Instruction Sheet Small Form-Factor Pluggable (SFP)+ 408-10259 Extraction Tool Kits 2063048-[ ] for Stacked PT Connector and Cage Assemblies Extraction Tool Kit 2063048-3 Shown 03 JUN 09 Rev B Extraction Tool Cutout (2 Places) Top Push Plate Printed Circuit (PC) Board (Ref) Wall Supports 2 4 Stacked SFP+ Connector and Cage Assembly (2007538-1 Shown) Finger Mounting Base Plate Block SFP+ CONNECTOR AND EXTRACTION TOOL CAGE ASSEMBLY CONFIGURATION 2063048-1 2 2063048-2 2 2063048-3 2 2063048-4 2 4 1 2 6 Figure 1 1. INTRODUCTION SFP+ Extraction Tool Kits 2063048-[ ] are used to remove the pc board from SFP+ stacked PT connector and cage assemblies described in Figure 1. The connectors and cage assemblies contain press-fit contacts. Read these instructions thoroughly before using the extraction tool kit. Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY. NOTE i Dimensions on this sheet are in metric units [with U.S. customary units in brackets]. Figures are not drawn to scale. The base plate features a finger mounting block that holds up to six wall supports to the base plate. See Figure 1. The top push plate is designed to be installed onto the upper tooling and the base plate is designed to be installed onto the lower tooling of the application tool. The extraction tool has cutouts (one located on each side) to accept the protruding part of the cage assembly. Each "finger" of a wall support fits into a port of the cage assembly. During extraction, the back and sides of the extraction tool protect the cage assembly from damage, the wall supports support the individual ports of the cage assembly, and the top push plate provides a surface to apply an even force to extract the pc board from the connector and cage assembly. 2. DESCRIPTION 3. APPLICATION TOOLING REQUIREMENT Each extraction tool kit consists of an extraction tool, a top push plate, base plate, and wall supports (one for each stacked row of the cage assembly). Power for the extraction tool must be provided by application tools (with a ram) capable of supplying a downward force of 44.5 N [10 lb] per contact. E 2009 Tyco Electronics Corporation, Harrisburg, PA All International Rights Reserved TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, TE logo and Tyco Electronics are trademarks. *Trademark. Other products, logos, and company names used are the property of their respective owners. visit our website at www.tycoelectronics.com 1 of 3 LOC B 408-10259 SFP+ Extraction Tool Kits 2063048-[ ] Manual Arbor Frame Assembly 58024-1 is available for use with these extraction tool kits. Refer to Instruction Sheet 408-6923 for operating procedure. CAUTION Over-driving of the extraction tool could cause damage to the connector or cage assembly. ! 1. Ensure that the amount of wall supports installed onto the finger mounting block matches the amount of ports of the cage assembly. It is recommended to center the group of wall supports on the finger mounting block. Refer to Figure 1. 2. Install the top push plate onto the upper tooling and the base plate (with the wall supports) onto the lower tooling of the application tool. See Figure 2. Ensure that the upper tooling and lower tooling are secure; otherwise, damage to the connector ! and cage assembly could occur. 3. Place the open end of the extraction tool over the cage assembly so that the cutouts align with the protruding part (at the back) of the cage assembly. Make sure that the sides of the extraction tool sit on the pc board. 4. Slide the extraction tool (with the connector and cage assembly and pc board) onto the wall supports so that each "finger" of each wall support enters a port of the cage assembly. Make sure Application Tool Side View Top Push Ram Fingers of Wall Supports Fully Inserted into Tool Sitting on Cage Assembly PC Board The extraction tool kit is inspected before shipment. It is recommended that the extraction tool kit be inspected immediately upon arrival at your facility to ensure that it has not been damaged during shipment and that it conforms to the dimensions provided in Figure 3. 5.1. Daily Maintenance It is recommended that each operator be made aware of, and responsible for, the following steps of daily maintenance: 1. Remove dust, moisture, and contaminants with a clean, soft brush or a lint-free cloth. DO NOT use objects that could damage the extraction tool kits components. 2. When the extraction tool kit is not in use, store it in a clean, dry area. 5.2. Periodic Inspection Regular inspections should be performed by quality control personnel. A record of scheduled inspections should remain with the extraction tool kit or be supplied to personnel responsible for the extraction tool kit. Inspection frequency should be based on amount of use, working conditions, operator training and skill, and established standards. 6. REPLACEMENT AND REPAIR Plate Sides of Extraction 5. Cycle the application tool to extract the pc board from the connector and cage assembly. Then retract the ram, and carefully remove the extraction tool (with the connector and cage assembly) from the wall supports. 5. MAINTENANCE AND INSPECTION 4. EXTRACTION PROCEDURE CAUTION that the fingers are fully inserted into the ports. See Figure 2. PC Board Customer-replaceable parts are listed in Figure 3. A complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. Parts other than those listed should be replaced by Tyco Electronics Corporation to ensure quality and reliability. Order replacement parts through your representative, or call 1-800-526-5142, or send a facsimile of your purchase order to 717-986-7605, or write to: CUSTOMER SERVICE (038-035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105-3608 7. REVISION SUMMARY Base Plate (with Lower Tooling of Application Tool 2 of 3 Wall Supports) Figure 2 Revisions to this instruction sheet include: S Corrected configurations for Extraction Tool Kits -1, -2, and -3 in Figure 1 Tyco Electronics Corporation Rev B 408-10259 SFP+ Extraction Tool Kits 2063048-[ ] 4 Extraction Tool Kit Shown 2 40.6 mm 2 A [1.6 in.] 1 76.2 mm [3.0 in.] 6.35 mm 50.8 mm [.25 in.] [2.0 in.] 58.7 mm [2.311 in.] 101.6 mm [4.0 in.] 114.3 mm [4.5 in.] 101.6 mm [4.0 in.] 101.6 mm 3 [4.0 in.] 54.6 mm 4 [2.15 in.] 50.8 mm 25.4 mm [2.0 in.] [1.00 in.] 5 TOOL DIMENSION A (By Product Configuration) (mm [in.]) 2 2 2 2 1 18.8 [.740] 2 33.5 [1.32] 4 61.6 [2.425] 6 90.1 [3.547] REPLACEMENT PARTS PART NUMBER ITEM 2 1 QTY PER TOOL (By Product Configuration) 1 2063149-2 2 2 2063149-3 2 4 2063149-1 2 DESCRIPTION 6 2 2063149-4 1 2 2 2 4 2 TOOL, Extraction 1 1 1 1 2 2063050-1 PLATE, Top Push 1 1 1 1 3 2063049-1 PLATE, Base 1 1 1 1 4 2063051-1 SUPPORT, Wall 1 2 4 6 5 2063052-1 MOUNTING BLOCK, Finger 1 1 1 1 6 Figure 3 Rev B Tyco Electronics Corporation 3 of 3