Mini Family 150V Input Actual size: 2.28 x 2.2 x 0.5in [57,9 x 55,9 x 12,7mm] (R) C S US C NRTL US DC-DC Converter Module Features & Benefits Applications * DC input range: 100 - 200V Communications, control systems, medical, instrumentation, defense and aerospace. * Isolated output For details on proper operation please refer to the: Design Guide & Applications Manual for Maxi, Mini, Micro Family. * Encapsulated circuitry for shock and vibration resistance * Extended temperature range (-55 to +100C) * Input surge withstand: 250V for 100ms * DC output: 3.3 - 48V Absolute Maximum Ratings Parameter * Programmable output: 10 - 110% * Regulation: 0.2% no load to full load * Efficiency: Up to 90% * Maximum operating temp: 100C, full load Rating Unit +IN to -IN voltage -0.5 to +260 VDC PC to -IN voltage -0.5 to +7.0 VDC PR to -IN voltage -0.5 to +7.0 VDC SC to -OUT voltage -0.5 to +1.5 VDC Notes * Power density: up to 100W per cubic inch -Sense to -OUT voltage 1.0 VDC * Height above board: 0.43in [10,9mm] Isolation voltage IN to OUT 3000 VRMS Test voltage IN to base 1500 VRMS Test voltage OUT to base 500 VRMS Test voltage Operating Temperature -55 to +100 C M-Grade Storage Temperature -65 to +125 C M-Grade 500 [260] F [C] <5sec; wave solder 750 [390] F [C] . in lbs [N.m] <7sec; hand solder * Parallelable, with N+M fault tolerance * Low noise ZCS/ZVS architecture * RoHS Compliant (with F or G pin option) Product Overview These DC-DC converter modules use advanced power processing, control and packaging technologies to provide the performance, flexibility, reliability and cost effectiveness of a mature power component. Pin soldering temperature Mounting torque 5 [0.57] 6 each High frequency ZCS/ZVS switching provides high power density with low noise and high efficiency. Part Numbering e.g. V150B24C250BL Output Voltage 3V 3 = 3.3V 5 = 5V 8 = 8V 12 = 12V 15 = 15V 24 = 24V 28 = 28V 36 = 36V 48 = 48V 150V Mini Family Page 1 of 13 V1 5 0 B Product Grade Temperatures (C) Grade Operating Storage E = -10 to +100 -20 to +125 C = -20 to +100 -40 to +125 T = -40 to +100 -40 to +125 H = -40 to +100 -55 to +125 M = -55 to +100 -65 to +125 B Output Power VOUT POUT 3.3V 100W, 150W 5V 150W, 200W 8V 200W 12V 150W, 250W 15V 150W, 250W 24V 150W, 250W 28V 150W, 250W 36V 150W, 250W 48V 150W, 250W Rev 3.0 05/2018 Pin Style Finish Blank: Short Tin/Lead L: Long Tin/Lead S: Short ModuMate Gold N: Long ModuMate Gold F: Short RoHS Gold G: Long RoHS Gold K: Extra Long RoHS Gold Baseplate Blank: Slotted 2: Threaded 3: Through-hole 150V Input Module Family Electrical Characteristics Electrical characteristics apply over the full operating range of input voltage, output load (resistive) and baseplate temperature, unless otherwise specified. All temperatures refer to the operating temperature at the center of the baseplate. MODULE INPUT SPECIFICATIONS Parameter Min Typ Max Unit Operating input voltage 100 150 200 VDC Input surge withstand 250 VDC Undervoltage turn-on 97.0 99.0 VDC Undervoltage turn-off 81.9 84.9 VDC Overvoltage turn-off/on 201.9 210 220 VDC 1.1 mA PC pin low Max Unit Notes 1 % Of nominal output voltage. Nominal input; full load; 25C Low line to high line; full load Disabled input current Notes <100ms MODULE OUTPUT SPECIFICATIONS Parameter Min Typ Output voltage setpoint Line regulation 0.02 0.20 % Temperature regulation 0.002 0.005 % / C Power sharing accuracy 2 5 % Over operating temperature range 10 to 100% of full load Programming range 10 110 % Of nominal output voltage. For trimming below 90% of nominal, a minimum load of 10% of maximum rated power may be required. +OUT to -OUT, +Sense to -OUT -- Absolute Maximum Ratings 3.3V 5V 8V 12V 15V 24V 28V 36V 48V Externally applied Externally applied Externally applied Externally applied Externally applied Externally applied Externally applied Externally applied Externally applied -0.5 to 4.7 -0.5 to 7.0 -0.5 to 10.9 -0.5 to 16.1 -0.5 to 20.0 -0.5 to 31.7 -0.5 to 36.9 -0.5 to 47.4 -0.5 to 62.9 VDC VDC VDC VDC VDC VDC VDC VDC VDC Note: The permissible load current must never be exceeded during normal, abnormal or test conditions. For additional output related application information, please refer to output connections on page 8. THERMAL RESISTANCE AND CAPACITY Parameter Min Typ Max Unit Baseplate to sink; flat, greased surface 0.16 C/Watt Baseplate to sink; thermal pad (P/N 20264) 0.14 C/Watt Baseplate to ambient 8.0 C/Watt Baseplate to ambient; 1000LFM 1.9 C/Watt Thermal capacity 83 Watt-sec/C 150V Mini Family Page 2 of 13 Rev 3.0 05/2018 150V Input Module Family Electrical Characteristics (Cont.) MODULE CONTROL SPECIFICATIONS Parameter Min Typ Max Unit Notes Primary Side (PC = Primary Control; PR = Parallel) PC bias voltage current limit 5.50 1.5 5.75 2.1 6.00 3.0 VDC mA PC current = 1.0mA PC voltage = 5.5V PC module disable 2.3 2.6 2.9 VDC Switch must be able to sink 4 mA. See Fig. 2 4 7 ms PC module alarm 0.5 Vavg UV, OV, OT, module fault. See Figs. 3 and 5 PC resistance 0.9 1.0 1.1 M See Fig. 3, converter off or fault mode PR emitter amplitude 5.7 5.9 6.1 Volts PR load >30, <30pF PR emitter current 150 PR receiver impedance 375 500 625 PR receiver threshold 2.4 2.5 2.6 Volts Minimum pulse width: 20ns 12 modules Without PR buffer amplifier PC module enable delay PR drive capability During normal operation mA 25C Secondary Side (SC = Secondary Control) SC bandgap voltage 1.21 1.23 1.25 VDC SC resistance 990 1000 1010 Referenced to -Sense SC capacitance0.033 F SC module alarm 0 VDC With open trim; referenced to -Sense. See Fig. 7 Unit Notes MODULE GENERAL SPECIFICATIONS Parameter Min Typ Max Remote sense (total drop) 0.5 VDC 0.25V per leg (sense leads must be connected to respective, output terminals) Isolation test voltage (IN to OUT)* 3000 VRMS Complies with reinforced insulation requirements Isolation test voltage (IN to base)* 1500 VRMS Complies with basic insulation requirements Isolation test voltage (OUT to base)* 500 VRMS Complies with operational insulation requirements Isolation resistance10M Weight (E, C, T grade) 3.1 [89.3] 3.5 [100.3] 3.9 [111.3] ounces [grams] Weight (H, M grade) 3.5 [99.6] 3.9 [110.6] 4.3 [121.6] ounces [grams] Temperature limiting 100 115 IN to OUT, IN to baseplate, OUT to baseplate C See Figs. 3 and 5. Do not operate coverter >100C. Agency approvals cURus, cTUVus, CE UL60950-1, EN60950-1, CSA60950-1, IEC60950-1. With appropriate fuse in series with the +Input * Isolation test voltage, 1 minute or less. Note: Specifications are subject to change without notice. 150V Mini Family Page 3 of 13 Rev 3.0 05/2018 150V Input MODULE-SPECIFIC OPERATING SPECIFICATIONS 3.3VOUT, 150W (e.g. V150B3V3C150BL) Parameter Min Typ Max Efficiency 79.5 81 Ripple and noise 170 213 Output OVP setpoint 4.14 4.3 4.46 Dissipation, standby 5 6 Load regulation 0.02 0.2 Load Current 0 45.45 Current limit 46.4 52.3 61.5 Short circuit current 31.8 52.3 61.5 Unit Notes % Nominal input; full load; 25C mV p-p; Nominal input; full load; 20MHz bandwidth Volts 25C; recycle input voltage or PC to restart (>100ms off) Watts No load % No load to full load; nominal input Amps Amps Output voltage 95% of nominal Amps Output voltage <250mV 3.3VOUT, 100W (e.g. V150B3V3C100BL) Parameter Min Typ Max Efficiency 80.2 81.5 Ripple and noise 240 300 Output OVP setpoint 4.14 4.3 4.46 Dissipation, standby 5.5 5.8 Load regulation 0.02 0.2 Load Current 0 30.3 Current limit 30.9 34.8 41 Short circuit current 21.2 34.8 41 Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25C p-p; Nominal input; full load; 20MHz bandwidth 25C; recycle input voltage or PC to restart (>100ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25C p-p; Nominal input; full load; 20MHz bandwidth 25C; recycle input voltage or PC to restart (>100ms off) No load No load to full load; nominal input Output voltage 95% of nominal Output voltage <250mV 5VOUT, 200W (e.g. V150B5C200BL) Parameter Min Typ Max Efficiency 83.8 84.9 Ripple and noise 175 219 Output OVP setpoint 6.03 6.25 6.47 Dissipation, standby 5.5 8.5 Load regulation 0.02 0.2 Load Current 0 40 Current limit 40.8 46 54 Short circuit current 28 46 54 Output voltage 95% of nominal Output voltage <250mV 5VOUT, 150W (e.g. V150B5C150BL) Parameter Min Typ Max Efficiency 84.4 85.8 Ripple and noise 145 182 Output OVP setpoint 6.03 6.25 6.47 Dissipation, standby 3.9 4.2 Load regulation 0.02 0.2 Load Current 0 30 Current limit 30.6 34.5 40.5 Short circuit current 21 34.5 40.5 Unit Notes % Nominal input; full load; 25C mV p-p; Nominal input; full load; 20MHz bandwidth Volts 25C; recycle input voltage or PC to restart (>100ms off) Watts No load % No load to full load; nominal input Amps Amps Output voltage 95% of nominal Amps Output voltage <250mV 8VOUT, 200W (e.g. V150B8C200BL) Parameter Min Typ Max Efficiency 86.4 87.4 Ripple and noise 240 300 Output OVP setpoint 9.36 9.7 10.1 Dissipation, standby 5.3 6 Load regulation 0.02 0.2 Load Current 0 25 Current limit 25.5 28.8 33.8 Short circuit current 17.5 28.8 33.8 150V Mini Family Page 4 of 13 Rev 3.0 05/2018 Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25C p-p; Nominal input; full load; 20MHz bandwidth 25C; recycle input voltage or PC to restart (>100ms off) No load No load to full load; nominal input Output voltage 95% of nominal Output voltage <250mV 150V Input MODULE-SPECIFIC OPERATING SPECIFICATIONS (CONT.) 12VOUT, 250W (e.g. V150B12C250BL) Parameter Min Typ Max Efficiency 87.1 88.1 Ripple and noise 350 438 Output OVP setpoint 13.7 14.3 14.9 Dissipation, standby 7.2 8.4 Load regulation 0.02 0.2 Load Current 0 20.83 Current limit 21.2 23.9 28.1 Short circuit current 14.5 23.9 28.1 Unit Notes % Nominal input; full load; 25C mV p-p; Nominal input; full load; 20MHz bandwidth Volts 25C; recycle input voltage or PC to restart (>100ms off) Watts No load % No load to full load; nominal input Amps Amps Output voltage 95% of nominal Amps Output voltage <250mV 12VOUT, 150W (e.g. V150B12C150BL) Parameter Min Typ Max Efficiency 87.0 88.0 Ripple and noise 210 263 Output OVP setpoint 13.7 14.3 14.9 Dissipation, standby 4.6 5.4 Load regulation 0.02 0.2 Load Current 0 12.5 Current limit 12.7 14.4 16.9 Short circuit current 8.75 14.4 16.9 Unit Notes % Nominal input; full load; 25C mV p-p; Nominal input; full load; 20MHz bandwidth Volts 25C; recycle input voltage or PC to restart (>100ms off) Watts No load % No load to full load; nominal input Amps Amps Output voltage 95% of nominal Amps Output voltage <250mV 15VOUT, 250W (e.g. V150B15C250BL) Parameter Min Typ Max Efficiency 87.8 88.9 Ripple and noise 230 288 Output OVP setpoint 17.1 17.8 18.5 Dissipation, standby 8.7 10.5 Load regulation 0.02 0.2 Load Current 0 16.67 Current limit 17 19.2 22.6 Short circuit current 11.6 19.2 22.6 Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25C p-p; Nominal input; full load; 20MHz bandwidth 25C; recycle input voltage or PC to restart (>100ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25C p-p; Nominal input; full load; 20MHz bandwidth 25C; recycle input voltage or PC to restart (>100ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25C p-p; Nominal input; full load; 20MHz bandwidth 25C; recycle input voltage or PC to restart (>100ms off) No load No load to full load; nominal input Output voltage 95% of nominal Output voltage <250mV 15VOUT, 150W (e.g. V150B15C150BL) Parameter Min Typ Max Efficiency 85 86.1 Ripple and noise 200 250 Output OVP setpoint 17.1 17.8 18.5 Dissipation, standby 6.9 7.7 Load regulation 0.02 0.2 Load Current 0 10.0 Current limit 10.2 11.5 13.5 Short circuit current 7 11.5 13.5 Output voltage 95% of nominal Output voltage <250mV 24VOUT, 250W (e.g. V150B24C250BL) Parameter Min Typ Max Efficiency 87.1 88.6 Ripple and noise 160 200 Output OVP setpoint 27.1 28.1 29.1 Dissipation, standby 8 12 Load regulation 0.02 0.2 Load Current 0 10.42 Current limit 10.6 12 14.1 Short circuit current 7.28 12 14.1 150V Mini Family Page 5 of 13 Rev 3.0 05/2018 Output voltage 95% of nominal Output voltage <250mV 150V Input MODULE-SPECIFIC OPERATING SPECIFICATIONS (CONT.) 24VOUT, 150W (e.g. V150B24C150BL) Parameter Min Typ Max Efficiency 88.0 89.5 Ripple and noise 152 190 Output OVP setpoint 27.1 28.1 29.1 Dissipation, standby 7.7 8.5 Load regulation 0.02 0.2 Load Current 0 6.25 Current limit 6.37 7.19 8.44 Short circuit current 4.37 7.19 8.44 Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25C p-p; Nominal input; full load; 20MHz bandwidth 25C; recycle input voltage or PC to restart (>100ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25C p-p; Nominal input; full load; 20MHz bandwidth 25C; recycle input voltage or PC to restart (>100ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25C p-p; Nominal input; full load; 20MHz bandwidth 25C; recycle input voltage or PC to restart (>100ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25C p-p; Nominal input; full load; 20MHz bandwidth 25C; recycle input voltage or PC to restart (>100ms off) No load No load to full load; nominal input Output voltage 95% of nominal Output voltage <250mV 28VOUT, 250W (e.g. V150B28C250BL) Parameter Min Typ Max Efficiency 88.2 89.2 Ripple and noise 120 150 Output OVP setpoint 31.5 32.7 33.9 Dissipation, standby 6.1 7 Load regulation 0.02 0.2 Load Current 0 8.93 Current limit 9.1 10.3 12.1 Short circuit current 6.25 10.3 12.1 Output voltage 95% of nominal Output voltage <250mV 28VOUT, 150W (e.g. V150B28C150BL) Parameter Min Typ Max Efficiency 86.5 87.9 Ripple and noise 190 238 Output OVP setpoint 31.5 32.7 33.9 Dissipation, standby 4.5 5.1 Load regulation 0.02 0.2 Load Current 0 5.36 Current limit 5.46 6.16 7.24 Short circuit current 3.75 6.16 7.24 Output voltage 95% of nominal Output voltage <250mV 36VOUT, 250W (e.g. V150B36C250BL) Parameter Min Typ Max Efficiency 86 89 Ripple and noise 155 194 Output OVP setpoint 40.4 41.9 43.4 Dissipation, standby 7 9 Load regulation 0.02 0.2 Load Current 0 6.94 Current limit 7.07 7.98 9.71 Short circuit current 4.85 7.98 9.71 Output voltage 95% of nominal Output voltage <250mV 36VOUT, 150W (e.g. V150B36C150BL) Parameter Min Typ Max Efficiency 87.2 88.6 Ripple and noise 140 175 Output OVP setpoint 40.4 41.9 43.4 Dissipation, standby 7.3 8.0 Load regulation 0.02 0.2 Load Current 0 4.17 Current limit 4.25 4.8 5.63 Short circuit current 2.91 4.8 5.63 150V Mini Family Page 6 of 13 Rev 3.0 05/2018 Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25C p-p; Nominal input; full load; 20MHz bandwidth 25C; recycle input voltage or PC to restart (>100ms off) No load No load to full load; nominal input Output voltage 95% of nominal Output voltage <250mV 150V Input MODULE-SPECIFIC OPERATING SPECIFICATIONS (CONT.) 48VOUT, 250W (e.g. V150B48C250BL) PRELIMINARY Parameter Min Typ Max Efficiency 87.9 89.1 Ripple and noise 106 133 Output OVP setpoint 53.7 55.7 57.7 Dissipation, standby 12.2 13.2 Load regulation 0.02 0.2 Load Current 0 5.21 Current limit 5.31 5.99 7.04 Short circuit current 3.64 5.99 7.04 Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25C p-p; Nominal input; full load; 20MHz bandwidth 25C; recycle input voltage or PC to restart (>100ms off) No load No load to full load; nominal input Output voltage 95% of nominal Output voltage <250mV 48VOUT, 150W (e.g. V150B48C150BL) Parameter Min Typ Max Efficiency 85.9 89.1 Ripple and noise 400 500 Output OVP setpoint 53.7 55.7 57.7 Dissipation, standby 5.5 7.5 Load regulation 0.02 0.2 Load Current 0 3.13 Current limit 3.19 3.6 4.23 Short circuit current 2.19 3.6 4.23 150V Mini Family Page 7 of 13 Rev 3.0 05/2018 Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25C p-p; Nominal input; full load; 20MHz bandwidth 25C; recycle input voltage or PC to restart (>100ms off) No load No load to full load; nominal input Output voltage 95% of nominal Output voltage <250mV 150V Input Basic Module Operation C2* 4.7nF C4* 4.7nF +IN F1* C1* 0.2F +OUT +S PC SC PR -S -IN -OUT C3* 4.7nF C5* 4.7nF For C1 - C5, keep leads and connections short. Figure 1 -- Basic module operation requires fusing, grounding, bypassing capacitors.* See Maxi, Mini, Micro Design Guide. Output Connections and Considerations Remote Sense leads must be protected for conditions such as lead reversal, noise pickup, open circuit or excessive output lead resistance between the sense point and the converters output terminals. For applications that may draw more than the rated current, a fast-acting electronic circuit breaker must be utilized to protect the converter. Under no circumstance should the rated current be exceeded. Utilizing or testing of current limit or short-circuit current will damage the converter. Ensure that the total output capacitance connected to the converter does not exceed the limits on Page 16, "Maximum Output Capacitance," of the design guide. The permissible load current must never be exceeded during normal, abnormal or test conditions. Converters subject to dynamic loading exceeding 25% of rated current must be reviewed by Vicor Applications Engineering to ensure that the converter will operate properly. Under dynamic-load, light-load or no-load conditions, the converter may emit audible noise. Converters that utilize remote sense may require compensation circuitry to offset the phase lag caused by the external output leads and load impedance. Comprehensive Online Application Information The Design Guide and Applications Manual includes: * Application circuits * Design requirements * EMC considerations * Current sharing in power arrays * Thermal performance information * Recommended soldering methods * Accessory modules - filtering, rectification, front-ends * Mounting options * ...and more. CLICK HERE TO VIEW DESIGN GUIDE Also at vicorpower.com * PowerBench online configurators * Over 20 Application Notes * Online calculators - thermal, trimming, hold-up * PDF data sheets for ALL Vicor products 150V Mini Family Page 8 of 13 Rev 3.0 05/2018 150V Input Primary Control - PC Pin Module Enable/Disable Module Alarm The module may be disabled by pulling PC to 0V (2.3V max) with respect to the -Input. This may be done with an open collector transistor, relay or optocoupler. Converters may be disabled with a single transistor or relay either directly or via "OR'ing" diodes for 2 or more converters. See Figure 2. The module contains "watchdog" circuitry which monitors input voltage, operating temperature and internal operating parameters. In the event that any of these parameters are outside of their allowable operating range, the module will shut down and PC will go low. PC will periodically go high and the module will check to see if the fault (as an example, Input Undervoltage) has cleared. If the fault has not been cleared, PC will go low again and the cycle will restart. The SC pin will go low in the event of a fault and return to its normal state after the fault has been cleared. See Figures 3 and 5. Primary Auxiliary Supply During normal operation only, the PC Pin can source 5.7V @ 1.5mA. In the example shown in Figure 4, PC powers a module enabled LED. +IN +OUT +S PC Disable +IN PC SC PR -IN Disable = PC <2.3V -S PR -OUT -IN Figure 2 -- Module enable/disable "Module Enabled" 4k +S 50 2 - 20ms typ. f (VIN) 1M +OUT SW1, 2, & 3 shown in "Fault" position SW2 5.7VDC (0 - 3mA) SW3 1k 1.23 VDC 6k SC -S -OUT Figure 3 -- PC/SC module alarm logic +IN +OUT Fault PC +S PC SC PR -S -IN SC -OUT Figure 4 -- LED on-state indicator Optocoupler 4k 5.7V 1.23V 40s typ. 2 - 20ms typ. Figure 5 -- PC/SC module alarm timing +IN +OUT +IN +OUT PC +S PC +S -S PR -OUT -IN PR -IN SC Figure 6 -- Isolated on-state indicator 150V Mini Family Page 9 of 13 SW1 Input Undervoltage Input Overvoltage Overtemperature Module Faults Auto Restart SC -S -OUT Alarm 1.00V Figure 7 -- Secondary side on-state indicator Rev 3.0 05/2018 150V Input Secondary Control - SC Pin Compatible interface architectures include the following: AC-coupled single-wire interface. All PR pins are connected to a single communication bus through 0.001F (500V) capacitors. This interface supports current sharing and is fault tolerant except for the communication bus. Up to three converters may be paralleled by this method. See Figure 9. Output Voltage Programming The output voltage of the converter can be adjusted or programmed via fixed resistors, potentiometers or voltage DACs. See Figure 8. Transformer-coupled interface. For paralleling four or more converters a transformer-coupled interface is required, and under certain conditions a PR buffer circuit. +OUT +S Error Amplifier For details on parallel operation please refer to the Design Guide & Applications Manual for Maxi, Mini, Micro Family. Ru Trim Up - SC + 1k + 1.23V 0.033F 100 typ. Rd () = Load Rd Trim Down -S 4.7nF + 0.001F 2. 3. PC R1* Module 2 PR -IN This converter is not a constant power device - it has a constant current limit. Hence, available output power is reduced by the same percentage that output voltage is trimmed down. Do not exceed maximum rated output current. 4.7nF Parallel Bus Figure 9 -- AC-coupled single-wire interface * See Maxi, Mini, Micro Design Guide The trim-down resistor must be connected between the SC and -S pins. Do not bypass the SC pin directly with a capacitor. 4.7nF + Trim Up 1. +IN 0.2F 0.001F Module 1 -IN 4.7nF - 1,000 Trim Down 2. PR 4.7nF Low inductance ground plane or bus Figure 8 -- Output voltage trim down and trim up circuit 1. PC R1* - 1,000 VOUT VNOM - VOUT V V RU () = 1,000 ( OUT -1.23) NOM 1.23 (VOUT - VNOM) +IN 0.2F -OUT The converter is rated for a maximum delivered power. To ensure that maximum rated power is not exceeded, reduce maximum output current by the same percentage increase in output voltage. T1 4.7nF T2 On-line calculators for trim resistor values are available on the vicor website at: asp.vicorpower.com/calculators/calculators.asp?calc=1 Resistor values can be calculated for fixed trim up, fixed trim down and for variable trim up or down. PR Module 1 0.2F R1* +IN PC Module 2 PR -IN Parallel Bus Trim resistor values calculated automatically: PC 4.7nF Do not trim the converter above maximum trim range (typically +10%) or the output overvoltage protection circuitry may be activated. 4.7nF Figure 10 -- Transformer-coupled interface Number of Converters in Parallel *R1 value 2 75 3 50 4 33 5 or more refer to application note: Designing High-Power Arrays using Maxi, Mini, Micro Family DC-DC Converters Parallel Operation The PR pin supports paralleling for increased power with N+1 (N+M) redundancy. Modules of the same input voltage, output voltage and power level will current share if all PR pins are suitably interfaced. 150V Mini Family Page 10 of 13 R1* +IN -IN - The trim-up resistor must be connected between the SC and +S pins. Do not bypass the SC pin directly with a capacitor. Parallel Bus - PR Pin 0.2F Rev 3.0 05/2018 150V Input Parallel Bus Output * The +OUT and -OUT power buses should be designed to minimize and balance parasitic impedance from each module output to the load. +OUT +S SC -S Module 1 * The +Sense pins must be tied together to form a +Sense bus. This must be Kelvin connected to +OUT at a single point. The -Sense pins should be tied together to form a -Sense bus. This must be Kelvin connected to -OUT at a single point. -OUT +S +OUT +S SC -S Module 2 Load -OUT -S * OR'ing diodes may be inserted in series with the +OUT pins of each module to provide module output fault tolerance. * The +Sense and -Sense leads should be routed in close proximity to each other on the printed circuit board. If wires are used to connect the converters on a PCB to an external load, the Sense leads should be twisted together to reduce noise pickup. +OUT Module N+1 * At the discretion of the power system designer, a subset of all modules within an array may be configured as slaves by connecting SC to -S. +S SC -S -OUT Figure 11 -- N+1 module array output connections PIN STYLES* Designator Description Finish Notes (None) Short Tin/Lead Requires in-board, mounting L Long Tin/Lead On-board mounting for 0.065" boards S Short ModuMate Gold SurfMate or in-board socket mounting N Long ModuMate Gold On-board socket mounting F Short RoHS Gold Select for RoHS compliant in-board solder, socket, or SurfMate mounting G Long RoHS Gold Select for RoHS compliant on-board solder or socket mounting K Extra Long RoHS Gold Select for RoHS compliance on-board mounting for thicker PCBs (not intended for socket or Surfmate mounting) * Pin style designator follows the "B" after the output power and precedes the baseplate designator. Ex. V150B12T250BN2 -- Long ModuMate Pins Storage Vicor products, when not installed in customer units, should be stored in ESD safe packaging in accordance with ANSI/ESD S20.20, "Protection of Electrical and Electronic Parts, Assemblies and Equipment" and should be maintained in a temperature controlled factory/ warehouse environment not exposed to outside elements controlled between the temperature ranges of 15C and 38C. Humidity shall not be condensing, no minimum humidity when stored in an ESD compliant package. 150V Mini Family Page 11 of 13 Rev 3.0 05/2018 150V Input 0.50 0.02 12,7 0,5 Mechanical Drawings No. 2 7 6 0.700 * 17,78 1.000 * 25,40 1.400 * 35,56 4 5 +IN + 2 Primary Control PC 3 Parallel PR 4 -IN - -OUT - 6 -Sense -S 7 Secondary Control SC 8 +Sense +S 9 +OUT + * DENOTES TOL= 0.003 0,08 style 2 & 3 baseplates only (4X)*** 0.300 0.015 7,62 0,38 1 0.300 0.015 7,62 0,38 9 5 0.01 0.400 10,16 FULL R (6X) Slotted (6X) 2 3 7 6 0.65 16,5 FULL R (6X) 0.130 0.43 10,9 0.06 R (3X) 1,5 2.20 55,9 (REF.) 0.54 (9X) Pin Style 1&S 13,7 (Short Pin) 0.71 (9X) 18,0 * Style 1 baseplate only ** Style 2 & 3 baseplates *** Reserved for Vicor accessories Not for mounting CL Pin center line Pin Style K (Extra Long Pin) NOTES: 1. MATERIAL: BASE: 6000 SERIES ALUMINUM NOTES: COVER: LCP, ALUMINUM 3003 H14 1. MATERIAL: PINS: RoHS PINS GOLD PLATE 30 MICRO INCH MIN; NON-RoHS BASE: 6000 SERIES ALUMINUM PINS: TIN/LEAD 90/10 BRIGHT COVER: LCP, ALUMINUM 3003 H14 2. DIMENSIONS AND VALUES IN BRACKETS ARE METRIC PINS: RoHS PINS GOLD PLATE 30 MICRO INCH MIN; NON-RoHS 3. MANUFACTURING CONTROL IS IN PLACE TO ENSURE THAT THE SPACING PINS: TIN/LEAD 90/10 BRIGHT BETWEEN THE MODULES LABEL SURFACE TO THE PRINTED CIRCUIT BOARD 2. DIMENSIONS AND VALUES IN BRACKETS ARE METRIC 3. MANUFACTURING CONTROL IS IN PLACE TO ENSURE THAT THE SPACINGOF THE APPLICATION RANGES FROM DIRECT CONTACT (ZERO), TO THE BETWEEN THE MODULES LABEL SURFACE TO THE PRINTED CIRCUIT BOARD MAXIMUM GAP AS CALCULATED FROM THE TOLERANCE STACK-UP OF THE APPLICATION RANGES FROM DIRECT CONTACT (ZERO), TO THE AND IS NOT SUBJECT NEGATIVE TOLERANCE ACCUMULATION Thru Hole #30 Drill Thru (6X) (0.1285) MAXIMUM GAP AS CALCULATED FROM THE TOLERANCE STACK-UP AND IS NOT SUBJECT NEGATIVE TOLERANCE ACCUMULATION Figure 12 -- Module outline ALL MARKINGS THIS SURFACE 0.062 0.010 PCB THICKNESS 1,57 0,25 R PLATED THROUGH HOLE DIA 1.790** 45,47 0.06 (4X) 1,5 1 2 SHORT PIN STYLE LONG PIN STYLE (7X) 0.094 0.003 2,39 0,08 0.094 0.003 2,39 0,08 (2X) 0.164 0.003 4,16 0,08 0.164 0.003 4,16 0,08 3 8 7 6 SOCKET SURFACE MOUNT 0.183 0.003 4,65 0,08 N/A ALUMINUM BASEPLATE PINS: TIN / LEAD HOT SOLDER DIPPED 0.266 0.003 6,76 0,08 N/A For Soldering Methods and Procedures Please refer to: THE MAXI, MINI, MICRO Design Guide. 5 00.45 43 0.45 11,5 0.53 13,5 Unless otherwise specified, 0.46 dimensions are in inches11,7 mm Decimals * DENOTES TOL = 0.XX 0.003 0,08 0.XXX ** PCB WINDOW Figure 13 -- PCB mounting specifications 150V Mini Family Page 12 of 13 ONBOARD SOCKET SURFACE MOUNT PINS STYLES SOLDER:TIN / LEAD PLATED MODUMATE: GOLD PLATED COPPER RoHS: GOLD PLATED COPPER 4 0.700* 17,78 1.000* 25,40 1.400* 35,56 INBOARD SOCKET ALL MARKINGS MOUNT THIS SURFACE ALUMINUM BASEPLATE 1.575** 40,00 9 0.195 4,95 ONBOARD SOLDER MOUNT 0.158 4,01 1.900* 48.26 48,26 0.400* 10,16 INBOARD SOLDER MOUNT Rev 3.0 05/2018 Tol. SOCKETS Angles 0.080" DIA. PINS (7X) 0.01 P/N 13632 (100 pcs.) 0.150" DIA. PINS 0.25 1 (2X) P/N 13633 (100 pcs.) 0.005 P/N 16019 (9 pc. Kit) 0.127 (6X) Use a 4-40 Screw (6X) Torque to: 5 in-lbs 0.57 N-m 0.62 (9X) Pin Style 2&N 15,7 (Long Pin) DIMENSION L PIN SHORT - .55.015 [14.0.38] PIN LONG-- .63.015 [16.0.38] PIN EXTRA LONG---- .71.015 [18.0.38] 4-40 UNC-2B (6X) 2.28 1.30 57,9 33,0 3,30 0.150 DIA,(2X) 3,81 0.080 DIA,(7X) 2,03 Threaded ons ALUMINUM BASEPLATE 0.10 X 45 2,5 CHAMFER 5 0.700 17,78 1.000 25,40 1.400 35,56 0.13 3,3 Pin CL 0.10 2,5 50,80 0.35 (2X) 8,8 1.900 48,26 8 2.000 0.49 12,4 0.12* 0.20** 3,1 5,1 4 (ALL MARKINGS THIS SURFACE) 8 3 Converter (9X) PLATED Pins THROUGH HOLE DIA Function Label 1 2.20 55,9 1.76 44,7 0.23 (REF) 5,8 0.56 14,2 SOCKET HEADERS (SURFACE MOUNT) KIT INCLUDES INPUT & OUTPUT P/N 16021 150V Input Vicor's comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor's product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. Specifications are subject to change without notice. Visit http://www.vicorpower.com/dc-dc-converters-board-mount/high-density-dc-dc-converters for the latest product information. Vicor's Standard Terms and Conditions and Product Warranty All sales are subject to Vicor's Standard Terms and Conditions of Sale, and Product Warranty which are available on Vicor's webpage (http://www.vicorpower.com/termsconditionswarranty) or upon request. Life Support Policy VICOR'S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Interested parties should contact Vicor's Intellectual Property Department. Contact Us: http://www.vicorpower.com/contact-us Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 www.vicorpower.com email Customer Service: custserv@vicorpower.com Technical Support: apps@vicorpower.com (c)2018 Vicor Corporation. All rights reserved. The Vicor name is a registered trademark of Vicor Corporation. All other trademarks, product names, logos and brands are property of their respective owners. 150V Mini Family Page 13 of 13 Rev 3.0 05/2018