (%) Watts Loss at
2KHz (W) Watts Loss at
15KHz (W) Internal DB (W)
230VAC
0.25 1.5 0.59 92.0 90.5 25 30 N/A
0.5 3 1.1 93.5 91.7 35 45 N/A
1 5 1.9 94.9 94.0 50 60 N/A
2 8 3.1 95.7 94.1 80 110 N/A
3 11 4.3 95.9 94.9 110 140 N/A
5 17 6.7 96.2 95.4 170 210 N/A
7.5 22 8.7 96.2 95.2 210 280 N/A
10 29 11 96.5 95.3 290 370 N/A
15 42 16 96.4 95.2 410 550 N/A
20 55 21 96.9 95.9 500 670 N/A
25 67 26 96.8 95.8 630 840 N/A
30 78 31 96.5 95.5 770 1030 N/A
2KHz (%) 10KHz (%) 2KHz (W) 10KHz (W)
40 115 45 97.2 96.8 950 1100 N/A
50 145 57 97.0 96.7 1250 1400 N/A
60 180 71 97.1 96.6 1500 1750 N/A
75 215 85 97.3 96.6 1700 1950 N/A
100 283 112 97.4 97.0 2200 2500 N/A
2KHz (%) 6KHz (%) 2KHz (W) 6KHz (W)
125 346 137 97.4 97.2 2650 2800 N/A
150 415 165 97.4 97.3 3200 3350 N/A
460VAC
0.5 1.5 1.1 93.5 89.3 35 60 N/A
1 2.5 1.9 95.4 91.7 45 85 N/A
2 3.7 2.9 96.7 94.1 60 110 N/A
3 5.5 4.3 97.0 94.5 80 150 N/A
5 9 7.1 97.1 95.0 130 230 N/A
7.5 12.5 9.9 97.3 95.3 160 290 N/A
10 16.5 13.1 97.3 95.4 210 370 N/A
15 23 18.3 97.6 95.9 300 520 N/A
20 30 23.9 97.9 96.5 360 610 N/A
25 37 29.4 97.8 96.4 460 770 N/A
30 44 35 97.8 96.4 530 870 N/A
2KHz (%) 10KHz (%) 2KHz (W) 10KHz (W)
40 60 47 97.8 96.9 750 1050 N/A
50 75 59 97.7 96.9 950 1300 N/A
60 91 72 97.8 97.0 1100 1550 N/A
75 112 89 97.8 97.0 1350 1900 N/A
100 150 119 97.8 97.1 1800 2450 N/A
2KHz (%) 6KHz (%) 2KHz (W) 6KHz (W)
125 176 140 98.1 97.8 1850 2200 N/A
150 210 167 98.0 97.8 2400 2750 N/A
200 253 202 98.0 97.7 2900 3350 N/A
250 304 242 98.1 97.8 3250 3800 N/A
300 377 300 98.1 97.8 4250 4900 N/A
350 415 330 98.2 97.9 4350 5100 N/A
400 485 386 98.1 97.8 5100 5900 N/A
450 520 414 98.1 97.8 5700 6650 N/A
500 650 518 98.2 97.9 6900 8050 N/A
600 740 590 98.1 97.8 8050 9350 N/A
700 840 669 98.2 97.9 8900 10400 N/A
800 960 765 98.1 97.8 10300 12100 N/A
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2-1
2. Installation Environment and Connection
2.1 Operating Environment
Install this product in a location that meets the condi-
tions listed in Table 2-1-1.
Table 2-1-1 Operating Environment
Item S
p
ecifications
Location Indoors
Ambient
Temperature -10° to +50°C (+14° to +122°F) - for products of
30 HP or less, the ventilating covers must be
removed if ambient temperature exceeds
+40°C (104°F), NEMA Type 4 & 12 Unit -10° to
+40°C (+14° to +104°F)
Relative
Humidity 5 to 95% (No condensation).
Atmosphere The product must not be exposed to dust,
direct sunlight, corrosive gas, oil mist, vapor, or
water. There must be a minimum salt content in
the atmosphere. Do not store where
condensation may occur as a result of sudden
changes in temperature.
Altitude 1000 m (3300 feet) or lower - For altitude above
1000 m (3300 feet), see Table 2-1-2.
Vibration 3mm peak from 2 to 9Hz, 9.8m/s2 from 9 to 20Hz,
2m/s2 from 20-55Hz, 1m/s2 from 55 to 200Hzs.
2.2 Installation Method
1. Securely fasten the product in an upright position on
a solid structure with the tag AF-300 P11 facing the
front. Do not turn the product upside down or install
in a horizontal position. Fig. 2-2-1
2. Since heat is generated during drive operation, the
spaces shown in Fig. 2-2-1 are required to ensure
sufficient cooling. Do not install the product beneath
a device sensitive to heat as heat radiates upward.
3. The heat sink may reach a temperature of 90°C
(+194°F) during drive operation. Ensure that the
material surrounding the product can withstand this
temperature.
WARNING
Install this product on nonflammable material such as
metal.
4. When installing this product in a control panel,
consider ventilation to prevent the drive’s ambient
temperature from exceeding the specified value. Do
not install the product in an area from which heat
cannot be sufficiently released.
5. If two or more drives must be installed in the same
device or control panel, arrange the units horizontally
to minimize the effect of heat. If two or more drives
must be installed vertically, place an insulated plate
between the drives to minimize the effect of heat.
6. When shipped from the factory, drives provide
internal cooling inside the panel. A drive of 30HP or
less can be converted to external cooling simply by
adding an optional mounting adapter.
CAUTION
Ensure that the drive and heat sink surfaces are kept
free of foreign matter such as lint, paper dust, small
chips of wood or metal, and dust. Fire or accident
may result.
Table 2-1-2 Output current reduction rate based on
altitude
Altitude Output current
reduction rate
3300 feet 1
(1000m or lower)
3300-4950 feet 0.97
(1000-1500m)
4950-6600 feet 0.95
(1500-2000m)
6600-8250 feet 0.91
(2000-2500m)
8250-9900 feet 0.88
(2500-3000m)
AF-300 P11 Drive
Top
Bottom
Left Right
X
X
4” (100mm)
4” (100mm)
Fig. 2-2-1 30 HP or less: Gap X can be
0. (side-by-side installation) 40HP or
more: Gap X >= 2.0” (50mm)
Internal
Heat
Dissipation
(30%)
External
Heat
Dissipation
(70%)
Cooling fan
Heatsink
External
air supply
Internal
air supply
Internal
fan
Fig. 2-2-2 Through Panel Mount
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2-2
A drive of 40HP or more can be converted to external
cooling simply by moving the upper and lower mounting
brackets as shown in Fig. 2-2-3. Remove the M6 bracket
screws, move the brackets, then secure the brackets
using the M5 case mounting screws. (The bracket screws
are no longer required after changing the bracket mount-
ing position.)
Fig. 2-2-3
In an external cooling system, a heat sink radiating about
70% of total drive heat (total loss) can be placed outside
the device or control panel, as shown in Fig. 2-2-2.
7. For drives of 30HP or less, remove the ventilating
covers if ambient temperature exceeds +40°C (104°F).
1. Removing the Ventilating Covers
One ventilating cover is mounted on top of the drive and
two or three are mounted at the bottom. Remove the
main cover and then remove ventilating covers by
popping out the cover inserts as shown in Fig. 2-2-4.
Fig. 2-2-4 Removing the ventilating cover
Bracket Screws (M6)
Case mounting
screws (M5)
10 screws total Mounting
Mounting
bracket
Fig.2.2.5
Fig. 2.2.6
Installation of Open Type with NEMA 12 Heatsink Drive
(40 Hp and above)
1. Remove adhesive protection strip from gasket and
then mount gasket to panel/enclosure, carefully
aligning cutout and mounting holes.
2. Install the drive unit and tighten the mounting bolt
and nut. (Tightening torque: 119 lbs-inch [M8], 425
lbs-inch [M12] ). Mounting hardware to be supplied
by customer. (refer to figure 2.2.5)
3. After proper torque has been applied to all mounting
hardware, seal the outside end of the hardware with
silicon glue. Silicon glue to be supplied by the
customer. (Refer to Fig. 2.2.6)
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2-3
2.3 Connection
Remove the main cover before connecting the terminal blocks as follows.
2-3-1 Basic Connection
1. Always connect power to the L1/R, L2/S, and L3/T main circuit power terminals on the drive. Connecting power to
another terminal will damage the drive. Check that the input voltage is within the maximum allowable voltage marked
on the nameplate, etc.
2. Always wire the ground terminal to ground to prevent problems such as fire or electric shock and to minimize noise.
3. Use a reliable crimp terminal for connection between a power terminal and a power wire.
4. After terminating the wiring connection, confirm the following:
a. Confirm that the connection is correct.
b. Confirm that all necessary connections have been made.
c. Confirm that there is no short-circuit or ground fault between the terminals and wire.
5. Connection modification after power-on.
The smoothing capacitor in the direct current portion of the main circuit cannot be discharged immediately after the
power is turned off. To insure safety, use a multimeter to check that the direct current (DC) voltage is lowered to the
safety range (25V DC or less) after the charge lamp goes off. Also, confirm that the voltage is zero before short-
circuiting. The residual voltage (electric charge) may cause sparks.
WARNING
Always connect a ground wire. Electric shock or fire may result. Ensure that a trained specialist
performs all wiring. Confirm that the power is turned off (open) before beginning any wiring operations.
Electrical shock may result.
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2-4
Note: The control circuit common terminals [11], (CM) and <CMY> are isolated
(*1) Use a drive with rated voltage matching the power supply voltage.
(*2) Use as required.
(*3) Use this peripheral device when necessary.
(*4) Remove the jumper wire between P1 and P(+) before connecting a DC REACTOR.
(*5) Be sure to use the braking unit (option) when connecting the external braking resistor (option)
(*6) Connect the braking unit to P(+) ans N(-). The auxiliary terminals [1] and [2] have polarity.
Connect them as shown in the figure above.
(*7) The drive can be operated without connecting the auxiliary control power supply.
(*8) Terminal (X1) to (X9) can be set to 9 (THR) - Braking unit thermal trip input.
(*9) If using V2 or C1, as a reference signal, they must be used exclusively.
(*10) It is possible to input voltage signals (0 to +10 VDC or 0 to +5 VDC) to terminals [12] [11] instead of the potentiometer
.
2.3.1 Basic Connection Diagram (Sink Logic)
20 Hp and above Up to 15 Hp
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2-5
Basic Connection Diagram to PLC (Sink Logic)
See page 2-4 for notes
20 Hp and above Up to 15 Hp
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2-6
Basic Connection Diagram (Source Logic, Typically used in Europe)
Note: The control circuit common terminals [11], (CM) and <CMY> are isolated
(*1) Use a drive with rated voltage matching the power supply voltage.
(*2) Use as required.
(*3) Use this peripheral device when necessary.
(*4) Remove the jumper wire between P1 and P(+) before connecting a DC REACTOR.
(*5) Be sure to use the braking unit (option) when connecting the external braking resistor (option).
(*6) Connect the braking unit to P(+) ans N(-). The auxiliary terminals [1] and [2] have polarity.
Connect them as shown in the figure above.
(*7) The drive can be operated without connecting the auxiliary control power supply.
(*8) Terminal (X1) to (X9) can be set to 9 (THR) - Braking unit thermal trip input.
(*9) If using V2 or C1, as a reference signal, they must be used exclusively.
(*10) It is possible to input voltage signals (0 to +10 VDC or 0 to +5 VDC) to terminals [12] [11] instead of the potentiometer
.
20 Hp and above Up to 15 Hp
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Basic Connection Diagram to PLC (Source logic, Typically used in Europe)
See page 2-6 for notes
20 Hp and above Up to 15 Hp
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2.3.2 Connecting the Main Circuit and Ground Terminals
Table 2.3.1 Functions of main circuit terminals and ground termnals
S
y
mbol Terminal Name Descri
p
tion
L1/R,L2/S,L3/T Main circuit power terminals Connects a 3-phase power supply
U,V,W Inverter output terminals Connects a 3-phase motor
R0,T0 Input terminals for auxiliary control power Connects a backup AC power supply to the control
circuit (not supported for drives of 1 Hp or less)
P1,P(+) DC reactor terminals Connects the optional power correcting DC reactor
P(+),DB Terminals for external braking resistor Connects the optional external braking resistor (for
drives of 15 Hp or less)
P(+),N(-) Terminals for DC link circuit Supplies DC link circuit voltage to the external
braking unit (option) or power regeneration unit
(option).
G Ground terminal Connects the drive chassis (case) to ground.
Drives 7.5 HP and larger
Motor Insulation Level 1000V 1300V 1600V
460 VAC Input Voltage 66 ft (20 m) 328 ft (100 m) 1312 ft (400 m) *
230 VAC Input Voltage 1312 ft (400 m) * 1312 ft (400 m) * 1312 ft (400 m) *
Drives 5 HP and smaller
Motor Insulation Level 1000V 1300V 1600V
460 VAC Input Voltage 66 ft (20 m) 165 ft (50 m) * 165 ft (50 m) *
230 VAC Input Voltage 328 ft (100 m) * 328 ft (100 m) * 328 ft (100 m) *
* For this case the cable length is determined by secondary effects and not voltage spiking.
Note: When a motor protective thermal O/L relay is inserted between the drive and the motor, the thermal O/L relay may
malfunction (particularly in the 460V series), even when the cable length is 165 feet (50m) or less. To correct, insert a
filter or reduce the carrier frequency. (Use function code “F26 Motor sound”.)
(1) Main circuit power terminals (L1/R, L2/S, L3/T)
1. Connect these terminals to the power supply via a molded-case circuit breaker or ground-leakage circuit breaker for
circuit protection. Phase-sequence matching is unnecessary.
2. To insure safety, a magnetic contactor should be used to disconnect the drive from the power supply when the drive
protective function activates.
3. Use control circuit terminal FWD/REV or the RUN/STOP key on the keypad panel to start or stop the drive. The main
circuit power should be used to start or stop the drive only if absolutely necessary and then should not be used
more than once every hour.
4. If you need to connect these terminals to a single-phase power supply, please contact the factory.
(2) Drive output terminals (U, V, W)
1. Connect these terminals to a 3-phase motor in the correct phase sequence. If the direction of motor rotation is
incorrect, exchange any two of the U, V, and W phases.
2. Do not connect a power factor correction capacitor or surge absorber to the drive output.
3. If the cable from the drive to the motor is very long, a high-frequency current may be generated by stray capacitance
between the cables and result in an overcurrent trip of the drive, an increase in leakage current, or a reduction in
current indication precision.
When a motor is driven by a PWM-type drive, the motor terminals may be subject to surge voltage generated by drive
element switching. If the motor cable (with 460V series motors, in particular) is particularly long, surge voltage will
deteriorate motor insulation. To prevent this, use the following guidelines:
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