Inductive Proximity Sensors Bulletin 871D Cylinder Position Inductive Style Description Features Styles Bulletin 871D cylinder position inductive proximity sensors are self-contained solid state devices. These devices are designed for sensing metal objects without physical contact. Bulletin 871D cylinder position sensors are specifically designed for end of stroke detection of both hydraulic and pneumatic cylinders. S Stainless steel probe with ceramic face DC 3-wire . . . . . . . . . . . . . . page 2-110 The innovative design of the 871D product family allows 304_ of rotational movement of the sensor body after installation without breaking the seal. The sensor body is locked into place through the use of one of two set screws on the sensor mounting flange. This system provides simpler and faster sensor installation as well as neat cable runs. S Low profile housing can be rotated 304_ after installation without breaking pressure seal AC/DC 2-wire . . . . . . . . . . . page 2-112 S Shielded construction Quick-Disconnect Cables . . . page 5-1 S Weld-field immune Spacer Kits . . . . . . . . . . . . . page 2-202 Accessories S Short circuit protection S Overload protection General Information S Transient noise protection Torque Chart . . . . . . . . . . . . page 2-203 Metric/English Conversion Chart . . . . . . . . . page 11-1 S False pulse protection S Reverse polarity protection (DC models) S UL listed, c-UL certified, and CE marked for all applicable directives Each 871D sensor mounts into the industry standard in-port cylinder position sensor bolt pattern with two (1/4I-20UNC x 3/4I) grade 8 screws and is sealed with an O-ring to withstand pressures of 3000psi (207 BAR). All models are weld field immune and employ full electrical protections including short circuit, overload, false pulse, reverse polarity (DC models), and transient noise protection. All units meet IEC IP67 enclosure standards and are CE rated for all applicable directives. Bulletin 871D sensors are available in both 3-wire DC and 2-wire AC/DC versions with either mini- or micro-style connectors. Each sensor type is available in six industry standard probe lengths from 26mm to 115.9mm (1.025in to 4.560in). Custom probe lengths and special spacers are also available for specific applications. 2-109 Inductive Proximity Sensors Bulletin 871D 3-Wire DC Cylinder Position Inductive Style Specifications Outputs Max. Load Current Leakage Current Operating Voltage Voltage Drop Switching Frequency Repeatability Hysteresis 871D DC Mini Quick-Disconnect Style 12mm page 2-111 S Housing 304_ rotatable after installation without breaking pressure seal S 10-30V DC S Normally open output S Weld-field immune S Short circuit, overload, false pulse, transient noise, and reverse polarity protection S UL listed, c-UL certified, and CE marked for all applicable directives 2-110 < 2.5VDC @200mA 10Hz 5% typical 15% typical Incorporated Transient Noise Protection Incorporated Short Circuit Protection Incorporated Overload Protection Incorporated Weld Field Immunity 20,000A at 1in Approvals UL listed, c-UL certified for Canada, and CE marked for all applicable directives Enclosure NEMA 1, 2, 3, 3R, 4, 6, 12, 13, IP67 (IEC 529) Shock S 3-wire operation 10-30VDC False Pulse Protection Operating Temperature S Rugged low profile housing < 80uA Incorporated LED Features <200mA Reverse Polarity Protection Connections 871D DC Micro Quick-Disconnect Style 12mm page 2-111 Normally Open Vibration Housing Material Probe Material Quick Disconnect: 4-pin mini style 4-pin micro style Green: Power; Orange: Output -25_C to 70_C (-13_F to 158_F) 30g, 11ms 55Hz, 1mm amplitude, 3 planes Machined aluminum Stainless steel, ceramic face Inductive Proximity Sensors Bulletin 871D 3-Wire DC Cylinder Position Inductive Style Selection Guide AAAAAAAAAAAAA AAAAA AAAAA AAAAA AAA AAAAAAAAAAAA AAAAAAA AAAAAA AAA AAAAAAA AAA AAAAA AAAAA AAA AAAAAAA AAAAAA AAA AAAAAAA AAA AAAAA AAAAA AAA AAAAAAA AAAAAA AAA AAAAAAA AAA AAAAA AAAAA AAA AAAAAAA AAAAAA AAA AAAAAAA AAA AAAAA AAAAA AAA AAAAAAA AAAAAA AAA AAAAAAAA AAAAAAAAA AAA A AAAAA AAAA A AAAAA AAAA AAA AAAAAAA AAAAAA AAAAAAAAAA AAA AAAAA AAAAA AAA AAAAAAAAAAAAAAAAAAAAAA AAAAAAA AAAAAA AAAAAAAAAAAAAAAAAAAAAA AAAAAAA AAAAAA Barrel B rrel Dia. Nominall Sensing Distance Nomin Dist nce mm (inches) 12mm Shielded 2 (0.08) (0 08) Output O tp t Configuration Y NO N.O. Probe Length mm (inches) Catalog Numbers Color Code Mini QD Micro QD 26.0 (1.025) Blue 871D-DW2NP260-N4 871D-DW2NP260-D4 31.7 (1.250) White 871D-DW2NP317-N4 871D-DW2NP317-D4 52.4 (2.062) Red 871D-DW2NP524-N4 871D-DW2NP524-D4 73.0 (2.875) Orange 871D-DW2NP730-N4 871D-DW2NP730-D4 95.9 (3.775) Silver 871D-DW2NP959-N4 871D-DW2NP959-D4 115.9 (4.560) Gold 871D-DW2NP1159-N4 871D-DW2NP1159-D4 889N-F4AFC-6F 889D-F4AC-2 Recommended Standard QD Cordset (-6F = 1.8m (6ft), -2 = 2m (6.5ft)) QD Cordsets and Accessories Description Page Number Other Cordsets Available 5-8, 5-26 Terminal Chambers 5-19 Spacer Kits 2-202 Dimensions--mm (inches) Wiring Diagrams Mini Quick-Disconnect Style Normally Open Mini Connector Models Range of Rotation 304_ PNP (Sourcing) 48 (1.9) 1/4I-20UNC x 3/4I Grade 8 screw 35 (1.4) 25 (1.0) Color Code 30 (1.2) Output Power 37 (1.5) + Load - 1 4 2 3 O-Ring Dia. 17.13 x 2.62 FPM - 12.17 (0.48) Dia. 10-30V DC + 64.2 (2.5) L* 2mm Set Screw Tightening Torque 1-1.5 Nm 8 (0.3) 7/8I-16 UN L* = Probe length (see table above) Micro Connector Models Micro Quick-Disconnect Style Normally Open Range of Rotation 304_ PNP (Sourcing) 48 (1.9) 35 (1.4) 25 (1.0) 1/4I-20UNC x 3/4I Grade 8 screw Color Code 30 (1.2) Output Power 37 (1.5) 21 34 - O-Ring Dia. 17.13 x 2.62 FPM - 12.17 (0.48) Dia. Load + 10-30V DC + 50 (2.0) L* 2mm Set Screw Tightening Torque 1-1.5 Nm 8 (0.3) M12 x 1 L* = Probe length (see table above) 2-111 Inductive Proximity Sensors Bulletin 871D 2-Wire AC/DC Cylinder Position Inductive Style Specifications Outputs Load Current Inrush Current (1 cycle) Leakage Current Operating Voltage Voltage Drop Switching Frequency Repeatability 871D AC/DC Mini Quick-Disconnect Style 12mm page 2-113 Hysteresis S Housing 304_ rotatable after installation without breaking pressure seal S 20-250V AC/DC S Normally open output S Weld-field immune S Short circuit, overload, false pulse, and transient noise protection S UL listed, c-UL certified, and CE marked for all applicable directives 2-112 20-250V AC/DC < 6V at 400mA 50Hz 5% typical 15% typical Incorporated Short Circuit Protection Incorporated Overload Protection Incorporated Weld Field Immunity 20,000A at 1in Approvals UL listed, c-UL certified for Canada, and CE marked for all applicable directives Enclosure NEMA 1, 2, 3, 3R, 4, 6, 12, 13, IP67 (IEC 529) Shock S 2-wire operation < 1.7mA @120V AC Transient Noise Protection Operating Temperature S Rugged low profile housing < 3A (t < 20msec) Incorporated LED Features 5-400mA False Pulse Protection Connections 871D AC/DC Micro Quick-Disconnect Style 12mm page 2-113 Normally Open Vibration Housing Material Probe Material Quick Disconnect: 3-pin mini style 3-pin micro style Green: Power; Orange: Output -25_C to 70_C (-13_F to 158_F) 30g, 11ms 55Hz, 1mm amplitude, 3 planes Nickel plated brass Stainless steel, ceramic face Inductive Proximity Sensors Bulletin 871D 2-Wire AC/DC Cylinder Position Inductive Style Selection Guide AAAAAAAAAA AAAA AAAA AAAAA AAAAA AAAAA AAAA AAAAAAAAAAA AAAAAA AAAAAA AAA AAAAAAA AAAA AAAAA AAAAA AAAA AAAAAA AAAAAA AAA AAAAAAA AAAA AAAAA AAAAA AAAA AAAAAA AAAAAA AAA AAAAAAA AAAA AAAAA AAAAA AAAA AAAAAA AAAAAA AAA AAAAAAA AAAA AAAAA AAAAA AAAA AAAAAA AAAAAA AAA AAAAAAAA AAAAAA A AAAA AAA A AAAAA AAAA A AAAAA AAAA AAAA AAAAAA AAAAAA AAAAAAAAAA AAAA AAAAA AAAAA AAAA AAAAAAAAAAAAAAAAAAAAAAA AAAAAA AAAAAA AAAAAAAAAAAAAAAAAAAAAAA AAAAAA AAAAAA Barrel B rrel Dia. Nominall Sensing Distance Nomin Dist nce mm (inches) 12mm Shielded 2 (0.08) (0 08) Output O tp t Configuration Y Probe Length mm (inches) Catalog Numbers Color Code Mini QD Micro QD 26.0 (1.025) Blue 871D-BW2N260-N3 871D-BW2N260-R3 31.7 (1.250) White 871D-BW2N317-N3 871D-BW2N317-R3 52.4 (2.062) Red 871D-BW2N524-N3 871D-BW2N524-R3 73.0 (2.875) Orange 871D-BW2N730-N3 871D-BW2N730-R3 95.9 (3.775) Silver 871D-BW2N959-N3 871D-BW2N959-R3 115.9 (4.560) Gold 871D-BW2N1159-N3 871D-BW2N1159-R3 889N-F3AFC-6F 889R-F3ACA-2 NO N.O. Recommended Standard QD Cordset (-6F = 1.8m (6ft), -2 = 2m (6.5ft)) QD Cordsets and Accessories Description Page Number Other Cordsets Available 5-8, 5-26 Terminal Chambers 5-19 Spacer Kits 2-202 Dimensions--mm (inches) Wiring Diagrams Mini Connector Models Mini Quick-Disconnect Style Normally Open Range of Rotation 304_ 48 (1.9) 35 (1.4) 25 (1.0) 1/4I-20UNC x 3/4I Grade 8 screw Color Code 30 (1.2) Output Power 1 2 37 (1.5) Ground 3 Load O-Ring Dia. 17.13 x 2.62 FPM 12.7 (0.5) Dia. Note 1: Load can be switched to pin 3. 64.2 (2.5) L* 8 (0.3) 2mm Set Screw Tightening Torque 1-1.5 Nm 7/8I-16 UN * L = Probe Length (see table above) Micro Connector Models Micro Quick-Disconnect Style Normally Open or Normally Closed Range of Rotation 304_ Load 48 (1.9) 1/4I-20UNC x 3/4I Grade 8 screw 35 (1.4) 25 (1.0) Color Code 30 (1.2) Output Power 37 (1.5) 3 2 1 O-Ring Dia. 17.13 x 2.62 FPM Ground Note 1: Load can be switched to pin 2. 12.7 (0.5) Dia. 50 (2.0) L* 2mm Set Screw Tightening Torque 1-1.5 Nm 8 (0.3) 1/2I-20 UNF-2A * L = Probe Length (see table above) 2-113 Inductive Proximity Sensors Notes 2-114 Inductive Proximity Sensors Bulletin 871D WorldClampt Power Clamp and Gripper Style Description Features Styles Bulletin 871D WorldClampt proximity sensors are specifically designed for use in power clamp and gripper applications. These devices incorporate two sensors into one unit, reducing the number of sensors and connection systems required for applications. Each sensor has two sensing coils (chicklets) that are used to detect whether the clamp/gripper is in the open or closed position. S Superior LED visibility DC 4-wire . . . . . . . . . . . . . . page 2-116 S Weld-field immune AC/DC 5-wire . . . . . . . . . . . page 2-118 The 871D WorldClamp has a compatible mounting configuration for the cartridges used by the major clamp manufacturers. These models are weldfield immune and have full electrical protections including short circuit, overload, false pulse, reverse polarity (DC models), and transient noise protection. All units meet IEC IP67 enclosure standards and are CE marked for all applicable directives. S Shielded construction S Short circuit protection Accessories S Overload protection Quick-Disconnect Cables . . . page 5-1 S Transient noise protection S False pulse protection General Information S Reverse polarity protection (DC models) Torque Chart . . . . . . . . . . . . page 2-203 Metric/English Conversion Chart . . . . . . . . . page 11-1 S UL listed, c-UL certified, and CE marked for all applicable directives Bulletin 871D WorldClampt proximity sensors are available in both 4-wire DC and 5-wire AC/DC micro quickdisconnect styles. Each sensor type is available in 100mm, 165mm, and 200mm lead lengths with either the large or small chicklet size. 2-115 Inductive Proximity Sensors Bulletin 871D WorldClampt Power Clamp and Gripper Style Specifications Load Current Leakage Current Operating Voltage S 2 normally open outputs S Superior LED visibility S 10-30V DC S Weld field immune S Short circuit, overload, false pulse, reverse polarity, and transient noise protection S 100, 165, and 200mm lead length for chicklets S Small or large chicklet sizes S Impact resistant housing S 4-pin micro quick-disconnect S UL listed, c-UL certified, and CE marked for all applicable directives 2-116 10-30V DC t2.5V Repeatability t2% 5% typical False Pulse Protection Incorporated Transient Noise Protection Incorporated Short Circuit Protection Incorporated Overload Protection Incorporated Weld Field Immunity 1600 Gauss Approvals UL listed, c-UL certified, and CE marked for all applicable directives Enclosure IP67 Connections Features t10A Voltage Drop Hysteresis 871D DC 100, 165, 200mm 150mA max LED Operating Temperature Shock Vibration 4-pin micro quick-disconnect Green: power; orange: S1 output; red: S2 output -25_C to +70_C (-13_F to +158_F) 30g, 11ms 55Hz, 1mm amplitude, 3 planes Inductive Proximity Sensors Bulletin 871D WorldClampt Power Clamp and Gripper Style Selection Guide Nominal Sensing Distance mm (in) Shielded Output Configuration Switching Frequency (Hz) Lead Length mm (inches) 100 (3.94) (3 94) 2 (0.08) (0 08) Y 2N N.O. O PNP O Outputs tp ts 15 165 (6.50) (6 50) 200 (7.88) (7 88) Recommended Standard QD Cordset (-2 = 2m (6.5ft)) Chicklet Size Catalog Number Large 871D-MW2GP100A-D4 Small 871D-MW2GP100B-D4 Large 871D-MW2GP165A-D4 Small 871D-MW2GP165B-D4 Large 871D-MW2GP200A-D4 Small 871D-MW2GP200B-D4 889D-F4AC-2 Dimensions--mm (inches) Front View Side View 17.7 (0.70) 46.9 (1.85) 17.7 (0.70) Large Chicklet Small Chicklet 2.8 (0.11) Dia. 3.25 (0.12) 6.5 (0.25) 6.60 (0.26) 12.2 (0.48) 20 (0.79) 15.5 (0.61) 58.4 (2.3) Dia. 8.38 (0.33) 13.0 (0.51) 17 (0.67) 5.33 (0.21) 2.0 (0.07) 6.0 (0.23) 18.0 (0.70) 4.5 (0.37) Wiring Diagram Normally Open Output PNP (Sourcing) - + Load S2 - + Load S1 - 21 34 10-30V DC + 2-117 Inductive Proximity Sensors Bulletin 871D WorldClampt Power Clamp and Gripper Style Specifications Load Current Inrush Current (1 cycle) Leakage Current Operating Voltage t2% S Weld field immune S Short circuit, overload, false pulse, and transient noise protection S 100, 165, and 200mm lead length for chicklets S Small or large chicklet sizes S Impact resistant housing S 5-pin micro quick-disconnect S UL listed, c-UL certified, and CE marked for all applicable directives 2-118 5% typical False Pulse Protection Incorporated Transient Noise Protection Incorporated Short Circuit Protection Incorporated Overload Protection Incorporated Weld Field Immunity 1600 Gauss Approvals UL listed, c-UL certified, and CE marked for all applicable directives Enclosure IP67 Operating Temperature S 20-150V AC/DC 20-150V AC/DC t10V LED S 2 normally open outputs t1.7mA Repeatability Connections Features v2A (1 cycle) Voltage Drop Hysteresis 871D AC/DC 100, 165, 200mm 100mA max Shock Vibration 5-pin AC micro quick-disconnect 2 green: power S1 and S2; orange: S1 output; red: S2 output -25_C to +70_C (-13_F to +158_F) 30g, 11ms 55Hz, 1mm amplitude, 3 planes Inductive Proximity Sensors Bulletin 871D WorldClampt Power Clamp and Gripper Style Selection Guide Nominal Sensing Distance mm (in) Shielded Output Configuration Switching Frequency (Hz) Lead Length mm (inches) 100 (3.94) (3 94) 2 (0.08) (0 08) Y 2 N.O. N O Outputs O tp ts 20 165 (6.50) (6 50) 200 (7.88) (7 88) Chicklet Size Catalog Number Large 871D-JW2G100A-R5 Small 871D-JW2G100B-R5 Large 871D-JW2G165A-R5 Small 871D-JW2G165B-R5 Large 871D-JW2G200A-R5 Small 871D-JW2G200B-R5 Recommended Standard QD Cordset (-2 = 2m (6.5ft)) 889R-F5AEA-2 Dimensions--mm (inches) Front View 6.5 (0.25) 20 (0.79) 12.2 (0.48) 35 (1.38) 15.5 (0.61) 58.4 (2.3) Dia. 22.6 (0.89) Side View 3.25 (0.12) 6.60 (0.26) S1 S2 8.64 (0.34) Small Chicklet 2.8 (0.11) Dia. 11.4 (0.45) Dia. 22.76 (0.89) 17.2 (0.68) Large Chicklet 55.1 (2.17) 8.38 (0.33) 50.8 (0.20) Dia. 17 (0.67) 13.0 (0.51) 6.0 (0.23) 19 (0.75) 2.0 (0.07) 5.33 (0.21) 4.5 (0.37) 18.0 (0.70) Wiring Diagram Normally Open Outputs S1 1 S1 5 2 3 4 S2 Load Load Ground S2 Note: Load can be switched to pin 1 (S1) and pin 2 (S2). 2-119 Inductive Proximity Sensors Notes 2-120