Crimped MIL Connector Sockets for Discrete Wires XG5N/XG5N-U 1
Crimped MIL Connector Sockets for Discrete Wires
XG5N/XG5N-U
Crimped Sockets for Discrete Wires Join
the MIL Connector Series
XG5N-U Sockets with OMRON’s unique lock enable one-
hand insertion with a secure lock.
Save up to 24% of the space required for the XG4A.
Conceptual Application Diagram
Mating
Ratings and Characteristics Materials and Finish
Applicable Contacts and Wires
XG5N-U
Discrete wires
XG4A
XG4C
XG5N
Mate. Mate.
XG5N Socket XG4A Plug XG5N-U Socket with Lock XG4C Plug
Rated current 3 A/contact (with AWG22 wire)
2 A/contact (with AWG24 wire)
1 A/contact (with AWG26 or AWG28 wire)
Rated voltage 250 VAC
Contact resistance 20 mΩmax. (at 20 mV, 100 mA max.)
Insulation resistance 1,000 MΩmin. (at 500 V DC)
Withstand voltage 500 VAC for 60 s (leakage current: 1 mA max.)
Total insertion force No. of contacts ×1.96 N max.
Individual pull-out
force
0.29 N min.
Insertion durability 50 times
Ambient operating
temperature
55 to 105°C (with no icing)
Housing Fiber-glass reinforced PBT resin (UL94 V-2)/black
Lock Levers POM resin (UL94 HB)/black
Contacts Mating end Phosphor bronze/nickel base, gold plated (0.15 μm)
Crimped
section
Phosphor bronze/nickel base, tin plated (2.0 μm)
Applicable
Contacts
Applicable wires
AWG No.
(UL1007 twisted wires)
Conductor construction
(elements/element diameter (mm))
XG5W-
0231
22 17/0.16
24 11/0.16
26 7/0.16
XG5W-
0232
24 11/0.16
26 7/0.16
28 7/0.127
2Crimped MIL Connector Sockets for Discrete Wires XG5N/XG5N-U
Double Row Sockets - Crimp Terminal
XG5N / XG5N-U
Dimensions (Unit: mm)
Ordering Information
* Order the required number of reels (10,000 contacts).
Note: 1. Each XG5N-@@@ connector requires two lock levers. (XG5U-0001 is not packaged as a pair of levers).
2. The pitch between the two polarity guides on Connectors with 50, 60, or 64 contacts is 22.86 mm.
(15.6)
(16.4)
(C)
(D)
14.4
6.10
2.54
B
A
2.54
6.10 7.90
2.54
B
A
2.54
Triangular mark Polarity guide
XG5N-U (with Lock Levers Attached)
XG5N
No. of contacts Dimension (mm)
ABCD
10 17.26 10.16 26.80 26.20
14 22.34 15.24 31.88 31.28
16 24.88 17.78 34.42 33.82
20 29.96 22.86 39.50 38.90
26 37.58 30.48 47.12 46.52
30 42.66 35.56 52.20 51.60
34 47.74 40.64 57.28 56.68
40 55.36 48.26 64.90 64.30
50 68.06 60.96 77.60 77.00
60 80.76 73.66 90.30 89.70
64 85.84 78.74 95.38 94.78
Appearance Socket and Lock Set
Note: The Locks and Sockets
are provided separately.
Socket Housing Lock Levers
(See note 1) Crimp Contacts, Type 1 Crimp Contacts, Type 2
No. of
contacts
No. of
polarity
guides
Model Model Model Model Model
10 0XG5N-100-U XG5N-100
XG5U-0001
XG5W-0231
(loose contacts)
XG5W-0231-R*
(reel contacts)
XG5W-0232
(loose contacts)
XG5W-0232-R*
(reel contacts)
1XG5N-101-U XG5N-101
14 1 XG5N-141-U XG5N-141
16 1 XG5N-161-U XG5N-161
20 1 XG5N-201-U XG5N-201
26 1 XG5N-261-U XG5N-261
30 1 XG5N-301-U XG5N-301
34 1 XG5N-341-U XG5N-341
40 1 XG5N-401-U XG5N-401
50 1XG5N-501-U XG5N-501
2XG5N-502-U XG5N-502
60 1XG5N-601-U XG5N-601
2XG5N-602-U XG5N602
64 1XG5N-641-U XG5N-641
2XG5N-642-U XG5N-642
Crimped MIL Connector Sockets for Discrete Wires XG5N/XG5N-U 3
AssemblyTools
Manual Crimping Tool
XY2B-7007
Contact Removal Tool
XY2E-0003
Automatic Applicator
Use an Applicator that is manufactured by Japan Automatic Machine
Co., Ltd. Contact information is provided below.
Japan:
Japan Automatic Machine Co., Ltd.
TEL 03-3756-1434
China:
Japan Automatic Machine Technology (Huizhou) Ltd.
6-1-B,Songshan Industrial Park, Huizhou Zhongkai Hi-Tech
Industrial Development Zone, Huizhou,Guangdong,China
TEL(86-752)2771-614 FAX(86-752)2771-619
South-eastern Asia:
Japan Automatic Machine Singapore Pte. Ltd.
HB Centre 12 Tannery Road #04-02, Singapore 347722
TEL 65-6545-8140 FAX 65-6545-8141
USA, Europe:
Toyojamco, Ltd.
8370 Burnahm Road Suite 200 EL Paso, TX 79907 USA
TEL (915)595-8825 FAX (915)595-8794
*1: Inquire for details.
*2: This model number is for standard specifications.
Inquire for other specifications.
Safety Precautions
Crimping Method
Always use the specified Crimping Tool or Applicator to wire the
crimped contacts.
Refer to the instruction sheet that is provided separately for details.
Contact Insertion Method
Confirm the orientation of the crimped contacts and then insert them
all the way to the back of the Socket. After insertion, confirm that the
lances are securely set in the lance holes on the socket housing.
Contact Replacement Method
To remove contacts that have been incorrectly inserted, always use
the XY2E-0003 Contact Removal Tool.
1. Insert the end of the Removal
Tool into the lance hole in the
socket housing and press the
lance all the way inside the
socket housing.
2. While pressing in on the lance,
pull out the Contact.
3. Insert a new Contact.
Note: Do not use any Contacts that have
been removed.
Attaching the Lock Levers
Attach the holes in the Lock Levers to the protrusions on both sides
of the housing and make sure that they are set securely.
Precautions for Correct Use
When mating the Sockets with XG4C Box Plugs, always use the
XG5U-0001 Lock Levers. Otherwise the Connectors may become
disconnected due to vibration or shock.
Storage
1. Do not store the Sockets in locations subject to dust or high
humidity.
2. Do not store the Sockets in locations close to sources of gasses
such ammonia gas or sulfide gas.
Model Minimum ordering quantity
(pieces)
XY2B-7007 1
Model
Minimum ordering quantity
(pieces)
XY2E-0003 1
Crimping Machine Strip Crimper
Crimp Contacts, Type 1 Planned for the near
future. *1 SCA-106700 *2
Crimp Contacts, Type 2
Before Insertion After Insertion (Set in Socket)
Lance holeLance
4Crimped MIL Connector Sockets for Discrete Wires XG5N/XG5N-U
OMRON ON-LINE
Global - http://www.omron.com
USA - http://www.components.omron.com
Cat. No. G023-E-03 Printed in USA
OMRON ELECTRONIC
COMPONENTS LLC
55 E. Commerce Drive, Suite B
Schaumburg, IL 60173
847-882-2288
08/13 Specifications subject to change without notice
All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which
can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
Omron:
XG8B-0131 XG8B-0134 XG5N-261 XG5N-501 XG5N-101-U XG5N-261-U XG5N-161 XY2E-0003 XG5N-642
XG5N-602 XG5N-201-U XG5N-502 XG5N-341 XG5W-0231 XG5N-502-U XG5N-501-U XG5N-601-U XG5N-100-U
XG5N-241 XG5N-401-U XG5W-0232 XG5N-341-U XG5U-0001 XG5N-301-U XG5N-101 XG5N-141 XG5N-641-
U XG5N-641 XG5N-201 XG5N-141-U XG5N-642-U XG5N-161-U XG5N-401 XG5N-100 XG5N-602-U XG5N-601
XY2B-7007 XG5N-301