Hi-Rel DC/DC CONVERTER
MGDM-20 : 20W POWER
• 28Vdc input compliant with MIL-STD-704 D/E
• Nominal power up to 20 W
• Wide temperature range : -40°C/+105°C case
• High efficiency (typ. 84%)
• Soft start
• Galvanic isolation 1.500 VDC
• Integrated LC EMI filter
• Permanent short circuit protection
• No optocoupler for high reliability
• RoHS or Leaded process option
Gaia Converter FC98-016.01/11 Revision N
©
REDEFINING THE SOURCE OF POWER
1-General
Single, Bi & Triple Outputs
Metallic Case - 1.500 VDC Isolation
Hi-Rel
Grade
For locations, phone, fax, E-Mail see back cover
The MGDM-20 series is a complete line of high
performance DC/DC power modules designed for
aerospace, military and high-end industrial ap-
plications. These modules use a high frequency
fixed swiching technic at 480 KHz providing ex-
cellent reliability, low noise characteristics and
high power density. Standard models are
available with standard input voltage range of
4.5-5.5, 9-36 and 16-40 volts. The series include
single bi and triple output voltage choices of
3,3 , 5, 12, 15 volts.
No external heatsink is required for the MGDM-
20 series to supply 20W output power over the
full temperature range.
All the modules are designed with LC network
filters to minimize reflected input current ripple
and output voltage ripple.
The modules include a soft-start, an input
undervoltage lock-out, a permanent short cir-
cuit protection and an output overvoltage pro-
tection to ensure efficient module protections.
The soft-start allows current limitation and
eliminates inrush current during start-up. The
short circuit protection completely protects the
modules against short-circuits of any duration
by a shut-down and restores to normal when
the overload is removed.
The design has been carried out with surface
mount components and is manufactured in a
fully automated process to guarantee high
quality. Each module is tested with a GAIA
Converter automated test equipment.The mo-
dules are potted with a bi-component thermal
conductive compound and packaged in a metallic
case to ensure the module’s integrity under high
environmental conditions.
4
2-Product Selection
Input Voltage Range
B : 3,3 VDC
C : 5 VDC or +/-5VDC
E : 12 VDC or +/-12VDC
F : 15 VDC or +/-15VDC
BE : 3,3 VDC and +/-12 VDC
BF : 3,3 VDC and +/-15 VDC
CE : 5 VDC and +/-12 VDC
CF : 5 VDC and +/-15 VDC
Output
Options : Suffix :
/T : option for -55°C start up operating temperature nothing : RoHS process
/S : option for screening and serialization -L : leaded process (available in N. America)
Permanent
C : 4,5-5,5 VDC
H : 9-36 VDC
J : 16-40 VDC
* Consult factory
Transient
n/a
40 VDC/100 ms *
50 VDC/100 ms *
Single output model : MGDS - 20 - input output option suffix
/
Bi output model : MGDB - 20 - input output option suffix
/
Triple output model : MGDT - 20 - input output option suffix
/
For locations, phone, fax, E-Mail see back cover
2
Hi-Rel
Grade
MGDM-20 Series
Gaia Converter FC98-016.01/11 Revision N
©
4
2- Product Selection (continued)
Current
4 A
4 A
1,6 A
1,3 A
4 A
4 A
1,6 A
1,3 A
+/- 2A
+/- 0,8 A
+/- 0,65 A
2 A & +/- 0,4 A
2 A & +/- 0,3 A
2 A & +/- 0,4 A
2 A & +/- 0,3 A
4 A
4 A
1,6 A
1,3 A
+/- 2A
+/- 0,8 A
+/- 0,65 A
2 A & +/- 0,4 A
2 A & +/- 0,3 A
2 A & +/- 0,4 A
2 A & +/- 0,3 A
Reference
MGDS-20-C-B
MGDS-20-C-C
MGDS-20-C-E
MGDS-20-C-F
MGDS-20-H-B
MGDS-20-H-C
MGDS-20-H-E
MGDS-20-H-F
MGDB-20-H-C
MGDB-20-H-E
MGDB-20-H-F
MGDT-20-H-BE
MGDT-20-H-BF
MGDT-20-H-CE
MGDT-20-H-CF
MGDS-20-J-B
MGDS-20-J-C
MGDS-20-J-E
MGDS-20-J-F
MGDB-20-J-C
MGDB-20-J-E
MGDB-20-J-F
MGDT-20-J-BE
MGDT-20-J-BF
MGDT-20-J-CE
MGDT-20-J-CF
Output
3,3 VDC
5 VDC
12 VDC
15 VDC
3,3 VDC
5 VDC
12 VDC
15 VDC
+/- 5 VDC
+/- 12 VDC
+/- 15 VDC
3,3 & +/- 12 VDC
3,3 & +/- 15 VDC
5 & +/- 12 VDC
5 & +/- 15 VDC
3,3 VDC
5 VDC
12 VDC
15 VDC
+/- 5 VDC
+/- 12 VDC
+/- 15 VDC
3,3 & +/- 12 VDC
3,3 & +/- 15 VDC
5 & +/- 12 VDC
5 & +/- 15 VDC
Input range
4,5-5,5 VDC
4,5-5,5 VDC
4,5-5,5 VDC
4,5-5,5 VDC
9-36 VDC
9-36 VDC
9-36 VDC
9-36 VDC
9-36 VDC
9-36 VDC
9-36 VDC
9-36 VDC
9-36 VDC
9-36 VDC
9-36 VDC
16-40 VDC
16-40 VDC
16-40 VDC
16-40 VDC
16-40 VDC
16-40 VDC
16-40 VDC
16-40 VDC
16-40 VDC
16-40 VDC
16-40 VDC
Options
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
Converter Selection Chart
MGDS - 20 - J - C / T - L
Number of Outputs :
S : single output
B : bi ouput
T : triple output
Input voltage range :
C : 4,5-5,5 VDC
H : 9-36 VDC
J : 16-40 VDC
Output voltage :
See table page 1
Option :
/T : -55°C start up operation
/S : screening & serialization
(consult application note
«screening grades»)
Suffix
-, -L
-, -L
-, -L
-, -L
-, -L
-, -L
-, -L
-, -L
-, -L
-, -L
-, -L
-, -L
-, -L
-, -L
-, -L
-, -L
-, -L
-, -L
-, -L
-, -L
-, -L
-, -L
-, -L
-, -L
-, -L
Suffix :
nothing : RoHS process
-L : Leaded process
(available in N. America)
For locations, phone, fax, E-Mail see back cover
3
Hi-Rel
Grade
MGDM-20 Series
Gaia Converter FC98-016.01/11 Revision N
©
4
3- Electrical Specifications
Data are valid at +25°C, unless otherwise specified.
Parameter Conditions Limit or
typical Units Single Output MGDS-20
20 - C 20 - H 20 - J
Input
Nominal input voltage Full temperature range Nominal VDC 5 20 28
Permanent input
voltage range (Ui) Full temperature range Min. - Max. VDC 4,5-5,5 9-36 16-40
Transient input voltage Full load (Consult factory) Maximum VDC/S / 40/0,1 50/0,1
Undervoltage lock-out
(UVLO) Turn-on/turn-off threshold Minimum
Maximum
VDC
VDC
4
4,3
7
8,5
12
15
Start up time
Ui nominal
Nominal output
Full load : resistive
Maximum ms 40 40 40
Reflected ripple current Ui nominal, full load at
switching freq. BW = 20MHz Typical mApp 50 50 50
Input current in short
circuit mode (Average)
Ui nominal
Short-circuit Maximum mA 100 60 60
No load input current Ui nominal
No load Maximum mA 100 60 60
Output
Output voltage *
Full temperature range
Ui min. to max.
75% load
Nominal
Nominal
Nomina
Nominall
VDC
VDC
VDC
VDC
3,3
5
12
15
3,3
5
12
15
3,3
5
12
15
Set Point accuracy Ambient temperature : 25°c
Ui nominal, 75% load Maximum % +/- 2 +/- 2 +/- 2
Output power Full temperature range
Ui min. to max. Maximum W 20 20 20
Output current **
3,3V output
5V output
12V output
15V output
Full temperature range
Ui min. to max.
Maximum
Maximum
Maximum
Maximum
A
A
A
A
4
4
1,6
1,3
4
4
1,6
1,3
4
4
1,6
1,3
Ripple output voltage ***
3,3V and 5V output
12V output
15V output
Ui nominal
Full load
BW = 20MHz
Maximum
Maximum
Maximum
mVpp
mVpp
mVpp
40
50
60
40
50
60
40
50
60
Line regulation Ui min. to max.
Full load Typical % +/- 1 +/- 1 +/- 1
Load regulation **** Ui nominal
25% to full load Typical % +/- 2,5 +/- 2,5 +/- 2,5
Efficiency Ui nominal
Full load Typical % See on page 6
Maximum admissible
Capacitive load
3,3V and 5V output
12V and 15V output
Ui nominal
Full load
Per output Maximum
Maximum
µF
µF
2.000
680
2.000
680
2.000
680
Note * : For proper operation the MGDM-20 module requires to install a 22µF chemical or tantalum capacitor accross output terminal.
Note ** : For 9-36V input range, the current is derated at 80% at 9V and increases linearly to full current at 12V.
Note*** : The ripple output voltage is the periodic AC component imposed on the output voltage, an aperiodic and random component (noise) has also to be considered.
This noise can be reduced by adding an external capacitor (typically 10nF/rated voltage depending on isolation requirement) connected between the pin Gin and the pin
Gout of the converter.This capacitor should be layed-out as close as possible from the converter.
Note **** : For load regulation characteristics from 0% to full load, please see page 6.
For locations, phone, fax, E-Mail see back cover
4
Hi-Rel
Grade
MGDM-20 Series
Gaia Converter FC98-016.01/11 Revision N
©
4
3- Electrical Characteristics (continued)
Data are valid at +25°C, unless otherwise specified.
Parameter Conditions Limit or
typical Units Bi Output MGDB-20
20 - H 20 - J
Input
Nominal input voltage Full temperature range Nominal VDC 20 28
Permanent input
voltage range (Ui) Full temperature range Min. - Max. VDC 9-36 16-40
Transient input voltage Full load (Consult factory) Maximum VDC/S 40/0,1 50/0,1
Undervoltage lock-out
(UVLO) Turn-on/turn-off threshold Minimum
Maximum
VDC
VDC
7
8,5
12
15
Start up time
Ui nominal
Nominal output
Full load : resistive
Maximum ms 40 40
Reflected ripple current Ui nominal, full load at switching
freq. BW = 20MHz Typical mApp 50 50
Input current in short circuit
mode (Average)
Ui nominal
Short-circuit Maximum mA 60 60
No load input current Ui nominal
No load Maximum mA 60 60
Output
Output voltage *
Full temperature range
Ui min. to max.
75% load
Nominal
Nominal
Nominal
VDC
VDC
VDC
+/- 5
+/- 12
+/- 15
+/- 5
+/- 12
+/- 15
Set Point accuracy Ambient temperature : +25°c
Ui nominal, 75% load Maximum % +/- 2 +/- 2
Output power Full temperature range
Ui min. to max. Maximum W +/- 10 +/- 10
Output current **
+/- 5V output
+/- 12V output
+/- 15V output
Full temperature range
Ui min. to max.
Maximum
Maximum
Maximum
A
A
A
+/- 2
+/- 0,80
+/- 0,65
+/- 2
+/- 0,80
+/- 0,65
Ripple output voltage ***
5V output
12V output
15V output
Ui nominal
Full load
BW = 20MHz
Maximum
Maximum
Maximum
mVpp
mVpp
mVpp
40
50
60
40
50
60
Line regulation Ui min. to max.
Full load Typical % +/- 1 +/- 1
Load regulation **** Ui nominal
25% to full load Typical % +/- 2,5 +/- 2,5
Cross load output regulation
Ui nominal
+ Vout nominal load
- Vout from 25% to full load
Typical % +/- 0,5 +/- 0,5
Efficiency Ui nominal
Full load Typical % See on page 6
Maximum admissible
Capacitive load
5V output
12V and 15V output
Ui nominal
Full load
Per output Maximum
Maximum
µF
µF
1.000
330
1.000
330
Note * : For proper operation the MGDM-20 module requires to install a 22µF chemical or tantalum capacitor accross output terminal.
Note ** : For 9-36V input range, the current is derated at 80% at 9V and increases linearly to full current at 12V.
Note*** : The ripple output voltage is the periodic AC component imposed on the output voltage, an aperiodic and random component (noise) has also to be considered.
This noise can be reduced by adding an external capacitor (typically 10nF/rated voltage depending on isolation requirement) connected between the pin Gin and the pin
Gout of the converter.This capacitor should be layed-out as close as possible from the converter.
Note **** : For load regulation characteristics from 0% to full load, please see page 6.
For locations, phone, fax, E-Mail see back cover
5
Hi-Rel
Grade
MGDM-20 Series
Gaia Converter FC98-016.01/11 Revision N
©
4
3- Electrical Characteristics (continued)
Data are valid at +25°C, unless otherwise specified.
Parameter Conditions Limit or
typical Units Tri Output MGDT-20
20 - H 20 - J
Input
Nominal input voltage Full temperature range Nominal VDC 20 28
Permanent input
voltage range (Ui) Full temperature range Min. - Max. VDC 9-36 16-40
Transient input voltage Full load Maximum VDC/S 40/0,1 50/0,1
Undervoltage lock-out
(UVLO) Turn-on/turn-off threshold Minimum
Maximum
VDC
VDC
7
8,5
12
15
Start up time
Ui nominal
Nominal output
Full load : resistive
Maximum ms 40 40
Reflected ripple current Ui nominal, full load at
switching freq. BW = 20MHz Typical mApp 50 50
Input current in short
circuit mode (Average)
Ui nominal
Short-circuit Maximum mA 60 60
No load input current Ui nominal
No load Maximum mA 60 60
Output
Output voltage *
Full temperature range
Ui min. to max.
75% load
Nominal
Nominal
Nominal
Nominal
VDC
VDC
VDC
VDC
3,3 & +/- 12
3,3 & +/- 15
5 & +/- 12
5 & +/- 15
3,3 & +/- 12
3,3 & +/- 15
5 & +/- 12
5 & +/- 15
Set Point accuracy Ambient temperature : +25°c
Ui nominal, 75% load Maximum % +/- 2 +/- 2
Output power Full temperature range
Ui min. to max. Maximum W 10 & +/- 5 10 & +/- 5
Output current **
3,3V & +/- 12V output
3,3V & +/- 15V output
5V & +/- 12V output
5V & +/- 15V output
Full temperature range
Ui min. to max.
Maximum
Maximum
Maximum
Maximum
A
A
A
A
2 & +/- 0,4
2 & +/- 0,3
2 & +/- 0,4
2 & +/- 0,3
2 & +/- 0,4
2 & +/- 0,3
2 & +/- 0,4
2 & +/- 0,3
Ripple output voltage ***
3,3V and 5V output
12V output
15V output
Ui nominal
Full load
BW = 20MHz
Maximum
Maximum
Maximum
mVpp
mVpp
mVpp
40
50
60
40
50
60
Line regulation Ui min. to max.
Full load Typical % +/- 1 +/- 1
Load regulation **** Ui nominal
25% to full load Typical % +/- 2,5 +/- 2,5
Cross load output
regulation
Ui nominal
+ Vout nominal load
- Vout from 25% to full load
Typical % +/- 0,5 +/- 0,5
Efficiency Ui nominal
Full load Typical % see on page 6 see on page 6
Maximum admissible
Capacitive load
3,3V and 5V output
12V and 15V output
Ui nominal
Full load
Per output Maximum
Maximum
µF
µF
1.000
100
1.000
100
Note * : For proper operation the MGDM-20 module requires to install a 22µF chemical or tantalum capacitor accross output terminal.
Note ** : For 9-36V input range, the current is derated at 80% at 9V and increases linearly to full current at 12V.
Note*** : The ripple output voltage is the periodic AC component imposed on the output voltage, an aperiodic and random component (noise) has also to be considered.
This noise can be reduced by adding an external capacitor (typically 10nF/rated voltage depending on isolation requirement) connected between the pin Gin and the pin
Gout of the converter.This capacitor should be layed-out as close as possible from the converter.
Note **** : For load regulation characteristics from 0% to full load, please see page 6.
For locations, phone, fax, E-Mail see back cover
6
Hi-Rel
Grade
MGDM-20 Series
Gaia Converter FC98-016.01/11 Revision N
©
4
3- Electrical Characteristics (continued)
3.3 6.6 9.9 13.2
Output Power (W) (MGDS-20-C-B module)
Figure 1 : Typical efficiency versus load
at nominal input
Efficiency (%)
76
74
72
70
68
66
input 5V
84
83
82
80
79
78
5 10 15 20
Output Power (W) (MGDS-20-C-C module)
Figure 2 : Typical efficiency versus load
at nominal input
Efficiency (%)
input 5V
5 10 15 20
Output Power (W) (MGDS-20-C-E module)
Figure 3 : Typical efficiency versus load
at nominal input
Efficiency (%)
83
80
77
74
71
68
65
input 5V
5 10 15 20
Output Power (W) (MGDS-20-J-B module)
Figure 4 : Typical efficiency versus load
at nominal input
Efficiency (%)
83
80
77
74
71
68
65
input 16V
input 40V
input 28V
5 10 15 20
Output Power (W) (MGDS-20-J-C module)
Figure 5 : Typical efficiency versus load
at nominal input
Efficiency (%)
85
82
79
76
73
70
67
input 28V
input 16V
input 40V
5 10 15 20
Output Power (W) (MGDS-20-J-E module)
Figure 6 : Typical efficiency versus load
at nominal input
Efficiency (%)
88
85
82
79
76
73
70
input 28V
input 16V
input 40V
5 10 15 20
Output Power (W) (MGDS-20-J-F module)
Figure 7 : Typical efficiency versus load
at various input
Efficiency (%)
88
85
82
79
76
73
70
input 40V
input 28V
input 16V
5 10 15 20
Output Power (W) (MGDT-20-J-CE module)
Figure 8 : Typical efficiency versus load
at various input
Efficiency (%)
86
83
80
77
74
71
68
input 40V
input 28V
input 16V
5 10 15 20
Output Power (W) (MGDB-20-J-F module)
Figure 9 : Typical efficiency versus load
at various input
Efficiency (%)
88
85
82
79
76
73
70
input 40V
input 28V
input 16V
Output Current (A) (MGDS-20-J-C module)
Figure 10 : Typical load regulation
characteristics at nominal input
Output voltage (VDC)
Output Current (A) (MGDS-20-J-E module)
Figure 11 : Typical load regulation
characteristics at nominal input
Output voltage (VDC)
Output Current (A) (MGDS-20-J-F module)
Figure 12 : Typical load regulation
characteristics at nominal input
Output voltage (VDC)
0,00 0,50 1,00 1,50 2,00 2,50 3,00 3,50 4,00
4,9
5
5,1
5,2
5,3
5,4
5,5
5,6
5,7
5,8
0,00 0,20 0,40 0,60 0,80 1,00 1,20 1,40 1,60 1,80
11,8
12
12,2
12,4
12,6
12,8
13
13,2
13,4
13,6
0,00 0,20 0,40 0,60 0,80 1,00 1,20 1,40
14,8
15
15,2
15,4
15,6
15,8
16
16,2
For locations, phone, fax, E-Mail see back cover
7
Hi-Rel
Grade
MGDM-20 Series
Gaia Converter FC98-016.01/11 Revision N
©
4
4- Switching Frequency
6- Protection Functions
Characteristics Protection Device Recovery Limit or typical Specifications
Input undervoltage lock-out (UVLO) Turn-on, turn-off circuit
with no hysteresis
Automatic
recovery Threshold See section 3
Output short circuit protection (SCP) Hiccup circuitry with
auto-recovery
Automatic
recovery Permanent See section 11
Output overvoltage protection (OVP) Zener clamp /
Maximum
Maximum
Maximum
Maximum
For 3.3v : 4v
For 5v : 6v
For 12v : 14v
For 15v : 17v
7- Reliability Data
Parameter Conditions Limit or typical Specifications
Switching frequency
Full temperature range
Ui min. to max.
No load to full load
Nominal, fixed 480 KHz
5- Isolation
Characteristics Conditions Temperature Specifications
Mean Time Between Failure (MTBF)
According to MIL-HDBK-217F
Ground fixed (Gf) Case at 40°C
Case at 85°C
750.000 Hrs
320.000 Hrs
Airborne, Inhabited,
Cargo (AIC)
Case at 40°C
Case at 85°C
270.000 Hrs
105.000 Hrs
Mean Time Between Failure (MTBF)
According to IEC-62380-TR Avionics Military Cargo / Consult factory
Parameter Conditions Limit or typical Specifications
Electric strength test voltage Input to output Minimum 1.500 VDC / 1 min
Electric strength test voltage between
outputs (for dual and triple outputs) Output to output Minimum No isolation
Isolation resistance 500 VDC Minimum 100 MOhm
For locations, phone, fax, E-Mail see back cover
8
Hi-Rel
Grade
MGDM-20 Series
Gaia Converter FC98-016.01/11 Revision N
©
4
8-1 Module Compliance with MIL-STD-461C/D/E Standards
To meet the latest US military standards MIL-STD-461D/E (and also the MIL-STD-461C) requirements and in particular the
conducted noise emission CE102 (and also CE03) requirements, Gaïa Converter can propose a stand-alone ready-to-use EMI
filter module. This EMI filter module has to be used together with a common mode noise capacitance Cc (10nF/rated voltage
depending on isolation requirement) connected between Gin and Gout.
EMI Filter module reference : FGDS-2A-50V.
Please consult EMI filter datasheet for further details.
8- Electromagnetic Interference
Electromagnetic Interference requirements according to MIL-STD-461C/D/E standards can be easily achieved as indicated in
the following section. The following table resumes the different sections covered by these standards.
Standard Requirements MIL-STD-461C
Standard
MIL-STD-461D/E
Standard
Compliance with GAIA Converter
Module & common mode capacitance
Conducted emission (CE) :
Low frequency
High frequency
CE 01
CE 03
CE 101
CE 102
compliant module stand-alone
compliant with additionnal filter
Conducted susceptibility (CS) :
Low frequency
High frequency
CS 01
CS 02
CS 101
CS114
compliant with additionnal filter
compliant with additionnal filter
Radiated emission (RE) :
Magnetic field
Electrical field
RE 01
RE 02
RE 101
RE 102
compliant module stand-alone
compliant module stand-alone
Radiated susceptibility (RS) :
Magnetic field
Electrical field
RS 01
RS 03
RS 101
RS 103
compliant module stand-alone
compliant module stand-alone
MGDM-series
Go
Vo
GI
VI
Cc
EMI input Filter
Go
Vo
GI
VI
For locations, phone, fax, E-Mail see back cover
9
Hi-Rel
Grade
MGDM-20 Series
Gaia Converter FC98-016.01/11 Revision N
©
4
9- Thermal Characteristics
Characteristics Conditions Limit or typical Performances
Operating ambient temperature
range at full load Ambient temperature * Minimum
Maximum
- 40°C
+ 85°C
Operating case temperature
range at full load Case temperature Minimum
Maximum
- 40°C
+ 105°C
Storage temperature range Non functionning Minimum
Maximum
- 55°C
+ 125°C
Thermal resistance Rth case to ambient in free air
natural convection Typical C /W
Note * : The upper temperature range depends on configuration, the user must assure a max. case temperature of + 105°C.
10 10030 110807060 9020 40 50
25%
75%
50%
100%
Power (W)
Temperature (˚C)
Full load ambient temperature without derating : 85˚C
Maximum case temperature : 105˚C
Natural convection operation area
Additionnal cooling operation area
Maximum storage temperature : 125˚C
The MGDM-20 series operating case temperature must not exceed 105°C. The maximum ambient temperature admissible
for the DC/DC converter corresponding to the maximum operating case temperature of 105°C depends on the ambient
airflow, the mounting/orientation, the cooling features and the power dissipated.
To calculate a maximum admissible ambient temperature the following method can be used. Knowing the maximum case
temparature Tcase = 105°C of the module, the power used Pout and the efficiency η :
• determine the power dissipated by the module Pdiss that should be evacuated :
Pdiss = Pout(1/ηη
ηη
η - 1)
• determine the maximum ambient temperature :
Ta = 105°C - Rth x Pdiss
where Rth is the thermal resistance from the case to ambient.
The previous thermal calculation shows two areas of operation :
• a normal operation area in a free natural ambient convection (grey area in this following graph),
• an area with cooling features (air flow or heatsink) ensuring a maximum case temperature below the maximum
operating case temperature of 105°C (white area in the following graph).
For locations, phone, fax, E-Mail see back cover
10
Hi-Rel
Grade
MGDM-20 Series
Gaia Converter FC98-016.01/11 Revision N
©
4
10- Environmental Qualifications
The modules have been subjected to the following environmental qualifications.
Characteristics Conditions Severity Test procedure
Climatic Qualifications
Life at high
temperature
Duration
Temperature / status of unit
Test D : 1.000 Hrs
@ 105°C case, unit operating
@ 125°C ambient, unit not operating
MIL-STD-202G
Method 108A
Altitude
Altitude level C
Duration
Climb up
Stabilization
Status of unit
40.000 ft@-55°C
30 min.
1.000 ft/min to 70.000 f@-55°C,
30 min.
unit operating
MIL-STD-810E
Method 500.3
Humidity cyclic
Number of cycle
Cycle duration
Relative humidity variation
Temperature variation
Status of unit
10
Cycle I : 24 Hrs
60 % to 88 %
31°C to 41°C
unit not operating
MIL-STD-810E
Method 507.3
Humidity steady
Damp heat
Temperature
Duration
Status of unit
93 % relative humidity
40°C
56 days
unit not operating
MIL-STD-202G
Method 103B
Salt atmosphere
Temperature
Concentration NaCl
Duration
Status of unit
35°C
5 %
48 Hrs
unit not operating
MIL-STD-810E
Method 509.3
Temperature
cycling
Number of cycles
Temperature change
Transfert time
Steady state time
Status of unit
200
-40°C / +85°C
40 min.
20 min.
unit operating
MIL-STD-202A
Method 102A
Temperature shock
Number of shocks
Temperature change
Transfert time
Steady state time
Status of unit
100
-55°C / +105°C
10 sec.
20 min.
unit not operating
MIL-STD-202G
Method 107G
Mechanical Qualifications
Vibration
(Sinusoidal)
Number of cycles
Frequency / amplitude
Frequency / acceleration
Duration
Status of unit
10 cycles in each axis
10 to 60 Hz / 0.7 mm
60 to 2000 Hz / 10 g
2h 30 min. per axis
unit not operating
MIL-STD-810D
Method 514.3
Shock
(Half sinus)
Number of shocks
Peak acceleration
Duration
Shock form
Status of unit
3 shocks in each axis
100 g
6 ms
1/2 sinusoidal
unit not operating
MIL-STD-810D
Method 516.3
Bump
(Half sinus)
Number of bumps
Peak acceleration
Duration
Status of unit
2000 bumps in each axis
40 g
6 ms
unit not operating
MIL-STD-810D
Method 516.3
For locations, phone, fax, E-Mail see back cover
11
Hi-Rel
Grade
MGDM-20 Series
Gaia Converter FC98-016.01/11 Revision N
©
4
11- Description of Protections
11-1 Input Undervoltage Lock-out (UVLO)
The input undervoltage lock-out protection device turns-
on and turns-off the output voltage when the input bus
voltage reaches the undervoltage lock-out threshold. There
is no hysteresis cycle at turn-on and turn-off.
11-2 Output Short Circuit Protection (SCP)
The short circuit protection device protects the module
against short circuit of any duration and restores the mo-
dule to normal operation when the short circuit is removed.
It operates in «hiccup» mode by testing periodically if an
overload is applied (typically every 200ms recovery time).
The overload detection threshold is typically 200% of maxi-
mum current and typically 300% of maximum current for
‘C’ input range series with a detection time lower than
5ms.
11-3 Output Overvoltage Protection (OVP)
The output overvoltage protection device protects external
components against high voltage or possible overvoltages
which can be supplied by the module (i.e in case of internal
failure). It consists of a zener diode clamping the output
voltage; under worst case conditions this zener diode will
short-circuit.
The output voltage protection is not designed to withstand
externally applied output overvoltages to protect the mo-
dule itself.
12- Description of Functions
12-1 On/Off Function
The control pin 4 (On/Off) can be used for applications
requiring On/Off operation. By using an open collector
command with a transistor Q referenced to the common
terminal (Gi) :
• A logic pulled low (<0.2V@1mA, referenced to Gi)
on pin 4 disables the converter
• No connection or high impedance on pin 4 enables
the converter.
By releasing the On/Off function, the converter will restart
within the start-up time specifications given in table page 3.
For further details please consult ‘’Logic On/Off’’ Applica-
tion Note.
Vin
On
Off
UVLO
Turn-on/Turn-off
time
recovery time
detection time
recovery time
x
100
Vo (%)
For locations, phone, fax, E-Mail see back cover
12
Hi-Rel
Grade
MGDM-20 Series
Gaia Converter FC98-016.01/11 Revision N
©
4
13- Application Notes
13-1 Connection of Outputs in Series
Any of the bi output converters can be configured to produce
an output of 10V (+/-5 output models), 24V (+/-12V out-
put models), or 30V (+/-15V output models) by connecting
the load across the output (+) and the output (-) with
either output grounded, and leaving the common pin
floating.
13-2 Connection of Modules in Series
The output of single output units can be connected in
series without any precautions to provide higher output
voltage level.
Nevertheless, GAIA Converter recommends to protect each
individual output by a low power shottky diode rated with
the maximum current of the converter to avoid reverse
polarity at any output.
Reverse polarity may occur at start up if the output volta-
ges do not rise at the same time.
13-3 Connection of Modules in Parallel
Several converters with equal output voltage can be
connected in parallel to increase power. Nevertheless some
cares have to be taken in particular as the output voltage
of each converter is slightly different, when paralleling,
the converter with the highest output voltage will source
the most current.
However the GAIA Converter modules are designed with a
“soft’’ output voltage versus current characteristic. This
causes the output voltage of each converter to automatically
adjust downward as its current increases so each converter
very approximately shares the total output current. It is
important that each converter has approximately the same
impedance between their output and the common load.
Go
+Vo
-VoGI
VI
2 x Vo
Go
Vo
GI
VI
Go
Vo
GI
VI
Vo
Go
Vo
GI
VI
Go
Vo
GI
VI
2 x Vo
For locations, phone, fax, E-Mail see back cover
13
Hi-Rel
Grade
MGDM-20 Series
Gaia Converter FC98-016.01/11 Revision N
©
4
14- Dimensions
17- Connections
Dimension are given in mm (inches). Tolerance : +/- 0,2 mm (+/- 0.01 “) unless otherwise indicated.
Weight : 80 grams (2.8 Ozs) max.
1 2 3 4
5 6 7 8
Bottom view
Pin dimensions : O 0,83 mm (0.033 ”)
5,08
(0.20")
5,08
(0.20")
5,08
(0.20")
10,16
(0.40")
10,16
(0.40")
10,16
(0.40")
12,70 
(0.50")
+/-0,8
50,80
(2.00")
45,72 (1.80")
50,80
(2.00")
12,70 
(0.50")
4 
(0.15")
+/-1
2,54 (0.10")
Pin Single Bi Triple
1 + Input (Vi) + Input (Vi) + Input (Vi)
2 - Input (Gi) - Input (Gi) - Input (Gi)
3 Case Case Case
4 On / Off On / Off On / Off
5 Do not connect Output + (+Vo) Output 2+ (+V2)
6 Output (Vo) Common (Go) Output 1 (V1)
7 Common (Go) Output - (-Vo) Common (Go)
8 Do not connect Do not connect Output 2- (-V2)
15- Materials
Case : Metallic black painted coating.
Pins : Plated with pure matte tin over nickel underplate.
16- Product Marking
Upper face : Company logo, location of manufacturing.
Side face : Module reference : MGDx-20-»X»-»Y».
Date code : year and week of manufacturing, suffix, /option.
Information given in this datasheet is believed to be accurate and reliable. However, no responsibility is assumed for the consequence of its use nor for any infringement of patents or other rights of third parties which may result from its use.
These products are sold only according to GAIA Converter general conditions of sale, unless otherwise confirmed by writing. Specifications subject to change without notice.
Printed in France by GAIA Converter FC97-008.01/11 Revision N Graphisme : Philippe Clicq
Represented by :
For more detailed specifications and applications information, contact :
International Headquarters
GAÏA Converter - France
ZI de la Morandière
33185 LE HAILLAN - FRANCE
Tel. : + (33)-5-57-92-12-80
Fax : + (33)-5-57-92-12-89
North American Headquarters
GAÏA Converter Canada, Inc
4038 Le Corbusier Blvd
LAVAL, QUEBEC - CANADA H7L 5R2
Tel. : (514)-333-3169
Fax : (514)-333-4519