MIL-DTL-5015, Matrix(R) TABLE OF CONTENTS FOR SECTION M Design Characteristics, Customer Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Insert Availability and Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Insert Arrangement Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class Descriptions, Performance Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Insert Alternate Positioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Order, Military and Commercial. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3, 4 5-13 14 15 16 Shell Styles: Wall mounting receptacle threaded MS3450 (9440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable connecting receptacle threaded MS3451 (9441). . . . . . . . . . . . . . . . . . . . . . . . . . . Box mounting receptacle threaded MS3452 (9442). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Jam nut receptacle threaded MS3454 (9444) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Straight plug threaded MS3456 (9446) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Straight plug, self-locking threaded MS3459 (9816). . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quick disconnect plug push-pull coupling (9817/9818). . . . . . . . . . . . . . . . . . . . . . . . . . . Matrix(R) 5015 with RADSOK(R) contacts, for high power. . . . . . . . . . . . . . . . . . . . . . . . . . Contact information, sealing plugs, tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Protection caps, dust caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Additional MIL-DTL-5015 connectors offered by Amphenol. . . . . . . . . . . . . . . . . . . . . . . 17 18 19 20 21 22 23 24 25 26-28 29 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 1 MIL-DTL-5015 with Crimp Rear Release Contacts MS3450 WALL MOUNTING RECEPTACLE MS3451 CABLE CONNECTING RECEPTACLE This series provides an improved alternative to the older MIL-C-5015 solder type. It bridges the gap between an old connector standard and the environmental and high performance needs of current technologies. MS3452 BOX MOUNTING RECEPTACLE DESIGN CHARACTERISTICS MS3454 JAM NUT RECEPTACLE MS3456 PLUG WITH THREADEDCOUPLING MS3459 PLUG WITH SELF-LOCKING COUPLING NUT MATRIX 5015 AMPHENOL BROADENS THEIR MS/STANDARD FAMILY OF CONNECTORS WITH THE MIL-DTL-5015 CRIMP REAR RELEASE SERIES * * * Medium to heavy weight enviornmental cylindrical MS345( ) series intermateable with existing MIL-DTL-5015 solder or crimp versions on existing equipment Captive coupling nut mechanism, utilizes retaining rings in combination with "L" washers to prevent inadvertent disassembly * Multiple interlock systems ensure permanent insert retention * Positive control of dielectric separation with guaranteed ease of contact insertion * Positive contact retention provided by a closely toleranced damage-proof metal retention clip * Completely sealed against environmental extremes with * Individual contact seals (conical risers on pin interface) * Interfacial seals between contacts * Peripheral gasket shell-to-shell seals * Redundant rear wire seals and insert-to-shell seals CUSTOMER OPTIONS * * * * * * * * * * Seven mounting styles, in shell sizes 8 to 40 Threaded coupling or self-locking plug (MS3459) with an internal ratcheting mechanism to prevent unmating due to vibration and shock, eliminating the need for safety wiring Proprietary quick disconnect plug, with or without lanyard available Classes include aluminum or stainless steel shells, or firewall capability Mil-Spec and custom proprietary versions available Some styles are supplied to McDonnell Douglas Specification BAN 7025, DC60 Series Accommodation of contact sizes 0 to 16 Over 100 insert arrangement patterns available, accommodating from a minimum of 1 to a maximum of 85 circuits Alternate positioning available High power RADSOK socket contacts available NOTE: MIL-C-5015 is superseded to MIL-DTL-5015 for all Amphenol/Matrix rear release crimp type contacts. COMMERCIAL QUICK DISCONNECT PLUG WITH/WITHOUT LANYARD M 2 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Matrix 5015 Connector With RADSOK(R) Contacts FOR HIGH POWER APPLICATIONS * Completely environmentally sealed with contact seals, gaskets, wire seals and insert-to-shell seals * Special design enhanced with RADSOK contacts in the plug or receptacle instead of standard rear release crimp contacts * All the shell styles and finishes of the Matrix 5015 family are available, including firewall styles and non-decoupling style * Recommended for applications up to 150 operating temperature * Up to 40% increased current carrying capability * RADSOK contacts provide high amperage capability with minimal voltage loss and low insertion forces * The RADSOK contact has a hyperbolic, stamped grid configuration with the socket circular. As a male pin is inserted, axial members in the female socket deflect, enabling high current flow across the connection with minimal voltage loss Standard Contacts RADSOK RADSOK Contacts Size Amps Size Amps Cartridge size 8 46 8 70 3.6 MM 4 80 4 120 5.7MM 0 150 0 250 9.1MM NEW RoHS FINISHES BLACK ZINC NICKEL IS AMPHENOL'S 2ND RoHS COMPLIANT PLATING ALTERNATIVE TO CADMIUM Durmalon, like Olive-Drab Cadmium plating (Class W), meets 500 hours of dynamic salt spray, combined with 500 mating cycles and meets specified millivolt drop shell-toshell conductivity. Durmalon also meets a 200 C temperature rating. Durmalon has been proven to meet this requirement as well as Potassium Formate-Deicer fluid testing performed by Boeing. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MATRIX BLACK ZINC NICKLE FINISH 5015 Amphenol is now offering a new RoHS compliant alternative to Cadmium. Black Zinc Nickel is a non-reflective and conductive black finish approved for 500 hrs salt spray making it an excellent choice for harsh environments. Black Zinc Nickel has been qualified by the DLA. Black Zinc Nickel is compatible with other platings and available on a wide variety of accessories. AMPHENOL'S DURMALONTM M 3 Insert Availability and Identification MATRIX 5015 Insert Arrangement Contact Size Service Rating Total Contacts 8S-1 A 1 1 10S-2 A 1 10SL-3 A 10SL-4 A 12S-1 Contact Size Service Rating Total Contacts 18-24 A/Inst. 10 1 18-27* D 3 3 3 18-28* D 3 2 2 20-2 D 1 A 2 2 20-4 D 4 12S-2 A 2 2 20-7 D/A 8 12S-3 A 2 2 20-8 Inst. 6 2 12S-4 D 1 1 20-14 A 5 2 12-5 D 1 20-15 A 7 7 14S-2 Inst. 4 20-16 A 9 2 7 0 4 8 12 16 1 4 1 Insert Arrangement 0 8 12 16 10 2 1 2 1 1 4 8 4 3 14-3 A 1 20-17 A 6 5 1 14S-5 Inst. 5 5 20-18 A 9 3 6 14S-6 Inst. 6 6 20-19 A 3 14S-7 A 3 3 20-21 A 9 1 8 A 6 3 2 3 14S-9** A 2 2 20-22 14S-10 Inst. 4 4 20-24 A 4 14S-11 Inst. 4 4 20-27 A 14 14 14S-12 A 3 3 20-29 A 17 17 14S-13 A 3 3 20-32 D/A 8 8 16S-1 A 7 7 20-33 A 11 11 16-2* E 1 16S-8 A 5 1 22-2 D 3 5 22-5 D 6 2 3 2 3 2 4 16-9 A 4 2 22-6* D 3 16-10 A 3 3 22-7* E 1 16-11 A 2 2 22-10* E 4 4 16-12 A 1 22-11* B 2 2 1 2 2 1 1 16-13 A 2 22-14 A 19 19 18-1 A/Inst. 10 10 22-19 A 14 14 18-4 D 4 4 22-21 A 3 18-5 * D 3 1 22-22 A 4 18-6* D 1 22-23 D/A 8 18-8 A 8 1 7 22-30 A 19 5 22-32 D 6 2 24-2 D 7 7 24-5** A 16 2 1 18-9 Inst. 7 2 18-10** A 4 4 18-11 A 5 5 18-12 A 6 18-13 A 4 18-15 A 4 4 18-17 Inst. 7 2 18-18 Inst. 7 2 18-19** A 10 6 1 3 1 * Consult Amphenol Aerospace for availability ** Inactive for new design * Socket Only 5 5 10 18-22** D 3 3 18-23 A/Inst. 10 10 M 4 4 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2 4 8 19 4 16 Insert Availability and Identification Contact Size Insert Arrangement Service Rating Total Contacts 24-7 A 16 24-10 A 7 7 24-11 A 9 3 24-12 A 5 24-15 A 16 24-20 D 11 24-22 D 4 24-24 A 16 24-28 Inst. 24 28-1 D/A 9 28-2 D 14 2 28-9 D 12 6 28-10 D/A 7 28-11 A 22 28-12 A 28-13 12 16 2 14 32-63 D 5 32-73 A 46 6 36-3 D 6 3 3 36-5 A 4 4 16 36-6 A 6 2 9 36-7 A 47 7 40 36-8 A 47 1 46 16 36-9 A 31 14 14 24 36-10 A 48 48 36-11 A 48 48 12 36-12 A 48 48 6 36-15 D/A 35 35 36-16 A 47 7 40 18 36-17 A 47 7 40 26 26 36-18 A 31 1 2 14 14 A 26 26 36-21 A 31 1 2 14 14 28-15 A 35 35 36-52 A 52 28-17 B/D/A 15 15 40-1 D 30 28-19* B/D/A 10 4 6 40-9 A 47 28-20 A 14 10 4 40-56 A 85 28-21 A 37 28-22 D 6 32-1 E/D 5 32-6 A 23 32-7 Inst./A 35 32-9 D 14 32-13 D 23 32-15 D 8 32-16 A 23 2 32-17 D 4 4 32-19 E/D 5 0 4 8 2 2 4 3 2 2 6 3 4 37 3 3 2 Total Contacts 0 4 8 12 16 5 46 3 4 1 2 52 1 6 24 22 24 85 * Consult Amphenol Aerospace for availability ** Inactive for new design 3 2 3 2 16 7 28 2 12 2 18 6 3 2 5015 5 16 3 MATRIX 2 Service Rating Contact Size Insert Arrangement M Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 5 Insert Arrangements Front Face of Pin Insert or Rear Face of Socket Insert Illustrated C A 100 B B B A A B B 250 100 Rotation of 12S-3 250 Rotation of 12S-3 Insert Arrangement 8S-1 10S-2 10SL-3 10SL-4 12S-1 12S-2 12S-3 Service Rating Number of Contacts Contact Size A 1 16 A 1 16 A*** 3 16 A 2 16 A 2 16 A 2 16 A 2 16 D A E A C B D C B 12S-4 12-5 14S-2 14-3 14S-5 14S-6 D 1 16 D 1 12 Inst. 4 16 A 1 8 Inst. 5 16 Inst. 6 16 100 100 A D D A A C B B 250 C A A A C C B B 260 B 100 Rotation of 14S-2 250 Rotation of 14S-2 100 Rotation of 14S-1 260 Rotation of 14S-1 Insert Arrangement 14S-7 14S-9** 14S-10 14S-11 14S-12 14S-13 Service Rating Number of Contacts Contact Size A 3 16 A 2 16 Inst. 4 16 Inst. 4 16 A 3 16 A 3 16 F E E A G A A D C D B D 5015 D Service Rating Number of Contacts Contact Size B C A A B B C B C B Insert Arrangement 16S-1 16-2* 16S-8 16-9 16-10 16-11 Service Rating A E A A A A Number of Contacts 7 1 5 2 2 3 2 Contact Size 16 12 16 12 16 12 12 H B A G A I J F MATRIX A Insert Arrangement C 6 F E B C M A A E B D A C C B A C D B Insert Arrangement 16-12 16-13 18-1 18-4 18-5 * 18-6* Service Rating A A D D D Number of Contacts 1 2 B, C, F, G = A; Bal. = Inst. 10 4 2 1 1 Contact Size 4 12 16 16 12 16 4 * Consult Amphenol Aerospace for availability. ** Inactive for new design *** Service rating Inst. Class K * Socket only One Iron contact and one Constantan contact CONTACT LEGEND 16 12 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 8 4 0 Insert Arrangements Front Face of Pin Insert or Rear Face of Socket Insert Illustrated G F F A E C E H E Insert Arrangement D C B F D A D E A D B 18-9 A A C A C B B C 18-8* Service Rating A G B C D D B 18-10** 18-11 18-12 Inst. 18-13 A A A Number of Contacts 1 7 2 5 4 5 6 1 3 Contact Size 12 16 12 16 12 12 16 8 12 100 A F F C E D E B D C B B 250 A D E D G G B 100 A C C C G F H A A A J 250 Rotation of 18-9 A B I J F B C E K 100 Rotation of 18-9 H G D 100 Rotation of 18-1 Insert Arrangement 18-15 18-17 18-18 18-19** 18-22** 18-23 Service Rating A Inst. Inst. A D B, C, F, G = A; Bal. = Inst. Number of Contacts 4 2 5 2 5 10 3 10 Contact Size 12 12 16 12 16 16 16 16 H G 250 A C E C D 250 Rotation of 18-1 D A A B I J F 100 A 100 Rotation of 18-5 G B H F 250 B A C B C B C E D 250 Rotation of 18-5 18-24 18-27 * 18-28 * 20-2 20-4 20-7 Service Rating B, C, F, G = A; Bal. = Inst. D D D D Number of Contacts Contact Size 10 16 1 0 4 12 A, B, G, H = D C, D, E, F = A 8 16 2 12 C E F 2 12 F E 1 16 A E G B D A C D 20-8* Service Rating I D A F C 20-15 A B A I B E C D 20-16 A H G A F B 20-14 Inst. H C C Insert Arrangement E G 20-17 A 20-18 A A Number of Contacts 2 4 2 3 7 2 7 5 1 3 6 Contact Size 8 16 8 12 12 12 16 12 16 12 16 4 0 * ** * Consult Amphenol Aerospace for availability. Inactive for new design Socket only A, C = Iron; B, D = Constantan CONTACT LEGEND 16 12 8 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MATRIX B F E A B D D 1 16 5015 Insert Arrangement M 7 Insert Arrangements Front Face of Pin Insert or Rear Face of Socket Insert Illustrated A A A I F B J C A B D B L G D F C N T P S R K C M C C L K N D E B H E D B M A I B G C A F H J E H G Insert Arrangement 20-19 20-21 20-22 20-24 20-27 20-29 Service Rating A A A A A A Number of Contacts 3 1 8 3 3 2 2 14 17 Contact Size 8 12 16 8 16 8 16 16 16 A B H F C E 260 F B M J F A A K G D E A A E C B B L H D D F C B D E C C 260 Rotation of 20-7 Insert Arrangement 20-32 20-33 22-2 22-5 Service Rating A, B, G, H = D; Bal. = A A D 8 11 3 2 4 2 1 1 Contact Size 16 16 8 12 16 8 16 0 K B J A U H C B A V S K B N T C P R G J D M P H E D N G F A C C B D A C B E 22-10* 22-11* 22-14 22-19 22-21 Service Rating E B A A A Number of Contacts 4 2 19 14 1 2 4 Contact Size 16 16 16 16 0 16 8 5015 Insert Arrangement L G A F H K B E C D MATRIX E B L F 8 D A M L A D 22-7* Number of Contacts D M 22-6** J G B E L G A A F H B F 260 Rotation of 22-14 J D 260 C 260 260 Rotation of 22-5 B A E B P V C R G F A N S H C D A M U T E C D E K B P R S H F A N V T 260 M U 22-22 D E F D 260 C 260 Rotation of 22-14 260 Rotation of 22-5 Insert Arrangement 22-23 22-30 22-32 22-23 22-30 22-32 Service Rating H = D; Bal. = A A D H = D; Bal. = A A D Number of Contacts 8 19 2 4 8 19 2 4 Contact Size 12 16 12 16 12 16 12 16 *Consult Amphenol Aerospace for availability. ** Inactive for new design CONTACT LEGEND 16 12 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 8 4 0 Insert Arrangements Front Face of Pin Insert or Rear Face of Socket Insert Illustrated F A A G E D F B H K M L K E G J A L B C P J D P 24-2 B C A G E A B D E F E D R O D E H 24-5** D F G S Insert Arrangement F C N N I C A B M G C B I C H 24-7 24-10 Service Rating D A 7 16 2 14 7 3 6 2 3 Contact Size 12 16 12 16 8 8 12 4 12 A B C D G F H K A L F G J D S A C D F C E A E H K R N A B F L K P B B E M L N R P D C G M A B K H J L A J E A 24-12 Number of Contacts 100 A 24-11 C G T P Q G J W X Y Z F 24-20 A Number of Contacts Contact Size 16 16 1 8 K M A Inst. 9 16 4 8 16 16 24 16 S A N Service Rating D D E F G H b Z M B T U L J V W X K H P D d Y H C G E F R W S L X S Z Y W D 4 12 18 16 A K B L E L R h k m l I A 3 12 D J A G g f j H C F C M K E c b a e d V U T B N B H 28-11 2 8 C A B C D E F G J K L M R 2 4 A G M T C G = D, Bal. = A 6 16 E F K M P J N H G 100 Rotation of 28-12 Insert Arrangement 28-12 28-13 28-15 28-17 28-19* Service Rating A A A Number of Contacts Contact Size 26 16 26 16 35 16 R = B; M, N, P = D; Bal. = A 15 16 H, M = B; A, B = D; Bal. = A 4 6 12 16 *Consult Amphenol Aerospace for availability. ** Inactive for new design CONTACT LEGEND 16 12 8 4 0 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MATRIX J V W X K N C U d L a V 28-10 6 12 A S P 5015 b Y R P D D 7 16 B T Z C 28-9 2 12 100 A S a B D G, P, S = E; Bal. = D 12 16 R E J N U X 28-4* 2 12 M F E 28-2 N E L A G B M F E Insert Arrangement P G D F A K 28-1 A, J, E = D; Bal. = A 2 7 12 6 D F Number of Contacts Contact Size H B C P C G G 24-28 D B P 24-24 J L H 24-22 D A J D E 250 Rotation of 24-5 24-15 Service Rating C V U R S 250 100 Rotation of 24-5 Insert Arrangement B J N M S A H D H M 9 Insert Arrangements Front Face of Pin Insert or Rear Face of Socket Insert Illustrated A J E K K P H S C T D W j p X k E B f K B B G H P L M D O m E r E I Z A C A R e d A F J P V h C H N c b n E M U g D F C G F L a L M G B A B N D S U C V W Insert Arrangement 28-20 28-21 28-22 32-1 Service Rating Number of Contacts Contact Size A A 37 16 D 3 4 A = E; B, C, D, E = D 2 3 0 12 A B 10 12 4 16 e j f k N K Y S L Z T a g J R X d h P W c 3 16 E F B M C H N U H F I J L M K 32-7 32-9 32-13 D D A 5015 100 K H L M 16 16 C D D E E F H F G 32-15 D 5 12 18 16 2 0 6 12 A E D G I P 12 16 B C E 2 4 2 12 G A, B, h, j = Inst.; Bal. = A 28 16 T U Service Rating 7 12 3 8 B C S Insert Arrangement Number of Contacts Contact Size R Z V N A 2 4 A W G H O V E J D I b D 32-6 B Y K C P X L A G X A M N R T D s F J J D F E N R A A B D B S O T D U V MATRIX W M 10 C X B 100 Rotation of 32-6 C C 260 260 Rotation of 32-1 Insert Arrangement 32-16 32-17 32-19 Service Rating A D A = E, Bal. = D Number of Contacts Contact Size 2 4 3 8 2 12 16 16 4 4 2 0 CONTACT LEGEND 32-63 D 3 12 16 5 4 12 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 8 4 0 Insert Arrangements Front Face of Pin Insert or Rear Face of Socket Insert Illustrated 21 20 19 18 17 15 42 32 14 12 11 B E C 7 8 C D 9 10 B B 6 27 28 29 30 13 E 5 26 40 41 31 D 25 39 46 4 24 38 45 43 33 F 3 23 37 44 A A A F 2 22 36 35 34 16 1 C D Insert Arrangement 32-73 36-3 36-5 36-6 Service Rating A D A A Number of Contacts 46 3 3 4 2 4 Contact Size 16 0 12 0 0 4 A B D C F H K O P U Y Z h d j N M R S W V a g k u W b f m Y T X P U m k n s x y R h t H Y f K W b r L y T z 36-7 36-8 36-9 Service Rating A A A 7 12 40 16 A 100 C V J P W d K X m R Y f u G M S Z g b r c k s x O V D E J P W d B K Q X e m L R M Z g N T a h p v w c b Z Y X L z J Y E W a M O D f b K y V C 100 C e g s x 48 16 Insert Arrangement 36-11 36-12 36-15 Service Rating A A M = D, Bal. = A Number of Contacts Contact Size 48 16 48 16 35 16 E G J M L R d Z h j n e a X b f w T c g t u N S W V U k p m v r s y x H 110 Rotation of 36-10 I P F D F H K G 100 Rotation of 36-10 B A B h r w A U m k z 14 16 A k j N k s x c P j q v c b h y U a g u N T Z p n t S Y f m G 14 12 T d Q U j r q u 110 G S Y f n t F e R 36-10 2 8 R X G M MATRIX z H U j w y N a q v C T h p n t L Q e A F E 1 4 S B D 46 16 d C Q W F L z 100 Rotation of 36-7 CONTACT LEGEND 36-16 A 7 12 16 12 8 5015 H O 1 12 V P E K N Insert Arrangement Number of Contacts Contact Size J O B D H A B F R X c w z D E J V C P e e j I O d a Z p u v a V d c g L A M U Z H K M O C E F J s w x I S p v r N T c f t n X b e D G J I L S A B E G 40 16 4 0 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com M 11 Insert Arrangements 110 Rotation of 36-7 Front Face of Pin Insert or Rear Face of Socket Insert Illustrated S 100 M U Z a S I O H Y f W T f G V b c 260 K W R A T a B M v u AA z q i Y r AB X c f g t u T b k m p v w r s AH AE W a e j n N S R V Z d 110 J M L P AC E G I U h B D F H K x w AD N h p O Z Y g n C S X f m y G R W d t A K J P V k s H N c b C D F U j C F L X T 100 Rotation of 36-9 y x AF z 260 Rotation of 36-9 36-18 Service Rating L H N Insert Arrangement E J P F L X c D Y e C E I O d B K R b a A P d e E J V Z D A B M U 36-21 A 36-52 A 36-17 A A Number of Contacts 1 2 14 14 1 2 14 14 52 7 40 Contact Size 4 8 12 16 4 8 12 16 16 12 16 A D H M B E I N J O G K C R I B L J L P A K C F M O G C S M D H T U V W X N Y Z c a d b E N O U V W b c d j G e H B D E A F E L I J P Q R S Y Z g h X T h f l m t a p q u Insert Arrangement 40-1 40-5* 40-9 Service Rating D A A i AD AP o AE BJ AS BA AH BB BK BC BL BS AJ BT z BD AL AW BE BN BU BF BP 40-56 A 24 3 2 4 6 1 22 24 85 Contact Size 12 16 0 4 8 2 6 12 16 16 MATRIX 5015 6 M * Consult Amphenol Aerospace for availability. 12 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com CONTACT LEGEND 16 12 8 4 0 AY BH BR BV s AB AM AX s Number of Contacts g r AA AK AV BM f q y AU W d p x AT M V c n w AF L U b m v AR K T a k u AZ n t j D J S Z i C H R Y AC e P X B F N K k r F A AN Class Descriptions, Performance Specifications CLASS DESCRIPTIONS MILITARY MIL-DTL-5015 AMPHENOL/MATRIX Class L* Aluminum shell, electroless nickel finish, fluid resistant insert Class A Aluminum shell, black anodize finish, fluid resistant insert Class W Aluminum shell, cadmium olive drab finish, fluid resistant insert Class F Aluminum shell, electroless nickel finish, fluid resistant insert Class LS Stainless steel shell, passivated, fluid resistant insert Class W Aluminum shell, cadmium/olive drab finish, fluid resistant insert Class KT** Class KS Firewall, steel shell, cadmium olive drab finish, nonflammable hard dielectric and fluid resistant insert Class FS Stainless steel shell, passivated, fluid resistant insert Class KT Firewall, steel shell, cadmium olive drab finish, nonflammable hard dielectric and fluid resistant insert Firewall, stainless steel shell, passivated, nonflammable hard dielectric and fluid resistant insert Class KS Firewall, stainless steel shell, passivated, non-flammable hard dielectric and fluid resistant insert Class DT Aluminum shell, Durmalon (Nickle PTFE) Class DZ Aluminum shell, Black Zinc Nickel* * Class L inactivates older Class U (aluminum, electroless nickel) ** Class KT (ferrous alloy, cadmium/olive drab) inactivates older Class K (ferrous alloy, electroless nickel) * Not available in size 36 or 40 PERFORMANCE SPECIFICATIONS VOLTAGE RATING Altitude Inst. A D E B C Sea Level 1000 2000 2800 3500 4500 7000 50,000 ft. 400 600 675 750 825 975 70,000 ft. 260 360 400 440 480 560 110,000 ft. 200 200 200 200 200 200 SHOCK Wired, mated connectors are subjected to one shock in each of three mutually perpendicular axes with pulse of an approximate half sine wave of 50g magnitude for a duration of 11 milliseconds. All contacts wired in series circuit with 100 10 Milliamperes of current flow. OPERATING TEMPERATURE RANGE 5015 Classes L, LS and KS have temperature range of -55C (-75F) to 200C (392F) Classes W and KT have temperature range of -55C (-75F) to 175C (347F) ENVIRONMENTAL SEAL DURABILITY Minimum of 100 mating cycles. MATRIX Wired, mated connectors with the specified accessory attached will meet the altitude immersion test specified in MIL-DTL-5015. M Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 13 Insert Alternate Positioning To avoid cross-plugging problems in applications requiring the use of more than one connector of the same size and arrangement, alternate rotations are available as indicated in the accompanying charts. The following insert arrangements have the same alternate insert rotations for W, X, Y and Z, which are: Degrees As shown in the diagram below, the front face of the pin insert is rotated within the shell in a clockwise direction from the normal shell key. The socket insert would be rotated counter-clockwise the same number of degrees in respect to the normal shell key. B A B A A B A B The charts give the W, X, Y, Z positions for the alternate rotations available for the insert arrangements of the rear release MIL-DTL-5015 series of connectors. If an insert arrangement number is not given, then there is no available alternate rotation for that pattern. Position W Position X Position Y Position Z W 80 X 110 Y 250 Z 280 16-7 20-22 24-4 28-4 28-21 40-3 18-5 22-6 24-5 28-8 32-1 40-4 18-9 22-12 24-6 28-9 32-3 40-5 18-13 22-14 24-7 28-10 32-6 40-6 18-14 22-15 24-12 28-11 32-9 40-7 20-7 22-17 24-16 28-15 32-13 40-11 20-8 22-18 24-20 28-16 32-22 20-9 22-19 24-21 28-17 36-7 20-14 22-21 24-28 28-19 36-8 24-1 28-1 20-16 28-20 40-2 View looking into front face of pin insert or rear of socket insert. MATRIX 5015 Insert Arrangement 12S-3 14S-2 14S-5 14S-7 14S-9 16S-1 16S-4 16S-8 16-9 16-10 16-11 16-13 18-1 18-4 18-8 18-10 18-11 18-12 18-15 18-19 18-22 20-4 20-15 Degrees W X Y Z 70 - - 90 70 80 35 - 35 90 35 35 70 35 70 - - 80 - - 70 45 80 145 120 110 180 145 - 110 170 110 180 110 110 145 110 - 120 170 - 120 120 145 110 - 215 240 - 270 215 - 250 265 250 270 250 250 215 250 - 240 265 - 240 240 215 250 - 290 - - - 290 280 325 - 325 - 325 325 290 325 290 - - 280 - - 290 - 280 Insert Arrangement 20-17 20-18 20-19 20-21 20-24 20-27 20-29 22-2 22-4 22-5 22-9 22-10 22-11 22-22 22-23 22-27 22-36 24-2 24-10 24-11 24-22 24-27 24-80 Degrees W X Y Z 90 35 90 35 35 35 80 70 35 35 70 35 35 - 35 80 90 80 80 35 45 80 35 180 110 180 110 110 110 - 145 110 110 145 110 110 110 - - - - - 110 110 - 145 270 250 270 250 250 250 - 215 250 250 215 250 250 250 250 250 270 - - 250 250 - 240 - 325 - 325 325 325 280 290 325 325 290 325 325 - - 280 - 280 280 325 - 280 300 Insert Arrangement 28-2 28-3 28-5 28-12 28-18 28-22 32-2 32-7 32-15 32-17 32-73 36-3 36-5 36-6 36-9 36-10 36-15 36-52 36-66 40-1 40-9 40-10 40-56 40-62 Degrees W X Y Z 35 70 35 90 70 70 70 80 35 45 36 70 - 35 80 80 60 72 110 65 65 65 72 30 110 145 110 180 145 145 145 125 110 110 - 145 120 110 125 125 125 144 250 130 125 125 144 130 250 215 250 270 215 215 215 235 250 250 - 215 240 250 235 235 245 216 260 235 255 255 216 220 325 290 325 - 290 290 290 280 280 - - 290 - 325 280 280 305 288 280 300 310 310 288 290 M 14 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com How to Order 1. 2. 3. 4. 5. 6. 7. MIL-DTL-5015 with rear release crimp contacts Connector Type Shell Style Service class Shell Size- Insert Arrangement Contact Types Alternate Positions Modification Number MILITARY COMMERCIAL MS 944 3456 6 L F 16S-8 16S-8 P P W W NA (XXX) 1. MILITARY CONNECTORY TYPE 1. COMMERCIAL CONNECTOR TYPE Designates Military Standard MS 2. SHELL STYLE - THREADED COUPLING 3450 Wall mounting receptacle 3451 Cable connecting receptacle 3452 Box mounting receptacle 3454 Jam nut receptacle 3456 Straight plug 3459 Straight plug with self-locking coupling nut Aluminum shell, electroless nickel finish, fluid resistant insert W Aluminum shell, cadmium olive drab finish, fluid resistant insert LS Stainless steel shell, passivated, fluid resistant insert Designates Amphenol/Matrix Commercial Series 981 Designates self locking/Quick disconnect (+)(-) lanyard 2. SHELL STYLE - THREADED COUPLING Wall mounting receptacle 0 Cable connecting receptacle 1 Box mounting receptacle 2 Jam nut receptacle 4 Straight plug 6 2. SELF LOCKING/QUICK DISCONNECT (981) Straight plug with self-locking coupling nut 6 Quick disconnect plug with lanyard 7 Quick disconnect plug without lanyard 8 3. SERVICE CLASS L 944 3. SERVICE CLASS FIREWALL STYLES ONLY AVAILABLE FOR 3450, 3456, 3459 PER MIL SPEC: A Aluminum shell, black anodize finish, fluid resistant insert (not MIL-Spec) F Aluminum shell, electroless nickel finish, fluid resistant insert W Aluminum shell, cadmium olive drab finish, fluid resistant insert KT Firewall, steel shell, cadmium/olive drab finish, nonflammable hard dielectric and fluid resistant insert FS Stainless steel shell, passivated, fluid resistant insert KS Firewall, stainless steel shell, passivated, non-flam mable hard dielectric and fluid resistant insert RS Fluid resistant insert KT Firewall, steel shell, cadmium/olive drab finish, non-flammable hard dielectric and fluid resistant insert KS Firewall, stainless steel shell, passivated, non-flammable hard dielectric and fluid resistant insert DT Aluminum shell, Durmalon (Nickle PTFE) DZ Aluminum shell, Black Zinc Nickel* Note: Class L inactivates older Class U. Class K is inactive and has been replaced by Class KT for all applications. NEW NEW * Not available in size 36 or 40 4. SHELL SIZE & INSERT ARRANGEMENT SEE PAGES 3-13 First number represents Shell Size, second number is the Insert Arrangement. First number represents Shell Size, second number is the Insert Arrangement. 5. CONTACT TYPE Pin S Socket A Less pins B Less sockets 5. CONTACT TYPE P Pin S Socket 6. ALTERNATE POSITIONS "W", "X", "Y", "Z" designate that insert is rotated in its shell from normal position. No letter required for normal (no rotation) position. See page 15 for description of alternate positions. 6. ALTERNATE POSITIONS 7. MODIFICATION NUMBER "W", "X", "Y", "Z" designate that insert is rotated in its shell from normal position. No letter required for normal (no rotation) position. See page 15 for description of alternate positions. Consult Amphenol Aerospace for information. For strain reliefs use the following modification codes: (189) E-nut M85049/31 configuration (190) Straight strain relief M85049/52 configuration (191) 90 strain relief M85049/51 configuration (988) RADSOK sockets (sizes 0-8 guage only) NEW Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MATRIX P 5015 4. SHELL SIZE & INSERT ARRANGEMENT SEE PAGES 3-13 M 15 Wall Mounting Receptacle Military (MS3450), Commercial (9440) MILITARY MS3450 COMMERCIAL PART NUMBER BUILDER PAGE M16 9440 J Coupling Thread A Typ. Blue Color Band H Accessory Thread Polarizing Key B Typ. 3 Teeth Equally Placed 120 Apart E Dia. Max G Min. Full Thread C Dia. 4 Holes K F B Typ. D Max. L Dia. MATRIX 5015 C Dia. PANEL CUTOUT C Dia. +.010 -.005 Shell Size* A .031 B 8S 10S 10SL 12 12S 14 14S 16 16S 18 20 22 24 28 32 36 40 .875 1.000 1.000 1.094 1.094 1.188 1.188 1.281 1.281 1.375 1.500 1.625 1.750 2.000 2.250 2.500 2.750 .594 .719 .719 .812 .812 .906 .906 .969 .969 1.062 1.156 1.250 1.375 1.562 1.750 1.938 2.188 D Max. Class A, F, R, W Class K Size 16 & 12 Contacts Size 8, 4, 0 Contacts .120 .120 .120 .120 .120 .120 .120 .120 .120 .120 .120 .120 .147 .147 .173 .173 .173 .150 .150 .150 .150 .150 .150 .150 .150 .150 .177 .177 .177 .177 .177 .209 .209 .209 2.031 2.031 2.031 2.125 2.031 2.125 2.031 2.125 2.031 2.125 2.125 2.125 2.125 2.125 2.125 2.125 2.125 - - - - - - - 2.500 - 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 E Dia. Max. F G Min. H Thread Class 2A J Thread Class 2A K L Dia. .010 .305 .405 .405 .549 .549 .665 .665 .790 .790 .869 .994 1.119 1.244 1.465 1.715 1.930 2.145 .593/.562 .593/.562 .593/.562 .781/.750 .593/.562 .781/.750 .593/.562 .781/.750 .593/.562 .781/.750 .781/.750 .781/.750 .843/.812 .843/.812 .906/.875 .906/.875 .906/.875 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .467 .467 .467 .467 .5000-20 UNEF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.0625-18 UNEF 1.1875-18 UNEF 1.3125-18 UNEF 1.4375-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN .5000-28 UNEF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.1250-18 UNEF 1.2500-18 UNEF 1.3750-18 UNEF 1.5000-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN .083 .083 .083 .083 .083 .083 .083 .083 .083 .125 .125 .125 .125 .125 .125 .125 .125 .562 .688 .688 .812 .812 .938 .938 1.062 1.062 1.188 1.312 1.438 1.562 1.812 2.062 2.312 2.562 * Consult Amphenol Aerospace for availability of shell sizes 44 and 48. M 16 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Cable Connecting Receptacle Military (MS3451), Commercial (9441) MILITARY MS3451 COMMERCIAL PART NUMBER BUILDER PAGE M16 9441 Polarizing Key Blue Color Band A J Coupling Thread H Accessory Thread 3 Teeth Equally Placed 120 Apart B Dia. E Dia. Max G C F D Max. D Max. Shell Size .729 .854 .854 .974 .974 1.099 1.099 1.224 1.224 1.349 1.474 1.599 1.715 1.974 2.224 2.474 2.724 .577/.562 .577/.562 .577/.562 .765/.750 .577/.562 .765/.750 .577/.562 .765/.750 .577/.562 .765/.750 .765/.750 .765/.750 .827/.812 .827/.812 .890/.870 .890/.870 .890/.870 Size 16 & 12 Contacts Size 8, 4, 0 Contacts 2.031 2.031 2.031 2.125 2.031 2.125 2.031 2.125 2.031 2.125 2.125 2.125 2.125 2.125 2.125 2.125 2.125 - - - - - - - 2.500 - 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 E Dia. Max. F .015 G Min. H Thread Class 2A J Thread Class 2A .305 .405 .405 .549 .549 .665 .665 .790 .790 .869 .994 1.119 1.244 1.465 1.715 1.930 2.145 .083 .083 .083 .083 .083 .083 .083 .083 .083 .125 .125 .125 .125 .125 .125 .125 .125 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .467 .467 .467 .467 .5000-20 UNEF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.0625-18 UNEF 1.1875-18 UNEF 1.3125-18 UNEF 1.4375-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN .5000-28 UNEF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.1250-18 UNEF 1.2500-18 UNEF 1.3750-18 UNEF 1.5000-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN MATRIX .504/.496 .629/.621 .629/.621 .754/.746 .754/.746 .879/.871 .879/.871 1.005/.996 1.005/.996 1.131/1.121 1.256/1.246 1.381/1.371 1.506/1.496 1.756/1.746 2.007/1.996 2.257/2.246 2.511/2.456 C 5015 8S 10S 10SL 12 12S 14 14S 16 16S 18 20 22 24 28 32 36 40 A B Dia. .031 * Consult Amphenol Aerospace for availability of shell sizes 44 and 48. M Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 17 Box Mounting Receptacle Military (MS3452), Commercial (9442) MILITARY MS3452 COMMERCIAL PART NUMBER BUILDER PAGE M16 9442 J Coupling Thread A Typ. Blue Color Band Polarizing Key B Typ. E Dia. Max C Dia. 4 Holes G F B Typ. D Max. L Dia. C Dia. PANEL CUTOUT MATRIX 5015 D Max. Shell Size* A .031 B C Dia. Size 16 & 12 Contacts Size 8, 4, 0 Contacts 8S 10S 10SL 12 12S 14 14S 16 16S 18 20 22 24 28 32 36 40 .875 1.000 1.000 1.094 1.094 1.188 1.188 1.281 1.281 1.375 1.500 1.625 1.750 2.000 2.250 2.500 2.750 .594 .719 .719 .812 .812 .906 .906 .969 .969 1.062 1.156 1.250 1.375 1.562 1.750 1.938 2.188 .130/.115 .130/.115 .130/.115 .130/.115 .130/.115 .130/.115 .130/.115 .130/.115 .130/.115 .130/.115 .130/.115 .130/.115 .157/.142 .157/.142 .183/.168 .183/.168 .183/.168 1.662 1.662 1.662 1.662 1.662 1.662 1.662 1.662 1.662 1.662 1.662 1.662 1.662 1.662 1.662 1.662 1.662 - - - - - - - 1.937 - 1.937 1.937 1.937 1.937 1.937 1.937 1.937 1.937 E Dia. .016 F G .015 J Thread Class 2A L Dia. .010 .500 .625 .625 .750 .750 .875 .875 1.000 1.000 1.062 1.187 1.312 1.437 1.750 2.000 2.250 2.500 .578/.562 .578/.562 .578/.562 .765/.750 .578/.562 .765/.750 .577/.562 .765/.750 .577/.562 .765/.750 .765/.750 .765/.750 .827/.812 .827/.812 .988/.875 .988/.875 .988/.875 .083 .083 .083 .083 .083 .083 .083 .083 .083 .125 .125 .125 .125 .125 .125 .125 .125 .5000-28 UNEF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.1250-18 UNEF 1.2500-18 UNEF 1.3750-18 UNEF 1.5000-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN .562 .688 .688 .812 .812 .938 .938 1.062 1.062 1.188 1.312 1.438 1.562 1.812 2.062 2.312 2.562 * Consult Amphenol Aerospace for availability of shell sizes 44 and 48. M 18 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Jam Nut Receptacle Military (MS3454), Commercial (9444) MILITARY MS3454 COMMERCIAL PART NUMBER BUILDER PAGE M16 9444 A Typ. .045 .035 Pin Protrusion Polarizing Key C Dia. D Max F Blue Color Band .180 .165 H Accessory Thread E Dia Max. B Typ. J Coupling Thread .100 .095 O-Ring .196 .186 3 Teeth Equally Spaced 120 Apart .128 Max. Panel Thickness L G Min. Full Thread M Dia. PANEL CUTOUT Shell Size* 1.187 1.312 1.312 1.437 1.437 1.562 1.562 1.687 1.687 1.812 1.937 2.156 2.281 2.531 2.781 3.031 3.281 1.272 1.397 1.397 1.522 1.522 1.647 1.647 1.772 1.772 1.897 2.022 2.241 2.366 2.616 2.866 3.116 3.366 Size 16 & 12 Contacts Size 8, 4, 0 Contacts 2.031 2.031 2.031 2.125 2.031 2.125 2.031 2.125 2.031 2.125 2.125 2.125 2.125 2.125 2.125 2.125 2.125 - - - - - - - 2.500 - 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 E Dia. Max. F .005 G Min. H Thread Class 2A .305 .405 .405 .549 .549 .665 .665 .790 .790 .869 .994 1.119 1.244 1.465 1.715 1.930 2.145 .720 .720 .720 .970 .720 .970 .720 .970 .720 .970 .970 .970 .970 .970 .970 .970 .970 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .467 .467 .467 .467 .5000-20 UNEF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.0625-18 UNEF 1.1875-18 UNEF 1.3125-18 UNEF 1.4375-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN J Thread Class 2A Panel Cutout Dimensions L .005 .5000-28 UNEF .323 .6250-24 UNEF .385 .6250-24 UNEF .385 .7500-20 UNEF .448 .7500-20 UNEF .448 .8750-20 UNEF .510 .8750-20 UNEF .510 1.0000-20 UNEF .573 1.0000-20 UNEF .573 1.1250-18 UNEF .635 1.2500-18 UNEF .698 1.3750-18 UNEF .760 1.5000-18 UNEF .823 1.7500-18 UNS .948 2.0000-18 UNS 1.073 2.2500-16 UN 1.198 2.5000-16 UN 1.323 M Dia. +.015 -.000 .505 .630 .630 .755 .755 .880 .880 1.005 1.005 1.130 1.255 1.380 1.505 1.755 2.005 2.255 2.505 MATRIX .687 .812 .812 .937 .937 1.125 1.125 1.250 1.250 1.375 1.500 1.625 1.750 2.000 2.375 2.625 2.875 B .005 D Max. 5015 8S 10S 10SL 12 12S 14 14S 16 16S 18 20 22 24 28 32 36 40 A .010 C Dia. .005 * Consult Amphenol Aerospace for availability of shell sizes 44 and 48. M Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 19 Straight Plug Military (MS3456), Commercial (9446) MILITARY MS3456 COMMERCIAL PART NUMBER BUILDER PAGE M16 9446 Polarizing Keyway Blue Color Band A Dia Max. J Coupling Thread H Accessory Thread 3 Teeth Equally Spaced 120 Apart E Dia Max. B Dia. D Min. Full Thread C Max. MATRIX 5015 C Max. Shell Size* A Dia. Max. B Dia. .005 8S 10S 10SL 12 12S 14 14S 16 16S 18 20 22 24 28 32 36 40 .844 .969 .969 1.062 1.062 1.156 1.156 1.250 1.250 1.344 1.469 1.594 1.719 1.969 2.219 2.469 2.719 .360 .435 .441** .550 .550 .670 .670 .800 .800 .925 1.045 1.170 1.295 1.515 1.765 1.975 2.225 Size 16 & 12 Contacts Size 8, 4, 0 Contacts D Min. E Dia. Max. 2.031 2.031 2.031 2.125 2.031 2.125 2.031 2.125 2.031 2.125 2.125 2.125 2.125 2.125 2.125 2.125 2.125 - - - - - - - 2.500 - 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .467 .467 .467 .467 .305 .405 .405 .549 .549 .665 .665 .790 .790 .869 .994 1.119 1.244 1.465 1.715 1.930 2.145 H Thread Class 2A .5000-20 UNF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.0625-18 UNEF 1.1875-18 UNEF 1.3125-18 UNEF 1.4375-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN J Thread Class 2B .5000-28 UNEF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.1250-18 UNEF 1.2500-18 UNEF 1.3750-18 UNEF 1.5000-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN * Consult Amphenol Aerospace for availability of shell sizes 44 and 48. **Tolerance on this dimension is +.000 -.006 M 20 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Straight Plug with Self-locking Coupling Nut Military (MS3459), Commercial (9816) MILITARY MS3459 COMMERCIAL PART NUMBER BUILDER PAGE M16 9816 Polarizing Keyway Blue Color Band A Dia Max. J Coupling Thread Fully Coupled Indicator H Accessory Thread 3 Teeth Equally Spaced 120 Apart E Dia Max. B Dia. D Min. Full Thread Clutch Plate C Max. C Max. .963 1.088 1.088 1.213 1.213 1.358 1.358 1.463 1.463 1.588 1.713 1.788 1.963 2.213 2.463 2.713 2.963 .360 .435 .441** .550 .550 .670 .670 .800 .800 .925 1.045 1.170 1.295 1.515 1.765 1.975 2.225 Size 16 & 12 Contacts Size 8, 4, 0 Contacts D Min. E Dia. Max. 1.510 1.510 1.510 1.780 1.510 1.780 1.510 1.780 1.510 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 - - - - - - - 2.500 - 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .467 .467 .467 .467 .305 .405 .405 .549 .549 .665 .665 .790 .790 .869 .994 1.119 1.244 1.465 1.715 1.930 2.145 H Thread Class 2A .5000-20 UNEF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.0625-18 UNEF 1.1875-18 UNEF 1.3125-18 UNEF 1.4375-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN J Thread Class 2B .5000-28 UNEF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.1250-18 UNEF 1.2500-18 UNEF 1.3750-18 UNEF 1.5000-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN MATRIX 8S 10S 10SL 12 12S 14 14S 16 16S 18 20 22 24 28 32 36 40 B Dia. .005 5015 Shell Size* A Dia. Max. * Consult Amphenol Aerospace for availability of shell sizes 44 and 48. **Tolerance on this dimension is +.000 -.006 M Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 21 Quick Disconnect Plug, with/without Lanyard Commercial (9817) COMMERCIAL PART NUMBER BUILDER PAGE M16 9818 9817 C Max. A Dia Max. Polarizing Keyway D Min. Perf. Thread B Dia. H Thread E Dia. Max. .061 .046 9818 CONNECTOR 9817 CONNECTOR WITH LANYARD MATRIX 5015 C Max. M 22 7.500 Max 3 Teeth Equally Spaced 120 Apart Blue Color Band Designates Rear Release Contact Connector Shell Size* A Dia. Max. B Dia. Size 16 & 12 Contacts Size 8, 4, 0 Contacts D Min. E Dia. Max. H Thread Class 2A Amphenol/ Matrix Part Number for Adapter Ring 8S 1.087 .360 2.031 - .290 .305 .5000-20 UNF 2500-008-0X08 10S 1.224 .435 2.031 - .290 .405 .6250-24 UNEF 2500-008-0X10 10SL 1.224 .441 2.031 - .290 .405 .6250-24 UNEF 2500-008-0X10 12 1.355 .550 2.125 - .290 .549 .7500-20 UNEF 2500-008-0X12 12S 1.355 .550 2.031 - .290 .549 .7500-20 UNEF 2500-008-0X13 14 1.482 .670 2.125 - .290 .665 .8750-20 UNEF 2500-008-0X14 14S 1.482 .670 2.031 - .290 .665 .8750-20 UNEF 2500-008-0X15 16 1.609 .800 2.125 2.500 .290 .790 1.0000-20 UNEF 2500-008-0X16 16S 1.609 .800 2.031 - .290 .790 1.0000-20 UNEF 2500-008-0X17 18 1.817 .925 2.125 2.500 .290 .869 1.0625-18 UNEF 2500-008-0X18 20 1.942 1.045 2.125 2.500 .290 .994 1.1875-18 UNEF 2500-008-0X20 22 2.075 1.170 2.125 2.500 .290 1.119 1.3125-18 UNEF 2500-008-0X22 24 2.203 1.295 2.125 2.500 .290 1.244 1.4375-18 UNEF 2500-008-0X24 28 2.516 1.515 2.125 2.500 .467 1.465 1.7500-18 UNS 2500-008-0X28 32 2.735 1.765 2.125 2.500 .467 1.715 2.0000-18 UNS 2500-008-0X32 36 3.015 1.975 2.125 2.500 .467 1.930 2.2500-16 UN 2500-008-0X36 40 3.306 2.225 2.125 2.500 .467 2.145 2.5000-16 UN 2500-008-0X40 Required to mate the quick disconnect plug with receptacle. Not furnished with the quick disconnect plug and must be ordered separately. Note: Use Locktite Material on the threads for a permanent installation to the shell. How to Order Adapter Ring Adapter Mating Face of Receptacle Shell Part Number 2500-008-0XXX Shell Size (varies from connector shell size designation, see last column of table at left) Finish 0 -Electroless Nickel 1 -Black Anodize 2 -Cadmium/Olive Drab 3 -Stainless Steel, Passivated * Consult Amphenol Aerospace for availability of shell sizes 44 and 48. Receptacle Adapter Ring Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Contact Information, Sealing Plugs, Crimping and Insertion/Removal Tools MS/STANDARD CRIMP REAR RELEASE CONTACTS Wire Range Contact Size Socket Contacts Pin Contacts AWG mm2 Military Part Number Amphenol/Matrix Part Number Military Part Number Amphenol/Matrix Part Number 16S* 20-16 0.5-1.4 M39029/30-217 M5100-033-1601L M39029/29-212 M5000-029-0016L 16 20-16 0.5-1.4 M39029/30-218 M5100-033-1602L M39029/29-212 M5000-029-0016L 12 14-12 2-3 M39029/30-219 M5100-033-0012 M39029/29-213 M5000-029-0012 8 10-8 5-8.5 M39029/30-220 M5100-033-0008 M39029/29-214 M5000-029-0008 4 6-4 13-21 M39029/30-221 M5100-033-0004 M39029/29-215 M5000-029-0004 0 2-0 34-60 M39029/30-222 M5100-033-0000 M39029/29-216 M5000-029-0000 * Shorter wire barrel Use MS3348 bushing kit to accommodate smaller wire. Note: For information on thermocouple contacts, consult Amphenol Aerospace CONTACT CURRENT RATING AND RETENTION Current Rating Contact Size** SEALING PLUGS Contact Retention Axial Load Sealing Plugs Amperes Max. RADSOK Amps Max. Voltage Drops Millivolts lb. N 16 13 N/A 50 25 111.2 16S MS27488-16-3 10-405996-163 12 23 N/A 50 30 133.4 16 MS27488-16-3 10-405996-163 8 46 70 25 50 222.4 12 MS27488-12-3 10-405996-123 4 80 120 14 60 266.9 8 MS27488-8-3 10-405996-083 0 150 150 12 75 333.6 4 MS27488-4-3 10-405996-043 0 MS27488-0-3 10-405996-003 ** Organize individual circuits to maintain heat rise within operating temperature requirements. Contact Size Military Part Number Amphenol/Matrix Part Number CRIMPING TOOLS Contact Size Wire Range Finished Wire Dia. Range Color Code Crimping Tool Part Number Turret or Positioner Part Number mm Inch mm 16S 20-16 0.5-1.4 .053-.103 1.34-2.62 Red/White M22520/1-01 M22520/1-02 16 20-16 0.5-1.4 .053-.103 1.34-2.62 Blue/White M22520/1-01 M22520/1-02 12 14-12 2-3 .085-.158 2.15-4.01 Yell./White M22520/1-01 M22520/1-02 8 10-8 5-8.5 .132-.255 3.35-6.48 White/Red M22520/23-01 M22520/23-02 4 6-4 13-21 .237-.370 6.01-9.40 White/Blue M22520/23-01 M22520/23-04 0 2-0 34-60 .360-.550 9.14-13.97 White/Yell. M22520/23-01 M22520/23-05 Contact Size Military Part Number Color Code Amphenol/Matrix Part Number 16 Blue/White M81969/14-03 10-538988-016 12 Yellow/White M81969/14-04 10-538988-012 8 Red M81969/14-06 6500-018-0008 4 Blue M81969/14-07 6500-018-0004 0 Yellow M81969/14-08 6500-018-0000 Amphenol installation instructions, L-2106, gives information on insertion, removal and crimping of contacts for Matrix MIL-DTL-5015 connectors. MATRIX INSERTION/REMOVAL TOOLS 5015 AWG 2 M Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 23 Accessories Protection Caps - Plug PLUG PROTECTION CAP MS25042-XXDA* PLUG PROTECTION CAP 10-329393- L Assembly Number 10-329393-10 (*) 10-329393-11(*) 10-329393-12(*) 10-329393-14(*) 10-329393-16(*) 10-329393-18(*) 10-329393-20(*) 10-329393-22(*) 10-329393-24(*) 10-329393-28(*) 10-329393-32(*) 10-329393-36(*) 10-329393-40(*) B A THD C A Thread Class 2A .625-24UNEF .625-24UNEF .750-20UNEF .875-20UNEF 1.000-20UNEF 1.125-18UNEF 1.250-18UNEF 1.375-18UNEF 1.500-18UNEF 1.750-18UNS 2.000-18UNS 2.250-16UN 2.500-16UN B Dia. +.010 -.000 .641 .641 .766 .891 1.016 1.141 1.266 1.391 1.641 1.891 2.078 2.328 2.641 C Approx. L Max. 3.5 3.5 3.5 3.5 3.5 3.5 4.0 4.0 4.5 4.5 5.0 5.0 5.0 1.312 1.312 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 C Approx. L Max. 6.0 1.500 * 3 = OD Cadmium Plating G = Electroless Nickel Plating Assembly Number 10-329393-44(*) XX* L Assembly Number 10-229125-10 10-229125-12 10-229125-14 10-229125-16 10-229125-18 10-229125-20 10-229125-22 10-229125-24 A THD D C 5015 Assembly Number 10-229125-28 10-229125-32 10-229125-36 10-229125-40 PLUG PROTECTION CAP 10-229125-XX* L MS Number MATRIX A THD C D M 24 MS25042-8DA MS25042-10DA MS25042-12DA MS25042-14DA MS25042-16DA MS25042-18DA MS25042-20DA MS25042-22DA MS25042-24DA MS25042-28DA MS25042-32DA MS25042-36DA MS25042-40DA A Thread Class 2A 2.750-16UN A Thread Class 2A .625-24NEF .750-20UNEF .875-20UNEF 1.000-20UNEF 1.125-18NEF 1.250-18NEF 1.375-18NEF 1.500-18NEF A Thread Class 2A 1.750-18NS 2.000-18NS 2.250-16UN 2.500-16UN A Thread Class 2A .500-28UNEF .625-24UNEF .750-20UNEF .875-20UNEF 1.000-20UNEF 1.125-18UNEF 1.250-18UNEF 1.375-18UNEF 1.500-18UNEF 1.750-18UNS 2.000-18UNS 2.250-16UN 2.500-16UN B Dia. +.010 -.000 2.891 C Approx. D Ref. L Max. 3.0 3.5 3.5 3.5 3.5 3.5 3.5 4.5 .140 .140 .140 .140 .140 .193 .193 .193 1.233 1.421 1.421 1.421 1.421 1.421 1.421 1.421 C Approx. D Ref. L Max. 4.5 5.0 5.0 5.0 .193 .193 .193 .193 1.421 1.421 1.421 1.421 B Dia. +.010 -.005 C Approx. L Max. .156 .156 .156 .156 .156 .156 .187 .187 .187 .187 .218 .218 .218 4.00 4.00 4.50 4.50 4.50 4.50 5.00 5.00 5.50 7.75 7.75 7.75 7.75 .969 .969 1.156 1.156 1.156 1.156 1.156 1.156 1.156 1.156 1.156 1.156 1.156 * Protective caps are illustrated with sash chains and are available with beaded chains or without chains. Optional terminations are also available. Consult Amphenol Aerospace when ordering. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-5015 Accessories Protection Caps - Receptacle RECEPTACLE PROTECTION CAP MS25043-XXDA* B Dia. Min. C Approx. D Dia. Max. L Max. 10-329394-10 10-329394-12 10-329394-14 10-329394-16 10-329394-18 10-329394-20 10-329394-22 10-329394-24 10-329394-28 10-329394-32 10-329394-36 10-329394-40 10-329394-44 .625-24UNEF .750-20UNEF .875-20UNEF 1.000-20UNEF 1.125-18UNEF 1.250-18UNEF 1.375-18UNEF 1.500-18UNEF 1.750-18UNS 2.000-18UNS 2.250-16UN 2.500-16UN 2.750-16UN .641 .766 .891 1.016 1.094 1.203 1.343 1.453 1.766 2.016 2.266 2.516 2.766 3.5 3.5 3.5 3.5 3.5 4.0 4.0 4.5 4.5 5.0 5.0 5.0 6.0 .875 1.000 1.125 1.250 1.375 1.500 1.625 1.750 2.000 2.250 2.500 2.656 2.938 .793 .793 .793 .793 1.024 1.024 1.024 1.024 1.024 1.024 1.024 1.024 1.024 Assembly Number A Thread Class 2B B Ref. C Approx. D Dia. Max. L Max. 10-422905-103 10-422905-123 10-422905-143 10-422905-163 10-422905-183 10-422905-203 10-422905-223 10-422905-243 10-422905-283 10-422905-323 .625-24UNEF .750-20UNEF .875-20UNEF 1.000-20UNEF 1.125-18UNEF 1.250-18UNEF 1.375-18UNEF 1.500-18UNEF 1.750-18UNS 2.000-18UNS .140 .140 .140 .140 .193 .193 .193 .193 .193 .193 3.0 3.5 3.5 3.5 3.5 4.0 4.0 4.5 4.5 5.0 .875 1.000 1.125 1.250 1.375 1.500 1.625 1.750 2.000 2.250 .812 .812 .812 .812 1.031 1.031 1.031 1.031 1.031 1.031 Assembly Number A Thread Class 2B B Ref. C Approx. D Dia. Max. L Max. 10-422905-363 10-422905-403 2.250-16UN 2.500-16UN .193 .193 5.0 5.0 2.500 2.656 1.031 1.031 MS Number A Thread Class 2B B +.010 -.005 C Approx. D Dia. Max. L Max. MS25043-8DA MS25043-10DA MS25043-12DA MS25043-14DA MS25043-16DA MS25043-18DA MS25043-20DA MS25043-22DA MS25043-24DA MS25043-28DA MS25043-32DA MS25043-36DA MS25043-40DA .500-28UNEF .625-24UNEF .750-20UNEF .875-20UNEF 1.000-20UNEF 1.125-18UNEF 1.250-18UNEF 1.375-18UNEF 1.500-18UNEF 1.750-18UNS 2.000-18UNS 2.250-16UN 2.500-16UN .140 .140 .140 .140 .140 .140 .140 .140 .171 .171 .187 .187 .187 4.00 4.00 4.50 4.50 4.50 4.50 5.00 5.00 5.50 7.75 7.75 7.75 7.75 .688 .815 1.000 1.125 1.188 1.344 1.469 1.594 1.719 1.969 2.219 2.469 2.719 .750 .750 .750 .750 .750 .750 .750 .750 .750 .812 .812 .812 .812 * Protective caps are illustrated with sash chains and are available with beaded chains or without chains. Optional terminations are also available. Consult Amphenol Aerospace when ordering. RECEPTACLE PROTECTION CAP 10-329394-XX* L B A THD D C RECEPTACLE PROTECTION CAP 10-422905L A THD B D C XXX* L A THD MATRIX A Thread Class 2B 5015 Assembly Number D C B Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com M 25 MIL-DTL-5015 Accessories Dust Caps 10-70500 RECEPTACLE DUST CAP MS Shell Size FOR EXTERNAL THREADS C L1 FOR INTERNAL THREADS L2 L1 .062 10-70500-8 .500 .750 .500 10-70500-10 .625 .875 .500 10SL 10-70500-10 .625 .875 .500 12S 10-70500-12 .750 1.000 .500 12 10-70500-12 .750 1.000 .500 14S 10-70500-14 .875 1.125 .500 14 10-70500-14 .875 1.125 .500 16S 10-70500-16 1.000 1.250 .500 16 10-70500-16 1.000 1.250 .500 18 10-70500-18 1.125 1.375 .562 20 10-70500-20 1.250 1.500 .562 22 10-70500-22 1.375 1.625 .562 24 10-70500-24 1.500 1.750 .562 28 10-70500-28 1.750 1.938 .562 32 10-70500-32 2.000 2.250 .562 36 10-70500-36 2.250 2.500 .625 40 10-70500-40 2.500 2.750 .625 MS Shell Size Order Number B Dia. Min. L2 .125 8S 10-70506-8S .469 .625 10S 10-70506-10S .587 .625 10SL 10-70506-10S .587 .625 12S 10-70506-12 .704 .625 12 10-70506-12 .704 .625 14S 10-70506-14 .828 .625 14 10-70506-14 .828 .625 16S 10-70506-16 .953 .625 16 10-70506-16 .953 .625 18 10-70506-18 1.072 .625 20 10-70506-20 1.197 .625 22 10-70506-22 1.322 .625 24 10-70506-24 1.447 .625 28 10-70506-28 1.697 .625 32 10-70506-32 1.947 .625 36 10-70506-36 2.190 .625 40 10-70506-40 2.440 .625 M 26 C Dia. .031 8S MATRIX 5015 B A Dia. Nominal Thread 10S A 10-70506 PLUG DUST CAP Order Number Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com