108-5151 Rev. D2 Design Objectives (it BRS Mini-Universal MATE-N-LOK Connector(UL 94V-2) (32-J2N" -F4F 709) + 1499(UL 94V-2 H) Following first 10 pages are English version and last 9 pages are Japanese version This top sheet is not part of the specification but explains both of English and Japanese versions are available. 7TOhwSL hI < BHO 10 N-VERAMC. TOBOONK-VISARBMTT. CObhy Ty hid, MRIKHMEENSUAM, RB. ARMM AMHOCES MALT WET.DESIGN OBJECTIVES u The product described in this document has not been fully tested to ensure eonformance to the requireents outlined below. Therefore, AMP (Japan), Ltd nakes no representation or warranty, express or leplled, that the product will comply with these requirements. Further, AMP (Japan), Ltd, aay change in these requirements based on the results of additlonal testing and evalua- ro tion. Contact AMP Engineering for further details. uy _ | a [in case when product specification is referred to in this document, it | : hould bi d "desi blectives for all tlues as applicable. | S 1. Scope: shou @ read as design objectives This specification covers product performance requirements and test methods ody for, Mini-Universal MATE-N-LOK* Connector conforming to UL 94V-2, 2. Product Descriptions: This connector consists of contacts and single or muiti-pole housing having contact positions in lattice disposition. Panel mounting housing | and free hanging housing in wire-to-wire termination type, are available. | . - | a wv 4. Material and Finish: Eu | . | s 3 Contact shall be made of brass, or phosphor bronze, and tin-plated having 28 thickness'of 078 microns minimum., :or, gold plating of 0.76 microns min. 3.2 Housing: 3 Housing shall be made of 6/6 Nylon resin, conforming to UL 94V-2, Ee 56 4, Ratings: ! w= All Voltage Rating: | a < 300 AC or BC {conforming to Japanese Electrical Appliance and Material | <u Control Law} | 600V AC or DC (per UL and CSA Approvals) 4.2 Current Rating: ; 7A Max. (Refer to Fig. 1.) 4.3 Temperature Rating: -20%C -- 105C, (Upper limit of temperature rating must be regarded that it includes temperature rising of operated connector in addition to the effect of environmental condition. 5. Performance Requirements: 5.1 Electrical Performance Requirements: No. Test Item Para. specified Requirements | 1 Low Level Termination Resistancef 8.1 |10 m2 maximum | | 2 Temperature Rising 8.2 |30C maximum (Refer to Fig. 1) | . , No abnormalities, such as corona 3 Dielectric Strength 8.3 land flashover shall be evident. ty Insulati Resj . 1,000MS2 minimum (Initial } on Resistance Go JOOM2 minimum (Final } mn. | nwnet., . . RFA 4 5 Pa Design Objectives yy yer Table 1 oe DifRevised RFA-1481| 2) 7 Pad 4 TAR LH Sool OF z a D| Revised RFA-1030 1 LP User OR te Ya Zs Ee a AVAP AMP (Japan), Lid Cl Revised per RFA-658 4497 ate HK Lae 8' oe %! TOKYO, JAPAN . : Le a be ete F T r B] Revised per RFA-579 (HEME be a oan 2s Ppp Yo 108-3152 De a Al Revised per RPA-568 ("| C4773 PMA a Pie i 2 e cata ae) NAME p 5 Ub cf z OfReleased RFA-500 = eerie VB SHEET | oe BS Ne eee NES a - Vee? EB Mini-Universal MATE-N-LOK* Connector LTR REVISION RECORD De [eu |pate 1 OF 10 (UL 94V-2) AMP J-522NUMBER Customer AMP SECURITY CLASSIFICATION 108-5151 rem Release 5.2 Physical Performance Requirements: No Test item Para Specified Requirements , . No electrical discontinuity greater Vibration, Low Frequency 8.5 than 10 microseconds shall occur during the test. Low level termina; 1 . . an : tion resistance after conditioning must not exceed 20ma&. No electrical discontinuity greater Physical Shock 8.6} than 10 microseconds shall occur 2 during the test. Low level termina tion resistance after conditioning must not exceed 20mQ. . I ti Bi : 3 Contact Insertion/ 8.8 se sone E50 Extraction Farce Initial 209 Mex 2 25th. Insertion 450g max. Extraction Farces . Initial 70g min. 25th. Extraction 50g min. { No. Insertion Extraction 4 Connector Insertion/ of Force Force Extraction Force Poss kg (max. ) kg (min, ) 1 1.5 O.1 2 2.7 0.2 3 3-3 0.3 4 349 O.4 6 5.5 0.6 9 7.0 0.9 12 9.0 1.2 15 11.0 1.5 5 Contact Mounting Ferce 8.9] 1.2 kg max. & | Contact Retention Force 8.10} 4.0 kg min. 7 Crimp Tensile Strength 8.11 Wire Size Crimp Tensile mm2 (AWG) kg (lbs. ) O.14 (#26 } 2.0 ( 4.41) 0.22 (#24 ) 3-0 | (6.61) | 0.31 (#22 ) 5.40 (11,02) | 0.51 (#20 } 6.0 (13.23) 0.87 (#18) 7.0 (15.43) 1.27 (#16) 8.0 (17.64 } Py After insertion/extraction condi- 8 Durability 8.12 tioning, sample shall meet the re- (Repeated Insertion and quirements of insertion/extraction Extraction} force, and termination resistance shall be 20 mQ max. 9 Panel Retention Force of 8.13} 12.0 kg min. Housing 10 Housing Retention Force 8,14 4.5 Kg min. L 3.5 kg min. for l-pos. connector Table 2 SHEET A AA Pp AMP (Japan), Ltd, TOKYO, JAPAN 2 OF 10 floc NO oe REY. Py A 108-5151 De NAME Testen Ubjectives | Mini-Universal MATE-N-LOK* Connector (UL 94V-2) AMP $52235.3 Environmental Performance: rl - + = No. Test It em Para.|}. Specified Requirements 1 e After thermal shock conditioning, sample 4 must meet the requirements for dielectrid 1 Thermal Shock 8.15 strength. Termination resistance shall ti be not greater than 20ma. = sl) z a After temperature-humidity cycling con- 2 Temperature-Humidity 8.16 ditioning, sample must meet the require- Cycling ments for dielectric strength and insula-4 tion resistance. Termination resistance Et shall be not greater than 20 mQ.({8o,) 9S a After salt spray conditioning, sample Om 3 Salt Spray 8.17 must meet the requirements for low level termination resistance of 20 m? max. +s (Low Level ) cE 56 After arc tracking test conditioning, ; a & Arc Tracking ** 8.18 sample shall not show evidence of smok- a 4 ing, inflammation and insulation break- 22 down. Table: 3 ** This test shall be applied to 2 thru 4-position, hermaphroditic type connectors, only. 6. Quality Assurance Provisions: Unless otherwise specified, all the tests shali be performed under any combination of the following test cenditions. Temperature: 15 - 35C Relative Humidity: &5 - 75% Atmosphric Pressure: 650 - 6800mmHg SHEET span) Lad AYAP\ Socce SOFAS | A ph 108-5151 REM J he NaMe Design Ubjectives Mini-Universal MATE-K-LOK* Connector (UL 94V+2) AMP 1.522JoO8-5151 [KUMBER Customer Release ECURETY 5 CLASSIFICATICN AMP 6.2 Test Specimens: 6.2.1 Sample Preparation: Test samples to be employed for the tests shall be prepared in accordance with AMP Application Specification 114-505C, Crimping Mini-Universal MATE-N-LOK* Connector Contacts, by using wires of applicable sizes specified in Table 4. Unless otherwise specified , no sample shall be reused. 6.2.2 Applicable Wires: Wires of applicable sizes specified in Table 4, shall be used for sample preparation. Calculated } Wire Size{Strand | Number of | Insulation Applicable Cross-sec- ) Piame- . +e tional Area (AWG im Strands Diameter mn Specification 0.14 mm? (#26 } 0.16 ? 1.28 UL 1007 0.22 mm (#24) | 0.16 11 1.57 UL 1007 0.31 mm2 (#22) o.18 12 1.5 JCS 246 0.51 mm (#20) 0.18 20 2.0 JCS 246 0.87 mm@ (#18 } 0.18 34 2.13 UL 1007 2 . 1.27 mm (#16) 0.25 26 2.5 UL 1007 Table 4 Test Current at 30C Temperature Rising Over i Room Temperature ot 1 for 15-Fos. Housing \\ 2 for 12-Pos. Housing 5 ; \ \ 3 for 9-Pos. Housing AS 4 for 6-Pos. & Less Pos. Hsq. 4 \ A SAY #18 AWG wires were used for \ samples, 5 | | | 2 t ws i \ | | 1 oO \ | . a (c) 20 40 60 75 86 100 105 Fig. 1 Ambient Temperature Vs. SHEET A bh A AMP (dapany Lid Loaded Current ; TOKYO, JAPAN _4 OF_10 ~ A NO 108-5151 | REY : D2 MAME Design Ubjectives Mini-Universal MATE-N-LOK* Connector (UL 94V-2) AMP J-523Notes: 12. Are tracking test is applicable to 2 thru 4-position, hermaphroditic connectors only. Mechanical performance testing is not applied to Sample Groups 10, 11 and 4 Ga Tast Item and Test Sequence: oO in ce o ~ Pp ara Sample Group Test item graph : Number 1 a 3 4 5 6 7 9 10] 11] 12] 33 z 2 Confirmation of Product | 1,3 [1,3} 1,41 1 71,3 L,4)1,4)1,4) 1,57 1,4) vj4e 1,4)1,3 Termination Resistance 8 Low Level -1 2,5] 2,5] 2,61 2,5] 2,5] 2,5 7 Temperature Rising 8.2 2 i 3 P a| Dielectric Strength 8.3 3 6 7 rd 30 r= | Insulation Resistance BLA 2 6 ~& = &] Vibration, Low Frequency} 8.5 3 aj Physical Shock 8.6 a 2 of Contact Insertion/ g 2 Extraction Force f i Connector Insertion/ 8.8 Extraction Force 4 Contact Mounting Force 8.9 2 Contact Retention Force 8.10 3 Crimp Tensile Strength 8.11 2 Durability 8.12 | h | ! Housing Panel Retention . i 2 f { Force 8.13 : tlousing Retention Force Bik 3 Thermal Shock 8.15 i 3 ! i Temperature-Humidity 8.16 { ; Cycling i Salt Spray 8.17 5 Are Tracking 8.18 2 Table 5 SHEET & AA Pp AMP (Japan), Led, TOKYO, JAPAN 5 OF lo Loc NO ; eae REM, = J A .08-5151 De NAME Design Ubjectives Mini-Universal MATE-N-LOK* Connector Che ORNL S9 AMP 3-522NUMBER 108-5151 AMP SECURITY CLASSECECATION Customer Release 8.3 8.4 Test Methods: Low Level Termination Resistance: Low level termination resistance is abtained by measuring millivolt drop of the test circuit formed by mated connecors by probing across the test points between Y - Y', including wire crimps and frictional contact area. Measurement shall be done by using test current of 50mA DC max. at open circuit voltage of 50mV maximum. From the measured value, the resistance of a 150mm long wire used for termination, must be deducted pefore calculation. . The points Y and Y' are determined at 75mm apart from end of wire crimps where insulation must be removed and soldered for obtaining stable reading of contact at probing. fio Housing f te 5mm ~ i 75mm i ~ 7 | an a c= =] ~ : , Y ; a OT | | Thermocouple Probing Paints Low Level Termination ! { lt MK Resistance {Power Source Cr Fig. 2 Temperature Rising: mated pair of connectors shall be tested by applying Contact-loaded, hown in Fig. ] to the mated test current of specified intensity as s contacts. Temperature rising by energized current shall be measured by using thermocouple probing at the points shown in Fig. 2. From the measured reading, room temperature must be deducted to obtain risen temperature. Dielectric Strength: Connector assemblies must be tested by applying test potential of 1.5KV AC increasing at a rate of 500V a second between the adjacent contacts and between the contacts and the ground. After the specified voltage is reached, the potential must be held for 1 minute. Insulation Resistance: Mated pair of connector assemblies must be tested by applying test potential of 500V DC hetween the adjacent contacts and between the contacts and the ground. SHEET : AAAP) ooh 6 10 OF A 8 108-5151 REV D2 NAME Design Ubljectives Mini-Universal MATE-N-LOK* Connector (UL 94V-2) AMP J-523HUMBER 108-5151 Customer Release AMP SECURITY CLASSIFICATION 8.5 8.6 8.7 8.8 8.9 8,10 Vibration, Low Frequency: Contact-loaded and mated pair of- connectors shall be vibrated on the vibration testing machine, by applying test vibration in three axial directions for 2 hours each plain, ---totally 6 hours, where the vibration varies to reciprocate in sweeping between 10-55~10 Hz. changing one cycle a minute. During the vibration, series wired contact circuit shall be monitored for electrical discontinuity greater than 10 microsecond taking place in the circuit. After testing, sample shall be visually inspected for evidence of abnormalities, and tested for low level termination resistance. Physical Shock: Contact-loaded and mated pair of connectors shall be tested by applying physical impact in three axial directions with six drops each plain, -- three drops in normal and three drops in reversed direction. Magnitude of impact shall be 50 G's minimum to shape a half sine wave within 10 milliseconds. After impact conditioning, inspect visually for evidence of abnormalities taking place in the sample, and measure for low level termi- nation resistance. During impact test, test current shall be applied to the test circuit, and monitored for electrical discontinuity greater than 10 microseconds in the circuit. Contact Insertion/Extraction Force: Fasten socket contact on the head of tensile testing machine, and apply an axial insertion/extraction force to mate and unmate gage pin shown in Fig. 3, by operating the head to travel with the speed at a rate of 100 mm a minute. The force required to mate and unmate the gage pin skall be measured and recorded. Connector Insertion/Extraction Force: Contact-loaded and mating pair of connectors shall be tested by securing them on tensile testing machine in the manner that they mate and unmate as the head is operated to insert and extract in axial direction with the speed at a rate of 100,, a minute. The force reguired to mate and unmate the connector shall be measured and recoreded. Contact Mounting Force: Insert contact into connector cavity, and the force required to mount the contact in correct position, shall be measured and recorded. Contact Retention Force: Insert a wire-crimped contact into housing cavity and confirm that the contact is locked in position. Then fasten the housing on tensile testing machine, and apply an axial pull-off load to the crimped wire by operating the head to travel with the speed at a rate of 100 mm a minute. Contact retention force is determined when the contact is dislodged from the housing cavity. SHEET AWAP AMP (dapan), Led TOR YO, JAPAN LORS A "2 108-5151 Rey _ be NAS JVesign Ubyectives (UL 94V-2) Mini-Universal MATE-N-LOK* Connector. AMP J-323HUMBER 108-5151 Customer Release. SeCurRi ly aM CLASSIFICATION 8.12 8.13 8.14 8.15 Crimp Tensile Strength: Faten a wire-crimped contact on the head of tensile testing machine, and apply an axial pull-off laod to the end of crimped wire, by cperating the head to travel with the speed at a rate of 100mm a minute. The force required to pull off the wire from the wire crimp or to break the wire, shall be measured and recorded. Durability: Repeat insertion and extraction of connectors for 24 cycles. Then, measure for connector insertion force and extraction force respectively, and for low level termination resistance. Panel Retention ForceL Insert housing into panel cut~out mounting hole prepared with the specified dimensions, along the punch piercing direction of the panel. Then, apply an axial pull-off load from the connector mating side. The force required to disiodge housing from the cut-out hole shall be measured and recorded. Housing Retention Force: Secure one of the mated pair of connectors which are locked with locking device, on the tensile testing machine and apply an axial pull off load to separate the housings by operating the head to travel with the speed at arate of 100mm a minute. The force required to separate with or without damage of locking device, shall be measured and recorded. Thermal Shock: Mated pair of connectors shall be exposed under 25 cycles of heat-cold temperature changes, each cycle consisting of the sequence as shown in Table 6. After the test duration, the samples shall be reconditioned in the room temperature for 3 hours. Then measure for dielectric gtrength and low level termination resistance. Step Temperature Duration 1 -20 3 me 30 minutes 16 . 2 25 - c 5minu es 3 95 30 minutes 1O 25 25 5 ipigases Table 6 SHEET BAAR AAP (Jepar), Led, TORYO, JAPAN 8 rer OF 19 J A 408-5151 RIV De NAME IDesign Ubjectives: (UL 94V-2) Mini-Universal MATE-N- LOK * Connector AMF J-5223NUMGER 108-5151 Customer AMP SECURITY Release CLASSIFICATION 8.16 8.17 + -0.002 1.0 00 Dia. O.25R (Max. ) | | A i | 0.5R / | 0.8 Fig. 3 Pin Gage for Measurement of Contact Insertion/Extraction Force Temperature-Humidity Cycling: Mated pair of connectors shall be exposed under temperature-humidity eycling in the test chamber in accordance with Test Method 106D of MII- STD-202, where temperature changes between 25 and 65C are controlled for 10 cycles with relatiye humidity of 80-98% including 10 cycles of low temperature shocks at -10 C during the test. After conditioning, recondi- tion in the room temperature, and measure for dielectric strength, insula~ tion resistance and termination resistance. Salt Spray: Mated pair of connectors shall be exposed under salt spray conditioning, in the test chamber for 48 hours where 5% salt solution spray is filled for test purposes, After duration of test conditioning, sample connector shail be taken out from the test chamber, and rinsed with tap water, and dried in the room temperature without use of powered ventilation. Low level termination resistance shall be measured and recorded. EET (Japan), Led, oF AWAP stm 9 OF Lofrtec NO _ REY _ J A 108-5151 D2 MAME Tesiga Ubjeclives Mini-Universal MATE-N-LOK* Connector (UL 94-2) AMP J-523108-5151 NUMBER Customer Release AMP SECURITY CLASSIFICATION ee 8.16 Arc Tracking: Arc tracking test shall be applied in accordance with IEC Publication 112. In this test, mated and energized pair of connectors are held in the manner that working axis of connector is kept vertically. From the place 30-40cm above the sample connectors, drops of specified test solutions are dripped over the connector, so that the test solution will, then, penetrate inside the connector by way of crimped wires. The detailed specification of testing is shown below. Test Potential between the Adjacent Contacts: Closed Circuit Test Current: Test Solution: Concentration: Quantity of a Drop: Number of Drops to Be Dripped: Frequency Intervals: 300V AC, 50/60 Hz LA Ammonium Chloride (NE, ch) 21%. 20 3 mm 50 Drops 30 25 seconds between Drops SHEET AYAP AMP (Japan), Led. TOKYO, JAPAN EY, 19 QF 1 oy A N 108-5151 Ve NAME Desien Ubjectives | Mini-Uni versal MATE-N-LOK* (UL 94V-2) Connector AMP 3.523AMP J-002 (Rev. Apr 78) + A me AWMR CREM: RES (8 i AE) ARE - ca: CORRS ee Ge aes ABBR FREER ATS PRoORHBCT. fot. AMBP ORGEILE JE TATE ERMFA LO TAHT ESL, He. CRERRLAGEE IRS | PAMeLHOET, HA. Sat ea Ic Me Ab eT es 1 KEI TABBE CVAL Te SORTS TAMARA) CMARA AME $T re Design Objectives Mini-Universal MATE-N-LOK Connector(UL 94V-2) 1 ay KI ASASEBEROSML OSG, SRABFRAACHMARTHSo #1 THER HEREC. 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