RD SERIES MILITARY QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS Positronic Industries connectpositronic.com D-Sub FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS Size 20 Signal and Thermocouple Contacts, Crimp Removable Military/Industrial Quality Connectors IEC Publication 807-3 Performance Level One MIL-DTL-24308 and SAE AS 39029 U.L. Recognized CSA Recognized File #E49351 File #LR54219 Telecommunication U.L. File #14098 O NIC INDU Di * EC For RoHS options see page 31. 5/ U rE Compliant IES RoHS TR POS R S IT A wide assortment of cable support hoods and locking systems is available from stock. Rhapso-D Series connectors conform to EIA RS 232 and RS 449, and CCITT X.24 interface connection requirements. * pe Rhapso-D Series connectors are Military/Industrial quality rectangular connectors designed for use in sheltered, mildly corrosive environments having a wide range of temperature, pressure and humidity changes. These crimp removable contact connectors are qualified to MIL-DTL-24308 and SAE AS 39029, and will meet the performance requirements of IEC 807-3, Performance Level One. Rhapso-D Series connectors utilize precision machined contacts with closed barrel, crimp terminations. The female contact features a rugged closed entry design contact with stainless steel shroud. A "Robi-D Open Entry" female contact is also available. Six standard connector variants are offered in arrangements of 9, 15, 25, 29, 37 and 50 contacts. Rhapso-D Series connectors are mateable and compatible with all D-Subminiature connectors conforming to MIL-DTL-24308, IEC 807-2 and IEC 807-3. rec tive 2002 /9 RHAPSO-D SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: MECHANICAL CHARACTERISTICS: Insulator: Removable Contacts: Contacts: Signal: Contact Plating: Shells: Mounting Spacers: Jackscrew Systems: Vibration Lock Systems: Hoods: NEW! Glass filled DAP per ASTM-D-5948, SDG-F, UL 94V-0, green color. Male contacts - precision machined brass. Female contacts - precision machined high tensile copper alloy with stainless steel shroud or open entry Robi-D design. Military performance - 0.000050 inch [1.27 microns] gold over copper plate. Industrial performance - gold flash over nickel plate. Other finishes available upon request. Steel with tin plate; zinc and cadmium plate with chromate seal, stainless steel, passivated. Other materials and finishes available upon request. Brass, zinc plate with chromate seal. Steel with zinc plate and chromate seal, or clear zinc plate. Slide lock and lock tabs, steel with nickel plate. Thermoplastic UL 94V-0. Composite, brass or steel with zinc plate and chromate seal. Non-magnetic versions are available, contact Technical Sales. CLIMATIC CHARACTERISTICS: Temperature Range: Damp Heat, Steady State: -55C to +125C. 21 days. Contact Retention In Insulator: Contact Terminations: Shells: Polarization: Locking Systems: Mechanical Operations: Insert contact to rear face of insulator and release from rear face of insulator. Size 20 contact, male - 0.040 inch [1.02mm] diameter; female - closed entry design with stainless steel shroud or open entry Robi-D design. 9 lbs. [40 N]. Closed barrel crimp, wire sizes 18 AWG [1.0mm2] through 30 AWG [0.05mm2]. Male shells may be dimpled for EMI/ESD ground paths. Trapezoidally shaped shells and polarized jackscrews. Jackscrews and vibration locking systems. 1000 operations minimum per IEC 512-5 for closed entry female contact. 500 operations per IEC 512-5 for "Robi-D Open Entry" design female contact. ELECTRICAL CHARACTERISTICS: Contact Current Rating: Initial Contact Resistance: Proof Voltage: Insulator Resistance: Clearance and Creepage Distance [minimum]: Working Voltage: 7.5 amperes nominal. 0.005 ohms maximum. 1000 V r.m.s. 5 G ohms. 0.039 inch [1.0mm]. 300 V r.m.s. THERMOCOUPLE CONTACTS: Size 20 crimp contacts are available, see page 30 for details. 27 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PCB mount contacts are available in HDC series, see page 21 for details. D-Sub RD SERIES MILITARY QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS Positronic Industries connectpositronic.com FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 2 1 6 3 7 4 8 5 2 1 9 9 3 RD 9 1 2 3 4 5 6 4 5 6 7 1 8 10 11 12 13 14 15 3 4 5 6 RD 15 7 8 9 10 1 1 2 3 4 5 6 7 8 9 7 8 9 10 11 12 13 23 24 25 RD 25 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 18 19 11 12 13 14 15 16 17 18 19 20 2 14 15 16 17 18 19 20 21 22 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 21 22 23 24 25 26 27 28 29 RD 29 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 RD 37 RD 50 STANDARD SHELL ASSEMBLY M B B1 D1 E 0.0500.010 [1.270.25] D H 0.0360.008 [0.910.20] C A 10 Typ. G K O0.1200.005 [O3.050.13] Mounting hole, two places 0.375 [9.53] Max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.1200.010 [3.080.25] O0.1200.005 [O3.050.13] Mounting hole, two places for stainless steel shell (0 option) O0.154 [3.91] Mounting hole, two places (02 option) CONNECTOR VARIANT SIZES RD 9 M RD 9 F RD 15 M RD 15 F RD 25 M RD 25 F RD 29 M RD 29 F RD 37 M RD 37 F RD 50 M RD 50 F A 0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 1.770 [44.96] 1.770 [44.96] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 1.534 [38.96] 1.534 [38.96] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 1.274 [32.36] 1.251 [31.78] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 0.032 [0.81] Total diametral float D 0.005 [0.13] [ D1 0.005 [0.13] E 0.015 [0.38] G 0.010 [0.25] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 1.322 [33.58] 1.322 [33.58] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.539 [13.69] 0.539 [13.69] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.217 [5.51] 0.237 [6.02] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.450 [11.43] 0.431 [10.95] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] +0.13 O0.086+0.005 -0.000 O2.18-0.00 Mounting hole, two places ] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 28 RD SERIES MILITARY QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS Positronic Industries connectpositronic.com D-Sub FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS REMOVABLE CRIMP CONTACTS CODE 1 AND 12 CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. CLOSED CRIMP BARREL FEMALE CONTACT "CLOSED ENTRY" DESIGN MALE CONTACT MATERIAL: MALE CONTACT: Brass. FEMALE CONTACT: Leaded nickel copper. PLATING: STANDARD FINISH: Gold flash over nickel plate. OPTIONAL FINISHES: 0.000030 [0.76 ] gold over nickel by adding "-14" suffix onto part number. Example: FC6020D-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MC6026D-15 *MILITARY SPECIFICATION CONTACTS: STANDARD FINISH: 0.000050 inch [1.27] gold over copper MALE CONTACT COLOR CODE: ORANGE/BLUE/WHITE FEMALE CONTACT COLOR CODE: ORANGE/BLUE/GRAY PART NUMBER WIRE SIZE AWG/[mm2] A OB OC PART NUMBER WIRE SIZE AWG/[mm2] A OB OC FC6020D 20 / 22 / 24 [0.5/0.3/0.25] 0.538 [13.67] 0.045 [1.14] 0.066 [1.68] MC6020D 20 / 22 / 24 [0.5/0.3/0.25] 0.550 [13.97] 0.045 [1.14] 0.066 [1.68] FC6026D 26 / 28 / 30 [0.12/0.08/0.05] 0.538 [13.67] 0.027 [0.69] 0.066 [1.68] MC6026D 26 / 28 / 30 [0.12/0.08/0.05] 0.550 [13.97] 0.027 [0.69] 0.066 [1.68] *M39029/63-368 20 / 22 / 24 [0.5/0.3/0.25] 0.538 [13.67] 0.045 [1.14] 0.066 [1.68] *M39029/64-369 20 / 22 / 24 [0.5/0.3/0.25] 0.550 [13.97] 0.045 [1.14] 0.066 [1.68] Note: *C60**D contacts can be used in the SD series. For crimping information and crimp tools, see Application Tools section, pages 69-72. REMOVABLE CRIMP CONTACTS CODE 14 20/22/24 AWG CONTACTS 20/22/24 AWG [0.5/0.3/0.25 mm2] CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. FEMALE CONTACT "ROBI-D OPEN ENTRY" DESIGN PART NUMBER WIRE SIZE AWG/[mm2] A BO CO FC6120D 20 / 22 / 24 [0.5/0.3/0.25] 0.538 [13.67] 0.045 [1.14] 0.066 [1.68] MATERIAL: Phosphor bronze. For crimping information and crimp tools, see Application Tools section, pages 69-72. 29 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PLATING: STANDARD FINISH: Gold flash over nickel plate. OPTIONAL FINISHES: 0.000030 [0.76 ] gold over nickel by adding "-14" suffix onto part number. Example: FC6120D-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: FC6120D-15 D-Sub RD SERIES MILITARY QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS Positronic Industries connectpositronic.com FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS REMOVABLE CRIMP CONTACTS 18 AWG CRIMP CONTACTS 18 AWG [1.0mm2] CONTACTS MUST BE ORDERED SEPARATELY. FEMALE CONTACT "CLOSED ENTRY" DESIGN MALE CONTACT Part Number: FC6018D Part Number: MC6018D MATERIAL: MALE CONTACT: Brass. FEMALE CONTACT: Phosphor bronze. For crimping information and crimp tools, see Application Tools section, pages 69-72. PLATING: STANDARD FINISH: Gold flash over nickel plate. OPTIONAL FINISHES: 0.000030 [0.76 ] gold over nickel by adding "-14" suffix onto part number. Example: FC6018D-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MC6018D-15 THERMOCOUPLE CONTACTS CONTACTS MUST BE ORDERED SEPARATELY. MALE CONTACT TYPE MATERIAL FEMALE CONTACT MALE PART NUMBER FEMALE PART NUMBER MC6020DCH FC6020DCH MC6026DCH FC6026DCH MC6020DAL FC6020DAL MC6026DAL FC6026DAL MC6020DCU FC6020DCU MC6026DCU FC6026DCU MC6020DCO FC6020DCO MC6026DCO FC6026DCO MC6020DCH FC6020DCH MC6026DCH FC6026DCH MC6020DCO FC6020DCO MC6026DCO FC6026DCO CHROMEL (+) COLOR CODE WHITE K ALUMEL (-) GREEN COPPER (+) RED T CONSTANTAN (-) YELLOW CHROMEL (+) WHITE E CONSTANTAN (-) YELLOW Dimensionally equivalent to M39029/64-369 WIRE SIZE AWG [mm2] OB 20 / 22 / 24 [0.5 / 0.3 / 0.25] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.045 [1.14] 0.027 [0.69] 0.045 [1.14] 0.027 [0.69] 0.045 [1.14] 0.027 [0.69] 0.045 [1.14] 0.027 [0.69] 0.045 [1.14] 0.027 [0.69] 0.045 [1.14] 0.027 [0.69] For crimping information and crimp tools, see Application Tools section, pages 69-72. For more information on the availability of Type J thermocouple contacts, and information about thermocouple contacts with PCB solder termination, please contact Technical Sales. (R) (R) Chromel and Alumel are registered trademarks of Hoskins Manufacturing Company. Dimensionally equivalent to M39029/63-368 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 30 RD SERIES MILITARY QUALITY, CRIMP REMOVABLE CONTACT SUBMINIATURE-D CONNECTORS Positronic Industries connectpositronic.com D-Sub FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 RD 25 F 1 0 J VL 0 /AA -50 STEP 10 - SPECIAL OPTIONS STEP 1 - BASIC SERIES 9, 15, 25, 29, 37, 50 -14 - 0.000030 [0.76] gold over nickel. -15 - 0.000050 [1.27] gold over nickel. -50 - 0.000050 [1.27] gold over copper. STEP 3 - CONNECTOR GENDER CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS RD Series. STEP 2 - CONNECTOR VARIANTS * Compliant 5/ Di Ordered Without Contacts. Crimp, 20 AWG-24 AWG [0.5mm2-0.25mm2]. Crimp, 26 AWG-30 AWG [0.12mm2-0.08mm2]. Crimp, 20 AWG-24 AWG [0.5mm2-0.25mm2] "Robi-D Open Entry" female contact. EC IT POS RoHS IES - NIC INDU U rE 0 1 12 14 O TR * pe STEP 4 - CONTACT TERMINATION TYPE R S M - Male F - Female rec tive 2002 /9 STEP 9 - ENVIRONMENTAL COMPLIANCE OPTIONS /AA - Compliant per EU Directive 2002/95/EC (RoHS) NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: SD25F3S60T6X *STEP 5 - MOUNTING STYLE STEP 8 -SHELL OPTIONS 0 02 F S2 S5 0 S X Z C - Mounting Hole, 0.120 [3.05] O. Mounting Hole, 0.154 [3.91] O. Float Mounts, Universal. Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. Swaged Locknut, 4-40 Threads. - Zinc Plated with Chromate Seal. - Stainless Steel. - Tin Plated. - Tin Plated and Dimpled (male connectors only). - Cadmium plated with Chromate Seal. *STEP 6 - HOODS *STEP 7 -LOCKING AND POLARIZING SYSTEMS 0 J L Y 0 V3 V5 VL T T2 T6 E E2 E3 E6 - None. Hood, Top Opening, Plastic. Hood, Side Opening, Plastic. Hood, Top Opening, Plastic with Rotating Male Jackscrews. Available in size 50 only. Y6 - Hood, Top Opening, Plastic with Rotating Male and Female Polarized Jackscrews. Available in size 50 only. Z - Hood, Top or Side Opening, Robust Extended Height, Composite and Plastic with Rotating Male Jackscrews. Available in size 9, 15, 25, 37, and 50 only. H - Hood, Top Opening, Metal. Available in size 15, 25, 37, and 50 only. G - Hood, EMI/RFI, Metal. Available in size 9, 15, 25, 37, and size 50 only. W - Hood, Top or Side Opening, Plastic. Available in size 9, 15, and 25 only. *For additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. - None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods Only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male and Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male with internal hex for 3/32 hex drives Rotating Male and Female Polarized Jackscrews. NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES, STEP, or SOLIDWORKS file. For crimping information and crimp tools, see Application Tools section, pages 69-72. 31 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. SK Drawing 3-dimensional model