EZ 5015 Power Connector No special tool for Cable Assembly Description The Amphenol EZ 5015 series combines all the advantages of a standard MIL-C-5015 industrial connector with the simplicity of spring cage terminations commonly found in terminal blocks. No special skill nor specific tool required for cable assembly. Only a standard screwdriver (2,5mm / 3/32 inch) is required to terminate the cable to the connector.Cable assembly can take less than 30 seconds for 4 contacts. The EZ 5015 series is metallic with either thread or bayonet coupling and two sealing options: IP55 or IP67. The EZ 5015 20-4 has 3 contacts of 20 A and one First Mate Last Break Ground contact, optionaly grounded to the shell. This series is intermateable with all MIL-C-5015 20-4 connectors from any other source. p m .a w ww lo n he li z e om c . ne Quick and Easy cabling operation with no specific tools ! Applications Power supply for : * Servo Motors * Welding Equipment * Special Machinery Broad range of wires accepted, up to 2,5 mm2 (AWG 14). 1 The plug is connected on the receptacle with a thread or bayonet coupling which allows both a tactile and auditive mating confirmation. Amphenol Socapex Promenade de l'Arve -B.P.29 - 74311 THYEZ - F Tel. :+ 33 (0) 4 50 89 28 00 - Fax : + 33 (0) 4 50 96 29 75 http://www.amphenol-ezline.com DOC-000054-ANG-D April 2007 Spring cage termination avoids lead which is used to solder traditional contacts. This conforms to RoHS directives. Amphenol Amphenol (R) (R) Main Characteristics Mechanical Cables and Wires * Thread or bayonet coupling (auditive mating confirmation) * Coding / Polarization possibilities determined by the user (insert rotation) * Max permissible wire size : 2,5 mm2 (AWG 14) * Min diameter on the jacket for cable clamp retention : - 12 mm [0.472 inch] with 06SR backshell * Wire retention in the contact : 40 N (9 lbf) with wire of 2,5 mm2 (AWG 14) * Contact retention in the insert : 66 N (15 lbf) * Mating cycles : 500 min Electrical - 6 mm [0.236 inch] with 06PE backshell Environmental Protection * Sealing : IP55 (splash proof) or IP67 (1m / 1h water immersion) relative to configuration * Salt Spray : * Max amperes per contact : 20 A at 25C ambient. See derating graph below. * Max amperes per contact for temperature rise of 30C at 25C ambient (UL-CSA) : 14A * Max amperes per contact for temperature rise of 50C at 25C ambient (NF EN 60309-1) : 18A * Operating voltage at sea level : 900 V AC rms > 96 h with Black Zinc Cobalt noir > 500 h with Oliv Drab Cadmium * Fire resistance of the insert : UL 94 V0 * Vibrations : 10 - 500 Hz, 10 g, 3 axis, 2 h per axis, amplitude 1,5 mm : no discontinuity > 1 micro s. * Shocks : IK 06, weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) * Temperature range : - 55C / +125C. See derating graph below. * Test voltage at sea level : 2800 V AC rms Layout Configuration 3 x 20 A + Earth 4 coding Cable Assembly : Only a standard* screwdriver is required 1) Remove the jacket and strip the wire ! 2) Insert the screwdriver (cf values p3) 3) Insert the wire 2 4) Remove the screwdriver * Recommended type of screwdriver : Electrician screwdriver for with slotted head 2,5 mm [3/32 inch]. See example page 4. Amphenol Socapex Promenade de l'Arve -B.P.29 - 74311 THYEZ - F Tel. :+ 33 (0) 4 50 89 28 00 - Fax : + 33 (0) 4 50 96 29 75 http://www.amphenol-ezline.com Amphenol (R) Plug Thread Coupling Bayonet Coupling Plug with endbell : 06A Plug with cable clamp, sealing IP55 : 06SR Plug with plastic gland, sealing IP67 : 06PE Receptacles 02A Thread Coupling Panel Cutout Bayonet Coupling Recommended Cable & Wire Preparation 3 Amphenol Socapex Promenade de l'Arve -B.P.29 - 74311 THYEZ - F Tel. :+ 33 (0) 4 50 89 28 00 - Fax : + 33 (0) 4 50 96 29 75 http://www.amphenol-ezline.com Amphenol (R) Part Numbers Series EZ 5015 3102A 20-4 - P Coupling 5015 : thread 5015B : bayonet Shell Type 3102A : square flange receptacle 3106A : plug with standard endbell, not sealed 3106AL : plug with long endbell (+15mm [0,591 inch]), not sealed 3106SR : plug with standard endbell and cable clamp, not sealed 3106SRL : plug with long endbell (+15mm [0,591 inch]) and cable clamp, not sealed 3106PE : plug with plastic gland, sealed (IP67) Layout 20-4 : please see p 2 for layout configuration G : First Mate Last Break Earth contact, grounded to the shell Blank : First Mate Last Break Earth contact, not grounded to the shell Type of contacts P : male contacts S : female contacts Shell Finishes : - 5015 version with thread coupling have conductive Green Olive Drab Cadmium finish - 5015B version with bayonet coupling have conductive Black Zinc Cobalt finish Examples : - Male plug 3+G, thread coupling, green, cable clamp, not sealed : EZ 5015 3106A 20-4 P - Female receptacle 3+G, thread coupling, green, square flange : EZ 5015 3102A 20-4 S - Male plug 3+G grounded to the shell, bayonet coupling, black, plastic gland, sealed : EZ 5015B 3106PE 20-4G P - Female receptacle 3+G, bayonet coupling, green, square flange : EZ 5015B 3102A 20-4G S Accessories * Metal Caps Thread Plug Cap Thread Receptacle Cap EZ 5015 C6 - 20 EZ 5015 C2 - 20 Bayonet Plug Cap Bayonet Receptacle Cap EZ 5015B C6 - 20 EZ 5015B C2 - 20 * Panel Gasket for 02A receptacle (thickness : 1,2 mm [0.047 inch]) : EZ 5015 JE-20 * Insert Removal Tool : EZ 5015 ODE-20 4 * Electrician screwdriver for slotted head, 2,5 mm [3/32 inch] Amphenol : EZ SD Amphenol Socapex Promenade de l'Arve -B.P.29 - 74311 THYEZ - F Tel. :+ 33 (0) 4 50 89 28 00 - Fax : + 33 (0) 4 50 96 29 75 http://www.amphenol-ezline.com Amphenol (R)