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1
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AECTB59E 201903
2019.03
ORDERING INFORMATION
FEATURES
ABJ (BJ) Turquoise
Switches
Ultra-miniature Size
Sealed Switches
• Ultra-miniature size, High sealing
performance sealed switches
• Elastomer double molding
technology contribute to steady
sealing quality
• Superior operating position
precision
• Long stroke type is available
Wire leads
bottom type
Terminal type Mounting hole
2.3 mm type
Mounting hole
2.3 mm type
Wire leads side type Long stroke type
TYPICAL APPLICATIONS
• Automotive (opening and shutting
detection for doors)
• Electric pot
ABJ
Size of mounting hole
1: Mounting hole 1.2 mm
(PC board, Solder and Wire leads terminals)
2: Mounting hole 2.3 mm
(Solder and Wire leads terminals)
3: Mounting hole 3 mm
(Leaf lever type only)
4: Fixed pin (right side pin) type
5: Fixed pin (left side pin) type
Operating Force (OF) (max.)
by pin plunger
4: 1.23 N
6: 1.96 N
7: 2.45 N
(Long stroke type only)
Contact material
0: AgNi alloy
1: AgNi alloy + Au-clad
Note: Not every combination is available. Please refer to the following table, “PRODUCT TYPES”.
Terminal
4: Solder
terminal
5: PC board
terminal
7: Wire leads
right side type
8: Wire leads
left side type
6: Wire leads
bottom type
Actuator
0: Pin plunger
2: Hinge lever
4: Simulated roller lever
6: Roller lever
8: Leaf lever
(Mounting hole 3 mm
lead wire type only)
L: Long stroke type
Contact form
1: SPDT 2: SPST-NC
(Wire leads type only)
3: SPST-NO
(Wire leads type only)
COM NO NC COM NC COM NO
Automation Controls Catalog
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(Color of plunger) AgNi alloy contact type: black, AgNi alloy + Au-clad contact type: dark red, AgNi alloy + Au-clad contact (long
stroke) type: natural (white)
PRODUCT TYPES
■ Terminal type: Mounting hole 1.2mm type / 2.3mm type
1) AgNi alloy contact
Actuator Operating Force (OF) Max. Mounting hole 1.2 mm type Mounting hole 2.3 mm type
Solder terminal PC board terminal Solder terminal
Pin plunger 1.23 N ABJ141040 ABJ151040 ABJ241040
1.96 N ABJ141060 ABJ151060 ABJ241060
Hinge lever 0.39 N ABJ141240 ABJ151240 ABJ241240
0.64 N ABJ141260 ABJ151260 ABJ241260
Simulated roller lever 0.39 N ABJ141440 ABJ151440 ABJ241440
0.64 N ABJ141460 ABJ151460 ABJ241460
Roller lever 0.39 N ABJ141640 ABJ151640 ABJ241640
0.64 N ABJ141660 ABJ151660 ABJ241660
2) AgNi alloy + Au-clad contact
Actuator Operating Force (OF) Max. Mounting hole 1.2 mm type Mounting hole 2.3 mm type
Solder terminal PC board terminal Solder terminal
Pin plunger 1.23 N ABJ141041 ABJ151041 ABJ241041
1.96 N ABJ141061 ABJ151061 ABJ241061
Hinge lever 0.39 N ABJ141241 ABJ151241 ABJ241241
0.64 N ABJ141261 ABJ151261 ABJ241261
Simulated roller lever 0.39 N ABJ141441 ABJ151441 ABJ241441
0.64 N ABJ141461 ABJ151461 ABJ241461
Roller lever 0.39 N ABJ141641 ABJ151641 ABJ241641
0.64 N ABJ141661 ABJ151661 ABJ241661
■ Wire leads (bottom type): Mounting hole 1.2mm type
1) AgNi alloy contact
Actuator Operating Force (OF) Max. Wire leads type Wire leads type
SPDT SPST-NC SPST-NO
Pin plunger 1.23 N ABJ161040 ABJ162040 ABJ163040
1.96 N ABJ161060 ABJ162060 ABJ163060
Hinge lever 0.39 N ABJ161240 ABJ162240 ABJ163240
0.64 N ABJ161260 ABJ162260 ABJ163260
Simulated roller lever 0.39 N ABJ161440 ABJ162440 ABJ163440
0.64 N ABJ161460 ABJ162460 ABJ163460
Roller lever 0.39 N ABJ161640 ABJ162640 ABJ163640
0.64 N ABJ161660 ABJ162660 ABJ163660
2) AgNi alloy + Au-clad contact
Actuator Operating Force (OF) Max. Wire leads type Wire leads type
SPDT SPST-NC SPST-NO
Pin plunger 1.23 N ABJ161041 ABJ162041 ABJ163041
1.96 N ABJ161061 ABJ162061 ABJ163061
Hinge lever 0.39 N ABJ161241 ABJ162241 ABJ163241
0.64 N ABJ161261 ABJ162261 ABJ163261
Simulated roller lever 0.39 N ABJ161441 ABJ162441 ABJ163441
0.64 N ABJ161461 ABJ162461 ABJ163461
Roller lever 0.39 N ABJ161641 ABJ162641 ABJ163641
0.64 N ABJ161661 ABJ162661 ABJ163661
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■ Wire leads bottom type: Mounting hole 2.3mm type
1) AgNi alloy contact
2) AgNi alloy + Au-clad contact
■ Wire leads bottom leaf lever type: Mounting hole 3mm type
1) AgNi alloy contact
2) AgNi alloy + Au-clad contact
Actuator Operating Force (OF) Max. Wire leads type Wire leads type
SPDT SPST-NC SPST-NO
Pin plunger 1.23 N ABJ261040 ABJ262040 ABJ263040
1.96 N ABJ261060 ABJ262060 ABJ263060
Hinge lever 0.39 N ABJ261240 ABJ262240 ABJ263240
0.64 N ABJ261260 ABJ262260 ABJ263260
Simulated roller lever 0.39 N ABJ261440 ABJ262440 ABJ263440
0.64 N ABJ261460 ABJ262460 ABJ263460
Roller lever 0.39 N ABJ261640 ABJ262640 ABJ263640
0.64 N ABJ261660 ABJ262660 ABJ263660
Actuator Operating Force (OF) Max. Wire leads type Wire leads type
SPDT SPST-NC SPST-NO
Pin plunger 1.23 N ABJ261041 ABJ262041 ABJ263041
1.96 N ABJ261061 ABJ262061 ABJ263061
Hinge lever 0.39 N ABJ261241 ABJ262241 ABJ263241
0.64 N ABJ261261 ABJ262261 ABJ263261
Simulated roller lever 0.39 N ABJ261441 ABJ262241 ABJ263441
0.64 N ABJ261461 ABJ262461 ABJ263461
Roller lever 0.39 N ABJ261641 ABJ262641 ABJ263641
0.64 N ABJ261661 ABJ262661 ABJ263661
Actuator Operating Force (OF) Max. Wire leads type Wire leads type
SPDT SPST-NC SPST-NO
Leaf lever 0.98 N ABJ361840 ABJ362840 ABJ363840
1.27 N ABJ361860 ABJ362860 ABJ363860
Actuator Operating Force (OF) Max. Wire leads type Wire leads type
SPDT SPST-NC SPST-NO
Leaf lever 0.98 N ABJ361841 ABJ362841 ABJ363841
1.27 N ABJ361861 ABJ362861 ABJ363861
■ Wire leads side type: Fixed pin (right side pin) type
1) AgNi alloy contact
Actuator Operating Force (OF) Max. Wire leads direction Wire leads type
SPST-NC SPST-NO
Leaf lever
1.27 N Right ABJ472840 ABJ473840
1.27 N Left ABJ482840 —
1.76 N Right ABJ472860 ABJ473860
1.76 N Left ABJ482860 —
2) AgNi alloy + Au-clad contact
Actuator Operating Force (OF) Max. Wire leads direction Wire leads type
SPST-NC SPST-NO
Leaf lever
1.27 N Right ABJ472841 ABJ473841
1.27 N Left ABJ482841 —
1.76 N Right ABJ472861 ABJ473861
1.76 N Left ABJ482861 —
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■ Wire leads side type: Fixed pin (left side pin) type
1) AgNi alloy contact
2) AgNi alloy + Au-clad contact
■ Wire leads side type: Mounting hole 3mm type
1) AgNi alloy contact
2) AgNi alloy + Au-clad contact
■ Wire leads bottom long stroke type: Mounting hole 2.3mm type
1) AgNi alloy contact
SPECIFICATIONS
■ Contact rating
Actuator Operating Force (OF) Max. Wire leads direction Wire leads type
SPST-NC SPST-NO
Leaf lever
1.27 N Right ABJ572840 ABJ573840
1.27 N Left ABJ582840 —
1.76 N Right ABJ572860 ABJ573860
1.76 N Left ABJ582860 —
Actuator Operating Force (OF) Max. Wire leads direction Wire leads type
SPST-NC SPST-NO
Leaf lever
1.27 N Right ABJ572841 ABJ573841
1.27 N Left ABJ582841 —
1.76 N Right ABJ572861 ABJ573861
1.76 N Left ABJ582861 —
Actuator Operating Force (OF) Max. Wire leads direction Wire leads type
SPST-NC
Leaf lever 1.27 N Left ABJ382840
1.76 N Left ABJ382860
Actuator Operating Force (OF) Max. Wire leads direction Wire leads type
SPST-NC
Leaf lever 1.27 N Left ABJ382841
1.76 N Left ABJ382861
Actuator Operating Force (OF) Max. Wire leads type Wire leads type
SPDT SPST-NC SPST-NO
Pin plunger (Horizontal) 2.45 N ABJ261L70 ABJ262L70 ABJ263L70
2) AgNi alloy + Au-clad contact
Actuator Operating Force (OF) Max. Wire leads type Wire leads type
SPDT SPST-NC SPST-NO
Pin plunger (Horizontal) 2.45 N ABJ261L71 ABJ262L71 ABJ263L71
Note: Operating force is value of pin plunger.
Note: The diagram above is intended as a reference.
Please use the product within the rated voltage and current.
Item Specications
Contact specications AgNi alloy contact type AgNi alloy + Au-clad contact type
Operating force
(OF) Max.
1
．
23
N
1
.
96
V
2
.
45
N
1
.
23
N
1
.
96
N
2
.
45
N
Load AC125V
1
A
2
A
1
A
0
.
1
A
0
.
1
A
0
.
1
A
DC30V
1
A
2
A
1
A
0
.
1
A
0
.
1
A
0
.
1
A
Rated voltage Resistive load
DC 6 V
5
mA
DC 12 V
2
mA
DC 24 V
1
mA
■ Low-level circuit rating (Au-clad contact type) ■ Recommended contact material chart
classied by load voltage & current range (reference)
AgNi alloy
contact
Note) OF: Value of pin plunger
1mA
100mA
1A
2A
0
30V
125V
5V
5V
15V
15V
DC
AC
OF1.23N OF1.96N
Au-clad contact
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■ Characteristics
■ Operating characteristics
Item Specications
Expected life
Mechanical life (OT) Specied value
Leaf lever type: Min. 5×105 (at 60 cpm)
Wire leads side type: Min. 3×105 (at 60 cpm)
Other types: Min. 106 (at 60 cpm)
Electrical life (OT) Max. AgNi alloy contact type Min. 3×104 (at 20 cpm) (at rated load)
AgNi alloy + Au-clad contact type Min. 105 (at 20 cpm) (at rated load)
Insulation resistance Min. 100 MΩ (at 500 V DC insulation resistance meter)
Dielectric
strength
Between non-continuous terminals 600 Vrms
Between each terminal and other exposed metal parts 1,500 Vrms
Between each terminal and ground 1,500 Vrms
Vibration resistance (Pin plunger type) 10 to 55 Hz at single amplitude of 0.75 mm (Contact opening max. 1 msec.)
Shock resistance (Pin plunger type) Min. 294 m/s2 (Contact opening max. 1 msec.)
Contact
resistance
(Initial)
AgNi alloy contact type
Terminal type: Max. 50 mΩ
Wire lead type: Max. 100 mΩ
(By voltage drop 1 A 6 to 8 V DC)
AgNi alloy + Au-clad contact type
Terminal type: Max. 100 mΩ
Wire lead type: Max. 150 mΩ
(By voltage drop 0.1 A 6 to 8 V DC)
Allowable operating speed (at no load) 1 to 500 mm/sec.
Max. operating cycle rate (at no load) 120 cpm (Long stroke type: 60 cpm)
Ambient temperature –40°C to +85°C
Unit weight Approx. 0.5 g (Terminal type)
Protection grade IP67 (except exposed terminal part of terminal type)
Type of actuator 8th digit of
Part No.
Operating Force
(OF) Max.
Release Force
(RF) Min
Pretravel (PT)
Max.
Movement
Di󰀨erential (MD)
Max.
Overtravel (OT)
Min. Operating Position (OP)
Pin plunger
4 1.23N 0.15N
0.6mm 0.12mm 0.25mm
Mounting hole: 1.2 type
5.5±0.2mm
Mounting hole: 2.3 type
7.0±0.2mm
6 1.96N 0.25N
Hinge lever
4 0.39N 0.029N
3.0mm 0.5mm 0.5mm
Mounting hole: 1.2 type
6.8±1.0mm
Mounting hole: 2.3 type
8.3±1.0mm
6 0.64N 0.049N
Simulated roller lever
4 0.39N 0.029N
3.0mm 0.5mm 0.5mm
Mounting hole: 1.2 type
9.8±1.0mm
Mounting hole: 2.3 type
11.3±1.0mm
6 0.64N 0.049N
Roller lever
4 0.39N 0.029N
3.0mm 0.5mm 0.5mm
Mounting hole: 1.2 type
13.1 ±1.0mm Mounting
hole: 2.3 type
14.6±1.0mm
6 0.64N 0.049N
Leaf lever
Wire leads
bottom type
4 0.98N 0.20N 6.0mm 1.0mm 2.5mm Mounting hole: 3.0 type
16.0±2.0mm
6 1.27N 0.29N 6.0mm 1.0mm 2.5mm Mounting hole: 3.0 type
16.0±2.0mm
Wire leads side
type
4 1.27N 0.22N 2.6mm 0.5mm 1.4mm
Fixed pin type
10.7±0.7mm
Mounting hole: 3.0 type
16.25±0.7mm
6 1.76N 0.26N 2.6mm 0.5mm 1.4mm
Fixed pin type
10.7±0.7mm
Mounting hole: 3.0 type
16.25±0.7mm
Long stroke type 7 2.45N 0.20N — 0.5mm 2.0mm 2.5±0.4mm
Note: The OP di󰀨ers between the 1.2 mm and 2.3 mm dia. mounting hole types.
Note: Test conditions and judgment are complying with “NECA C 4505”.
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DIMENSIONS
The CAD data of the products with a CAD Data mark can be downloaded from https://industrial.panasonic.com/ac/e/
CAD Data
(Unit: mm) General tolerance: ±0.25
External dimensions
■ PC board terminal: Mounting hole 1.2 mm type Pin plunger
Operating Position
Pretravel 0.6 Max. 1.5 dia
t=0.4
1.2±0.05 dia.
5.08±0.1
6±0.2
4.4
1.25±0.12
1.5±0.12
1.1±0.12
1.6
0.9
5.08±0.15 5.08±0.15
6-C 0.3
5.4±0.3
5.5±0.2
1.0
5.0±0.15
5.50
6.5±0.1
12.8±0.15
1.5±0.1 2 dia.
-0
+0.12
5.08±0.1
PC board pattern
Pretravel (PT) Max. 0.6mm
Movement Di󰀨erential (MD) Max. 0.12mm
Overtravel (OT) Min. 0.25mm
Operating
Position (OP)
Distance from
mounting hole 5.5±0.2mm
Distance from
stand-o󰀨 7±0.3mm
CAD Data
External dimensions
■ PC board terminal: Hinge lever
8.6 4.4
±0.4
6.8±1.0
8.3±1.2
Pretravel 3.0 Max.
4.2
3
5.08±0.1
5.08±0.1
1.2±0.05 dia.
Operating Position
PC board pattern
Pretravel (PT) Max. 3.0mm
Movement Di󰀨erential (MD) Max. 0.5mm
Overtravel (OT) Min. 0.5mm
Operating
Position (OP)
Distance from
mounting hole 6.8±1.0mm
Distance from
stand-o󰀨 8.3±1.2mm
CAD Data
External dimensions
■ PC board terminal: Simulated roller lever
Pretravel 3.0 Max.
9.8±1.0
Operating Position
11.3±1.2
R2.5
3.3±0.4
3
1.2±0.05 dia.
5.08±0.1 5.08±0.1
PC board pattern
Pretravel (PT) Max. 3.0mm
Movement Di󰀨erential (MD) Max. 0.5mm
Overtravel (OT) Min. 0.5mm
Operating
Position (OP)
Distance from
mounting hole 9.8±1.0mm
Distance from
stand-o󰀨 11.3±1.2mm
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CAD Data
External dimensions
■ PC board terminal: Roller lever
1.2±0.05 dia.
5.08±0.1 5.08±0.1
Operating Position
13.1±1.0
Pretravel 3.0 Max.
3.4±0.4 2.2
4.8 dia.
14.6±1.2
PC board pattern
CAD Data
External dimensions
■ Solder terminal
External dimensions
Mounting hole 1.2 mm type Mounting hole 2.3 mm type
Note: Dimensions of the actuator type are the same as corresponding PC board
terminal types.
1.5 dia
0.4
6
4.6±0.3
7.8
6.5±0.15
5.7
2.4-0.05
+0.1
5.7
1.5
2
0.5
5.08±0.15
2.5±0.1
12.8±0.15
5.08±0.15
6
4.8±0.1
1.2 2.2
2.4-0.05
+0.1 dia.
1.7
Pretravel 0.6 Max
Operating Position
7±0.2
CAD Data
CAD Data
External dimensions
■ Bottom wire leads type
External dimensions
Mounting hole 1.2 mm type Mounting hole 2.3 mm type
Note: Products with dimensions other than shown are similar to solder terminal type.
Dimensions of the actuator type are the same as corresponding PC board
terminal types.
CAD Data
7.50
300±10
5±2
13.9±0.4
6
1.5 dia.
COM NO NC COM NO NC
6.5±0.15
300±10
5±2
13.9±0.4
8.2
Pretravel (PT) Max. 3.0mm
Movement Di󰀨erential (MD) Max. 0.5mm
Overtravel (OT) Min. 0.5mm
Operating
Position (OP)
Distance from
mounting hole 13.1±1.0mm
Distance from
stand-o󰀨 14.6±1.2mm
Thickness of
the lead wire
0.3 mm2
(Note)
Color of the
lead wire
COM ... Black
NC ...... Red
NO ...... White
Thickness of
the lead wire
0.3 mm2
(Note)
Color of the
lead wire
COM ... Black
NC ...... Red
NO ...... White
1.5 dia
0.4
6
4.4
Pretravel 0.6 Max.
5.08±0.15
1.5±0.1
5±0.15
12.8±0.15
+0.12
5.08±0.15
2-1.2 -0
5.4±0.3
6-C 0.3
5.5±0.2
Operating Position
1.0
5
1.5
2
0.5
6.5±0.1
dia.
1.2 2.2
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CAD Data
External dimensions
■ Wire leads bottom leaf lever type
Mounting hole 3 mm type
4.8±0.3
R3.25
20.0±0.4
R2.5
13±0.1
5
9.25
6.5
8.6±1 2.5
Free Position
(19.0)
Operating Position
16±2
11.5
Totaltravel Position
7.5
300±10
5±2
Pretravel 6 Max.
3 dia.
+0
–0.15
3.1+0.1
–0.05
5
9
6
4.4
3.3
COM NO NC
Pretravel (PT) Max. 6.0mm
Movement Di󰀨erential (MD) Max. 1.0mm
Overtravel (OT) Min. 2.5mm
Operating
Position (OP)
Distance from
mounting hole 16.0±2.0mm
CAD Data
External dimensions
■ Wire leads side type
Fixed pin type (Right side pin)
Wire leads right side type
16.65
3.45
8.55
6.7
6.0
5.0
300±10
5±2
7.6±1.0
9.53±0.1
9.53
C0.2
R2.0
2.6±0.05
6.9±0.3
2.6±0.05
2.2±0.05 dia.
Free position (FP)
13.05 Max.
10.7±0.7
(8.55)
5.0+0
-0.2
Pretravel (PT) Max. 2.6mm
Movement Di󰀨erential (MD) Max. 0.5mm
Overtravel (OT) Min. 1.4mm
Operating
Position (OP)
Distance from
mounting hole 10.7±0.7mm
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CAD Data
External dimensions
Wire leads left side type
CAD Data
External dimensions
Fixed pin type (Left side pin)
Wire leads right side type
CAD Data
External dimensions
Wire leads left side type
16.65
3.45
8.55
300±10
5±2
7.6±1.0
R2.0
2.6±0.05
6.9±0.3
Free position (FP)
13.05 Max.
Operating position (OP)
10.7±0.7
Totaltravel position (TTP)
(8.55)
9.53±0.1
9.53
C0.2
2.6±0.05
2.2±0.05 dia.
6.7
6.0
5.0
5.0+0
-0.2
16.65
3.45
8.55
6.7
6.0
5.0
300±10
5±2
7.6±1.0
9.53±0.1
9.53
C0.2
R2.0
2.6±0.05
6.9±0.3
2.6±0.05
2.2±0.05 dia.
Free position (FP)
13.05 Max.
Operating position (OP)
10.7±0.7
Totaltravel position (TTP)
(8.55)
5.0+0
-0.2
16.65
3.45
8.55
6.7
6.0
5.0
300±10
5±2
7.6±1.0
9.53±0.1
9.53
C0.2
R2.0
2.6±0.05
6.9±0.3
2.6±0.05
2.2±0.05 dia.
Free position (FP)
13.05 Max.
Operating position (OP)
10.7±0.7
Totaltravel position (TTP)
(8.55)
5.0+0
-0.2
Pretravel (PT) Max. mm 2.6mm
Movement Di󰀨erential (MD) Max. 0.5mm
Overtravel (OT) Min. 1.4mm
Operating
Position (OP)
Distance from
mounting hole 10.7±0.7mm
Pretravel (PT) Max. mm 2.6mm
Movement Di󰀨erential (MD) Max. 0.5mm
Overtravel (OT) Min. 1.4mm
Operating
Position (OP)
Distance from
mounting hole 10.7±0.7mm
Pretravel (PT) Max. mm 2.6mm
Movement Di󰀨erential (MD) Max. 0.5mm
Overtravel (OT) Min. 1.4mm
Operating
Position (OP)
Distance from
mounting hole 10.7±0.7mm
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CAD Data
External dimensions
■ Wire leads side leaf lever type
Mounting hole 3mm type
CAD Data
External dimensions
■ Wire leads long stroke type
Mounting hole 2.3 mm type
Free position (FP)
3.2 Max.
Operating position (OP)
2.5±0.4
2.0 dia.
8.1
8.2
300±10
4.95
12.81.0
6.0±0.15
2.4+0.1
-0.05 19.4
2.5±0.1
4.8±0.1
5±2
13.9±0.4
COM NO NC
2.4 dia.
+0.1
-0.05
3.0 dia.
+0.
-0.15
9.0
6.0
C0.6
5.0
C0.30
R2.0
3.1+0.1
-0
Free position (FP)
18.6 Max.
Operating position (OP)
16.25±0.7
Totaltravel position (TTP)
(14.1)
5.8±1.0 12.3
1.85±0.3
19.6
4.0
9.0
3.3
6.0
300±10
5±2 13.0±0.1
6.0+0.2
-0.15
8.4+0.1
-0.3
3.0+0
-0.1 dia. Pretravel (PT) Max. mm 2.6mm
Movement Di󰀨erential (MD) Max. 0.5mm
Overtravel (OT) Min. 1.4mm
Operating
Position (OP)
Distance from
mounting hole 16.25±0.7mm
Movement Di󰀨erential (MD) Max. 0.5mm
Overtravel (OT) Min. 2.0mm
Operating Position (OP) 2.5 ±0.4mm
AECTB35E 201510-T
CAUTIONS FOR USE (Common for BJ, BS and BV types)
Notes for Turquoise Switches (BJ, BS, BV type)
■Fastening of the switch body
1) Fasten the switch body onto a smooth surface using the
correct screw as shown in the chart below and tighten it with the
prescribed torque.
The switch case may deform depending on the type of screw
(screw head diameter, etc.), the size of the washer, and the use
or non-use of a washer. Therefore, please confirm the
appropriate torque of actual conditions. Also, it is recommended
that adhesive be applied to lock the screws to prevent loosening
of the screws. When doing so, please be careful not let any
adhesive get inside the switch.
2) Fixed pin type
To secure the switch unit, thermally crimp or press-fit the
mounting pins. If the pins are to be press-fitted, install a guide on
the opposite surface to the mounting pins to prevent them from
slipping out of position and developing play.
3) Be sure to maintain adequate insulating clearance between
each terminal and ground.
4) The positioning of the switch should be such that direct force
is not applied to the pushbutton or actuator in its free position.
The operating force to the pushbutton should only be applied in
a perpendicular direction.
5) The standard value of overtravel used should be within the
range of 70% to 100% of the rated OT value.
6) When soldering the BV type turquoise switch or the
immersion protected type of the BJ and BS type switches, the
sealing material sometimes forms a lump or bulge at the base of
the terminal or lead. Be sure to allow enough space for this
when attaching the switch.
■Soldering operations
1) Manual soldering: Perform soldering in less than 3 seconds
with maximum 350°C iron. Care should be taken not to apply
force to the terminals during soldering. We recommend a
soldering iron with temperature adjustment in order to prevent
poor quality soldering.
Please consult us if you intend to use a soldering iron of 60 W or
higher.
2) Terminal portions should not be moved within 1 minute after
soldering.
■Selection of the switch
Allow for up to ±20% variation of the specified characteristics
values to compensate for long term operational wear of the
switch in your design.
■Cautions regarding use
1) When switching inductive loads (relays, solenoids, buzzers,
etc.), an arc absorbing circuit is recommended to protect the
contacts.
2) If switching of the contact is synchronized with the phase of
the AC power, reduced electrical life or welded contact may
occur. Therefore, test the switch while it is operating under actual
loads for this condition. If found, you may wish to take corrective
action in your design.
3) In the slow or high speed operating condition, the electrical
life might be greatly reduced depending upon the switching load.
Please consult us before use.
4) Using lever type in do not condition, there is the concern that
the flexible part may be impeded and return movement may not
be possible. In this situation take the following precautions:
• Select a product of higher OF or use a leaf type lever.
• Attach a protective cover to the lever.
5) If the leaf lever type switch is excessively pushed (pushed
further than the operational limit position) or switching is done at
high speed or is accompanied by the impact, the lever will break.
Please be careful. Also, be careful with the short roller lever type
ABV (BV) switch as improper return may result from pressing
too much.
■Protection from dust, water and corrosive gas
1) The pin button and the space around the body cap Turquoise
switches are sealed with elastic material, the terminal portion is
integrally molded. This prevents dust entry and protects the
switch against corrosive gases. Wireleaded types are
recommended for applications subject to water or oil splash.
However, avoid soaking these immersion protected types in oil
or water, because those types are not of completely oil tight
construction.
2) Switch operation or rapid temperature change while water
droplets are on the switch may cause the water invasion inside
the switch because of breathing action on condensation.
Especially do not use switch in a bath.
If sources of silicon gas are existing in the vicinity of the switch
(silicon rubber, silicon oil, silicon coating, and silicon filler, etc.),
silicon gas (low molecular siloxane, etc.) will be emitted and it
will get into the product due to the permeability of the plastic.
If the switch is used or stored in such an environment, silicon
compound might generate on the contacts, cause the and faulty
contacting. Therefore, please do not use sources that can emit
silicon gas in the vicinity of the switch.
Do not use in areas where flammable or explosive gases from
gasoline and thinner, etc., may be present.
Screws Tightening torque
ABJ (BJ) switches
M1.2 Not more than 0.098N·m
M2.3 Not more than 0.29N·m
M3.0 Not more than 0.29N·m
ABS (BS) switches M2.3 Not more than 0.29N·m
ABV (BV) switches M3.0 Not more than 0.49N·m
Soldering time
ABJ (BJ) switches Within 3 seconds
ABS (BS) switches Within 3 seconds
ABV (BV) switches Within 5 seconds
ー 11 ー
Notes for Turquoise Switches (BJ, BS, BV type)
AECTB35E 201510-T
REFERENCE
• Dust protection test
Test conditions: The talcum powder used shall be able to pass
through a square- meshed sieve the nominal wire diameter of 7
μm. The amount of talcum powder to be used is 2 kg per cubic
metre of the test chamber volume. The duration of the test is 8
hours.
No damage observed after the test.
• Waterproof test
Test conditions: Immersion protected IP67 switches ...
Submerge at 1 m below the water surface for 30 minutes.
• Hydrogen sulfide exposure test
Test conditions: Concentration: 3 ppm, Temperature: 40°C
104°F, Humidity: 75% RH
■Oil-proof and chemical-proof characteristics
The rubber elastomer swells when exposed to oil and chemicals.
The extent of swelling will vary widely depending on the type and
amount of oil and chemicals.
Check with the actual oil or chemicals used.
In particular, be aware that solvents such as freon, chlorine, and
toluene cannot be used.
■ Washability [ABJ (BJ) and ABS (BS)]
Do not clean the switch. Doing so can cause problems. Please
contact us if cleaning is necessary.
1Ω
100mΩ
10mΩ
2 4 6 8 10 12 14 16 18 20 22 24
Standard
value 8 hours
Elapsed time (h)
Contact resistance
1000
100
10
2 4 6 8 10 12 14 16 18 20 22 24
Standard value
30 minutes
Elapsed time (h)
Insulation resistance (MΩ)
0 100 200 300 400 500
100Ω
10Ω
1Ω
100mΩ
10mΩ
Elapsed time (h)
Contact resistance
Turquoise switches
Typical products
■Dust-protected type
This type of construction prevents dust that is large enough to
have an effect on operation from getting inside the unit. This
construction is stipulated by protective classes against solid
matter in the IEC standards (IEC60529).
The talcum powder used shall be able to pass through a square-
meshed sieve the nominal wire diameter of 7 μm. The amount of
talcum powder to be used is 2 kg per cubic metre of the test
chamber volume. The duration of the test is 8 hours.
No damage observed after the test.
■Immersion-protected type
This type of construction prevents any harmful effects even after
the device is left underwater at a depth of 1 m for 30 minutes.
This construction is stipulated by protective classes against
water in the IEC standards (IEC60529).
■IEC’s IP Codes
The IEC (International Electrotechnical Commission) has
defined the IP characteristic code that represents the levels of
protection described in IEC standard (IEC60529).
The two numbers that follow the IP code (the characteristics
numbers) indicate the suitability of this protection for all
environmental conditions.
• Level of protection indicated by the 1st Characteristics number
• Level of protection indicated by the 2nd Characteristics number
Note: Details of test conditions are the same as NECA C 0920. Please refer to them.
1st characteristics number
2nd characteristics number
IP
1st
Characteristics number Protection level (IEC60529/Solid matter)
0 No protection
1 Protected against solid matter larger than 50mm
2 Protected against solid matter larger than 12mm
3 Protected against solid matter larger than 2.5mm
4 Protected against solid matter larger than 1.0mm
5
Dust-protected type
Prevents dust that is large enough to have an effect
on operation from getting inside the unit
6Dust-resistant type
Prevents dust from getting inside the unit
JIS C0920
2nd
Characteristics
number
Protection level (IEC60529/Liquid matter)
0 No protection
Droplet-protected
type I 1Protected against water droplets that fall
perpendicular to the unit
Droplet-protected
type II 2Protected against water droplets that fall
from within 15° of perpendicular to the unit
Rain-protected
type 3Protected against water droplets that fall
from within 60° of perpendicular to the unit
Splash-protected
type 4Protected against water that splashes on
the unit from any direction
Spray-protected
type 5Free from adverse effects even if sprayed
directly with water from any direction
Water-resistant
type 6Protected against water sprayed directly
on the unit from any direction
Immersion-
protected type 7
Water does not get inside of the unit when
submerged in water according to the
specified conditions
Underwater type 8 Unit can be used underwater
ー 12 ー
Technical Terminology & Cautions for Use
AECTB36E 201811-T
(Detection Switches)
TECHNICAL TERMINOLOGY
Technical Terminology & Cautions for Use
■Detection Switches
A compact switch equipped with an enclosed micro-gap snap-
action contact mechanism that makes a specified motion with a
specified force to open/close a circuit, and an actuator outside
the enclosure (hereinafter referred to as the switch)
■Actuator
A part of the switch that transmits the received external force to
an internal spring mechanism to move the movable contact so
that the switch can be opened and closed
■Actuator stopper
A part of the switch to limit the actuator movement in the switch
operation direction
■Rated values
Values indicating the characteristics and performance guarantee
standards of the snap-action switches. The rated current and
rated voltage, for instance, assume specific conditions (type of
load, current, voltage, frequency, etc.).
■Mechanical life
The service life when operated at a preset operating frequency
without passing electricity through the contacts. (The life test is
performed at a switching frequency of 60 times/minute and
operating speed of 100 mm/second at the regular cam.)
■Electrical life
The service life when the rated load is connected to the contact
and switching operations are performed. (The life test is
performed at a switching frequency of 20 times/minute and
operating speed of 100 mm/second at the regular cam.)
■Contact form
This refers to the
components
determining the type
of application which
make up the electrical
input/output circuits in
the contact.
■Insulation resistance
Resistance between non-continuous terminals, each terminal
and other exposed metal parts and between each terminal and
ground.
■Dielectric
Threshold limit value that a high voltage can be applied to a
predetermined measuring location for one minute without
causing damage to the insulation.
■Contact resistance
This indicates the electrical resistance at the contact part.
Generally, this resistance includes the conductor resistance of
the spring and terminal portions.
■ Vibration resistance
Malfunction vibration ... Vibration range where a closed contact
does not open for longer than a specified time due to vibrations
during use of the snap-action switches.
■Shock resistance
Shock durability ... Shock range where the mechanical shocks
received during snap-action switches transport and installation
do not damage the parts or harm the operating characteristics.
Malfunction shock ... Shock range where a closed contact does
not open for longer than a specified time due to shocks during
use of the snap-action switches.
SPDT
SPST-NC
SPST-NO
ー 13 ー
Technical Terminology & Cautions for Use
AECTB36E 201811-T
OPERATING CHARACTERISTIC
TECHNICAL NOTES ON MECHANICAL CHARACTERISTICS
■Definition of operating characteristic
The main terminological illustrations and
meanings which are used with snap-
action switches are as follows.
Center of mounting holes
FP
OF RF
TT
MD
OT
TTP
OP
PT TF
RP
Classification Terminology Symbol Unit
Varying
display
method
Starting current
Force
Operating
Force OF N Max.
The force required to cause contact snap-action. It
is expressed terms of force applied to the the
actuator.
Release
Force RF N Min.
The force to be applied to the the actuator at the
moment contact snaps back from operated
position to total travel position.
Totaltravel
Force TF N Force applied to an actuator required to move from
an operating position to a total travel position
Movement
Pretravel PT mm,
degree Max. Distance or agree of the actuator movement from
free position to operating position.
Overtravel OT mm,
degree Min.
The distance or degree which the actuator is
permitted to travel after actuation without any
damage to the switching mechanism.
Movement
Differential MD mm,
degree Max. The distance or degree from operating position to
release position of the actuator.
Totaltravel TT mm,
degree
The migration length or the move angle from the
free position to total travel position of actuator
Position
Free
Position FP mm,
degree
Position of the actuator when no force is applied
to.
Operating
Position OP mm,
degree ±The position of the actuator when the traveling
contacts snaps with the fixed contact.
Release
Position RP mm,
degree
The position of the actuator when the traveling
contact snaps back from operating position to its
original position.
Total travel
Position TTP mm,
degree
The stopping position of the actuator after total
travel.
■Actuation Force and Stroke
Adequate stroke setting is the key to high reliability. It is also
important that adequate contact force be ’maintained to ensure
high reliability. For a normally closed (NC) circuit, the driving
mechanism should be set so that the actuator is normally in the
free position. For a normally open (NO) circuit, the actuator
should be pressed to 70% to 100% of the specified stroke to
absorb possible errors.
If the stroke is set too close to the operating point (OP), this may
cause unstable contact, and in the worst case may cause
actuator damage due to inertia of the drive mechanism. It is
advisable that the stroke be adjusted with the mounting plate or
driving mechanism.
The figure at right
shows a typical
example of activation
and contact forces
varying with stroke.
In the vicinity of the
OP and RP, the
contact force is
diminished, causing
chatter and contact
bounce immediately
before or after
reversal. For this
reason, use the
switch while giving
due consideration to
this. This also causes
the snap action
switch to be sensitive
to vibration or shock.
■Changes in Operating Characteristics
Exercise design care so that malfunctions will not occur if the
operating characteristics vary by as much as 20% from, rated
values.
<Example>
In the OF max. 0.98N specification for FS snap-action switches,
the allowable max. is 0.98 N × (100%+20%) = 1.18 N
In the RF min. 0.15 N min. specification
the allowable min. 0.15 N × (100%–20%) = 0.12 N
■Mechanical Conditions for Type Selection
Actuator type should be selected according to activation
method, activation speed, activation rate, and activation
frequency.
1) An extremely slow activation speed may cause unstable
contact transfer, possibly resulting in contact failures or contact
fusion.
2) An extremely high activation speed may cause damage to
contacts or contact response failure.
■Driving Mechanism
Use of a driving mechanism which will cause physical impact to
the actuator should be avoided.
<Example>
Bad Good
OF
RF
PT
NC
On FP
On reversal
On reversal
On OTP
NO
Stroke
Stroke
MD OT
FP RP OP TTP
Contact force Operating force
ー 14 ー
Technical Terminology & Cautions for Use
AECTB36E 201811-T
TECHNICAL NOTES ON ELECTRICAL CHARACTERISTICS
CAUTIONS IN A CIRCUIT
1) The snap-action switch is designed for AC operations. While it
has small contact gaps and no arc absorber, it may be used for
low-capacity DC operations.
Please refer to the rating of each products
2) For applications with very small switching voltage or current,
choose the low-level load type (Au contact).
3) When selecting a contact type of a snap-action switch to be
used for low-level load switching, the following should be noted.
Silver contacts’ surfaces are prone to be oxidized and form a
sulfide film. The switch operates with no problems at the
beginning of use. However, as the contact surfaces develop films
with time, the film may not be broken by the switching operation,
causing a conduction failure. Therefore, please choose the Au
contact type for switching a load of 0.1 A or below.
4) Application to Electronic Circuits
• The snap-action switch contacts can sustain bounce or chatter
when closed. Bounce or chatter can cause noise or pulse count
errors when the snap action switch is used in electronic circuits.
• If contact bounce or chatter poses problems in the vicinity of
the OP and RP, use a suitable absorption network, such as a C/
R network.
5) Check the surge current, normal current and surge duration.
6) Contact resistance given in performance specifications is
measured with a voltage drop method using 6 to 8 V DC, 1 A
(except for low-level load type). Contact resistance across COM
and NC terminals is measured in the free position, while contact
resistance across COM and NO terminals is measured in the
total travel position.
7) To prevent contact welding failure, be sure to use a serial
resistance for each capacitive load.
8) If snap-action switch operation is synchronized with the AC
supply phase, this may cause: shortened electrical life, contact
fusion failure, contact transfer, or other reliability problems.
Small current and voltage application range (Au contact)
500
100
50
5
2
14 8 12 16 20 24
10
DC voltage (VDC)
Current (mA)
1) Contact protection is recommended when snap-action
switches are used in an inductive load circuit.
2) Do not connect the
contacts on individual
switches to different
type or different poles of
the power supply.
Examples of power
supply connections
(connection to different
poles)
Example of wrong
power supply
connection (connection
to different poles of
power supply)
This may lead to mixed
DC and AC.
3) Avoid circuits which
apply voltage between
contacts. (This may lead
to mixed deposition.)
Circuit diagram Cautions for use
Contact for snap-action switch (1) r = more than 10 Ω
(2) In an AC circuit
Impedance of R is to be slightly smaller
than impedance of r and c.
Contact for snap-action switch Can be used for both AC and DC.
Impedance of r is nearly equal to
impedance of R.
C: 0.1 μF
Contact for snap-action switch (1) For DC circuits only.
Contact for snap-action switch Can be used for both AC and DC.
rc R
r
cR
R
diode
ZNR
Varistor
Induction load
PL
Wrong
Solenoid load
Lamp load
PL
Right
Solenoid load
Lamp load
Load connected to same pole
L
Load
L
Load
AC
DC
Wrong
Wrong
L
100V
200V
ー 15 ー
Technical Terminology & Cautions for Use
AECTB36E 201811-T
MOUNTING STATE AND ENVIRONMENT
■Checking the insulation distance
After mounting and wiring, check the insulation distance
between terminals and the ground. If the insulation distance is
inadequate, mount insulating material between as required.
■Fastening the snap-action switch body
See the Section “CAUTIONS FOR USE” for the individual
switch.
■Position adjustment with effector
1) The effector should be positioned so that direct force is not
applied to the plunger or actuator in its free position. The
operating force to the plunger should only be applied in a
perpendicular direction.
2) Note that the use of the switch as a stopper may cause an
operational problem.
■Switch installation position
• Basically, the switch should be installed so that the object to
press the switch’s plunger or lever can press it down to 70 to
100% of OT of the switch. When determining the position, the
tolerance of OP (Operating Position) and other factors should be
taken into account.
The following describes the case where the strictest tolerance
conditions are adopted.
• Example: Hinge lever type FS switch
■Soldering precautions
For manual soldering, lay the terminals flat (horizontal with the
ground) and quickly perform the soldering operation using a
soldering iron with the appropriate heat capacity and the proper
amount of solder. Take care that the flux does not flow into the
switch interior by using a ventilation fan to discharge flux gas
and to prevent contact of the switch body with the soldering iron
tip.
Be careful not to apply force to the lead wires or the terminal
portions immediately after soldering.
The temperature setting and time conditions vary depending on
the product.
See the section “CAUTIONS FOR USE” for each product.
■Avoid using in a silicon atmosphere
Avoid using organic silicon rubber, adhesives, sealing
compounds, oil, grease, and wires in a silicon atmosphere.
■Please consult us when using under the following
conditions*:
1) Environments where hydrogen sulfide or other corrosive
gases are present.
2) Environments where gasoline, thinner or other flammable,
explosive gases are present.
3) Dusty environments (for non-seal type snap action switches).
4) The perpendicular operating speed exceeds the allowable
operating speed.
5) Switching between different poles.
6) Use in environments not in the prescribed temperature or
humidity range.
■Storage precautions
To prevent discoloration due to sulfurization of the terminals
(silver- plated), store the switches in a polyethylene bag or other
suitable airtight container.
(1) When the switch is not pressed
The object to press the lever should not be in contact with
the lever.
For this purpose, the object should be at a distance from
the switch father than the maximum FP (Free Position)
value.
FP max = OP max + PT max = 9.6 + 2.8 = 12.4 mm max
The object should be at a distance of 12.4 mm or more
from the mounting hole.
(2) Depressed position
The plunger/lever should be pressed down to 70% or
more of OT (Over Travel). Therefore, the depressed
position should be calculated based on the minimum
value of OP (Operating Position) and the 70 and 100% of
the OT value.
OP min - 70% of OT = 8.0 - 0.84 = 7.16 mm
OP min - 100% of OT = 8.0 - 1.2 = 6.80 mm
The plunger/lever should be pressed down to the position
of 6.80 to 7.16 mm from the mounting hole.
FP
OP PT
TTP OT
Reference values: OP = 8.8±0.8mm
PT = max. 2.8mm
OT = min. 1.2mm
<Examples> Soldering iron tip
Wrong Correct
ー 16 ー
Technical Terminology & Cautions for Use
AECTB36E 201811-T
■Usage, storage, and transport conditions (except
turquoise switches)
During usage, storage, or transportation, avoid locations subject
to direct sunlight and maintain normal temperature, humidity,
and pressure conditions.
The allowable specifications for environments suitable for usage,
storage, and transportation are given below.
1) Temperature: The allowable temperature range differs for
each switch, so refer to the switch’s individual specifications. In
addition, when transporting or storing switches while they are
tube packaged, there are cases when the temperature may differ
from the allowable range. In this situation, be sure to consult the
individual specifications.
2) Humidity: The allowable temperature range differs for each
switch, so refer to the switch’s individual specifications.
3) Pressure: 86 to 106 kPa
The humidity range varies with the temperature. Use within the
range indicated in the graph below.
(The allowable temperature depends on the switch.)
• Condensation will occur inside the switch if there is a sudden
change in ambient temperature when used in an atmosphere of
high temperature and high humidity. This is particularly likely to
happen when being transported by ship, so please be careful of
the atmosphere when shipping. Condensation is the
phenomenon whereby steam condenses to cause water
droplets that adhere to the switch when an atmosphere of high
temperature and humidity rapidly changes from a high to low
temperature or when the switch is quickly moved from a low
humidity location to one of high temperature and humidity.
Please be careful because condensation can cause adverse
conditions such as deterioration of insulation, coil cutoff, and
rust.
• Condensation or other moisture may freeze on the switch when
the temperatures is lower than 0°C 32°F. This causes problems
such as sticking of movable parts or operational time lags.
• The plastic becomes brittle if the switch is exposed to a low
temperature, low humidity environment for long periods of time.
• Storage for extended periods of time (including transportation
periods) at high temperatures or high humidity levels or in
atmospheres with organic gases or sulfide gases may cause a
sulfide film or oxide film to form on the surfaces of the contacts
and/or it may interfere with the functions. Check out the
atmosphere in which the units are to be stored and transported.
• In terms of the packing format used, make every effort to keep
the effects of moisture, organic gases and sulfide gases to the
absolute minimum.
■ We reserve the right to modify without notice the
materials, internal components, and other parts to improve
product quality.
■Handling precautions
When handling the switches, be careful not to drop them on the
floor since this may damage them.
* Select contact sulfurization (clipping) prevention products (FS and Au-clad double
layer contacts) for use with extremely small loads or an environment-resistant
Turquoise switch.
■Others
1) Failure modes of switches include short-circuiting, open-
circuiting and temperature rises. If this switch is to be used in
equipment where safety is a prime consideration, examine the
possible effects of these failures on the equipment concerned,
and ensure safety by providing protection circuits or protection
devices. In terms of the systems involved, make provision for
redundancy in the design and take steps to achieve safety
design.
2) The ambient operating temperature (and humidity) range
quoted is the range in which the switch can be operated on a
continuous basis: it does not mean that using the switch within
the rating guarantees the durability performance and
environment withstanding performance of the switch. For details
on the performance guarantee, check the specifications of each
product concerned.
Tolerance range
(Avoid
condensation when
used at temperatures
higher than 0°C32°F)
(Avoid freezing when
used at temperatures
lower than 0°C32°F)
85
5
–40
–40 0
+32 +85
+185
Temperature, °C°F
Humidity, %R.H.
ー 17 ー
Technical Terminology & Cautions for Use
AECTB36E 201811-T
■ Types of actuators
Shape Classification Pretravel
(PT)
Overtravel
(OT)
Operating
Force
(OF)
Vibration
Shock Features
Pin plunger Small Small Large Out-
standing
Appropriate for linear short-stroke action. Pin plunger acts directly on snap
action mechanism, enabling high-precision positioning. Amount of movement
after operation is smallest among all of the actuators, however, so reliable
stopper is required.
Hinge lever Large Medium Small Possible
Little force required for operation. Appropriate for use with low-speed cams and
dogs; has large stroke.
Lever available in various shapes to fit operating unit.
Simulated roller
lever Large Medium Small Possible Tip of hinge lever is bent into a semi-circle, enabling use as a simple roller type.
Leaf lever Large Large Small Excellent Play in lever is used to assure maximum stroke. Construction provides for
space where lever is attached, for outstanding resistance to freezing.
Hinge roller lever Large Medium Small Possible
This is a hinge lever with a roller, and can be used with high-speed cams and
dogs.
The force required for pin plunger action is lighter than that of the lever, and the
stroke is longer.
ー 18 ー
2019
AECTB59E-1 201903