TYPE NUMBER PRODUCT SPECIFICATION TITLE BUS-12-023 PAGE REVISION 1 of 17 Mini-Jump - Gold or GXT Plated AUTHORIZED BY FED DATE H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED 1.0 GENERAL Scope - This specification covers gold or gold flash over palladium alloy plated mini-jump connectors designed for low power interconnection of two adjacent 0.025 inch square pins, free standing or in headers, on 0.100 or 0.150 inch centers. This product meets the requirements of the European Union Directive of Restrictions for Hazardous Substances (Directive 2002/95/EC). This specification is composed of the following sections. 2.0 Paragraph Title Page 1.0 2.0 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 4.0 4.1 4.2 4.3 4.4 5.0 GENERAL APPLICABLE DOCUMENTS REQUIREMENTS Qualification Material Finish Design and Construction Electrical Characteristics Mechanical Characteristics Environmental Conditions QUALITY ASSURANCE PROVISIONS Equipment Calibration Inspection Conditions Qualification Inspections Requalification Testing NOTES AND DEFINITIONS 1 1 2 2 2 2 3 3 6 7 11 11 12 12 13 16 Formatted: French (France) Formatted: Tab stops: 1.65", Left + Not at 1.58" APPLICABLE DOCUMENTS The following documents, of the issue in effect on the date of the latest revision of this specification, shall form a part of this specification to the extent specified herein. Military Specifications MIL-M-24519 MIL-G-45204 MIL-P-45209 MIL-C-45662 MIL-P-55110 MIL-STD-105 MIL-STD-202 MIL-STD-275 MIL-STD-1344 Molding Plastics, Polyester, Thermoplastics Gold Plating, Electrodeposited Palladium Plating, Electrodeposited Calibration System Requirements Printed Wiring Boards Sampling Procedures and Tables for Inspection by Attributes Test Methods for Electronic and Electrical Component Parts Printed Wiring for Electronic Equipment Test Methods for Electrical Connectors Formatted: Indent: Left: 0.42", Tab stops: 2.42", Left + 4.25", Left + 6.5", Left + Not at 2" + 2.5" + 4.17" + 6.58" This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 Rev B 07/30/04A 02/12/01 V04-078220603 GS-01-001 Copyright FCI Form E-3334 Rev E PDS: Rev :F GS-01-001 STATUS:Released Printed: May 16, 2012 TYPE NUMBER PRODUCT SPECIFICATION TITLE BUS-12-023 PAGE REVISION 2 of 17 Mini-Jump - Gold or GXT Plated AUTHORIZED BY FED DATE H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED Federal Specifications QQ-N-290 QQ-B-613 Nickel Plating (Electrodeposited) Brass, Leaded and Non-Leaded Industry Specifications/Standards 3.0 ASTM B-194 Copper-Beryllium Alloy Plate, Sheet, Strip, and Rolled Bar UL-94 Tests for Flammability of Plastic Materials REQUIREMENTS 3.1 Qualification Connectors furnished under this specification shall be products capable of meeting the qualification test requirements specified herein. New products of the same type shall be considered qualified by similarity pending actual testing. 3.2 Material The material for each part shall be as specified herein, or equivalent. Substitute material shall meet the performance requirements of this specification. 3.2.1 3.2.2 3.3 Metallic Parts 3.2.1.1 Contact Body. The body shall be Brass alloy UNS C26000 in accordance with QQ-B-613. 3.2.1.2 Contact Spring. The spring shall be Beryllium Copper alloy UNS C17200 in accordance with ASTM B-194. After stamping, the spring shall be heat-treated to a full hard condition. Insulator Housing. The housing material shall be unfilled Polyester in accordance with MIL-M-24519. The material shall be rated flame retardant 94 V-O in accordance with UL94. Finish 3.3.1 Contact Body. The body shall be plated in the contact area with 40 microinches (minimum) gold per MIL-C-45204 or a thin gold flash over 37 microinches (minimum) palladium alloy per MIL-P-45209, Type II, Grade C over 50 microinches (minimum) nickel per QQ-N-290, Class 2. This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 Rev B 07/30/04A 02/12/01 V04-078220603 GS-01-001 Copyright FCI Form E-3334 Rev E PDS: Rev :F GS-01-001 STATUS:Released Printed: May 16, 2012 TYPE NUMBER PRODUCT SPECIFICATION TITLE BUS-12-023 PAGE REVISION 3 of 17 Mini-Jump - Gold or GXT Plated AUTHORIZED BY FED DATE H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED 3.3.2 3.4 Contact Spring. The spring shall be plated on the mating side with 3 microinches (minimum) gold per MIL-G-45204, Type II, Grade C. Design and Construction The connector typically shall be a two piece assembly comprising two interconnected contacts retained in a plastic housing. The female (disconnect) end of the contact shall interface with 0.025 inch square (or round) pins on 0.100 or 0.150 inch centers, as appropriate. In certain applications, the connector shall consist of the contacts without a housing. 3.5 3.4.1 Mating. The connector shall be capable of being mated or unmated by hand without the use of special tools within the specified temperature range. 3.4.2 Workmanship. Connectors shall be uniform in quality and shall be free from burrs, scratches, cracks, voids, chips, blisters, pin holes, sharp edges, and other defects that will adversely affect life or serviceability. 3.4.3 Interchangeability. The connector shall be capable of mating with any appropriately constituted male connector of the same population without degradation in performance. Electrical Characteristics 3.5.1 Current Rating. The maximum current rating of the connector shall be 3.0 amperes DC (2.5 amperes for multi-position assembly). 3.5.2 Contact Resistance. (see 5.1) The contact resistance shall not exceed the value specified in Table 1, when measured in accordance with MIL-STD-202, Method 307. The following details shall apply: (a) (b) Method of Connection - Attach current and voltage leads as shown in Figure 1. Test Current - 1 ampere DC This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 Rev B 07/30/04A 02/12/01 V04-078220603 GS-01-001 Copyright FCI Form E-3334 Rev E PDS: Rev :F GS-01-001 STATUS:Released Printed: May 16, 2012 TYPE NUMBER PRODUCT SPECIFICATION TITLE BUS-12-023 PAGE REVISION 4 of 17 Mini-Jump - Gold or GXT Plated AUTHORIZED BY FED DATE H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED FIGURE 1 - CONTACT RESISTANCE This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 Rev B 07/30/04A 02/12/01 V04-078220603 GS-01-001 Copyright FCI Form E-3334 Rev E PDS: Rev :F GS-01-001 STATUS:Released Printed: May 16, 2012 TYPE NUMBER PRODUCT SPECIFICATION TITLE BUS-12-023 PAGE REVISION 5 of 17 Mini-Jump - Gold or GXT Plated AUTHORIZED BY FED DATE H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED TABLE 1 - CONTACT RESISTANCE Connector Spacing 0.100 0.150 3.5.3 Method of Connection - See Figure 1 Test Current - 1 milliampere DC Maximum Open Circuit Voltage - 20 millivolts DC Points of Measurement - Between adjacent contact positions Test Frequency - 1 megahertz Insulation Resistance. (see 5.3) The insulation resistance between adjacent positions of the unmated connector shall be not less than 50,000 megohms (20,000 megohms after exposure to the humidity environment specified in paragraph 3.7.2), when tested in accordance with MIL-STD-202, Method 302. The following details shall apply: (a) (b) (c) 3.5.6 15 20 Capacitance. (see 5.3) The capacitance between adjacent positions of the unmated connector shall not exceed 2.0 pf, when measured in accordance with MIL-STD-202, Method 305. The following details shall apply: (a) (b) 3.5.5 11 13 Low Level Circuit Resistance. (see 5.1) The low level circuit (contact) resistance shall not exceed the value specified in Table 1, when measured in accordance with MIL-STD1344, Method 3002. The following details shall apply: (a) (b) (c) 3.5.4 Maximum Resistance - Milliohms Initial After Test Points of Measurement - Between adjacent contact positions Test Potential - B (500 volts) Time of Application - 60 seconds Dielectric Withstanding Voltage. (see 5.3) There shall be no evidence of insulation breakdown, arc-over, or excessive (>1 milliampere) leakage current when the unmated connector is tested in accordance with MIL-STD-202, Method 301. The following details shall apply: (a) (b) (c) Test Potential - 1000 volts RMS, 60 Hz at sea-level Test Duration - 60 seconds Points of Measurement - Between adjacent contact positions This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 Rev B 07/30/04A 02/12/01 V04-078220603 GS-01-001 Copyright FCI Form E-3334 Rev E PDS: Rev :F GS-01-001 STATUS:Released Printed: May 16, 2012 TYPE NUMBER PRODUCT SPECIFICATION TITLE BUS-12-023 PAGE REVISION 6 of 17 Mini-Jump - Gold or GXT Plated AUTHORIZED BY FED DATE H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED 3.6 Mechanical Characteristics 3.6.1 Contact Retention. (see 5.2) The contact pair shall not be dislodged from the housing when an axial force of 4 pounds (2 pounds per terminal) is applied in the direction opposite from that of insertion. The force shall be applied at a crosshead speed of 1 inch per minute and the maximum load shall be maintained for 10 seconds. 3.6.2 Total Mating Force. The total force to mate the connector with an appropriate header having properly configured (see Figure 2) 0.025 inch square pins shall not exceed the value shown in Table II for the appropriate contact spring thickness. TABLE II - FORCE VS. SPRING THICKNESS Spring Thickness (MILS) 3.5 4.8 Individual Contact Force-Grams Insert (Max) Withdraw (Min) 300 450 Total Force (Grams Max) 40 50 600 900* * Multiply by number of positions for multi-position assembly. 3.6.3 Individual Contact Insertion Force. When measured using a maximum gage configured as shown in Figure 3, the individual contact insertion force shall not exceed the value shown in Table II for the contact spring thickness used in the terminal. 3.6.4 Individual Contact Withdrawal Force. After three insertions of a maximum gage, the force required to withdraw a minimum gage, configured as shown in figure 3, shall be not less than the value shown in Table II for the contact spring thickness used in the terminal. 3.6.5 Durability. After the number of mating cycles specified in Table III, the individual contact withdrawal force shall be not less than the value shown in Table II (see 3.6.4) and the contact resistance shall not exceed the value specified in Table I (see 3.5.2). TABLE III - DURABILITY Spring Thickness (MILS) Mating Cycles 3.5 4.8 100 50 This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 Rev B 07/30/04A 02/12/01 V04-078220603 GS-01-001 Copyright FCI Form E-3334 Rev E PDS: Rev :F GS-01-001 STATUS:Released Printed: May 16, 2012 TYPE NUMBER PRODUCT SPECIFICATION TITLE BUS-12-023 PAGE REVISION 7 of 17 Mini-Jump - Gold or GXT Plated AUTHORIZED BY FED DATE H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED 3.7 Environmental Conditions 3.7.1 Thermal Shock. After exposure of the mated connector to alternate periods of extreme high and low temperature, there shall be no evidence of cracking or crazing of the insulator housing or other physical damage to the connector; the dielectric withstanding voltage of the unmated connector shall be not less than 1000 volts RMS (see 3.5.6). The test shall be in accordance with MIL-STD-202, Method 107. The following details and exceptions shall apply: (a) (b) (c) (d) 3.7.2 Exposure time at each temperature - 30 minutes, minimum Transfer time - 30 seconds maximum Humidity. After exposure of the mated connector to a high humidity environment, the contact resistance shall not exceed the value specified in Table I (see 3.5.2). The insulation resistance of the unmated connector shall be not less than 20,000 megohms (see paragraph 3.5.5). The test shall be in accordance with MIL-STD-202, Method 106 (excluding steps 7a and 7b). The following details shall apply: (a) 3.7.3 Test Condition - A (5, 1-hour cycles) Temperature Range - +120oC to -55oC Test Duration - 10 days (240 hours) High Temperature Life. After exposure of the mated connector to a high temperature operating environment, the contact resistance shall not exceed the value specified in Table I (see 3.5.2). The insulation resistance of the unmated connector shall be not less than 50,000 megohms (see 3.5.5). The test shall be in accordance with MIL-STD-202, Method 108. The following details shall apply: (a) (b) (c) Chamber Temperature - Adjusted to achieve +120oC temperature of contact under load. Test Condition - B (250 hours) Operating Conditions - Rated current (see 3.5.1) through both contacts; duty cycle: 45 minutes ON and 15 minutes OFF. This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 Rev B 07/30/04A 02/12/01 V04-078220603 GS-01-001 Copyright FCI Form E-3334 Rev E PDS: Rev :F GS-01-001 STATUS:Released Printed: May 16, 2012 TYPE NUMBER PRODUCT SPECIFICATION TITLE BUS-12-023 PAGE REVISION 8 of 17 Mini-Jump - Gold or GXT Plated AUTHORIZED BY FED DATE H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED FIGURE 2 - MATING HEADER This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 Rev B 07/30/04A 02/12/01 V04-078220603 GS-01-001 Copyright FCI Form E-3334 Rev E PDS: Rev :F GS-01-001 STATUS:Released Printed: May 16, 2012 TYPE NUMBER PRODUCT SPECIFICATION TITLE BUS-12-023 PAGE REVISION 9 of 17 Mini-Jump - Gold or GXT Plated AUTHORIZED BY FED DATE H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED FIGURE 3 - INSERTION/WITHDRAWAL FORCE GAGE This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 Rev B 07/30/04A 02/12/01 V04-078220603 GS-01-001 Copyright FCI Form E-3334 Rev E PDS: Rev :F GS-01-001 STATUS:Released Printed: May 16, 2012 TYPE NUMBER PRODUCT SPECIFICATION TITLE BUS-12-023 PAGE REVISION 10 of 17 Mini-Jump - Gold or GXT Plated AUTHORIZED BY FED DATE H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED FIGURE 4 - MOUNTING FOR STOCK/VIBRATION This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 Rev B 07/30/04A 02/12/01 V04-078220603 GS-01-001 Copyright FCI Form E-3334 Rev E PDS: Rev :F GS-01-001 STATUS:Released Printed: May 16, 2012 TYPE NUMBER PRODUCT SPECIFICATION TITLE BUS-12-023 PAGE REVISION 11 of 17 Mini-Jump - Gold or GXT Plated AUTHORIZED BY FED DATE H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED 3.7.4 Shock. There shall be no evidence of physical or mechanical damage when the mated connector is subjected to transient accelerations. During and after each shock, the contacts shall evidence no discontinuity greater than 1 microsecond. The test shall be in accordance with MIL-STD-202, Method 213. The following details shall apply: (a) (b) (c) (d) 3.7.5 Vibration. There shall be no evidence of physical or mechanical damage when the mated connector is subjected to prolonged mechanical vibration; and the individual contact withdrawal force shall be not less than the value specified in Table II (see 3.6.4). During the vibration along each axis, the contacts shall evidence no discontinuity greater than 1 microsecond. At the completion of the test, the contact resistance shall not exceed the value specified in Table I (see 3.5.2). The test shall be in accordance with MIL-STD-202, Method 204. The following details shall apply: (a) (b) (c) (d) 3.7.6 3.7.7 Test Condition - 1 (100G, 6 ms sawtooth). Number of Shocks - 3 shocks in each direction along three orthogonal axes (18 total). Mounting - See Figure 4 Restraining Method - None Test Condition - B (+_ 15G, 10 to 2000 Hz) Test Duration - 4 hours along each of three orthogonal axes (12 hours total) Mounting - see Figure 4 Restraining Method - None Hydrogen Sulfide (H2S) Atmosphere. After exposure of the mated connector to moist contaminated environment, the low level circuit resistance shall not exceed the value specified in Table I (see 3.5.3). The following details shall apply: (a) Test Medium - 3 ppm H2S in air (b) (c) Test Temperature - +40oC Test Duration - 48 hours Salt Spray. After exposure of the mated connector to a salt fog atmosphere, the low level circuit resistance shall not exceed the value specified in Table I (see 3.5.3). The test shall be in accordance with MIL-STD-202, Method 101. The following details shall apply: (a) (b) Salt Solution - 5 percent by weight Test Condition - B (48 hours) This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 Rev B 07/30/04A 02/12/01 V04-078220603 GS-01-001 Copyright FCI Form E-3334 Rev E PDS: Rev :F GS-01-001 STATUS:Released Printed: May 16, 2012 TYPE NUMBER PRODUCT SPECIFICATION TITLE BUS-12-023 PAGE REVISION 12 of 17 Mini-Jump - Gold or GXT Plated AUTHORIZED BY FED DATE H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED 4.0 QUALITY ASSURANCE 4.1 Equipment Calibration All test equipment and facilities used in the performance of any test shall be maintained in a calibration system in accordance with MIL-C-45662. 4.2 Inspection Conditions Unless otherwise specified herein, all inspections shall be performed under the following ambient conditions: (a) Temperature - 25oC + 5oC (b) Relative Humidity - 30% to 80% (c) Barometric Pressure - Local ambient 4.3 Qualification Inspection Qualification inspection shall be performed on sample units produced with equipment normally used in production. 4.3.1 Sample. Qualification Inspection shall be performed on five (5) groups of connectors; each group shall comprise five (5) connectors of each type for which qualification under this specification is desired. For multi-position connectors, a sixth sample (one connector) shall be required for Group 3 tests. 4.3.2 Preparation of Samples 4.3.2.1 Printed Wiring Test Boards - Five (5) test boards conforming to the applicable requirements of MIL-P-55110 and MIL-STD-275 shall be prepared as shown in Figure 5. 4.3.2.2 Mating Headers - Five (5) mating headers of the appropriate population and configuration and conforming to the requirements of Figure 2 shall be prepared. 4.3.2.3 Header Mounting - The headers shall be installed on, and hand soldered to, the test boards; an appropriately active flux shall be used to ensure that the connection does not contribute any degradation. This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 Rev B 07/30/04A 02/12/01 V04-078220603 GS-01-001 Copyright FCI Form E-3334 Rev E PDS: Rev :F GS-01-001 STATUS:Released Printed: May 16, 2012 TYPE NUMBER PRODUCT SPECIFICATION TITLE BUS-12-023 PAGE REVISION 13 of 17 Mini-Jump - Gold or GXT Plated AUTHORIZED BY FED DATE H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED 4.3.2.4 4.3.3 4.4 Sample Configuration - When mated with the headers, the connectors shall form a series connected circuit. Test Sequence. The connectors shall be subjected to the inspections specified in Table IV, in the order shown. Requalification Testing If either of the following conditions occur, the product responsible engineer shall initiate requalification testing. 4.4.1 A significant design change is made to an existing product previously qualified under this specification. A significant design change shall be defined to include, but not be limited to, changes in contact material composition, contact material thickness, contact force, contact surface geometry, underlying material composition, underlying material thickness, insulator design, contact base material, or contact lubrication requirements. 4.4.2 A product failure occurs during production or end use requiring corrective action to be taken relative to the product design or manufacturing process. Requalification testing shall consist of all or applicable parts of the Qualification Test Matrix as determined by development/product, quality, test, and reliability engineering. This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 Rev B 07/30/04A 02/12/01 V04-078220603 GS-01-001 Copyright FCI Form E-3334 Rev E PDS: Rev :F GS-01-001 STATUS:Released Printed: May 16, 2012 TYPE NUMBER PRODUCT SPECIFICATION TITLE BUS-12-023 PAGE REVISION 14 of 17 Mini-Jump - Gold or GXT Plated AUTHORIZED BY FED DATE H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED FIGURE 5 This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 Rev B 07/30/04A 02/12/01 V04-078220603 GS-01-001 Copyright FCI Form E-3334 Rev E PDS: Rev :F GS-01-001 STATUS:Released Printed: May 16, 2012 TYPE NUMBER PRODUCT SPECIFICATION TITLE BUS-12-023 PAGE REVISION 15 of 17 Mini-Jump - Gold or GXT Plated FED AUTHORIZED BY DATE H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED TABLE IV - QUALIFICATION INSPECTION Examination or Test Paragraph Total Mating Force Individual Contact Withdrawal Force Contact Resistance Capacitance Insulation Resistance Dielectric Withstanding Voltage Contact Retention Thermal Shock Dielectric Withstanding Voltage Humidity Contact Resistance Insulation Resistance High Temperature Life Contact Resistance Insulation Resistance Shock Vibration Contact Resistance Individual Contact Durability Contact Resistance Individual Contact Withdrawal Force Hydrogen Sulfide Atmosphere Low Level Circuit Resistance Salt Spray Low Level Circuit Resistance Contact Retention 3.6.2 3.6.4 3.5.2 3.5.4 3.5.5 3.5.6 3.6.1 3.7.1 3.5.6 3.7.2 3.5.2 3.5.5 3.7.3 3.5.2 3.5.5 3.7.4 3.7.5 3.5.2 3.6.4 3.6.5 3.5.2 3.6.4 3.7.6 3.5.3 3.7.7 3.5.3 3.6.1 Sample Group 1 2 3 4 5 6 x x x x x x x x x x x x x x - x x x x x x x x x - x x x x x x x x x x x x x x x x x x x x x x x x x x x x - x x x x x x x x x x x - This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 Rev B 07/30/04A 02/12/01 V04-078220603 GS-01-001 Copyright FCI Form E-3334 Rev E PDS: Rev :F GS-01-001 STATUS:Released Printed: May 16, 2012 TYPE NUMBER PRODUCT SPECIFICATION TITLE BUS-12-023 PAGE REVISION 16 of 17 Mini-Jump - Gold or GXT Plated AUTHORIZED BY FED DATE H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED 5.0 NOTES AND DEFINITIONS 5.1 Contact Resistance Differences in contact resistance between various terminal configurations represent changes in bulk resistance due to longer lengths of current path. 5.2 Contact Retention Only terminals employing an integral latching mechanism (e.g. barbs, dimples, etc.) for rigid retention within the housing are subject to this requirement. Terminals which "free-float" within a housing and are retained by the closure of some form of hinged cover are not included. 5.3 Multi-Position Connector Assemblies containing more than one jumper shall be subjected to the Group 3 tests; these tests do not apply to single position devices. Formatted: French (France) This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 Rev B 07/30/04A 02/12/01 V04-078220603 GS-01-001 Copyright FCI Form E-3334 Rev E PDS: Rev :F GS-01-001 STATUS:Released Printed: May 16, 2012 TYPE NUMBER PRODUCT SPECIFICATION TITLE BUS-12-023 PAGE REVISION 17 of 17 Mini-Jump - Gold or GXT Plated AUTHORIZED BY FED DATE H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED REVISION RECORD REV PAGE DESCRIPTION EC # DATE A 1 Change the Au plating of the spring to 3u" 10071 11/11/83 B 15 17 18 Replaced section 4.4 and subsections; Deleted Table V - Quality Inspection; Deleted Table VI - Acceptance Inspection V10413 02/27/91 C All V01904 D All Revised format to be consistent with GS-01-001, and change BERG, Dupont, etc. references to FCI. Revised the Format and changed section 3.5.6 and 3.71 to 1000 Vrms. E 1 Add lead free information M06-0228 06/12/06 F 1,2 Change plating from Au to Au or gold flash over V05-0355 07/28/00 04-15-05 Formatted: Bullets and Numbering Formatted: Bullets and Numbering Formatted: Indent: First line: 11 ch ELX-N-011638 05/15/12 palladium alloy The following constitutes the recommended order and paragraph numbering scheme in compliance with GS-01-001. Paragraphs that are not needed shall be eliminated, and subsequent paragraphs renumbered. Please delete this note after reading. Formatted: Indent: First line: 11 ch Formatted: Indent: Left: 0", First line: 11 ch Formatted: Bullets and Numbering Formatted: Indent: First line: 11 ch Formatted: Indent: Left: 0", First line: 11 ch OBJECTIVE Formatted: Bullets and Numbering Formatted: Indent: First line: 11 ch SCOPE Formatted: Indent: Left: 0", First line: 11 ch Formatted: Bullets and Numbering Formatted: Indent: First line: 11 ch GENERAL Formatted: Indent: Left: 0", First line: 11 ch Formatted: Bullets and Numbering DEFINITIONS Formatted: Indent: First line: 11 ch Formatted: Indent: Left: 0", First line: 11 ch PROCEDURE Formatted: Bullets and Numbering Formatted: Indent: First line: 11 ch REFERENCE DOCUMENTS (If Applicable) Formatted: Indent: Left: 0", First line: 11 ch Formatted: Bullets and Numbering Formatted: Indent: First line: 11 ch This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 Rev B 07/30/04A 02/12/01 V04-078220603 GS-01-001 Copyright FCI Form E-3334 Rev E PDS: Rev :F GS-01-001 STATUS:Released Printed: May 16, 2012 TYPE NUMBER PRODUCT SPECIFICATION TITLE BUS-12-023 PAGE REVISION 18 of 17 Mini-Jump - Gold or GXT Plated AUTHORIZED BY FED DATE H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED NOTES (Optional) RECORD RETENTION (If Applicable) The following constitutes the recommended order and paragraph numbering scheme in compliance with GS-01-001. Paragraphs that are not needed shall be eliminated, and subsequent paragraphs renumbered. Please delete this note after reading. Formatted ... [1] Formatted: Bullets and Numbering ... [2] Formatted ... [3] Formatted ... [4] Formatted: Bullets and Numbering ... [5] Formatted ... [6] Formatted ... [7] Formatted ... [8] Formatted: Bullets and Numbering OBJECTIVE SCOPE GENERAL DEFINITIONS PROCEDURE REFERENCE DOCUMENTS (If Applicable) NOTES (Optional) RECORD RETENTION (If Applicable) The following constitutes the recommended order and paragraph numbering scheme in compliance with GS-01-001. Paragraphs that are not needed shall be eliminated, and subsequent paragraphs renumbered. Please delete this note after reading. 1.0OBJECTIVE ... [10] Formatted ... [11] Formatted: Bullets and Numbering ... [12] Formatted ... [13] Formatted ... [14] Formatted: Bullets and Numbering ... [15] Formatted ... [16] Formatted ... [17] Formatted: Bullets and Numbering ... [18] Formatted ... [19] Formatted ... [20] Formatted: Bullets and Numbering ... [21] Formatted ... [22] Formatted ... [23] Formatted: Bullets and Numbering ... [24] Formatted ... [25] Formatted ... [26] Formatted: Bullets and Numbering ... [27] Formatted ... [28] Formatted ... [29] Formatted: Bullets and Numbering ... [30] Formatted ... [31] Formatted ... [32] Formatted ... [33] Formatted: Bullets and Numbering ... [34] This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 Rev B 07/30/04A 02/12/01 V04-078220603 GS-01-001 Copyright FCI Form E-3334 Rev E PDS: Rev :F GS-01-001 STATUS:Released ... [9] Formatted Printed: May 16, 2012 TYPE NUMBER PRODUCT SPECIFICATION TITLE BUS-12-023 PAGE REVISION 19 of 17 Mini-Jump - Gold or GXT Plated AUTHORIZED BY FED DATE H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED 2.0SCOPE Formatted: Bullets and Numbering 3.0GENERAL Formatted: Bullets and Numbering 4.0DEFINITIONS Formatted: Bullets and Numbering 5.0PROCEDURE Formatted: Bullets and Numbering 6.0REFERENCE DOCUMENTS (If Applicable) Formatted: Bullets and Numbering 7.0NOTES (Optional) Formatted: Bullets and Numbering 8.0RECORD RETENTION (If Applicable) Formatted: Bullets and Numbering This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 Rev B 07/30/04A 02/12/01 V04-078220603 GS-01-001 Copyright FCI Form E-3334 Rev E PDS: Rev :F GS-01-001 STATUS:Released Printed: May 16, 2012 Page 18: [1] Formatted pdselxadmin2 5/16/2012 7:01:00 AM lkline 4/26/2001 7:20:00 AM Indent: Left: 0", First line: 11 ch Page 18: [2] Change Formatted Bullets and Numbering Page 18: [3] Formatted zhoujan 5/4/2012 1:49:00 PM Indent: First line: 11 ch Page 18: [4] Formatted pdselxadmin2 5/16/2012 7:01:00 AM lkline 4/26/2001 7:20:00 AM pdselxadmin2 5/16/2012 7:01:00 AM Indent: Left: 0", First line: 11 ch Page 18: [5] Change Formatted Bullets and Numbering Page 18: [6] Formatted Indent: First line: 11 ch Page 18: [7] Formatted zhoujan 5/4/2012 1:49:00 PM Indent: First line: 11 ch Page 18: [8] Formatted pdselxadmin2 5/16/2012 7:01:00 AM Irene T Myers 5/18/2001 2:17:00 PM Indent: Left: 0", First line: 11 ch Page 18: [9] Change Formatted Bullets and Numbering Page 18: [10] Formatted zhoujan 5/4/2012 1:49:00 PM Indent: First line: 11 ch Page 18: [11] Formatted pdselxadmin2 5/16/2012 7:01:00 AM Irene T Myers 5/18/2001 2:17:00 PM Indent: Left: 0", First line: 11 ch Page 18: [12] Change Formatted Bullets and Numbering Page 18: [13] Formatted zhoujan 5/4/2012 1:49:00 PM Indent: First line: 11 ch Page 18: [14] Formatted pdselxadmin2 5/16/2012 7:01:00 AM Irene T Myers 5/18/2001 2:17:00 PM Indent: Left: 0", First line: 11 ch Page 18: [15] Change Formatted Bullets and Numbering Page 18: [16] Formatted zhoujan 5/4/2012 1:49:00 PM Indent: First line: 11 ch Page 18: [17] Formatted pdselxadmin2 5/16/2012 7:01:00 AM Irene T Myers 5/18/2001 2:17:00 PM Indent: Left: 0", First line: 11 ch Page 18: [18] Change Bullets and Numbering STATUS:Released PDS: RevFormatted :F Page 18: [19] Formatted zhoujan Printed: May 16, 2012 5/4/2012 1:49:00 PM Indent: First line: 11 ch Page 18: [20] Formatted pdselxadmin2 5/16/2012 7:01:00 AM Page 18: [22] Formatted zhoujan 5/4/2012 1:49:00 PM Indent: First line: 11 ch Page 18: [23] Formatted pdselxadmin2 5/16/2012 7:01:00 AM Irene T Myers 5/18/2001 2:17:00 PM Indent: Left: 0", First line: 11 ch Page 18: [24] Change Formatted Bullets and Numbering Page 18: [25] Formatted zhoujan 5/4/2012 1:49:00 PM Indent: First line: 11 ch Page 18: [26] Formatted pdselxadmin2 5/16/2012 7:01:00 AM Irene T Myers 5/18/2001 2:17:00 PM Indent: Left: 0", First line: 11 ch Page 18: [27] Change Formatted Bullets and Numbering Page 18: [28] Formatted zhoujan 5/4/2012 1:49:00 PM Indent: First line: 11 ch Page 18: [29] Formatted pdselxadmin2 5/16/2012 7:01:00 AM Irene T Myers 5/18/2001 2:17:00 PM Indent: Left: 0", First line: 11 ch Page 18: [30] Change Formatted Bullets and Numbering Page 18: [31] Formatted zhoujan 5/4/2012 1:49:00 PM Indent: First line: 11 ch Page 18: [32] Formatted pdselxadmin2 5/16/2012 7:01:00 AM Indent: First line: 11 ch Page 18: [33] Formatted zhoujan 5/4/2012 1:49:00 PM Indent: First line: 11 ch Page 18: [34] Change lkline 4/18/2001 10:09:00 AM Formatted Bullets and Numbering PDS: Rev :F STATUS:Released Printed: May 16, 2012 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: FCI: 65474-001LF 65771-002LF 65474-010 65474-001 65474-006LF 65474-007LF 65771-004LF 65474-010LF 65474-002LF 65474-004LF 65771-001LF 65771-005LF 65474-005LF 65771-005 65771-001