DC/DC Converters THL 25WI Series, 25 Watt Features Highest power density 25W converter! CB UL 60950-1 Ultra compact design: 1.0" x 1.0" x 0.4" Scheme IEC 60950-1 Shielded metal case with isolated baseplate Ultra wide 4 : 1 input voltage ranges Very high efficiency up to 90% Output voltage adjustable Remote On/Off control Operating temp. range -40C to +80C and up to +85C with heat-sink I/O isolation voltage 1500 VDC 3-year product warranty The THL 25WI series is the latest generation of dc-dc converter modules with highest power density. The product achieves 25 Watt output power and comes in a metal case with small dimensions of only 1.0"x 1.0"x 0.4". All models have a wide 4:1 input voltage range and precisely regulated output voltages. High efficiency of up to 90% makes this product very reliable and applicable in temperature ranges of up to +80C or up to +85C with optional mounted heat sink. Typical applications are in mobile equipments, instrumentation, distributed power architectures in communication and industrial electronics and everywhere where space on the PCB is critical. Models Output voltage Output current max. Efficiency typ. THL 25-2410WI Order code 3.3 VDC 6000 mA 87 % THL 25-2411WI 5.0 VDC 5000 mA 89 % THL 25-2412WI 12 VDC 2090 mA 89 % 15 VDC 1670 mA 90 % THL 25-2413WI THL 25-2422WI Input voltage range 9 - 36 VDC (24 VDC nominal) 12 VDC 1040 mA 89 % THL 25-2423WI 15 VDC 840 mA 89 % THL 25-4810WI 3.3 VDC 6000 mA 88 % THL 25-4811WI 5.0 VDC 5000 mA 90 % 12 VDC 2090 mA 90 % THL 25-4812WI THL 25-4813WI THL 25-4822WI THL 25-4823WI http://www.tracopower.com 18 - 75 VDC (48 VDC nominal) 15 VDC 1670 mA 90 % 12 VDC 1040 mA 89 % 15 VDC 840 mA 89 % Page 1 of 4 DC/DC Converters THL 25WI Series 25 Watt Input Specifications Input current at no load (at nominal input voltage) 24 Vin models: 85 mA typ. 48 Vin models: 45 mA typ. Recommended input fuse (slow blow) 24 Vin models: 2500 mA 48 Vin models: 1250 mA Start-up voltage 24 Vin models: 9 VDC (or lower) 48 Vin models: 18 VDC (or lower) Surge voltage (0.1 sec. max.) 24 Vin models: 50 V max. 48 Vin models: 100 V max. Reflected input ripple current 24 Vin models: 50 mAp-p typ. 48 Vin models: 30 mAp-p typ. Conducted noise (input) EN 55022 class A with external L/C EN 55022 class B with external filter see application note ESD (electrostatic discharge) EN 61000-4-2, air 8 kV, contact 6 kV, perf. criteria A Radiated immunity EN 61000-4-3, 10 V/m, perf. criteria A Fast transient / surge (with external input capacitor) EN 61000-4-4, 2 kV, perf. criteria A EN 61000-4-5, 1 kV perf. criteria A external input capacitor: Nippon chemi-con KY 220 F, 100 V, ESR 48 mOhm Conducted immunity EN 61000-4-6, 10 Vrms, perf. criteria A Output Specifications Voltage set accuracy 1 % Output voltage adj. range 10 % for single output models only. Trim up via resistor between Trim and -Vout Trim down via resistor between Trim and +Vout resistor values see application note Regulation - Input variation (Vmin - Vmax) - Load variation single output models: dual output models: -Cross regulation dual output models: 0.2 % max. 0.2 % max. (0 - 100 % load) 1.0 % max. (0 - 100 % balanced load) 5.0 % max. (25 - 100 % asymmetrical load) Minimum load not required Start up time 30 ms Ripple and noise (20 MHz bandwidth) 3.3 & 5.0 VDC models: 100 mVp-p typ. 12 & 15 VDC models: 150 mVp-p typ. Temperature coefficient 0.02 %/K Output current limitation at 150 % of Iout max., hiccup Short circuit protection indefinite, hiccup automatic recovery Over voltage protection shutdown at +20% of nominal output Transient recovery time 250 s typ. (25% load step change) Transient response deviation 5% max. (25% load step change) Max. capacitive load http://www.tracopower.com 3.3 5 12 15 12 15 VDC VDC VDC VDC VDC VDC models: models: models: models: models: models: 10'300 F 6'800 F 1'200 F 750 F 680 F (each output) 380 F (each output) Page 2 of 4 DC/DC Converters THL 25WI Series 25 Watt General Specifications Temperature ranges - - - - Operating (natural convection 20 LFM) Operating with heat sink (natural convection 20 LFM) Case temperature Storage -40C to +80C (with derating) -40C to +85C (with derating) +105C max. -50C to +125C Load derating - without heat sink 2.0 %/K above +55C (natural convection 20 LFM, - with heat sink 2.5 %/K above +65C typical values over series) see application note for particular models Thermal impedance - Natural convection17.6C/W - Natural convection with heat sink 14.8C/W Humidity (non condensing) 95 % rel H max. Reliability, calculated MTBF (MIL-HDBK-217F, at +25C, ground benign) >315'000 h Isolation voltage (60sec.) - Input/Output 1500 VDC Isolation capacitance - Input/Output 2000 pF max. Isolation resistance - Input/Output (500 VDC) >1000 MOhm Remote On/Off - On: 3.5 ... 15 VDC or open circuit - Off: 0 ... 1.2 VDC or short circuit pin 6 and pin 2 - Off idle current: 3 mA typ. Switching frequency (fixed) 285 kHz typ. (pulse width modulation PWM) Altitude during operation 4`000 m max. (13`123 ft) approved Safety standards (designed to meet) UL/cUL 60950-1, IEC/EN 60950-1 Safety approvals - CSA certificate of compliance CAN/CSA-C22.2 No 60950-1-07, Am 1:2011 ANSI/UL Std No 60950-1, 2nd Ed, AM 1:2011 - CB test certificate IEC 60950-1:2005 2nd Ed, Am 1:2009 - Certification documents www.tracopower.com/overview/thl25wi Environmental compliance - Reach www.tracopower.com/overview/thl25wi - RoHS RoHS directive 2011/65/EU Physical Specifications Casing material aluminium alloy, black anodized coating Baseplate non conductive FR4 Potting material epoxy (UL 94V-0 rated) Pin material copper alloy with gold plated subplate Weight 16.5 g (0.58 oz) Soldering temperature max. 260C / 10sec. g Application note : www.tracopower.com/products/thl25wi-application.pdf Pendin All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 4 DC/DC Converters THL 25WI Series 25 Watt Outline Dimensions 7.62 5.08 (0.3) (0.2) 3 6.0 10.2 2.5 10.16 10.16 (0.24) (0.4) (0.1) (0.4) (0.4) (1.0) 2.5 4 5 (0.1) Bottom view 25.4 (0.8) 20.32 1 2 6 Pin-Out Pin Single Dual 1 +Vin (Vcc) +Vin (Vcc) 2 -Vin (GND) -Vin (GND) 3 +Vout +Vout 4 Trim Common 5 -Vout -Vout 6 Remote On/Off 25.4 (1.0) Dimensions in [mm], () = Inch Pin diameter o 1.0 (0.04) Pin pitch tolerances: 0.25 (0.01) Tolerances: 0.5 (0.02) Heat-Sink (optional) Order code: THL-HS1 (cont.: heat-sink, thermal pad, 2 clamps) Material: Aluminum Finish: Anodic treatment (black) Weight: 4 g (0.14 oz) without converter Thermal impedance after assembling: 15.8 K/W 31.0 (1.22) max. Note: The product label on converter has to be removed before mounting the heat-sink. For volume orders converters will be supplied with mounted heat-sink. Please contact factory for quotation. Separate heat-sinks are only available for prototypes and small quantity orders. Heat-sink Thermal pad Clamp Converter 16.3 (0.64) 17.5 (0.69) max. Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com www.tracopower.com Rev. April 07. 2015 Page 4 of 4