28835 N. Herky Drive Lake Bluff, IL 60044 Phone 847-932-4700 Fax 847-932-4701 www.boxenclosures.com 100 Series Shell Case 100 Series Case (Recessed or flush top available) A very versatile shell enclosure with recessed area for membrane keypad. Battery options include: 2AA, 3AA, 4AA, 6AA, 1 or 2-9V, 2C, 4C and No battery. Battery Options: No Battery 2 AA cells 3 AA cells 4 AA cells 6 AA cells Color Options: PC Bone Black Custom color matching 1 or 2-9V cells 2 C sized sells 4 C sized cells Standard Material Options: ABS UL 94 VO (fire retardant) ABS UL 94 HB standard Dimension Options: (L x W x H) 7.50" x 4.0" x 1.12" 7.50" x 4.0" x 1.29" 7.50" x 4.0" x 1.75" 7.50" x 4.0" x 1.90" 6-AA 4-AA 3-AA 2-AA 4-C 2-C 2-9V 1-9V 5 Case Dimensions Description Shell case with NO Battery Compartment Shell case with 2AA Battery Compartment Shell case with 3AA Battery Compartment Shell case with 4AA Battery Compartment Shell case with 6AA Battery Compartment Shell case with 9V Battery Compartment Shell case with 2-9V Battery Compartment Shell case with 2C Battery Compartment Shell case with 4C Battery Compartment 7.5x4.0x1.2 inches Part No. 100-41-NO 100-41-2A 100-41-3A 100-41-4A 100-41-6A 100-41-9V 100-41-29V 7.5x4.0x1.29 inches Part No. 100-42-NO 100-42-2A 100-42-3A 100-42-4A 100-42-6A 100-42-9V 100-42-29V 7.5x4.0x1.75 inches Part No. 100-41-NO-E 100-41-2A-E 100-41-3A-E 100-41-4A-E 100-41-6A-E 100-41-9V-E 100-41-29V-E 100-41-2C-E 100-41-4C-E 7.5x4.0x1.90 inches Part No. 100-42-NO-E 100-42-2A-E 100-42-3A-E 100-42-4A-E 100-42-6A-E 100-42-9V-E 100-42-29V-E 100-42-2C-E 100-42-4C-E Note: for black add BL to part number, for bone add BO to part number Note: For recessed tops add R Note: For Flush tops add F ACCESSORIES Light Blue Protective Boot w/Integrated tilt bar Part No. 100-RBT-LBL Battery Clip Sets 2AA set Part No. BAT-2A Belt Clips Bone Part No. CLP-BONE Black Panel Epander Panel Part No. (increases case height by 0.5 inches) 100-EXPBLK Required for C size battery options Dark Blue Part No. 100-RBT-DBL 3AA set Part No. BAT-3A Bright Orange Part No. 100-RBT-ORG 4AA set Part No. BAT-4A 6AA set Part No. BAT-6A Bright Yellow Part No. 100-RBT-YEL 9V snap on Part No. BAT-9VS Red Part No. 100-RBT-RED 2C set Part No. BAT-2C 4C set Part No. BAT-4C Black Part No. CLP-BLK Bone Panel Part No. 100-EXPBONE Box Enclosures & Assembly Services 28835 N. Herky Drive, Lake Bluff, IL 60044 Phone 847-932-4700 www.boxenclosures.com Black Part No. 100-RBT-BLK Fax 847-932-4701 BOX ENCLOSURES, INC ENCLOSING ELECTRONICS ONE BOX AT A TIME 28835 N. HERKY DRIVE, #114, LAKE BLUFF, IL 60044 ENCLOSURES & ASSEMBLY SERVICES ENCLOSURES & ASSEMBLY SERVICES 2.8 [0.11" ] TEL: 847-932-4700 101.4 [3.99" ] 86.7 [3.41" ] PL 2.8 [0.11" ] 89.0 [3.50" ] R2.5 [R0.10" ] FAX: 847-932-4701 WWW.BOXENCLOSURES.COM 101.4 [3.99" ] 101.4 [3.99" ] 85.0 [3.35" ] 5.8 [0.23" ] 12.8 [0.50" ] 190.6 [7.50" ] 81.5 [3.21" ] 82.4 [3.24" ] 50.6 [1.99" ] 89.0 [3.50" ] 190.6 [7.50" ] 9.3 [0.36" ] LCD CUTOUT SIZE 81.9 X 40.5 MM @ 90 T0O SURFACE 174.0 [6.85" ] 83.0 [3.27" ] 50.6 [1.99" ] 190.6 [7.50" ] 185.0 [7.28" ] 87.0 [3.43" ] 42.5 [1.67" ] R6.3 [R0.25" ] TYP 4 O3.0 [O0.12" ] TYP 8 50.6 [1.99" ] 89.0 [3.50" ] 1.0 [0.04" ] 4.3 [0.17" ] 87.0 [3.43" ] 84.2 [3.32" ] 190.6 [7.50" ] 19.4 [0.76" ] 1.0 [0.04" ] 84.2 [3.32" ] 167.0 [6.57" ] 95.3 [3.75" ] O2.5 [O0.10" ] 4.3 [0.17" ] 2.1 [0.08" ] 3D T OP OUT SI DE VI EW 3D T OP NSI DE VI EW 8.5 [0.33" ] 100-004 T OP - I n si de SIDE VIEW 101.4 [3.99" ] PL 3D VI EW - 100-05 89.0 [3.50" ] 3D 100-03 85.0 [3.35" ] 100-004 T OP SECTION A-A 1.3 ][0.05" ] 0.8 [0.03" 62.0 [2.44" ] PL I NSI DE Fl u sh - Ou t si de 100-05 T OP W/ANGLED WI NDOW 100-03 BOT T OM I NSI DE PL 14.1 [0.56" ] 10.0 END VIEW 7.4 [0.29" ] 101.4 [3.99" ] 101.4 [3.99" ] 85.0 [3.35" ] 85.0 [3.35" ] 101.4 [3.99" ] 101.4 [3.99" ] 85.0 [3.35" ] A 9.3 [0.37" ] 12.0 [0.47" ] 58.8 [2.31" ] Deep Bot t om SECT I ON A-A NO BAT . NO BAT . 190.6 [7.50" ] O7.4 [0.29" ] 31.8 [1.25" ] 190.6 [7.50" ] 164.0 [6.46" ] O7.4 [0.29" ] 8.3 [0.33" ] 88.4 [3.48" ] O6.0 [0.24" ] TYP 5 190.6 [7.50" ] 10 .0 174.0 [6.85" ] 144.4 [5.69" ] 190.6 [7.50" ] 164.0 [6.46" ] 174.0 [6.85" ] 190.6 [7.50" ] 174.0 [6.85" ] 16.0 [0.63" ] 0.3 [0.01" ] 14.0 [0.55" ] Sh al l ow Bot t om SECT I ON A-A 135.0 [5.31" ] 68.5 [2.70" ] 78.2 [3.08" ] 105.7 [4.16" ] 190.6 [7.50" ] 174.0 [6.85" ] 88.4 [3.48" ] 9.3 [0.37" ] 0.3 [0.01" ] 10.00 88.4 [3.48" ] 164.0 [6.46" ] 115.4 [4.54" ] 86.7 [3.41" ] 88.4 [3.48" ] 190.6 [7.50" ] 168.0 [6.61" ] 164.0 [6.46" ] 174.0 [6.85" ] 105.7 [4.16" ] 116.2 [4.57" ] 88.4 [3.48" ] 190.6 [7.50" ] 135.0 [5.31" ] 174.0 [6.85" ] 144.4 [5.69" ] 190.6 [7.50" ] 174.0 [6.85" ] 164.0 [6.46" ] 164.0 [6.46" ] 88.4 [3.48" ] 77.1 [3.04" ] O7.4 [O0.29" ] 44.2 [1.74" ] 2.0 [0.08" ] 6.7 [0.26" ] 3.5 [0.14" ] 16.0 [0.63" ] 3.7 [0.15" ] 2.0 [0.08" ] 85.0 [3.35" ] 85.0 [3.35" ] O7.4 [0.29" ] 190.6 [7.50" ] 5.8 [0.23" ] 101.4 [3.99" ] 101.4 [3.99" ] 101.4 [3.99" ] 85.0 [3.35" ] 85.0 [3.35" ] O3.5 [O0.14" ] 16.5 [0.65" ] 12.3 [0.48" ] 16.3 [0.64" ] 9.8 [0.39" ] 14.3 [0.56" ] 7.0 7. 18.3 [0.72" ] 6.3 [0.25" ] 0 7.0 Deep Bot t om SECT I ON A-A Sh al l ow Bot t om SECT I ON A-A 2-AA 2-AA O2.40 10.0 O6.0 [0.24" ] TYP 4 60.6 [2.39" ] 16.5 [0.65" ] O7.4 [0.29" ] 3.7 [0.15" ] O2.40 6.3 [0.25" ] 14.0 [0.55" ] 60.6 [2.39" ] 16.0 [0.63" ] 16.4 [0.65" ] 18.0 [0.71" ] 6.3 [0.25" ] 6.7 [0.26" ] 13.3 [0.52" ] 85.0 [3.35" ] R4.50 TYP 4 85.0 [3.35" ] R4.50 TYP 4 93.4 [3.68" ] 88.4 [3.48" ] 93.4 [3.68" ] 88.4 [3.48" ] R4.50 TYP 4 94.0 [3.70" ] 2.0 [0.08" ] 88.4 [3.48" ] R4.50 TYP 4 93.8 [3.69" ] R4.50 TYP 4 88.4 [3.48" ] 94.0 [3.70" ] R4.50 TYP 4 85.0 [3.35" ] 88.4 [3.48" ] 2AA BAT T ERY - SHALLOW BOT T OM 4AA BAT T ERY - SHALLOW BOT T OM 6AA BAT T ERY - SHALLOW BOT T OM 2C BAT T ERY - SHALLOW BOT T OM I NSI DE VI EW I NSI DE VI EW I NSI DE VI EW I NSI DE VI EW I NSI DE VI EW 0.3 [0.01" ] 0.5 [0.02" ] 25.7 [1.01" ] 4-AA 10.0 3.7 [0.15" ] 9V BAT T ERY - SHALLOW BOT T OM I NSI DE VI EW I NSI DE VI EW 4-AA 13.3 [0.52" ] 0.3 [0.01" ] 7.0 6-AA 101.4 [3.99" ] 85.0 [3.35" ] 85.0 [3.35" ] 85.0 [3.35" ] 85.0 [3.35" ] 78.8 [3.10" ] 78.8 [3.10" ] 78.8 [3.10" ] 78.8 [3.10" ] 101.4 [3.99" ] 10.0 3.7 [0.15" ] 85.0 [3.35" ] A Deep Bot t om SECT I ON A-A 6-AA 56.0 [2.20" ] 56.5 [2.22" ] O2.40 27.5 [1.08" ] 27.5 [1.08" ] O6.0 [0.24" ] TYP 4 12.0 [0.47" ] 14.0 [0.55" ] O7.4 [0.29" ] 3.5 [0.14" ] 7.0 3.4 [0.13" ] Sh al l ow Bot t om SECT I ON A-A 101.4 [3.99" ] 101.4 [3.99" ] 101.4 [3.99" ] 101.4 [3.99" ] 85.0 [3.35" ] 78.8 [3.10" ] 18.0 [0.71" ] 6.7 [0.26" ] 0.5 [0.02" ] 85.0 [3.35" ] 16.0 [0.63" ] 16.4 [0.65" ] 14.0 [0.55" ] 9.3 [0.37" ] 101.4 [3.99" ] 89.2 [3.51" ] 89.2 [3.51" ] 16.5 [0.65" ] 3.5 [0.14" ] 7.0 Deep Bot t om SECT I ON A-A 7.0 Sh al l ow Bot t om SECT I ON A-A A 4C BAT T ERY - SHALLOW BOT T OM 0.3 [0.01" ] 9.3 [0.37" ] 94.5 [3.72" ] 94.0 [3.70" ] NO BAT T ERY - SHALLOW BOT T OM R4.50 TYP 4 88.4 [3.48" ] 85.0 [3.35" ] 0.5 [0.02" ] 16.0 [0.63" ] 18.0 [0.71" ] 6.7 [0.26" ] 13.3 [0.52" ] 0.3 [0.01" ] 0.3 [0.01" ] 0.5 [0.02" ] 7.0 2-C 174.0 [6.85" ] 190.6 [7.50" ] 107.5 [4.23" ] 107.5 [4.23" ] 10.0 27.5 [1.08" ] 18.0 [0.71" ] O7.4 [0.29" ] 6.7 [0.26" ] 13.3 [0.52" ] 2.0 [0.08" ] 7.0 21.7 [0.85" ] 7.0 9.3 [0.37" ] Sh al l ow Bot t om SECT I ON A-A 4-C Deep Bot t om SECT I ON A-A 4-C 190.6 [7.50" ] 190.6 [7.50" ] 85.0 [3.35" ] 88.4 [3.48" ] 94.0 [3.70" ] R4.50 TYP 4 94.0 [3.70" ] 95.8 [3.77" ] 85.0 [3.35" ] 88.4 [3.48" ] R4.50 TYP 4 85.0 [3.35" ] 88.4 [3.48" ] 93.8 [3.69" ] R4.50 TYP 4 94.0 [3.70" ] 85.0 [3.35" ] 88.4 [3.48" ] 94.0 [3.70" ] R4.50 TYP 4 85.0 [3.35" ] R4.50 TYP 4 85.0 [3.35" ] 88.4 [3.48" ] R4.50 TYP 4 88.4 [3.48" ] 94.0 [3.70" ] 93.8 [3.69" ] 2.0 [0.08" ] 1.80 84.00 [3.31" ] ] 20.10 [0.79" ] 21.90 [0.86" ] ] 13.60 [0.54" ] 9.0 PL 68.00 [2.68" ] 91.00 [3.58" ] 101.40 [3.99" ] SECTION A-A 9.0 SECTION [0.06" ] PL PL R0 R1 .90 [R0 .04 .0 " ]AR 0 OUN [R D 0.0 4" ]A RO UN D 2.0 2.0 PL 14.80 [0.58" ] 44.40 [1.75" ] 70.00 [2.76" ] 98.00 [3.86" ] PL 2.0 2.0 B-B 81.80 [3.22" ] 67.80 [2.67" ] 7.50 [0.30" ] 96.00 [3.78" ] 165.0 4.00 [0.16" ] Revision: ENCLOSING ELECTRONICS ONE BOX AT A TIME 28.00 [1.10" ] 20.00 [0.79" ] 1.50 [0.06" ] 74.00 [2.91" ] 24.10 [0.95" ] 0.5 9" 9.88 [0.39" ] 0.12 "] [R 2.80 [0.11" ] B [R 4.50 [0.18" ] 4.00 [0.16" ] ] 0" 0.2 [O 112.40 [4.43" ] 7-6.00 [0.24" ] 6.00 [0.24" ] O ] 44.00 [1.73" 1 6.0 69.80 [2.75" ] 0 [O 0.6 3" ] 61 .0 ] 3.00 15 .0 0 0 .0 O5 2" 0.1 6-R 4-R 0.60 [0.02" ] 104.00 [4.09" ] 104.50 [4.11" ] ] 50.00 [1.97" ] 10.00 [0.39" ] D 73.77 [2.90" ] UN 104.50 [4.11" ] 2" 0.1 0.0 6" ]A RO 5.00 [0.20" ] [R [R 218.00 [8.58" ] 95.30 [3.75" ] 95.30 [3.75" ] 1.4 0 8.00 [0.31" ] 6.00 [0.24" ] 90.00 [3.54" ] 3.00 [0.12" ] 0" 0.2 4-R 0 3.0 7-R 2.0 [R 30.00 5.0 [1.18" ] [R 10.0 1.50 71.80 [2.83" ] 98.00 [3.86" ] C PL C-C Deep Bot t om SECT I ON A-A 9-V 115.40 [4.54" ] "] 07 0 17.50 [0.69" ] 56.27 [2.22" ] 166.70 [6.56" ] 181.00 [7.13" ] 185.13 [7.29" ] 191.32 [7.53" ] 1.80 [0.07" ] "] 0.24 10 .0 12.00 [0.47" ] A [R0. 0 .0 R3 6- SECTION 9-V 2.0 0.1 0" ] 2.50 [0.10" ]X45 30.00 [1.18" ] 6.00 [0.24" ] 210.00 [8.27" ] 54.00 [2.13" ] 78.00 [3.07" ] [R 2.0 10-3.00 [0.12" ] 30.00 [1.18" ] 60.00 [2.36" ] 10 .0 O6.2 [0.24" ] TYP 4 Sh al l ow Bot t om SECT I ON A-A 17.60 [0.69" ] 4-R 2.5 0 7.0 1.50 [0.06" ] O6.2 [0.24" ] TYP 4 I NSI DE VI EW 11.60 [0.46" ] 15.10 [0.59" ] 10.0 D UN 6.00 18.0 [0.71" ] 19.50 [0.77" ] 17.10 [0.67" ] 8-R A 16-R 16.0 [0.63" ] O3.2 [0.13" ] O3.2 [0.13" ] 21.10 [0.83" ] PL 4-R [R 9.3 [0.37" ] 9V BAT T ERY - DEEP BOT T OM I NSI DE VI EW 19.5 [0.77" ] 0.3 [0.01" ] 0.3 [0.01" ] PL B 82.00 [3.23" ] ] 4C BAT T ERY - DEEP BOT T OM I NSI DE VI EW 9.0 RO 92.00 [3.62" ] C 2.0 ]A 1" 0.3 PL 26.10 [1.03" ] [R 21.10 [0.83" ] 0 8.0 2-R ] [R1'-1.05" 2-R331.43 PL 30.00 [1.18" ] 2C BAT T ERY - DEEP BOT T OM I NSI DE VI EW I NSI DE VI EW 84.00 [3.31" ] 2-2.50 [0.10" ]X45 89.00 [3.50" ] 60.00 [2.36" ] 6AA BAT T ERY - DEEP BOT T OM 4AA BAT T ERY - DEEP BOT T OM I NSI DE VI EW 30.00 [1.18" ] AA BAT T ERY - DEEP BOT T OM I NSI DE VI EW 6.3 [0.25" ] 14.0 [0.55" ] R4.50 TYP 4 A NO BAT T ERY - DEEP BOT T OM 31.8 [1.25" ] O7.4 [0.29" ] 19.5 [0.77" ] 3.7 [0.15" ] 85.0 [3.35" ] 6.7 [0.26" ] 31.8 [1.25" ] 10.0 O7.4 [0.29" ] 0.1 0" 16.0 [0.63" ] 27.5 [1.08" ] 14.0 [0.55" ] 3.5 [0.14" ] 3.5 [0.14" ] [R 7.0 Deep Bot t om SECT I ON A-A 2-C 3.7 [0.15" ] 88.4 [3.48" ] 4R2 .5 0 25.2 [0.99" ] 6.3 [0.25" ] Sh al l ow Bot t om SECT I ON A-A 78.2 [3.08" ] 78.8 [3.10" ] 40.0 [1.57" ] 134.5 [5.30" ] 14.0 [0.55" ] 144.1 [5.67" ] 174.0 [6.85" ] 164.0 [6.46" ] 190.6 [7.50" ] 58.8 [2.31" ] 78.2 [3.08" ] 68.5 [2.70" ] 78.2 [3.08" ] 2.0 [0.08" ] 190.6 [7.50" ] 164.0 [6.46" ] 190.6 [7.50" ] 174.0 [6.85" ] 190.6 [7.50" ] 88.4 [3.48" ] 174.0 [6.85" ] 105.7 [4.16" ] 115.4 [4.54" ] 77.1 [3.04" ] 86.7 [3.41" ] 78.2 [3.08" ] 168.0 [6.61" ] 174.0 [6.85" ] 14.0 [0.55" ] 88.4 [3.48" ] 88.4 [3.48" ] 164.0 [6.46" ] 105.7 [4.16" ] 190.6 [7.50" ] 88.4 [3.48" ] 14.0 [0.55" ] 174.0 [6.85" ] 115.4 [4.54" ] 78.2 [3.08" ] 134.5 [5.30" ] 144.2 [5.68" ] 69.9 [2.75" ] 190.6 [7.50" ] 164.0 [6.46" ] 78.8 [3.10" ] 174.0 [6.85" ] 14.0 [0.55" ] 183.5 [7.22" ] 164.0 [6.46" ] 78.2 [3.08" ] 9.3 [0.37" ] 88.4 [3.48" ] Model: ENCLOSURES & ASSEMBLY SERVICES ENCLOSURES & ASSEMBLY SERVICES Title Material: Finish: e Enclosures . IT IS PROVIDED UNDER A CONFIDENTIAL RELATIONSHIP FOR A SPECIFIC PURPOSE. THE RECIPIENT AGREES TO USE IT ONLY FOR THIS DRAWING IS THE PROPERTY OF AND MAY EMBODY PROPRIETARY INFORMATION OWNED BY X-Box Proj. SUCH PURPOSE AND RETURN IT TO X-Boxe Enclosure UPON REQUEST. 100-SERIES Dwg. No.: Color: TOLERANCE all dimension in mm unless otherwise specified. Qty: x 0.20 .x 0.10 Sheet .xx 0.05 A4 ANGLE 0.5 1 of Part No.: Drn. Date Tan zonghaun Apr 10 04 1 Chk. Date App. Date New for 2004 Featuring eight new product lines with protective rubber boots. 1 Box Enclosures & Assembly Services 28835 N. Herky Drive, Lake Bluff, IL 60044 Phone 847-932-4700 www.boxenclosures.com Fax 847-932-4701 NEMA 4 / IP65 Enclosures Extruded Aluminum Protective Boots LCD Enclosures NEW! Enclosing electronics one box at a time. Handheld Enclosures See back page for International Distribution Network Flange Cases