Military COTS 28VIN Filter M-FIAM5B Example Model Number M-FIAM5BM21 Actual size: 2.28 x 2.2 x 0.5in [57,9 x 55,9 x 12,7mm] Input Attenuator Module Features & Benefits * EMI filtering: MIL-STD-461E [b] * Transient protection: MIL-STD-704E/F * Environments: MIL-STD-810, MIL-STD-202 * Environmental stress screening * Low-profile mounting options * Output power up to 560W * Output current up to 20A Absolute Maximum Rating Parameter Rating 36VDCContinuous +IN to -IN 50VDC in.lbs [N.m] Mounting torque 5 [0.57] Pin soldering temperature 6 each, #4-40 or M3 F [C] <5sec; wave solder 750 [390] F [C] <7sec; hand solder Thermal Resistance and Capacity Parameter * Inrush current limiting Baseplate to sink flat, greased surface with thermal pad (P/N 20264) Baseplate to ambient Free convection 1000LFM The M-FIAM5B is a DC front-end module that provides EMI filtering and transient protection. The M-FIAM5B enables designers using Vicor Maxi, Mini, Micro Series 24V DC-DC converters to meet conducted emission / conducted susceptibility per MIL-STD-461E; and input transients per MILSTD-704E/F. The M-FIAM5B accepts an input voltage of 14 - 36VDC and delivers output current up to 20A. 12.5ms, See Figure 3 500 [260] * Mini-sized package Product Highlights UnitNotes Min Typ MaxUnit 0.16 0.1 C/Watt C/Watt 7.9 2.2 C/Watt C/Watt MTBF per MIL-HDBK-217F (M-FIAM5BM21) TemperatureEnvironment MTBFUnit 25C Ground Benign: G.B. 2,533 1,000Hrs 50C Naval Sheltered: N.S. 456 1,000Hrs 65C Airborne Inhabited Cargo: A.I.C. 375 1,000Hrs M-FIAM5B is housed in an industrystandard "half-brick" module measuring 2.28x2.2x0.5in and depending upon model selected, may be mounted onboard or inboard for height-critical applications. Part Numbering Compatible Products M-FIAM5B * Maxi, Mini, Micro Series 24V Input DC-DC converters Product * 24V Input VIPAC ArraysTM M2 1 Product Grade Temperatures (C) Grade OperatingStorage H = -40 to +100 - 55 to +125 M = -55 to +100 - 65 to +125 Pin Style 1 =Short Pin 2 =Long Pin S =Short ModuMate [a] N=Long ModuMate [a] F =Short RoHS G=Long RoHS K=Extra Long RoHS [c] Baseplate 1=Slotted 2=Threaded 3=Thru hole [a] Compatible with SurfMate and InMate socketing system. EMI performance is subject to a wide variety of external influences such as PCB construction, circuit layout etc. As such, external components in addition to those listed herein may be required in specific instances to gain full compliance to the standards specified. [c] Not intended for socket or Surfmate mounting. [b] Note: Product images may not highlight current product markings. M-FIAM5B Page 1 of 7 Rev 5.0 02/2020 M-FIAM5BM21 Specifications Typical at TBP = 25C, nominal line and 75% load, unless otherwise specified. Input Specifications Parameter Input voltage Min Typ Max UnitNotes 142836VDCContinuous Inrush limiting 0.007 A/F Transient immunity 50 VDC 12.5ms per MIL-STD-704E/F, continuous operation Test conditions AA and FF normal overvoltage transients per MIL-HDBK-704 Output Specifications Parameter Min Typ Max UnitNotes Output current 20 A Output power 560 W Efficiency 9698 % Internal voltage drop 0.5 0.7 VDC @ 20A, 100C baseplate External capacitance 330 1000 F See Figure 6 on page 5 50V Control Pin Specifications Parameter Min Typ Max UnitNotes ON/OFF control Enable (ON) 0.01.0 VDC Referenced to -VOUT Disable (OFF) 3.55.0 VDC 100k internal pull-up resistor Safety Specifications Parameter Dielectric withstand Min Typ Max UnitNotes 1,500 VRMS Input / Output to Base 2,121 Input / Output to Base VDC EMI Standard Test Procedure MIL-STD-461E Conducted emissions: Conducted susceptibility: Notes CE101, CE102 CS101, CS114, CS115, CS116 EMI performance is subject to a wide variety of external influences such as PCB construction, circuit layout etc. As such, external components in addition to those listed herein may be required in specific instances to gain full compliance to the standards specified. General Specifications Parameter Min Typ Weight Max 3.3 [94] Warranty M-FIAM5B Page 2 of 7 UnitNotes Ounces [grams] 2Years Rev 5.0 02/2020 M-FIAM5BM21 Specifications (Cont.) Typical at TBP = 25C, nominal line and 75% load, unless otherwise specified. Environmental Qualification Altitude MIL-STD-810F, Method 500.4, Procedure I & II, 40,000ft. and 70,000ft. Operational. Explosive Atmosphere MIL-STD-810F, Method 511.4, Procedure I, Operational. Vibration MIL-STD-810F, Method 514.5, Procedure I, Category 14, Sine and Random vibration per Table 514.5C for Helicopter AH-6J Main Rotor with overall level of 5.6Grms for 4 hours per axis. MIL-STD-810F, Method 514.5C, General Minimum Integrity Curve per Figure 514.5C-17 with overall level of 7.7Grms for 1 hour per axis. Shock MIL-STD-810F, Method 516.5, Procedure I, Functional Shock, 40g. MIL-S-901D, Lightweight Hammer Shock, 3 impacts/axis, 1,3,5ft. MIL-STD-202F, Method 213B, 60g, 9ms half sine. MIL-STD-202F, Method 213B, 75g, 11ms Saw Tooth Shock. Acceleration MIL-STD-810F, Method 513.5, Procedure II, table 513.5-II, Operational, 2-7g, 6 directions. Humidity MIL-STD-810F, Method 507.4. Solder Test MIL-STD-202G, Method 208H, 8 hour aging. Environmental Stress Screening Parameter H-GradeM-Grade Operating temperature -40 to +100C -55 to +100C Storage temperature -55 to +125C -65 to +125C Temperature cycling* 12 cycles -65 to +100C 12 cycles -65 to +100C Ambient test @ 25C Yes Yes Power cycling burn-in 12 hours, 29 cycles 24 hours, 58 cycles -40 and +100C -55 and +100C Hi-Pot test Yes Yes Visual inspection Yes Yes vicorpower.com vicorpower.com Functional and parametric ATE tests Test data *Temperature cycled with power off, 17C per minute rate of change. Storage Vicor products, when not installed in customer units, should be stored in ESD safe packaging in accordance with ANSI/ESD S20.20, "Protection of Electrical and Electronic Parts, Assemblies and Equipment" and should be maintained in a temperature controlled factory/ warehouse environment not exposed to outside elements controlled between the temperature ranges of 15C and 38C. Humidity shall not be condensing, no minimum humidity when stored in an ESD compliant package. M-FIAM5B Page 3 of 7 Rev 5.0 02/2020 M-FIAM5BM21 Figure 2 -- Conducted noise; M-FIAM5B and Model V24A12M400B DC-DC converter operating at 28VDC, 400W Figure 1 -- Shut-down time of M-FIAM5B vs. overvoltage INPUT VOLTAGE 50V OUTPUT VOLTAGE INPUT CURRENT Figure 3 -- Transient immunity: M-FIAM5B output response to an input transient 40 Figure 4 -- Inrush limiting: inrush current with 1000F external capacitance, (C1 in Figure 6) M-FIAM5B Insertion Loss Curves 20 Gain [dB] 0 CM Insertion Loss DM Insertion Loss -20 -40 -60 -80 -100 0.01 0.1 Frequency [MHz] 1 10 Figure 5 -- Insertion loss M-FIAM5B Page 4 of 7 Rev 5.0 02/2020 M-FIAM5BM21 Note: The M-FIAM5 is shown in the on state. To disable, open the connection between ON/OFF and -OUT. 4700pF F1 Input MOV 68V 0.01F +IN +OUT +IN NC NC PC M-FIAM5B EMI GND -IN NC ON OFF C1 0.2F PR -IN -OUT 4700pF +OUT Maxi, Mini, Micro 24 Vdc Input DC-DC Converter +S SC -S -OUT 0.01F Component Suggestions Recommended Fuse: (F1) 20A (max), Bussmann ABC style Capacitance: (C1) 330F (min), 1000F (max) MOV: Panasonic ERZV10D680 or equivalent Figure 6 -- Basic connection diagram with suggested transient, surge protection and recommended reverse-polarity protection. M-FIAM5B Page 5 of 7 Rev 5.0 02/2020 M-FIAM5BM21 Mechanical Drawings Module Pins No. Function Label 1 0.50 0.02 12,7 0,5 +IN+ No 2 Connection kl{hpsGX NC 0.23 (REF) 5,8 (9X) PLATED 3 Ground EMI/GND THROUGH HOLE DIA 2 3 4 4 -IN- 5 -OUT- 7 6 700 * 7,78 1.000 * 25,40 1.400 * 35,56 5 NC No 8 Connection 9 1 0.300 0.015 7,62 0,38 9 NC +OUT+ 0.400 10,16 FULL R (6X) Slotted * DENOTES TOL= 0.003 0,08 (6X) 2 3 7 6 4-40 UNC-2B (6X) 2. DIMENSIONS AND VALUES IN BRACKETS ARE METRIC 3. MANUFACTURING CONTROL IS IN PLACE TO ENSURE THAT THE SPACING BETWEEN THE MODULES LABEL SURFACE TO THE PRINTED CIRCUIT BOARD #30 Drill Thru (6X) TO THE OF THE APPLICATION RANGES FROM DIRECT CONTACT (ZERO), MAXIMUM GAP AS CALCULATED FROM THE(0.1285) TOLERANCE STACK-UP AND IS NOT SUBJECT NEGATIVE TOLERANCE ACCUMULATION Thru Hole 0.150 DIA,(2X) 3,81 0.080 DIA,(7X) 2,03 R PLATED THROUGH HOLE DIA 1.790** 45,47 0.06 (4X) 1,5 1 2 3 FULL R (6X) 0.130 * Style 1 baseplate only ** Style 2 & 3 baseplates *** Reserved for Vicor accessories Not for mounting CL Pin center line INBOARD SOLDER MOUNT ONBOARD SOLDER MOUNT SHORT PIN STYLE LONG PIN STYLE (7X) 0.094 0.003 2,39 0,08 0.094 0.003 2,39 0,08 (2X) 0.164 0.003 4,16 0,08 0.164 0.003 4,16 0,08 0.06 R (3X) 1,5 2.20 55,9 (REF.) 0.54 (9X) Pin Style 1&S 13,7 (Short Pin) (6X) Use a 4-40 Screw (6X) Torque to: 5 in-lbs 0.57 N-m 0.62 (9X) Pin Style 2&N 15,7 (Long Pin) 0.71 (9X) 18,0 Pin Style K (Extra Long Pin) NOTES: 1. MATERIAL: BASE: 6000 SERIES ALUMINUM COVER: LCP, ALUMINUM 3003 H14 PINS: RoHS PINS GOLD PLATE 30 MICRO INCH MIN; NON-RoHS PINS: TIN/LEAD 90/10 BRIGHT 2. DIMENSIONS AND VALUES IN BRACKETS ARE METRIC 3. MANUFACTURING CONTROL IS IN PLACE TO ENSURE THAT THE SPACING BETWEEN THE MODULES LABEL SURFACE TO THE PRINTED CIRCUIT BOARD OF THE APPLICATION RANGES FROM DIRECT CONTACT (ZERO), TO THE MAXIMUM GAP AS CALCULATED FROM THE TOLERANCE STACK-UP AND IS NOT SUBJECT NEGATIVE TOLERANCE ACCUMULATION INBOARD SOCKET MOUNT ONBOARD SOCKET SURFACE MOUNT SOCKET SURFACE MOUNT 0.183 0.003 4,65 0,08 N/A 0.266 0.003 6,76 0,08 N/A ALL MARKINGS THIS SURFACE 4 8 7 6 ALUMINUM BASEPLATE 5 PINS STYLES SOLDER:TIN / LEAD PLATED MODUMATE: GOLD PLATED COPPER RoHS: GOLD PLATED COPPER 00.45 43 0.45 11,5 0.700* 17,78 1.000* 25,40 1.400* 35,56 0.53 13,5 0.003 * DENOTES TOL = 0,08 ** PCB WINDOW Figure 8 -- PCB mounting specifications. M-FIAM5B Page 6 of 7 0.65 16,5 1.575** 40,00 9 0.195 4,95 0.43 10,9 0.158 4,01 1.900* 48.26 48,26 0.400* 10,16 L SLOTTED BASEPLATE Figure 7 -- Mechanical diagram 0.062 0.010 PCB THICKNESS 1,57 0,25 2.28 1.30 57,9 33,0 0.10 X 45 2,5 CHAMFER 3,30 Threaded s ALUMINUM BASEPLATE 0.10 2,5 50,80 5 0.700 17,78 1.000 25,40 1.400 35,56 0.13 3,3 0.35 (2X) 8,8 Pin CL 2.000 0.49 12,4 0.12* 0.20** 3,1 5,1 4 1.900 48,26 8 0.01 style 2 & 3 baseplates only (4X)*** (ALL MARKINGS THIS SURFACE) 8 YGaGX 0.300 0.015 7,62 0,38 6 ON/OFF ON/OFF No 7 Connection 2.20 55,9 1.76 44,7 Rev 5.0 02/2020 0.46 11,7 0.56 14,2 SOCKETS 0.080" DIA. PINS (7X) P/N 13632 (100 pcs.) 0.150" DIA. PINS (2X) P/N 13633 (100 pcs.) P/N 16019 (9 pc. Kit) SOCKET HEADERS (SURFACE MOUNT) KIT INCLUDES INPUT & OUTPUT P/N 16021 M-FIAM5BM21 Vicor's comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor's product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. Specifications are subject to change without notice. Visit http://www.vicorpower.com/mil-cots_dc-dc/mil-cots_m-fiam_filter_input_attenuator_module for the latest product information. 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Contact Us: http://www.vicorpower.com/contact-us Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 www.vicorpower.com email Customer Service: custserv@vicorpower.com Technical Support: apps@vicorpower.com (c)2017 - 2020 Vicor Corporation. All rights reserved. The Vicor name is a registered trademark of Vicor Corporation. All other trademarks, product names, logos and brands are property of their respective owners. M-FIAM5B Page 7 of 7 Rev 5.0 02/2020