tyco / Electronics 108-25034 Product . 17Mar00 Rev A ANMrP Specification EC 0990-0829-00 Connector, AMPMODU*, MTE 1. SCOPE 1.1. Content This specification covers performance, tests and quality requirements for AMPMODU? MTE connector system. 1.2. Qualification When tests are performed on the subject product line, procedures specified in Figure 1 shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. 2. APPLICABLE DOCUMENTS The following AMP documents form a part of this specification to the extent specified herein. Unless otherwise specified, the latest edition of the document applies. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. A. 108-25034-2: AMPMODU* MTE Right Angle and Vertical Surface Mount Connector B. 109-1: General Requirements for Test Specifications C. 109 Series: Test Specifications as indicated in Fiqure 1 D. 109-197: AMP Test Specifications vs EIA and IEC Test Methods E. 11425026: Application Specification F. 501-316: Qualification Test Report G. 502-1056: Engineering Report 3. REQUIREMENTS 3.1. Design and Construction Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2. Materials Contact: Copper alloy e Housing: Thermoplastic, glass filled, black, UL94V-0 3.3. Ratings Current: Signal application only Temperature: -65 to 105C Manisbug PAC For latest tevsion call AMP FAX" 2rodict Io. 1 of All Intemational Rights Reserved. number 1-800-522-6752. * Trademark I Indicates change LOCB tyco / Electronics JIM 108-25034 3.4. Performance and Test Description Product is designed to meet the electrical, mechanical and environmental performance requirements specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental conditions per AMP Specification 109-1. 3.5. Test Requirements and Procedures Summary Test Description Requirement Procedure Examination of product. Meets requirements of product drawing and AMP Spec 114-25026. Visual, dimensional and functional per applicable quality inspection plan. ELECTRICAL Termination resistance. 15 millionms maximum. AR 5 milliohms maximum. AMP Spec 109-6-1. Subject mated contacts assembled in housing to 50 my maximum open circuit at 100 ma maximum. See Figure 3. Insulation resistance. 5000 megohms minimum initial. 400 megohms minimum final. AMP Spec 109-28-4. Test between adjacent contacts of mated samples. Dielectric withstanding voltage. 600 volts AC at sea level. AMP Spec 109-29-1. Test between adjacent contacts of mated samples. MECHANICAL Vibration, sinusoidal. No discontinuities of 1 microsecond or longer duration. See Note (a). AMP Spec 109-21-3. Subject mated gold plated samples to 15 Gs 10-2000-10 Hz traversed in 20 minutes. 4 hours in each of 3 mutually perpendicular planes. AMP Spec 109-21-2. Subject mated tin-lead plated samples to 10 Gs 10-500-10 Hz traversed in 15 minutes. 3 hours in each of 3 mutually perpendicular planes. Physical shock. No discontinuities of 1 microsecond or longer duration. See Note (a). AMP Spec 109-26-7. Subject mated samples to 50 G's sawtocth shock pulses of 11 milliseconds duration. 3 shocks in each direction applied along 3 mutually perpendicular planes, 18 total shocks. Durability. See Note (a). AMP Spec 109-27. Mate and unmate samples fer 30 cycles for 100 zin tin-lead plating, 75 cycles for 15 win gold plating, and 200 cycles for 30 yin gold plating at maximum rate of 10 cycles per minute. Figure 1 (cont) Reva 2of5 tyco / Electronics JIM 108-25034 Test Description Requirement Procedure Mating force. 9 ounces maximum fer gold plating. 14 ounces maximum for tin-lead plating. AMP Spec 109-42, Condition A. Measure force necessary to mate samples with locking latches removed at maximum rate of .5 inch per minute. Unmating force. 1 ounce minimum. AMP Spec 109-42, Condition A. Measure force necessary to unmate samples with locking latches removed at maximum rate of .5 inch per minute. Contact retention. 3 pounds minimum per contact. See Note (b). AMP Spec 109-30. ENVIRONMENTAL Thermal shock. See Note (a). AMP Spec 109-22. Subject mated samples to 5 cycles between -65 and 105C. Humidity-temperature cycling. See Note (a). AMP Spec 109-23-4, Condition B. Subject mated samples to 10 cycles between 25 and 65C at 95% RH with cold shock. Temperature life. See Note (a). AMP Spec 109-43. Subject mated samples to temperature life at 105C for 500 hours. Mixed flowing gas. See Note (a). AMP Spec 109-85-2. Subject mated samples to environmental class || for 14 days. NOTE (a) Shail meet visual requirements, show no physical damage and shail meet the requirements of additional tests as specified in the Test Sequence in Figure 2. (b) Details of test contained in Engineering Report 502-7056. Figure 1 (end) Reva 3of5 tyco / Electronics JBIMI 4108-25034 3.6. Product Qualification and Requalification Test Sequence (b) (c) (qd) (e) (f) Test Group (a} Test or Examination 1 2(c) | 3(c) | 4(d) | 5fe) Test Sequence (b) Examination of product 19715 71,5 11,5 | 1,8 Termination resistance 3,7 | 24 124 |] 2,4 Insulation resistance 2,6 Dielectric withstanding voltage 3? Vibration 5 Physical shock 6 Durability 4 Mating force 2 Unmating force 8 Thermal shock 4 Humidity-tem perature cycling 3 Temperature lite 3h} Mixed flowing gas 3(f) See paragraph 4.1.A. Numbers indicate sequence in which testis are performed. Applies to gold plated product only. Applies to tin-lead piated product only. Shall be unmounted. Precondition samples with 10 cycles durability. Figure 2 4. QUALITY ASSURANCE PROVISIONS 4.1. Qualification Testing A. Sample Selection Samples shall be prepared in accordance with applicable Instruction Sheets and shall be selected at random from current production. All test groups shall consist of a minimum of 5 assemblies with a minimum of 30 contacts each. B. Test Sequence Qualification inspection shall be verified by testing samples as specified in Figure 2. 4.2. Requalification Testing If changes significantly affecting form, fit or function are made to product or manufacturing process, product assurance shall coordinate requalification testing, consisting of all or part of original testing sequence as determined by development/oroduct, quality and reliability engineering. Reva 4of5 tyco / Electronics JBIMI 4108-25034 4,3. Acceptance Acceptance is based on verification that product meets requirements of Figure 1. Failures attributed to equipment, test setup or operator deficiencies shall not disqualify product. When product failure occurs, corrective action shall be taken and samples resubmitted for qualification. Testing to confirm corrective action is required before resubmittal. 4.4. Quality Conformance Inspection Applicable AMP quality inspection plan will specify sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with applicable product drawing and this specification. WAAR SS 4 rd NS Zz Tit be eLetter eas eT 4 r\{ Termination Resistance Measurement Points Power (a \ YS Supply Receptacle Mated To Header CTI Termination Resistance Measurement Points Power Supply Receptacle Mated To Pin Contact Figure 3 Termination Resistance Measurement Points Reva 5ot5