ENGINEERING SPECIFICATION INSTALLATION INSTRUCTION SHEETS 1.0 SCOPE This specification consists of installation instructions for the Self Contained Power Connector for 2-wire cable with ground applications. 2.0 PURPOSE To define material number system for the above instructions. 3.0 REFERENCE MATERIAL NUMBERS See pages 2-4 for the actual instruction sheets. These pages can be used as originals. 4.0 DEFINITIONS Not applicable. 5.0 PROCEDURES Place one (1) instruction sheet in the smallest unit container. 6.0 IMPLEMENTATION December 6, 2005 REVISION: J ECR/ECN INFORMATION: EC No: 171319 DATE: 2018 / 01 / 24 DOCUMENT NUMBER: SD-19045-002 TITLE: SELF CONTAINED POWER CONNECTOR INSTALLATION INSTRUCTIONS FOR 2 WIRE CABLE WITH GROUND APPLICATIONS SHEET No. 1 of 4 CREATED / REVISED BY: CHECKED BY: APPROVED BY: ETHRODAHL/GROJAS JMACNEIL JMACNEIL TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC Self Contained Power Connector Installation Instructions For 2 Wire Cable With Ground Applications The 2-circuit-with-ground connectors will splice non-metallic-sheathed cable in the following wire ranges and types: Self Contained Connector 2 Circuit with ground for Solid Wire & Stranded Wire Wire Range AWG 10 95AF Order No. 19403-1300 Optional Hand Tool 19285-0084 Optional Bench Optional Bench Mount Tool Arbor Press 19285-0088 64006-0200 Housing Color White 95BF Reference Information UL File Number: E217798 & E196349 NEC Article: 550, 551, and 545, HUD Section: 3280.801 10 AWG Version, 30A, 300V Self Contained Connector 2 Circuit with ground for Round Stranded Cable Self Contained Connector 2 Circuit with ground for Stranded Wire Wire Range AWG 14-16 12 26CF Order No. 19403-1011 19403-1010 Optional Hand Tool 19285-0074 19285-0074 Wire Range Optional Bench Optional Bench Mount Tool N/A N/A Arbor Press 64006-0200 64006-0200 Housing Color Blue Yellow AWG 14 14 12 12 Insulation Diameter Order No. Optional Hand Tool Optional Bench .340-.440 .600 .340-.440 .600 19403-1310 19403-0011 19421-0001 19421-0002 19285-0100 19285-0100 19285-0100 19285-0100 64006-0200 64006-0200 64006-0200 64006-0200 Arbor Press Housing Color White White Yellow Yellow Cover Color Clear Blue Clear Blue 26CF Reference Information UL File Number: E182087 Vol 2, CSA File Number: LR18689-C53 NEC Article: 550, 551, and 545, HUD Section: 3280.801 16 to 12 AWG Version, Current: 15-20A, Voltage: 600V. Installation Procedure: 1. Carefully strip and prepare the wires to the configuration as shown in Figure 1. WIRE SIZE 10 AWG 12 AWG 14 AWG 16 AWG "A" In. 1.95 1.0 1.0 1.0 "B" In. .96 1.0 1.0 1.0 "A" BLACK WIRE GREEN WIRE "B" CABLE JACKET WHITE WIRE Figure 1 19045-1001 REV J 2. Position the clear cover (bottom facing upward) as shown in Figure 2. (Cover for 4 latch 10 AWG connector shown). 3. Position wires into locator slots. Be certain to place the black wire in the slot marked BLK, green or bare wire in slot marked GRD, and the white wire in the slot marked WHT. Upon final positioning of all wires, be certain the end of the cable jacket is rolled into the integral strain relief slot and is a minimum of .06" past the second strain relief rib as shown in Figure 2. 4. For connectors with 4 latches, position the housing assembly over the cover with the ribs in the housing aligned between the latches as shown in Figure 3A. Then push the two halves together until the locking tabs engage as shown in Figure 4A. For the hinged connectors, position the hinge pins on the housing assembly into the mating holes in the cover as shown in Figure 3B. Then press down until both lock into place as shown in Figure 4B. RIBS BOSSES LOCKING TABS LOCKING TAB HOUSING ASSY COVER ASSY HOUSING ASSY COVER ASSY HINGE Figure 3A LOCKING LATCHES Figure 4A LOCKING LATCH Figure 3B Figure 4B 5. Close the strain relief cover and housing by hand. Place assembly into Molex tool as shown in Figure 5 for connector with 4 latches or Figure 6 for the hinged connector. Squeeze the tool until the connector bottoms out and the locking latches engage on both sides. OR alternately, squeeze the top and bottom closed with tongue and groove (slip joint) pliers as shown in Figure 7 (Hinged connector assembly shown). Pliers must be a minimum of 10" long. Squeeze firmly on both sides, squarely across the connector between ribs A and B to ensure wires seat completely into slots. 19045-1001 REV J Figure 5 RACHET HAND TOOL SC POWER CONNECTOR Figure 6 Figure 7 6. Inspect the connector to ensure the wires have been properly engaged into the housing assembly contacts. A properly terminated wire is fully seated into its proper slots with no significant bow of the cover. If the wires extend past the insulation stops, the wires must be re-terminated with a NEW CONNECTOR. Once the cover has been closed the connector cannot be re-used. Failure to comply with this procedure may result in the failure of the connector. 7. Mating and un-mating the completed connector is illustrated in Figure 7. Figure 7 19045-1001 REV J