About Amphenol(R) Aerospace Your Source for Interconnect Products CONTACT US: Amphenol Aerospace 40-60 Delaware Avenue Sidney, NY 13838-1395 Customer Service: Mon - Fri 8AM - 5PM Phone: (800) 678-0141 Fax: (607) 563-5157 Online: www.amphenol-aerospace.com Amphenol Aerospace, Amphenol Commercial Air, and Amphenol Industrial Operations Main Facility in Sidney, NY USA ABOUT AMPHENOL AEROSPACE: Amphenol Aerospace, a Division of Amphenol Corporation, is one of the largest manufacturers of interconnect products in the world for the Military, Commercial Aerospace and Industrial markets. Amphenol designs, manufactures and markets circular and rectangular, electronic, fiber optic, EMI/EMP filter, and a variety of special applications connectors and interconnect systems. Our state-of-the-art facility is nestled at the foothills of the Catskill Mountains in Sidney, NY. The Amphenol complex houses many technologies including CNC machining, die-casting, molding, impact and extruding, plating, screw machining and process controls. Our fully equipped material evaluation lab and engineering organization utilize the latest in computer aided design software and analysis tools, allowing us to design, test, and qualify advanced interconnect systems. Amphenol's interconnect products are supplied to thousands of OEMs worldwide and are supported by our worldwide sales and engineering force, including the largest global network of electronic distributors. CARE Customer-Centric: Our #1 priority is our customers who deserve quality product on time. Accountable: Clear owners, clear actions, clear results. QUALITY ASSURANCE: Reliable: What we build matters and quality is imperative. Amphenol Aerospace has been awarded both AS9100 - Revision C and ISO9001:2008 Quality Assurance Certifications. Enthusiastic: Challenges create rewarding opportunities. Enthusiasm is contagious and we will spread it. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 1 MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart 38999 III II I SJT Series Series JT II LJT I 8-2n 8-3n 8-6 Access 9-3n Series Military TV III III MIL-DTL27599 JT/LJT Solder P X X 9-5Hn Crimp Class Class TV* H Y NA X X X 9-6 9-7n Contact Size Hermetics P X X P P P P P 9-9n Aquacon 8-35 8-44 8-97n 8-98 10-4 10-5 10-13 10-35 10-98 9-22n 9-35 9-44 9-98 11-2H X 9-35 11-4 11-4 11-5 11-6n 11-5 11-13 11-35 A35 9-94n 9-98 11-2H P P P P P P P u A98 B2 B5 11-19n 11-35 11-54n X X X X X S X X X X S X X B35 11-98 11-98 B98 11-99 11-99 B99 X X X 10-99 12-3 X 12-4 13-4H 13-4H C4 13-8 13-8 C8 12-8 12-35 12-98 13-22 13-35 13-98 X 13-26n 13-32n 13-35 13-63n 13-98 15-ATn C35 C98 15-4n 15-4n 15-5H 15-5H X + u P S P/S H n G 2 D5 X X M 6 M N I 7 9 2 M 6 M 4 M M 2 4 1 6 7 9 2 6 4 2 2 2 P/S P/S P/S P/S I 6 M 13 X X P/S P/S P/S P/S N 19 M 13 13 P/S P/S P P/S P/S P II 4 4 I 6 6 I 7 7 II 3 3 I 4 4 I 8 I, Fiber Optic 4 M 22 M N 8 32 M 22 l 4 I 10 I 13 I 4 II 5 P P u X X X X P P P P P P P P P P P P X X 2 P/S P/S P/S P/S X X P/S P/S P/S P/S P/S P/S P/S P/S u 2 14-5 1 X X X X X 2 14-4n 3 Grounded P P P P u X X 2 3 P P 13-13n 12-22 2 M P P P** P X X X X X X X X M Total 23 22D 22M 22 20 16 12 12 10 8 8 (Coax) (Power) (Coax) (Twinax) Contacts HD X X X 3 2 X X X X 13-3n P P Service Rating P u X X P P P P Completely tooled. Majority of tooling is completed (contact Amphenol Aerospace for availability). Not tooled for 02-R. Available with Pin contacts only Available with Socket contacts only Available with Pin contacts or Socket contacts Ground plane proprietary option available. Arrg. 9-5 is exclusively ground plane type. Not Mil-Qualified. 21-75 is Mil-Qualified with twinax contacts only. Note: MS connector 21-75 is supplied with size 8 twinax. Commercial connector 21-75 is supplied with size 8 coax. P I 3 I 2 I 4 4 I 5 5 * ** *** (2) (3) (5) 3 2 6 13 19 8 2** 2 22 32 6 2 22 2 2 10 10 3 4 5 HD designates High Density 38999 Series III insert patterns which use size 23 contacts only. Not rated over 175C. Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). Two size 16 contacts dedicated to fiber optics. See the Fiber Optic section for more information. For use in MIL-STD-1760 applications (see pages 75 and 76). For RG 180/U and RG 195/U cables only. Size 8 Coax and Twinax are interchangeable. Not Tooled for RP or 02RE Pin inserts only, not tooled for RP or 02RE (Consult Amphenol Aerospace for avail.) MS Connector 21-79 has provision for two size 8 coax contacts. Coax contacts are not supplied unless specified by customer. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart Series Series Series Military MIL-DTL27599 JT II LJT I TV III III JT/LJT Solder 14-15 15-15 15-15 D15 14-18 15-18 15-18 D18 14-19n 15-19 15-19 D19 15-35 15-35 D35 Crimp Class Class TV* Service Total H Y Rating Contacts X X X X X X X X X X X X X X X 14-35 14-37 X X 15-37 P P/S P/S P/S P P P/S P P P P/S P/S P/S P P P/S P P P P P P 15-55n 14-68n 2 X X X X 15-68n 14-97 15-97 17-2 15-97 17-2 17-EAn 17-ECn D97 E2 X X 16-6 17-6 17-6 E6 17-8H 17-8H E8 16-8 16-13n 17-13n 17-22n 17-22Hn 17-25n 17-25n 17-26 17-26 E26 X X 17-35 17-35 E35 X 16-42 17-42n 17-52n X 16-55 X X 17-55 16-99 E99 F11 F18 18-28 19-28n 19-28 F28 18-30 19-30n X X X X 18-32 19-32 19-32 F32 19-35 19-35 F35 P P P/S P/S P P X X X 18-68n P P P P 3 P/S P/S P P P/S P/S P P P P S P P S S 19-88n 21-1 P P/S P/S 2 20-1 P P X X P X X X X X X P X X 3 2 X 19-68n 19-68n P 2 P X 18-96n P X 19-53n 19-66 19-67n P P X X 18-35 18-66 P P P P/S u 2 X X X X P/S P/S X X 19-31n 18-53 P u X 18-11 P/S P/S P P X X X 17-60n 17-73n 19-11H 19-11H 19-18 19-18 P P P P P P/S 2 X X X X X P 16-35 17-99 19-ADn 19-FAn P P u 16-26 17-99 P u X X X X 2 2 X X P X X P P/S P P/S 38999 Contact Size Hermetics P P 23 HD 22D 22M 22 20 16 12 I I 15 14 I 18 18 I 19 19 M 37 8 I 12 M M M 39 19 41 I 6 II 8 8 13 26 M 55 M 42 M 2 M 55 I/Coax N 10 73 II Aquacon 1 I III I 37 37 4 24 4 Access 55 13 8 SJT N I 8 1 M Coax M 12 (Coax) (Coax) (Twinax) 37 55 8 38 10 32 8 4 3 9 2 1 4 6 2 22 2 2 26 55 42 2 55 8 2 73 I 23 21 2 Inst. M 17 23 16 8 7 II 11 M 18 I 28 6 1 2 11 14 4 I 30 M 15 I 32 M 66 M 53 M 66 66 M 67 67 I 18 I N 9 88 M 79 26 2 29 1 12 1 2 32 66 53 18 9 88 79 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 3 MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart 38999 Series III JT II II 20-2 I 20-11n SJT 20-16 Access Aquacon 20-35 20-39 20-41 Series LJT I Series TV III Military III MIL-DTL27599 JT/LJT Solder Crimp X X 3 X X X 21-2n 21-11H G11 21-16H 21-16H 21-25n 21-27n 21-29 G16 21-11H 21-35 G35 21-39 21-39 G39 21-41 21-41 21-48n 21-75HG 21-79n 21-121n G41 21-75H 21-79n X X X 21-35 2 2 22-1 23-2 23-6Hn X X X 23-6Hn 23-14n 23-14n 22-21 23-21H 23-21H H21 22-32 22-35 22-53n 22-55 23-32n 23-34n 23-35 23-35 H35 23-53 23-53 23-54 n H53 23-55 23-55 23-63 n H55 23-97n 23-99n X X X X X P P P P P P/S P/S P P 24-2 24-4 24-19n X + 25-2 25-4 25-7n 25-4 25-7 25-8H 25-11*** 25-16n 25-17n J4 J7 J8 J11 25-19H 25-19H 25-20n 25-20*** J19 J20 P P P P P P P u 2 u u X X 2 P P M 79 I 39 37 2 I 41 41 M II N 4 4 19 121 M 100 I 32 I 34 M 100 I 53 M 53 I 55 M II II N 57 16 11 151 M 128 M 100 I 56 M Twx Twinax N M M 99 8 11 8 42 Completely tooled. Majority of tooling is completed (contact Amphenol Aerospace for availability). u Not tooled for 02-R. P Available with Pin contacts only S Available with Socket contacts only P/S Available with Pin contacts or Socket contacts H Ground plane proprietary option available. Arrg. 9-5, 26-62 is exclusively ground plane type. n Not Mil-Qualified. G 21-75 is Mil-Qualified with twinax contacts only. * Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). 4 16 21 I 19 N 30 ** *** (2) (3) (4) (5) (PWR) 8 8 8 4 2 (4) (2) 4 11 25 27 19 4 M 10 (Cx) (Power) (Power) (Cx) (Twinax) 65 16 II P (Cx) 25 27 27 14 u 20 16 16 12 12 I I I I P 22D 22M 22 II 6 23-151 n 25-1 11 85 P P/S P/S P P P X X X X X X X I M X X 24-1 65 M u P P P 23 M N P P P Contact Size Total HD u X X P X X X X S X Service Rating P/S P/S P P P P P P X X X P X TV* X X 2 2 22-14n P P P/S P/S P P P P P P P/S P/S X X X X P 23-1 22-2 Y P/S P/S P P X X X X X X X X X X X G75 Hermetics H 4 79 4 121 17 100 85 6 14 21 32 34 100 53 40 9 4 55 49 4 4 16 11 151 128 100 48 8 97 36 2 2 6 9 8 6 19 10 13 4 3 HD designates High Density 38999 Series III insert patterns which use size 23 contacts only. Not rated over 175C. Two size 16 contacts dedicated to fiber optics. See the Fiber Optic Section for more information. For use in MIL-STD-1760 applications (see pages 75 and 76). For RG 180/U and RG 195/U cables only. Size 8 Coax and Twinax are interchangeable. Not Tooled for RP or 02RE Pin inserts only, not tooled for RP or 02RE (Consult Amphenol for avail.) MS connector 21-75 is supplied with size 8 twinax. Commercial connector 21-75 is supplied with size 8 coax. MS Connector 21-79 has provision for two size 8 coax contacts. Coax contacts are not supplied unless specified by customer. Suffix at end of part number to replace coax, twinax, and fiber contacts with power contacts. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2 MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart Series Series Series Military JT II LJT I TV III III MIL-DTL27599 JT/LJT Solder Crimp H Y X X P P P P 24-24 25-24H 25-24H 25-26nH J24 25-29H 25-29H J29 25-35 J35 X X X X X X X 24-35 25-35 24-37 25-37H 25-37H 25-41n TV* Service Total 23 22D 20 Rating Contacts HD I 24 I 25 I 29 New M 128 I 37 N Inst. 41 F 24-29 J37 24-43n P P P P P 3 25-43 25-46 25-43 25-46 J43 J46 X 24-61 25-61 25-61 25-62 nH 25-90 25-187 n 25-1A n 25-AT n 25-F4 n 2 2 X X J61 u u X X X J90 P P P P 38999 Contact Size Hermetics P u u X X 16 12 (Fiber) 12 12 12 (Coax) 10 8 8 8 4 (Coax) (Twinax Quadrax II 12 16 5 III I 4 SJT 29 Access 128 Aquacon 37 22 3 11 I 43 23 20 I 46 40 4 I 61 61 I I N N M M/I 12 46 187 8 60 66 40 2 3 2 8 4 4 2 187 31 49 12 4 11 13 4 2 2 2 4 TV SERIES III SELECT SHELL SIZE - SPECIAL INSERT ARRANGEMENT (Not Mil-Spec Qualified) Shell Size- Crimp Insert Arrg. 9-2 X 15-4 X 15-25 X 17-20 X 21-12 X 21-21 X 21-99 X 25-92 X 25-97 X Contact Size Hermetics* Service Rating I II M M I M/Inst. M M M Total Contacts 2 4 25 20 12 41 16 101 42 Comments 22D Formerly Pyle Formerly Pyle Formerly Pyle Formerly Pyle Formerly Pyle Improved sealing Formerly Pyle Formerly Pyle Formerly Pyle 20 16 12 2 4 3 22 16 4 9 9 11 3 32 5 92 26 9 3 13 LJT SERIES I SELECT SHELL SIZE - SPECIAL INSERT ARRANGEMENT (Not Mil-Spec Qualified) Shell Size- Crimp Insert Arrg. 25-64 X Service Rating Contact Size Total Contacts 64 Comments 22D 20 16 12 Formerly Pyle 40 8 10 6 SELECT NON-STANDARD SHELL SIZE - Special Insert Arrangement Shell SizeInsert Arrg. Crimp 25L-3 25L-7 33-3 33-5 33-6 37-5 X X X X X X Hermetics* Contact Size Service Rating II II II II II II Total Contacts 3 7 3 5 6 4 (Insert arrangements requiring non-standard shells) 22D 20 8 4 1 7 2 2 1 5 4 0 2 4 X Completely tooled. + Majority of tooling is completed (contact Amphenol Aerospace for availability). u Not tooled for 02-R. P Pin inserts only (contact Amphenol Aerospace for socket availability). H Ground plane proprietary option available. Arrangement 9-5, 25-62 is exclusively ground plane type. n Not Mil-Qualified. * Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). ** Two size 16 contacts dedicated to fiber optics. See the Fiber Optic section for more information. *** For use in MIL-STD-1760 applications (pgs. 75 and 76). For RG 180/U and RG 195/U cables only. Size 8 Coax and Twinax are interchangeable. Note: 25L-3 and 25L-7 use longer shells. (PWR) Suffix at end of part number to replace coax, twinax, and fiber contacts with power contacts. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 5 MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements Front face of pin inserts illustrated 38999 III II I SJT Access Aquacon C A Shell Size & B A Insert Arrg. for: Series II JT 8-2 Series I LJT Series III TV Service Rating M Number of Contacts 2 20 Contact Size D D C 10-13 11-13 I 6 20 M 13 22M P J D H G S R F J D E 19 18 4 14 16 32 17 16 19 17 15 5 Shell Size & Insert Arrg. for: Series II JT Series I LJT 17-EA Series III TV Service Rating Number of Contacts 10 3 2 4 22D 20 16 12 Contact Size 6 T R 15 31 21 2 22 38 29 13 12 9 20 HD: High Density HD38999 (use size 23 contacts only) 6 D 38 22D 12-3 13-3 12-4 13-4 13-4 I 4 16 II 3 16 6 D A C B 15-AT I 10 3 22D 12 1 4 3 C 16 17 25 32 G 24 31 39 C 52 15-55 HD N 55 23 H H F F D 16-8 17-8 17-8 II 8 16 10 B D C E C 16-13 17-13 I 13 16 12 E D G C 8 M C D A B N B 14-97 15-97 15-97 I 8 4 20 16 I 8 16 L A M F K A J B L G D E K H 14-68 15-68 G E J B H F 46 55 14-5 15-5 15-5 II 5 16 A 9 10 21 16-6 17-6 17-6 I 6 12 CONTACT LEGEND B D 14-4 15-4 15-4 I 4 12 A F A E 2 3 4 5 M 37 22M C 1 8 Twinax B C B 14-37 15-37 11 17-2 17-2 M D A C C B 7 9 8 47 53 B 30 10 D A 7 8 10 1 1 14-35 15-35 15-35 M 37 22D 6 9 11 E C 31 26 27 J 12-98 13-98 13-98 I 10 20 21 17 17-EC 32 22D F K E 6 36 37 25 A A 10-99 11-99 11-99 I 7 20 C B 11 1 5 D C 40 15-25 M 22 3 22D 16 I 3 20 11-2 11-2 I 2 16 A 1 31 F G E B B 14 23 22 8-98 9-98 M 2 2 22M 20 10-98 11-98 11-98 I 6 20 A H A 13-63 I 2 2 16 12 4 35 28 14 11 F D 11-54 II 4 22D G 2 3 15 4 16 5 24 17 6 21 25 18 7 20 19 8 9 10 E B C 1 M 2 20 A B 9-98 A A B A B 8-97 M 4 22 C 4 10-35 11-35 11-35 M 13 22D 3 24 40 41 12 E F 23 34 39 30 1 20 33 C D S G 13 B 14-19 15-19 15-19 I 19 20 2 13 P V H 14-18 15-18 15-18 I 18 20 3 N K U 12 18 A M 1 5 6 C 9-94 D 3 B 12-35 13-35 13-35 M 22 22D 13-32 HD N 32 23 L C 2 D 13-26 M 6 2 22D 12 A M N B T U P 7 22 B A 8-44 9-44 M 6 22D 12 C D L K 13 1 21 32 M 22 22M 10 1 11 9 18 12-22 13-22 L A M B C N 8 B 22 E 11 9 1 A D 2 3 8-35 9-35 C A 1 4 2 3 I 2 20 8 11-19 HD N 19 23 29 E G Shell Size & F Insert Arrg. for: 14-15 Series II JT 15-15 Series I LJT 15-15 Series III TV Service Rating I Number of Contacts 14 1 20 16 Contact Size 10 4 5 6 3 11-6 F R H 7 12 1 9-35 N 9 23 12 1 2 13 11 18 14 3 19 10 17 15 4 9 16 5 8 6 7 2 11 13 8 C D 1 20 B 9-22 M 7 22M 1 10 9 B E 10-5 11-5 11-5 I 5 20 E C Shell Size & D Insert Arrg. for: 12-8 Series II JT Series I LJT 13-8 Series III TV 13-8 Service Rating I Number of Contacts 8 20 Contact Size J B 5 4 6 A 9-7 M 6 22M A F A 8 1 2 9 3 5 4 7 6 2 9-9 HD Grounded 1 8 Twinax E B K 1 7 4 3 8-6 9-6 M 3 20 A H 5 9-5 A G 6 1 2 3 8-3 9-3 Shell Size & C B Insert Arrg. for: Series II JT 10-4 Series I LJT 11-4 Series III TV 11-4 Service Rating I Number of Contacts 4 Contact Size 20 F 5 4 6 B 16 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 17-22 17-22 Coax 2 2 12 Coax 8 Coax 20 22 22M 22D 23 MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements 38999 Front face of pin inserts illustrated III 1 2 13 14 16 3 22 15 23 17 12 11 21 24 20 10 19 N 1 24 32 41 49 58 42 50 59 71 67 P K J H A Y 40 3 55 52 31 16 24 31 M L 66 12 D V W K J 29 20 6 22D 19-FA M 8 7 20 16 S B g h N K R E 35 a L K A L B K 59 65 1 T J 67 3 8 24 34 43 51 R 88 24 33 42 M 67 22M I 18 16 20 22 50 E Y J K 10 17 25 34 43 51 58 64 C 24 50 33 42 M 66 22M A 2 3 4 12 10 18 8 7 8 3 13 19 5 9 63 11 2 10 57 1 1 11 D 16 M 53 22 12 F 66 9 18-66 19-66 13 F G H 18-53 19-53 16 14 15 B J X 3 A G D Z 2 31 11 18-35 19-35 19-35 M 66 22D H W 1 41 66 63 E F 18-68 19-68 16 4 57 C e 18-28 19-28 19-28 M 26 2 20 16 1 51 16 B V a M 21 51 58 3 G b L 53 52 9 N F 64 E 12 43 84 19-67 10 H E F 73 D P G Z c 4 8 Twinax 2 55 C N S 58 X Y 25 34 P E A U d G 14 22D T S 19-18 19-18 M 31 U H 64 9 g 17 2 8 Coax R D H J 1 D W 10 1 30 M 52 C h J 4 18-32 19-32 19-32 1 32 20 19-31 M 2 1 12 8 Coax 12 22D 44 f b M M B V j c N S A e d K 18-11 19-11 19-11 II 11 16 2 12 U R P D E 8 22D C T U M L F 6 7 17-60 I/Coax B S N C 5 8 T C B L Aquacon A P K 4 17 A f V H 3 16 SJT 5 46 39 M 55 22M A J 18 9 W U 1 16 10 Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size 17-52 M 2 8 Twinax 15 19 10 31 24 4 6 52 16 R 23 I 3 Access 2 11 F G H E 9 16-55 17-55 G 16-99 17-99 17-99 I 21 2 20 16 I 16 9 14 20 2 10 M 42 22 22 8 7 16-42 17-42 18-30 19-30 4 55 B 13 UC S 25 3 II 1 47 53 11 21 40 1 42 46 39 32 25 4 A 41 D 9 17 10 21 47 16-35 17-35 17-35 M 55 22D Z X A B d T P U C c e N V D b g f W E M a Z X F L Y K J G H 17 CONTACT LEGEND 1 32 25 53 B T S N 73 17-73 HD N 73 23 R 17 1 15 16 25 33 Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size V E W X G F 10 1 c R 7 72 4 C 16-26 17-26 17-26 I 26 20 2 3 8 Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size U b Y L 9 5 6 8 Shell Size & 7 Insert Arrg. for: Series II JT 17-25 Series I LJT Series III TV Service Rating M Number of Contacts 22 2 Contact Size 22D 8 Coax B T Z M 4 18 A R Pa S 9 17 8 4 14 16 15 5 6 18-96 19-88 HD N 88 23 22M 22D 23 I 9 12 16 20 19-AD Inst. 1 8 Twinax 19-FA M 6 8 7 22D 20 16 2 12 HD: High Density HD38999 (use size 23 contacts only) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 7 MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements Front face of pin inserts illustrated 38999 III II 1 1 31 51 21 SJT 71 Access Aquacon G 31 61 61 F 51 41 Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size 11 20-1 21-1 20-2 21-2 M 79 22M II 65 22 A R P a N Z X K Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size T W D F V J H 2 20 27 24 14 13 12 G 21 26 23 7 10 19 20 21-29 I 4 16 D R B D C A B 21-48 M 4 8 power 21-75 21-75 N 4 (See Note) M 11 U E J N L K G F K f e d L K J a b c h R F 8 33 44 56 67 43 55 66 78 79 90 89 99 100 108 109 116 117 16 25 35 46 56 67 77 H 12 2 29 39 48 58 67 75 1 95 3 20 5 94 82 96 97 4 98 5 6 99 4 100 7 85 11 15 121 G J K 86 1 32 F b 20-41 21-41 21-41 I 41 20 13 22 L c d e M 5 14 23 p E a n q N D Z m t f C Y k s g H B X r P G A j i S E H 21-79 21-79 II 17 (See Note) 22D T D Z n p G J H W V U C m q E F I 25 20 2 16 6 D r 37 20 1 V Y a V 20-39 21-39 21-39 1 B C P M C A T S g P 20-35 21-35 21-35 M 79 22D 4 12 L D T Z U b 21-25 B k h N 41 9 21-27 I 27 20 71 A X j i R 61 A Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size 79 21 8 11 T S 22 W V U 6 W E F C Y 20-16 21-16 21-16 II 16 16 31 51 5 15 G 1 3 4 16 U E c d 17 C b M Y L S 25 M P D 20-11 21-11 21-11 I 11 12 1 19 18 B C R B S X N N E 11 B S H D P M J C L A K B K 65 79 21 L H 41 A R A J I 21-121 HD N 121 23 24 34 45 55 66 76 85 81 19 93 74 47 28 38 57 22-1 23-1 22-2 23-2 M 100 22M M 85 22 66 HD: High Density HD38999 (use size 23 contacts only) Note: MS connector 21-75 is supplied with four size 8 twinax contacts. Commercial connector 21-75 is supplied with four size 8 coax contacts. MS connector 21-79 has provision for two size 8 coax contacts. Coax contacts are not supplied unless specified by customers. CONTACT LEGEND 8 8 10 12 16 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 20 22 22M 22D 23 MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements Front face of pin inserts illustrated 38999 III II A A N K B E F P J L N C D M G Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size 8 16 25 35 46 56 67 77 H 2 3 5 N 95 96 97 98 99 100 6 7 15 24 Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size 34 45 55 66 76 85 k z M h L y g x f FF w d 22-35 23-35 23-35 M 100 22D 24 23 22 21 44 20 43 52 42 19 41 51 40 39 50 18 38 37 17 36 16 15 14 13 B 22-53 23-53 23-53 I 53 20 40 22D 1 A M B P E H 8 C K R J Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size G D G D F F 23-54 M 9 16 G II 16 16 II 11 16 T 12 16 20 22 22M 22D 23 a E L U V n A B W g X h Y Z K J q AA z GG BB HH y FF i EE x w h v g f e M L K CC j P N Y r Z 71 D H 22-55 23-55 23-55 I 55 20 59 4 E s a DD F t b u c G d J Access F G Aquacon H 3 23-63 M 49 4 4 22D 16 12 Coax Coax 94 19 25 8 15 SJT E 1 25 24 2 23 26 44 22 27 43 21 28 5 46 46 20 45 29 42 6 41 19 54 53 47 51 30 40 55 57 56 7 31 48 50 39 18 32 49 17 8 37 38 33 16 36 9 15 34 10 14 11 12 35 13 C X p k R 48 23-151 HD N 151 23 M f l I 34 20 40 51 73 105 115 1 3 92 1 99 2 100 125 7 14 121 24 35 23-99 j I 32 20 4 12 21 32 44 57 69 82 94 107 119 130 140 147 N b C D W V 23-34 S m 11 151 F e k I B U 22-32 23-32 4 5 148 W H V T d c P D U e f X 1 2 26 3 27 4 45 46 5 28 6 29 53 47 30 49 48 31 7 32 8 33 34 9 10 35 12 11 141 E 23-97 10 25 33 45 58 70 83 95 108 120 131 J L J E 22 B H C S K 12 A N L Y D T d j g S R S C c h Z 22-21 23-21 23-21 II 21 16 V C W D BB q r X E CC s HH Y DD F t EE u v a Z b G c H AA J U p GG K e 93 A T n P m 94 4 S R K F G I 14 12 86 T U 22-14 23-14 1 CONTACT LEGEND S F 23-6 23-6 M 6 8 Twinax C A R B P L a R V J E B X K D N b M P W L C H A M B A 58 70 81 104 114 24-1 25-1 24-2 25-2 M 128 22M M 100 22 HD: High Density HD38999 (use size 23 contacts only) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 9 MIL-DTL-38999, Series I LJT, II JT, III TV Insert Arrangements Front face of pin inserts illustrated 38999 III Y W SJT Series III, II, I EE s CC q T Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size KK p S 41 59 42 60 33 26 H G J C H C G 68 L D D 99 F 93 15 21 28 84 78 K F 82 76 53 24-4 25-4 25-4 I E E 25-7 25-7 M 25-11 25-11*** N 25-8 Twinax 48 8 97 2 8 2 9 20 16 22D 8 Twinax 8 Twinax 20 10 U F G b Z M 25-16 M 6 20 T a W J V 11 E U 10 9 F G S G 16 20 E 3 X D U E 6 7 F 2 W L F 24-19 25-19 25-19 I 19 12 V G H 25-20 25-20*** N 10 13 3 4 20 16 8 Twinax 12 Coax (With Matched Impedance) A R 14 21 3 S 16 b 15 D V d e 48 59 71 82 94 105 115 125 4 E W Z L 7 Y X F J 128 121 14 G K 4 8 Coax 36 U f M 5 25 1 c N 6 25-26 I 5 12 8 15 C a 22 B T P 4 7 12 12 M 1 K 8 H 4 Y N J 20 24 17 23 D T 5 H 2 19 B C Z P J 25 24-24 25-24 25-24 I 12 16 18 R T 6 8 Twinax D C V H 13 C S X K U J G 12 Z L P 1 B Y K F h K 36 22D A S W X A P N N 25-17 M 2 4 R f Y L L E g k m N A C e u v n B R D t w p P s A V d c r q B E M C S R M B a H Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size A T D Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size B B 94 81 67 A A 85 75 6 K L M 32 19 H J m N P G h k 79 74 25 g BB 18 f AA n R z 24 F e JJ LL 72 46 1 E d y HH DD r U Access FF 64 16 7 D c x 29 22 C b GG t V B a w v u X I Aquacon A Z II 24 H 35 24-29 25-29 25-29 I 29 16 47 58 70 81 93 104 114 24-35 25-35 25-35 M 128 22D *** For use in MIL-STD-1760 applications (see pages 75 and 76). CONTACT LEGEND 10 8 10 12 16 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 20 22 22M 22D 23 MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements Front face of pin inserts illustrated 38999 III II U A T g W X r d m P p c N a b m c s k L K g U D T g G P H 24-37 25-37 25-37 I 37 16 C v Z a q b E S p R z n m P Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size w y k N M g h e f 25-46 25-46 I 4 16 26 27 38 25 24 23 37 1 50 51 2 41 42 63 52 43 53 60 20 59 49 35 19 64 66 65 58 21 55 7 9 33 10 20 155 177 F 58 49 6 7 57 31 55 39 54 38 E 5 30 60 17 D 59 41 40 4 29 45 52 48 37 16 15 47 36 14 8 9 32 53 46 33 34 35 13 10 11 12 187 25-187 HD N 4 12 19 18 184 185 25-F4 C 167 14 13 16 G 3 28 56 21 176 G H 2 51 50 42 22 101 168 e J 27 44 43 23 B 115 128 142 143 f K 1 25 45 116 129 g 25-90 I 4 2 16 8 Twinax 24 32 73 d x h M L 26 102 12 y k 40 20 A H 72 86 F c m E b w n N 8 4 16 8 Ground Plane Only 11 20 D 4 3 12 Z a 25-62 I 87 Size 22D=M, Balance =I 49 22D 5 C v z P B Y AA r B X u q R 3 C K 156 11 6 59 13 34 M L T A t s U A 2 H 60 8 44 56 46 15 N W p G g 46 32 45 16 AA h i J 33 6 57 47 17 BB k j 20 16 F f z m K S 24-61 25-61 25-61 I 61 20 5 54 48 18 y KK J L M Aquacon H e 23 20 7 e E LL 1 22 21 P CC D x 4 4 30 31 62 n R 3 36 61 DD p H PP s t G 1 D d JJ NN 2 8 Coax 28 29 39 40 q S w HH EE MM J K L FF r T G GG d V C c Access r B b v u X t U F c d x 40 20 Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size W s V D A Z a Y Y AA r T B X u s U 8 t F c 25-43 25-43 25-43 I 25-41 N/Inst. 11 2 3 16 12 Coax 8 Twinax 3 20 A W V 22 22D SJT E b f N D q x R I C a w u S F B p h T b J m v E U Z n k a i j J V S h r V H L Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size p q t W C Z e n W G K M M F Z d X E Y n R A Y X B Y N D k R P C h q e B V f S A 187 23 25-1A N 4 16 25-AT N 4 4 2 10 2 12 13 16 12 20 31 22D Coax contacts for RG180/U or RG195/U cable. CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23 HD: High Density HD38999 (use size 23 contacts only) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 11 MIL-DTL-38999, Series III TV Special Insert Arrangements 38999 Front face of pin inserts illustrated III II I SJT Access Shell Size & Insert Arrg. for: B A Aquacon Series III 1 2 3 15 4 16 5 24 17 6 25 18 7 19 8 9 13 A D 14 12 23 22 11 21 B C 20 10 Series III TV Service Rating Number of Contacts Contact Size 9-2 I 2 20 15-4* II 4 16 15-25 M 22 22D 3 16 J 1 A H 16 14 15 13 2 3 D B G L M 7 C 9 F 6 D 8 16 22D 13 A S R 98 2 99 100 23 21-99 M 35 45 56 66 78 89 97 25-92 M 11 12 92 22D 12 CONTACT LEGEND 8 10 12 16 20 22 22M 22D 4 D A a 9 16 23* Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com R g h w j v n k p m V X s r Z Y G P f u t H B N e 101 NOTE: Some specials shown here were formerly known as Pyle arrangements. Consult Amphenol for how to order information for connectors with these inserts. For further information on special arrangements consult Amphenol Aerospace, Sidney NY. * Pyle 15-4 does not mate with Amphenol Tri-Start 15-4 insert. A c b J 12 3 5 d 3 E 17 L 1 4 F 18 E M 90 D P 5 22D F K N 2 26 13 32 B 31 14 30 28 27 15 29 16 19 C 20 79 C M K G 67 57 B L H 46 36 A 11 12 21-21 M/Inst. 32 9 22D 12 9 12 24 23 24 6 3 20 5 J 7 21-12 I 4 12 10 21 E 17-20 M J 22 25 8 5 11 10 Shell Size & Insert Arrg. for: Series III TV Service Rating Number of Contacts Contact Size H C G 4 12 Shell Size & Insert Arrg. for: Series III TV Service Rating Number of Contacts Contact Size B K 1 A 9 C S T D U E W F 25-97 M 26 3 13 22D 16 12 MIL-DTL-38999, Series III TV Special Insert Arrangements Non-Standard Shells or Large Contacts 38999 Front face of pin inserts illustrated III II I A F C A E G SJT B Access Aquacon D B 25L-3 II 1 8 Series III Shell Size & Insert Arrg. for: Series III TV Service Rating Number of Contacts Contact Size C 25L-7 II 7 8 2 4 A A C E A E B D B C D Shell Size & Insert Arrg. for: Series III TV Service Rating Number of Contacts Contact Size 33-3 II 1 4 2 0 B F 33-5 II 5 4 C 33-6 II 2 8 4 4 A D B C Shell Size & Insert Arrg. for: Series III TV Service Rating Number of Contacts Contact Size 37-5 II 4 0 NOTE: Some specials shown here were formerly known as Pyle arrangements. Consult Amphenol for how to order information for connectors with these inserts. Consult Amphenol Aerospace for longer shell drawings. CONTACT LEGEND 0 4 8 22D Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 13 PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 INSERT ARRANGEMENT #8-3 / 9-3 III II I JT MIL-DTL-38999 Series II Connector Type: Insert Designation: LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 Series I Series III 8-3 9-3 Number of Contact Service Contacts Size Rating NA 3 20 M SJT Access Series III, II, I Aquacon Contact Locations Front face of pin insert shown .018 .079 C A B .056 .056 *Service Rating: M for MIL-DTL-38999 INSERT ARRANGEMENT #8-35 / 9-35 Connector Type: JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Insert Designation: 8-35 9-35 9-35 Number of Contacts Contact Size Service Rating 6 22D M Contact Locations Front face of pin insert shown .045 .078 .045 1 5 4 6 2 3 .090 .078 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 14 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #8-98 / 9-98 Connector Type: 38999 III JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Insert Designation: 8-98 9-98 Number of Contacts Contact Size Service Rating II 3 20 I I 9-98 SJT Contact Locations Access Front face of pin insert shown Aquacon Series III, II, I .038 .075 A C B .065 .065 INSERT ARRANGEMENT #10-5 / 11-5 Connector Type: JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Insert Designation: 10-5 11-5 Number of Contacts Contact Size Service Rating 5 20 I 11-5 Contact Locations Front face of pin insert shown .065 .065 .056 .130 A E D C B .065 .113 .113 All dimensions for reference only. For alternate rotations see page 46 Series III, page 86 Series II, and page 114 Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 15 PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 INSERT ARRANGEMENT #10-6 / 11-6 III II I SJT Access Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating NA 11-6 NA 6 20 I Insert Designation: Contact Locations Front face of pin insert shown Series III, II, I Aquacon .130 A F .065 B C E D .065 .130 .113 INSERT ARRANGEMENT #10-35 / 11-35 Connector Type: JT LJT MIL-DTL-38999 MIL-DTL-38999 Series II Series I Insert Designation: 10-35 Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating 11-35 13 22D M 11-35 Contact Locations Front face of pin insert shown .138 .085 .146 .118 .146 .056 9 10 1 11 13 8 2 3 12 4 7 6 5 .045 .045 .035 .118 .049 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 16 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #12-3 / 13-3 Connector Type: 38999 JT LJT MIL-DTL-38999 MIL-DTL-38999 Series II Series I Insert Designation: 12-3 III Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating II NA 3 16 II I 13-3 SJT Contact Locations Access Front face of pin insert shown Aquacon Series III, II, I .058 C A B .111 .094 INSERT ARRANGEMENT #12-35 / 13-35 Connector Type: JT MIL-DTL-38999 Series II Insert Designation: LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 Series I Series III 12-35 13-35 13-35 Number of Contacts Contact Size Service Rating 22 22D M Contact Locations Front face of pin insert shown .182 .126 .107 .117 .088 .045 .026 .075 .158 .197 1 21 11 .030 .120 .093 .203 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 17 PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 INSERT ARRANGEMENT #14-18 / 15-18 III II I SJT Access Connector Type: JT MIL-DTL-38999 Series II Insert Designation: LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 Series I Series III 14-18 15-18 Number of Contacts Contact Size Service Rating 18 20 I 15-18 Contact Locations Front face of pin insert shown Series III, II, I Aquacon .260 .260 .113 L K .252 A M B N T U J S H P C R D G F E .113 .225 .065 .065 .130 .130 .195 .195 INSERT ARRANGEMENT #14-19 / 15-19 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating 14-19 15-19 15-19 19 20 I Insert Designation: Contact Locations Front face of pin insert shown .065 .065 .225 .113 A M .113 L B N C K U J T H .130 .195 .260 V R D S G F E .130 .225 .195 .260 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 18 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #14-35 / 15-35 Connector Type: 38999 III JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating II 14-35 15-35 15-35 37 22D M I Insert Designation: SJT Contact Locations Front face of pin insert shown 31 21 11 Contact Hole Locations Location Location Access Aquacon Contact Number X Axis Y Axis Contact Number X Axis Y Axis 1 +.045 +.262 19 +.045 +.172 2 +.123 +.217 20 +.123 +.119 3 +.211 +.160 21 +.170 +.040 4 +.254 +.080 22 +.170 -.050 5 +.266 -.010 23 +.123 -.127 6 +.247 -.098 24 +.045 -.172 7 +.200 -.175 25 -.045 -.172 8 +.130 -.232 26 -.123 -.127 9 +.045 -.262 27 -.170 -.050 10 -.045 -.262 28 -.170 +.040 11 -.130 -.232 29 -.123 +.119 12 -.200 -.175 30 -.045 +.172 13 -.247 -.098 31 +.045 +.074 14 -.266 -.010 32 +.090 -.004 15 -.254 +.080 33 +.045 -.082 16 -.211 +.160 34 -.045 -.082 17 -.123 +.217 35 -.090 -.004 18 -.045 +.262 36 -.045 +.074 37 .000 -.004 Series III, II, I 1 Contact Hole Locations INSERT ARRANGEMENT #16-26 / 17-26 JT MIL-DTL-38999 Series II Connector Type: NA Insert Designation: Contact Locations Front face of pin insert shown A R P N a Z M Y L B U b K J c X H C D V W G Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating 17-26 17-26 26 20 I Contact Hole Locations T S LJT MIL-DTL-38999 Series I E F Location Contact Hole Locations Location Contact Number X Axis Y Axis Contact Number X Axis Y Axis A .000 +.321 R -.131 +.293 B +.131 +.293 S -.070 +.177 C +.239 +.214 T +.070 +.177 D +.305 +.099 U +.175 +.094 E +.319 -.034 V +.178 -.036 F +.278 -.161 W +.119 -.151 G +.189 -.260 X .000 -.203 H +.067 -.314 Y -.119 -.151 J -.067 -.314 Z -.178 -.036 K -.189 -.260 a -.175 +.094 L -.278 -.161 b .000 +.065 M -.319 -.034 c .000 -.065 N -.305 +.099 P -.239 +.214 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 19 PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 INSERT ARRANGEMENT #16-35 / 17-35 III II JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Connector Type: I SJT Access Series III, II, I Aquacon Insert Designation: 16-35 17-35 Contact Locations Front face of pin insert shown 17-35 Contact Hole Locations Location X Axis Y Axis Contact Number 17 10 25 32 4 40 1 47 53 55 52 3 9 16 24 31 39 46 Number of Contacts Contact Size Service Rating 55 22D M Contact Hole Locations Location X Axis Y Axis Contact Number 1 -.312 +.086 28 .000 -.004 2 -.312 -.004 29 .000 -.094 3 -.312 -.094 30 .000 -.184 4 -.242 +.221 31 .000 -.274 5 -.234 +.131 32 +.089 +.316 6 -.234 +.041 33 +.078 +.221 7 -.234 -.049 34 +.078 +.131 8 -.234 -.139 35 +.078 +.041 9 -.234 -.229 36 +.078 -.049 10 -.172 +.279 37 +.078 -.139 11 -.156 +.176 38 +.078 -.229 12 -.156 +.086 39 +.078 -.319 13 -.156 -.004 40 +.172 +.279 14 -.156 -.094 41 +.156 +.176 15 -.156 -.184 42 +.156 +.086 16 -.156 -.274 43 +.156 -.004 17 -.089 +.316 44 +.156 -.094 18 -.078 +.221 45 +.156 -.184 19 -.078 +.131 46 +.156 -.274 20 -.078 +.041 47 +.242 +.221 21 -.078 -.049 48 +.234 +.131 22 -.078 -.139 49 +.234 +.041 23 -.078 -.229 50 +.234 -.049 24 -.078 -.319 51 +.234 -.139 25 .000 +.329 52 +.234 -.229 26 .000 +.176 53 +.312 +.086 27 .000 +.086 54 +.312 -.004 55 +.312 -.094 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 20 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #18-11 / 19-11 38999 III JT LJT MIL-DTL-38999 MIL-DTL-38999 Series II Series I Connector Type: Insert Designation: 18-11 Number of Contacts Contact Size Service Rating II 11 16 II I 19-11 SJT Contact Locations Front face of pin insert shown Access Aquacon .250 Series III, II, I .105 .105 .260 .132 J H A B K C G L F D .092 E .053 .281 .215 .179 .275 INSERT ARRANGEMENT #18-32 / 19-32 JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Connector Type: Insert Designation: 18-32 19-32 Contact Locations Front face of pin insert shown T P N B V C f d W g j c h b M L K J Y H D X Z a Service Rating 32 20 I Contact Hole Locations Location X Axis Y Axis e R Contact Size Contact Letter A U S 19-32 Number of Contacts G E F Contact Hole Locations Location X Axis Y Axis Contact Letter A +.066 +.353 T -.066 +.353 B +.189 +.305 U .000 +.230 C +.286 +.217 V +.124 +.193 D +.345 +.098 W +.209 +.095 E +.357 -.033 X +.228 -.033 F +.321 -.160 Y +.174 -.151 G +.242 -.265 Z +.065 -.221 H +.130 -.335 a -.065 -.221 J .000 -.359 b -.174 -.151 K -.130 -.335 c -.228 -.033 L -.242 -.265 d -.209 +.095 M -.321 -.160 e -.124 +.193 N -.357 -.033 f .000 +.096 P -.345 +.098 g +.096 .000 R -.286 +.217 h .000 -.096 S -.189 +.305 j -.096 .000 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 21 PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 INSERT ARRANGEMENT #18-35 / 19-35 III II I SJT Access Connector Type: JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Insert Designation: 18-35 19-35 Number of Contacts Contact Size Service Rating 66 22D M 19-35 Contact Locations Front face of pin insert shown Aquacon .357 Series III, II, I .279 .360 .315 .201 .270 .225 .123 .045 .180 .135 4 17 10 25 34 43 51 58 .090 64 1 .045 3 66 9 16 24 33 42 57 50 63 INSERT ARRANGEMENT #20-27 / 21-27 Connector Type: JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Insert Designation: 20-27 21-27 Number of Contacts Contact Size Service Rating 27 20 I NA Contact Locations Front face of pin insert shown .400 .275 .225 .125 .100 .225 .150 .275 .375 .400 A B R P a N Z M L Y U .150 X W E V G .300 H .100 .150 .250 .375 D F J .250 C T c d K .400 S b .200 .050 .025 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol. 22 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #20-35 / 21-35 38999 III JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Connector Type: Insert Designation: 20-35 21-35 21-35 Number of Contacts Contact Size Service Rating II 79 22D M I SJT Contact Locations Front face of pin insert shown Access 1 31 51 79 21 71 61 41 11 Contact Hole Locations Location Contact Number X Axis Y Axis Contact Hole Locations Location X Axis Y Axis Contact Number 9 +.406 -.141 43 -.258 -.220 10 +.365 -.227 44 -.311 -.141 11 +.306 -.302 45 -.332 -.048 12 +.232 -.362 46 -.332 +.048 13 +.146 -.404 47 -.311 +.141 14 +.053 -.426 48 -.258 +.220 15 -.053 -.426 49 -.184 +.280 16 -.146 -.404 50 -.098 +.322 17 -.232 -.362 51 -.048 +.241 18 -.306 -.302 52 +.048 +.241 19 -.365 -.227 53 +.134 +.199 20 -.406 -.141 54 +.208 +.139 21 -.427 -.048 55 +.237 +.048 22 -.427 +.048 56 +.237 -.048 23 -.406 +.141 57 +.208 -.139 24 -.365 +.227 58 +.134 -.199 25 -.306 +.302 59 +.048 -.241 26 -.232 +.362 60 -.048 -.241 27 -.146 +.404 61 -.134 -.199 28 -.053 +.426 62 -.208 -.139 29 .000 +.323 63 -.237 -.048 30 +.098 +.322 64 -.237 +.048 31 +.184 +.280 65 -.208 +.139 32 +.258 +.220 66 -.134 +.199 33 +.311 +.141 67 -.048 +.146 34 +.332 +.048 68 +.048 +.146 +.090 1 +.053 +.426 35 +.332 -.048 69 +.125 2 +.146 +.404 36 +.311 -.141 70 +.155 .000 3 +.232 +.362 37 +.258 -.220 71 +.125 -.090 4 +.306 +.302 38 +.184 -.280 72 +.048 -.146 5 +.365 +.227 39 +.098 -.322 73 -.048 -.146 6 +.406 +.141 40 .000 -.347 74 -.125 -.090 7 +.427 +.048 41 -.098 -.322 75 -.155 .000 8 +.427 -.048 42 -.184 -.280 76 -.125 +.090 77 .000 +.053 78 +.048 -.029 79 -.048 -.029 Aquacon Series III, II, I Contact Hole Locations Location X Axis Y Axis Contact Number All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 23 PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 INSERT ARRANGEMENT #20-41 / 21-41 III II I SJT Access Insert Designation: JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III 20-41 21-41 21-41 Number of Contacts Contact Size Service Rating 41 20 I Contact Locations Front face of pin insert shown Series III, II, I Aquacon Connector Type: W V j U C Y k s h S B X i T A R g P f n L F b G c d e M K E a p q N m t r D Z J H .300 DIA. .567 DIA. .835 DIA. All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 24 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #22-35 / 23-35 38999 JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Connector Type: Insert Designation: 22-35 23-35 23-35 III Number of Contacts Contact Size Service Rating II 100 22D M I SJT Contact Locations Front face of pin insert shown Access Aquacon 16 25 35 46 56 67 20 -.249 .000 60 +.083 21 -.249 -.095 61 +.083 .000 22 -.249 -.190 62 +.083 -.095 23 -.249 -.285 63 +.083 -.190 24 -.249 -.380 64 +.083 -.285 25 -.166 +.428 65 +.083 -.380 26 -.166 +.333 66 +.083 -.475 27 -.166 +.238 67 +.166 +.428 28 -.166 +.143 68 +.166 +.333 29 -.166 +.048 69 +.166 +.238 30 -.166 -.047 70 +.166 +.143 31 -.166 -.142 71 +.166 +.048 32 -.166 -.237 72 +.166 -.047 33 -.166 -.332 73 +.166 -.142 34 -.166 -.427 74 +.166 -.237 35 -.083 +.475 75 +.166 -.332 36 -.083 +.380 76 +.166 -.427 37 -.083 +.285 77 +.249 +.380 38 -.083 +.190 78 +.249 +.285 39 -.083 +.095 79 +.249 +.190 40 -.083 .000 80 +.249 +.095 +.241 41 -.083 -.095 81 +.249 .000 -.083 -.190 82 +.249 -.095 77 8 86 1 94 2 95 3 96 97 4 98 5 99 6 7 100 15 24 34 45 55 66 76 85 93 Contact Hole Locations Location Contact Number X Axis Y Axis 1 -.428 Contact Hole Locations Location Contact Number X Axis Y Axis +.095 2 -.467 +.154 42 3 -.488 +.061 43 -.083 -.285 83 +.249 -.190 .000 44 -.083 -.380 84 +.249 -.285 -.061 45 -.083 -.475 85 +.249 -.380 .000 +.428 86 +.332 +.333 4 5 -.415 -.488 6 -.428 -.142 46 7 -.428 -.237 47 .000 +.333 87 +.332 +.238 +.333 48 .000 +.238 88 +.332 +.143 +.238 49 .000 +.143 89 +.332 +.048 +.143 50 .000 +.048 90 +.332 -.047 +.048 51 .000 -.047 91 +.332 -.142 -.047 52 .000 -.142 92 +.332 -.237 -.142 53 .000 -.237 93 +.332 -.332 .000 -.332 94 +.428 +.241 8 9 10 11 12 13 -.332 -.332 -.332 -.332 -.332 -.332 14 -.332 -.237 54 15 -.332 -.332 55 .000 -.427 95 +.467 +.154 +.380 56 +.083 +.475 96 +.488 +.061 +.285 57 +.083 +.380 97 +.415 .000 +.083 +.285 98 +.488 -.061 +.083 +.190 99 +.428 -.142 100 +.428 -.237 16 17 -.249 -.249 18 -.249 +.190 58 19 -.249 +.095 59 Series III, II, I Contact Hole Locations Location Contact Number X Axis Y Axis All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 25 PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 INSERT ARRANGEMENT #22-55 / 23-55 III II I SJT Access JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Connector Type: Insert Designation: 22-55 23-55 Number of Contacts Contact Size Service Rating 55 20 I 23-55 Contact Locations Front face of pin insert shown Aquacon .325 Series III, II, I .260 T S R k .390 P N j i h M .130 m z y x A U V n C X Y q D r BB CC Z E HH s a F DD t EE b u v c G d e H J p AA GG FF w g f L B K W .455 .195 .065 .112 .225 .336 .450 INSERT ARRANGEMENT #24-31 / 25-31 Connector Type: Insert Designation: JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III 24-31 NA Number of Contact Contacts Size NA 31 16 Service Rating I Contact Locations Front face of pin insert shown M L Z .455 Y a c d W H D S V .182 T U G C R e J .364 Q b g X .273 B P f K .091 A N E F .158 .316 .474 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 26 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 INSERT ARRANGEMENT #24-35 / 25-35 III JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Connector Type: Insert Designation: 24-35 25-35 25-35 Number of Contacts Contact Size Service Rating 128 22D M 8 15 59 71 82 Aquacon 94 105115 1 125 4 7 121 14 24 35 47 58 70 81 93 SJT 104 114 Contact Hole Locations Location Contact Number X Axis Y Axis 1 -.479 +.279 2 -.520 +.190 3 -.546 +.095 4 -.555 .000 5 -.546 -.095 6 -.520 -.190 7 -.479 -.279 8 -.424 +.357 9 -.415 +.190 10 -.415 +.095 11 -.415 .000 12 -.415 -.095 13 -.415 -.190 14 -.424 -.357 15 -.332 +.444 16 -.332 +.332 17 -.332 +.237 18 -.332 +.142 19 -.332 +.047 20 -.332 -.047 21 -.332 -.142 22 -.332 -.237 23 -.332 -.332 24 -.332 -.427 25 -.249 +.496 26 -.249 +.380 27 -.249 +.285 28 -.249 +.190 Contact Hole Locations Location Contact Number X Axis Y Axis 29 -.249 +.095 30 -.249 .000 31 -.249 -.095 32 -.249 -.190 33 -.249 -.285 34 -.249 -.380 35 -.249 -.475 36 -.160 +.531 37 -.166 +.427 38 -.166 +.332 39 -.166 +.237 40 -.166 +.142 41 -.166 +.047 42 -.166 -.047 43 -.166 -.142 44 -.166 -.237 45 -.166 -.332 46 -.166 -.427 47 -.166 -.522 48 -.083 +.475 49 -.083 +.380 50 -.083 +.285 51 -.083 +.190 52 -.083 +.095 53 -.083 .000 54 -.083 -.095 55 -.083 -.190 56 -.083 -.285 57 -.083 -.380 58 -.083 -.475 59 .000 +.522 60 .000 +.427 61 .000 +.332 62 .000 +.237 63 .000 +.142 64 .000 +.047 65 .000 -.047 66 .000 -.142 67 .000 -.237 68 .000 -.332 69 .000 -.427 70 .000 -.555 71 +.083 +.475 72 +.083 +.380 73 +.083 +.285 74 +.083 +.190 75 +.083 +.095 76 +.083 .000 77 +.083 -.095 78 +.083 -.190 Contact Hole Locations Location Contact Number X Axis Y Axis 79 +.083 -.285 80 +.083 -.380 81 +.083 -.475 82 +.160 +.531 83 +.166 +.427 84 +.166 +.332 85 +.166 +.237 86 +.166 +.142 87 +.166 +.047 88 +.166 -.047 89 +.166 -.142 90 +.166 -.237 91 +.166 -.332 92 +.166 -.427 93 +.166 -.522 94 +.249 +.496 95 +.249 +.380 96 +.249 +.285 97 +.249 +.190 98 +.249 +.095 99 +.249 .000 100 +.249 -.095 101 +.249 -.190 102 +.249 -.285 103 +.249 -.380 104 +.249 -.475 105 +.332 +.444 106 +.332 +.332 107 +.332 +.237 108 +.332 +.142 109 +.332 +.047 110 +.332 -.047 111 +.332 -.142 112 +.332 -.237 113 +.332 -.332 114 +.332 -.427 115 +.424 +.357 116 +.415 +.190 117 +.415 +.095 118 +.415 .000 119 +.415 -.095 120 +.415 -.190 121 +.424 -.357 122 +.479 +.279 123 +.520 +.190 124 +.546 +.095 125 +.555 .000 126 +.546 -.095 127 +.520 -.190 128 +.479 -.279 Series III, II, I 48 I Access Contact Locations Front face of pin insert shown 25 36 II All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 27 PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 III INSERT ARRANGEMENT #24-61 / 25-61 II I SJT JT LJT Tri-Start MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Series II Series I Series III Connector Type: Insert Designation: 24-61 25-61 25-61 Number of Contacts Contact Size Service Rating 61 20 I Access Series III, II, I Aquacon Contact Locations Front face of pin insert shown Y X u Z a A v GG HH W t Contact Hole Locations b w B c C d D x NN JJ V s e E PP y EE KK MM U r F f LL T g G q z DD BB CC AA h S H p J R i k j P m K N L M FF Location Contact Hole Locations Location Contact Number X Axis Y Axis Contact Number X Axis Y Axis A +.196 +.500 h +.341 -.213 B +.314 +.435 i +.251 -.314 C +.413 +.343 j +.133 -.379 D +.485 +.230 k .000 -.402 E +.527 +.101 m -.133 -.379 F +.536 -.030 n -.251 -.314 G +.511 -.164 p -.341 -.213 H +.454 -.287 q -.392 -.088 J +.368 -.391 r -.399 +.046 K +.259 -.470 s -.362 +.175 L +.134 -.519 t -.285 +.283 M .000 -.537 u -.173 +.363 N -.134 -.519 v .000 +.338 P -.259 -.470 w +.147 +.223 R -.368 -.391 x +.237 +.122 S -.454 -.287 y +.267 -.010 T -.511 -.164 z +.228 -.139 U -.536 -.030 AA +.131 -.233 V -.527 +.101 BB .000 -.267 W -.485 +.230 CC -.131 -.233 X -.413 +.343 DD -.228 -.139 Y -.314 +.435 EE -.267 -.010 Z -.196 +.500 FF -.237 +.122 a -.068 +.454 GG -.147 +.223 b +.068 +.454 HH .000 +.200 c +.173 +.363 JJ +.105 +.094 d +.285 +.283 KK +.135 -.041 e +.362 +.175 LL .000 -.132 f +.399 +.046 MM -.135 -.041 g +.392 -.088 NN -.105 +.094 PP .000 .000 All dimensions for reference only.For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 28 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series I LJT, II JT, III TV, HD Contact Ratings/ Service Ratings 38999 III CONTACT RATING FOR TV III, HD, JT II, LJT I, SJT Test Current (Amps) Maximum Millivolt Drop Crimp Hermetic 23 5 3 73 85 22M 22D 22 20 16 12 10 (Power) 8 (Power) 4 0 3 5 5 7.5 13 23 33 46 80 150 2 3 3 5 10 17 NA NA NA NA 45 73 73 55 49 42 33 26 23 21 60 85 85 60 85 85 NA NA NA NA *When tested using silver plated wire. Contact Size Crimp Well Data Solder Well Data Well Diameter Normal Well Depth Well Diameter Nominal Well Depth 23 .0345 .0010 .141 .0345 .0010 .130 22M .028 .001 .141 22D .0345 .0010 .141 22 .0365 .0010 .141 20 .047 .001 .209 16 .067 .001 .209 12 .100 .002 .209 10 (Power) 8 4 0 .137 .002 .181 .002 .281 .002 .453 .002 .355 .490 .490 .585 .029 +.004 - .000 .036 +.004 -.000 .036 +.004 -.000 .044 +.004 -.004 .078 +.000 -.004 .116 +.004 -.002 NA NA NA NA Hermetic* II I SJT Access Aquacon .094 .094 .125 .141 .141 NA NA NA NA Series III, II, I, SJT Contact Size Maximum Millivolt Drop Crimp* MIL-DTL-38999 SERIES III STANDARD 500 CYCLE CONTACTS FOR TV AND CTV, P & S Contact Size 8 (Coax)* 8 (Power) 8 (Twinax) 10 (Power) 12 16 20 22D 4 0 TV/CTV Pins Military No. M39029/60-367 Contact Factory M39029/90-529** M39029/58-528 M39029/58-365 M39029/58-364 M39029/58-363 M39029/58-360 N/A N/A TV/CTV Sockets Supersedes MS27536 " N/A N/A MS27493-12 MS27493-16 MS27493-20 MS27493-22D N/A N/A Military No. M39029/59-366 " M39029/91-530 M39029/56-527 M39029/56-353 M39029/56-352 M39029/56-351 M39029/56-348 N/A N/A Supersedes MS27535 " N/A N/A MS27490-12 MS27490-16 MS27490-20 MS27490-22D N/A N/A Above part numbers include standard 500 cycle finish designation - gold plating over suitable underplate in accordance with SAE AS39029. For other finish variations, consult Amphenol Aerospace. *For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and 16 coax contacts available for use in Tri-Start connectors, see High Speed catalog or consult Amphenol Aerospace. MIL-DTL-38999 SERIES III 1500 CYCLE CONTACTS, CLASSES H & J Contact Size 12 16 20 22D Commercial No. 10-597072-2X 10-597068-2X 10-597064-2X 10-597058-3X CTV Pins Military No. M39029/107-623 M39029/107-622 M39029/107-621 M39029/107-620 Supersedes - - - - Commercial No. 10-597073-2X 10-597069-2X 10-597065-2X 10-597061-2X CTV Sockets Military No. M39029/106-617 M39029/106-616 M39029/106-615 M39029/106-614 Supersedes - - - - Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 29 MIL-DTL-38999, Series I LJT, II JT, III TV Thermocouple Contacts/Sealing Plugs 38999 III II I SJT Access Series III, II, I Aquacon MIL-DTL-38999 SERIES II JT/ SERIES I LJT/SJT SERIES CRIMP CONTACTS Contact Size 8 (Coax)* 8 (Twinax) 10 (Power) 12 16 JT/LJT/SJT Pins JT Socket MS MS No. No. M39029/60-367 NA M39029/90-529** NA M39029/58-528 NA M39029/58-365 M39029/57-359 M39029/58-364 M39029/57-358 LJT/SJT Sockets MS No. M39029/59-366 M39029/91-530 M39029/56-527 M39029/56-353 M39029/56-352 Contact Size 20 22 22M 22D JT/LJT Pins MS No. M39029/58-363 M39029/58-362 M39029/58-361 M39029/58-360 JT Socket MS No. M39029/57-357 M39029/57-356 M39029/57-355 M39029/57-354 LJT/SJT Sockets MS No. M39029/56-351 M39029/56-350 M39029/56-349 M39029/56-348 MIL-DTL-38999 SERIES II JT/ I LJT THERMOCOUPLE CONTACTS Contact Size 20 Material JT/LJT Pins JT Sockets LJT Sockets Chromel 10-407862-310 10-407863-310 10-407236-310 Alumel 10-407862-320 10-407863-320 10-407865-320 Iron 10-407862-335 10-407863-335 10-407865-335 Constantan 10-407862-342 10-407863-342 10-407865-342 Partial Listing. If you do not see the contact for your application, consult Amphenol Aerospace. MIL-DTL-38999 SERIES II JT/ I LJT THERMOCOUPLE CONTACTS PYLE VERSION Pins (II JT/I LJT) Sockets (LJT) Contact Size Spec Number Pyle Number Spec Number Pyle Number 22D 22D 20 20 16 16 M39029/87-472 M39029/87-471 M39029/87-476 M39029/87-475 M39029/87-480 M39029/87-479 T3-4022-10P T3-4022-10R T3-4020-10P T3-4020-10R T3-4016-10P T3-4016-10R M39029/88-484 M39029/88-483 M39029/88-488 M39029/88-487 M39029/88-492 M39029/88-491 T3-4122-10P T3-4122-10R TS-4120-10P T3-4120-10R T3-4116-10P T3-4116-10R Material CHROMEL ALUMEL CHROMEL ALUMEL CHROMEL ALUMEL Above part numbers include standard finish designation - gold plating over suitable underplate in accordance with MIL-DTL-39029. For other finishes, consult Amphenol Aerospace. Note: 22M and 22D contacts are interchangeable. *For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and 18 coax contacts available for use in JT/LJT connectors, Refer to the High Speed Catalog. ** For use with 17/M176-00002 cable. MIL-DTL-38999 SERIES II JT/ I LJT SEALING PLUGS MIL-DTL-38999 SERIES III SEALING PLUGS Contact Size 8 (Coax) 8 (Twinax) 8 (Power) 10 (Power) 12 16 20 22D 4 0 Commercial No. 10-482099-8 T3-4008-59P 10-405996-83 T3-4010-59P 10-405996-122 10-405996-162 10-405996-202 10-405996-222 10-405996-43 10-405996-03 Military No. N/A N/A MS27488-8-3 M85049/81-10 MS27488-12-2 MS27488-16-2 MS27488-20-2 MS27488-22-2 MS27488-4-3 MS27488-0-3 Contact Size 8 (Coax) 8 (Twinax) 10 (Power) 12 16 20 22 22M 22D Commercial No. 10-482099-8 T3-4008-59P 10-576225 10-405996-122 10-405996-162 10-405996-202 10-405996-222 10-405996-222 10-405996-222 Military No. MS27488-8 N/A N/A MS27488-12-2 MS27488-16-2 MS27488-20-2 MS27488-22-2 MS27488-22-2 MS27488-22-2 SJT SEALING PLUGS Contact Size 8 (Coax) 8 (Twinax) 10 (Power) 12 16 20 22 22M 22D ** For use with M17/M176-00002 cable. Optional design - see slash sheet MS39029. For other contact options available for use in Tri-Start connectors (wire wrap, thermocouple, fiber optic), consult Amphenol. 30 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Commercial No. 10-482099-8 10-482099-8 NA 10-405996-012 Yellow 10-405996-016 Blue 10-405996-020 Red 10-405996-022 Black 10-405996-022 Black 10-405996-022 Black MIL-DTL-38999, Series I LJT, II JT, III TV Thermocouple Contacts/Sealing Plugs/Finishing Data 38999 SERVICE RATING** Suggested Oper. Voltage (Sea Level) AC (RMS) DC 400 500 300 450 600 850 900 1250 Service Rating M N I II III Test Voltage (Sea Level) Test Voltage 50,000 Ft. Test Voltage 70,000 Ft Test Voltage 110,000 Ft. 1300 VRMS 1000 VRMS 1800 VRMS 2300 VRMS 550 VRMS 400 VRMS 600 VRMS 800 VRMS 350 VRMS 260 VRMS 400 VRMS 500 VRMS 200 VRMS 200 VRMS 200 VRMS 200 VRMS I ** Please note that the establishment of electrical safety factors is left entirely in the designer's hands, since they are in the best position to know what peak voltage, switching surges, transients, etc. can be expected in a particular circuit. ALUMINUM SHELL COMPONENTS NON-HERMETIC* Service Class Military C* F (Metal)* M (Composite) W (Metal)* J (Composite) L S K T* Z* G Anodic Coating (Non-Conductive) Electroless Nickel Olive Drab Cadmium Plate Nickel Base Stainless Steel with Nickel Plate (non-firewall) Stainless Steel with Nickel Plate (firewall) Stainless Steel Durmalon plated Zinc-Nickel Plated Electroless Nickel Space Grade SJT Access Aquacon Series III, II, I, SJT FINISH DATA MIL-DTL-38999, TRI-START, SERIES III TV Finish II Commercial RX** RF RW RS RK DT DZ **Add Suffix (005) to part number. HERMETIC SHELL COMPONENTS Material/Finish Service Class Military Y N Stainless Steel Stainless Steel with Nickel Plate Commercial Y YN FINISH DATA MIL-DTL-38999, SERIES I LJT, II JT ALUMINUM SHELL COMPONENTS NON-HERMETIC Suffix Cadmium Plated Nickel Base MS (A) - (SR) Indicated Finish Standard for JT Types Listed Below JT/JTG/JTL/JTP Anodic Coating (Alumilite) Chromate Treated (Iridite 14-2) MS (C) (005) (011) (300) (344) JTS/JTPS/JTLS JTN/JTPN/JTLN Olive Drab Cadmium Plate Nickel Base MS (B) (014) (386) Electroless Nickel MS (F) (023) (424) Finish Military Commercial Nickel-PTFE Durmalon (038) Space Grade (453) Finish Plus "SR" Suffix Indicated Finish Standard for LJT Types Listed Below LJT/LJTP LJTPS/LJTS LJTN/LJTPN HERMETIC CONNECTORS Finish Military Carbon Steel Shell Tin Plated Shell and Contacts Carbon Steel Shell Tin Plated Shell and Gold Plated Contacts Stainless Steel Shell Gold Plated Contacts Suffix Commercial Indicated Finish Standard for JT Types Listed Below Indicated Finish Standard for LJT Types Listed Below JT( )H / JT( )Y JTL( )H / JTL( )Y LJT( )Y LJT( )H JTS( )Y JTLS( )Y LJTS( )Y MS (D) MS (E) (162) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 31 Amphenol RoHS Compliant Platings Alternative to Cadmium 38999 III II I SJT Access Series III Aquacon DURMALON DURMALONTM Amphenol's Answer to EU RoHS/ELV/Cadmium Free Restrictions Commercial, industrial & military markets are rapidly moving away from restricted materials such as Cadmium (Cd) & Hexavalent Chromium (Cr(VI)). Both of these restricted materials are toxic and are known carcinogens. Amphenol is offering an alternative finish that complies with all customer requirements tied to these specifications. Alternative to Cadmium MIL-DTL-38999, Rev L has established new service classes for alternative finishes addressing these requirements for Cadmium replacement. Amphenol is using this and European Union Directive 2002/95/EC RoHS (Regulation of Hazardous Substances) as a guide to qualification for all domestic, global, commercial, industrial, & military specifications requiring the reduction or elimination of these restricted materials. Amphenol has qualified Durmalon, with internal part number coding "DT" finish, which meets or exceeds the 38999 designated class "T" finish, Nickel Fluorocarbon Polymer. Durmalon is also EU RoHS compliant and is Cadmium free, Lead free, and Hexavalent Chromium free. We also offer additional platings such as "DX", (Durmalon, heavy duty final plate) to support JSF, F-35 program. The DX plating is intended to meet higher corrosion Sulfur Dioxide (SO2)/salt fog requirements of JSF. Cadmium has been applied to numerous components of land, sea and air weapon systems and NASA systems for many years as it provides sacrificial corrosion protection and excellent lubricity for threaded applications. The Defense Logistics Agency (DLA) has added the following cadmium alternative finishes to MIL-DTL-38999, Rev L (and other connector specs): * Nickel Fluorocarbon Polymer * Zinc-Nickel AMPHENOL'S DURMALONTM Durmalon, like Olive-Drab Cadmium plating (Class W), meets 500 hours of dynamic salt spray, combined with 500 mating cycles and meets specified millivolt drop shell-to-shell conductivity. Durmalon also meets a 200 C temperature rating. Durmalon has been proven to meet this requirement as well as Potassium FormateDeicer fluid testing performed by Boeing. BLACK ZINC NICKEL Black Zinc Nickel is Amphenol's 2nd RoHS Compliant Plating Alternative to Cadmium Amphenol is now offering a new RoHS compliant alternative to Cadmium. Black Zinc Nickel is a non-reflective and conductive black finish approved for 500 hrs salt spray making it an excellent choice for harsh environments. Black Zinc Nickel has been qualified by the DLA, with internal part number coding "DZ" finish, which meets or exceeds the 38999 designated class "Z" finish. Black Zinc Nickel is compatible with other platings and available on a wide variety of connectors and accessories including all MIL-DTL-38999 Series III connectors. APPLICATIONS Interest for non-hazardous alternative finishes are gaining momentum & many customers are currently using Black Zinc Nickel for a broad number of applications. Black Zinc Nickel is typically used on applications for commercial aerospace and military defense, who are now moving away from toxic Cadmium to more environmentally friendly options. TESTING A 32 TM Amphenol Aerospace has performed extensive testing on numerous alternative platings including Black Zinc Nickel. For specific applications please contact Amphenol Aerospace. APPLICATIONS Interest for non-hazardous alternative finishes is gaining momentum & many customers are currently using Durmalon for a broad number of applications. Durmalon combines the unique lubrication and anti-wetting properties of PTFE with corrosion resistance, high conductivity and EU RoHS compliance in a non-reflective finish. TESTING Amphenol Aerospace has performed extensive testing on numerous alternative platings with the most consistent performer being the Durmalon. For specific applications please contact Amphenol Aerospace. Requirements Cadmium DurmalonTM Black Zinc Nickel Coupling Torque Post 500 hr. salt Shell to Shell Conductivity <2.5 millivolts Cycles of Durability 500 mates Salt Spray Dynamic 500 hours Temperature Rating 175 C Non-Reflective EU RoHS/ELV Compliant* Non-Magnetic De-icing Fluid** * Meets EU RoHS/ELV maximum concentration values (MCV) of 1000 ppm (0.1% w/w) or (0.01% w/w) per homogenous material. ** Potassium Formate/Acetate based de-icing fluids. Note: Specifications are subject to change without notice. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series III, TV A TABLE OF CONTENTS FOR SECTION A HERMETIC: Combined MIL-DTL-38999 Series I, II, III Shell Size & Insert Arrangements Availability . . . . . . . 2-5 Insert Arrangement Drawings . . . . . . . . . . . . 6-13 PCB Insert Arrangements . . . . . . . . . . . . . 14-28 Contact - Ratings, Service Ratings, Finish Data . . . . . 29-31 Amhenol RoHS Compliant Plating . . . . . . . . . . . . 32 Hermetic Box Mounting TVPS02Y(D38999/21) . . . . Hermetic Jam Nut Receptacle TVS07Y (D38999/23). . Hermetic Solder Mounting TVSIY (D38999/25) . . . . Hermetic Weld Mounting TVSHIY (D38999/27). . . . MIL-DTL-38999, Series III TV Performance, Options . . . . . . . . . . . . . . .34, 35 Test Data. . . . . . . . . . . . . . . . . . . . . 36 Weight Comparison (Composite vs. Metal). . . . . . . . 37 Dualok . . . . . . . . . . . . . . . . . . . . . . 38 HD38999, High Density . . . . . . . . . . . . . . . . 39 Custom . . . . . . . . . . . . . . . . . . . . . . 40 Configurator . . . . . . . . . . . . . . . . . . . . 41 How to Order (Military & Commercial). . . . . . . . . 42-46 How to Order (Boeing BACC63) . . . . . . . . . . . . 47 TV SHELL STYLES: Crimp Wall Mounting Receptacle TVP00R (D389999/20) /CTVP00R (Military D38999/20) . . . . . . . . . . . . Crimp Box Mounting Receptacle TVP02R / CTVP02R . . . . Line Receptacle TV01, TVS01, CTV01, CTVS01. . . . . . Crimp Jam Nut Receptacle TV07R (D38999/24) / CTV07R (Military D38999/24) . . . . . . . . . . . . . Straight Plug TV06, TVS06, CTV06, CTVS06 (Military D38999/26). . . . . . . . . . . . . . . . . Crimp Flange Mounting Plug TV09R. . . . . . . . . . . Dualok Plug/Receptacle TV56, TVS56, CTV56, CTVS56. . . Crimp CLUTCH-LOKTM Straight Plug for High Vibration TV26/MTV26 . . . . . . . . . . . . . . . . . . . . 48 49 50 67 68 69 69 BREAKAWAY: Breakaway Fail-Safe Connectors . . . . . . . . . 70 How to Order Breakaway (Military) . . . . . . . 71, 72 How to Order Breakaway (Commercial). . . . . . . 73 Fail-Safe Lanyard Release Plug . . . . . . . . . . 74 How to Order Breakaway MIL-STD-1760 (Military). . . 75 TV Breakaway (D38999/31) for MIL-STD-1760 . . . . 76 TV Breakaway Commercial Version for D38999/31, Type 6 . . . . . . . . . . . . . . . . . . . . 77 How to Order Commercial Version D38999/31, Type 6. 78 Insert Arrangements for Breakaway Fail-Safe. . . . . 79 Breakaway Fail-Safe 88-725041, 88-725014 . . . . . 80 Breakaway Hybrid, Low Profile Lanyard Release Plug. .81 Stores Management Type II, Rail Launch (MIL-STD-1760). . . . . . . . . . . . . . . . 81 Accessories: Section F. . . . . . . . . . . . . . . . . 164-183 51 52 53 54 55 PCB: PCB Wall Mounting, Back Panel TVP00, TVPS00. . . . . . 56 PCBWall Mounting, Back Panel, Clinch Nuts, TVP10, TVPS10. 57 PCB Wall Mounting, Double Flange, TVP40, TVPS40. . . . 58 PCB Box Mounting Receptacle, TVP02, TVPS02 . . . . . . 59 PCB Box Mounting Receptacle, Clinch Nuts, TVP12, TVPS12. 60 PCB Jam Nut Receptacle, TV07, TVS07. . . . . . . . . 61 PCB Jam Nut Receptacle, Double Flange, TVP47, TVPS47 . . 62 PCB Hermetic Box, Jam Nut, Solder , Weld Mounting. . . 63-66 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 33 MIL-DTL-38999, Series III TV Performance 38999 III TRI-STARTTM MIL-DTL-38999 SERIES III WITH METAL SHELLS - ALUMINUM, STAINLESS STEEL, CLASS K FIREWALL II I SJT Amphenol (R) Tri-Start MIL-DTL-38999* Series III Connectors offer the highest performance capabilities for both general duty and severe environment applications. Meeting or exceeding MIL-DTL-38999 Series III requirements, the Tri-Start connector with standard metal shells (aluminum or stainless steel with several finish options) offers these features: Access Series III Aquacon * EMI Shielding - solid metal-to-metal coupling, grounding fingers, electroless nickel plating, and thicker wall sections provide superior EMI shielding capability of 65dB minimum at 10 GHz * Contact Protection - recessed pins in this 100% scoopproof connector minimize potential contact damage * Moisture Resistance - improved interfacial seal design helps prevent electrolytic erosion of contacts * Corrosion Resistance - shells of stainless steel or cadmium over nickel plating withstand a 500 hour salt spray exposure * Vibration/Shock - operates under severe high temperature vibration, through 200C * Firewall Capability - available in a stainless steel shell, class RK, RS * Lockwiring Eliminated - unique, self-locking, quick coupling connector eliminates lockwiring * Quick Coupling - completely mates and self-locks in a 360 turn of the coupling nut * Inventory Support Commonality - uses standard MIL-DTL-38999 contacts, application tools, insert arrangements * Electrostatic Discharge Protection (ESD) - protection for sensitive circuitry without diodes, varistors, etc., with the use of the Faraday Cage principle which shunts high voltage, high current discharge events (see page Amphenol Filter Section) * Hermetic- air leakage limited to 1 X 10-7 cm3 per second optional * Qualified Specifications - Stainless Steel qualified to BACC63DB and BACC63DC specifications PASSIVATED STAINLESS STEEL ELECTROLESS NICKEL OLIVE DRAB CADMIUM DURMALON PLATED ZINC NICKEL PLATED A 34 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series III TV Options OFFER MORE VERSATILITY & OPTIONS THAN ANY OTHER INTERCONNECTION FAMILY! 38999 III II HD38999 FILTER PC TAILS FAIL SAFE Amphenol Tri-Start connectors can be configured with a number of application specific technologies like: * * * * * * * * * * High Density HD38999 Dualok PC Tails Filters Fail Safe CLUTCH-LOK Fiber Optics High Speed Contacts Hermetics Flex I SJT Access Aquacon Series III DUALOK High reliability and increased versatility best describe Amphenol MIL-DTL-38999, Series III circular connectors. Originally designed for the harshest of environments and most demanding of applications, Amphenol MIL-DTL-38999 Series III, Tri-Start connectors continue to evolve in pace with the needs of an everchanging market. Flexibility aids in design optimization through the combination of different technologies within a common, time-tested, harsh environment connector body. For more information about options, please call 800-678-0141 or visit www.amphenol-aerospace.com. CLUTCH-LOK FIBER OPTICS HIGH SPEED HERMETIC FLEX Applicable Patents: Tri-StartTM Connector Patent 4,109,990. Composite Connector Patents: 4,268,103; 4,648,670; 4,682,832; 4,703,987. Clutch-Lok(R) Patent 6,152,753. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 35 MIL-DTL-38999, Series III TV, HD Test Data 38999 TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA III II EMI/EMP SHIELDING EFFECTIVENESS dB TESTING BY TRIAXIAL METHOD I SJT Access 140 120 Aquacon LEAKAGE dB Series III 100 80 60 40 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA 20 NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 0 100 200 300 400 600 500 700 800 FREQUENCY MEGAHERTZ AMPHENOL(R) TRI-START CONNECTORS PROVIDE EMI/ EMP SHIELDING CAPABILITY WHICH EXCEEDS MIL-DTL-38999 SERIES III REQUIREMENTS. The TV and CTV Series III connector with standard solid metal-to-metal coupling, EMI grounding fingers and conductive finishes have proven to be the ultimate in EMI/EMP shielding effectiveness. The charts illustrate shielding effectiveness data which is typical of Tri-Start connectors tested with the nickel finish (Class F-metal, Class M-composite) over a wide frequency range. The vibration capability of the Tri-Start Series is shown in the chart below. This illustrates the most severe vibration envelope of any qualified connector available today. These capabilities along with a +200C, -65C temperature rating and superior moisture sealing protection provide the user with a connector that can withstand the most rigorous application. TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA TRI-START VIBRATION CRITERIA EMI/EMP SHIELDING EFFECTIVENESS dB TESTING BY MODE STIRRING METHOD 10. 140 2 axes @ ambient 120 1. 6dB/octave 80 60 40 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA 20 0 NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 1 2 3 4 5 6 7 FREQUENCY GIGAHERTZ 8 9 10 POWER SPECTRAL DENSITY G2/HZ LEAKAGE dB 100 2 axes @ 200 C * (Fail Safe: 2 axes @ ambient) .1 10in/sec .06 in DA. .01 3 axes @ - 55 C ambient + 200 C* 60 G's (Fail Safe: 3 axes @ ambient 30 G's) .001 .0001 5 50 HERTZ DOUBLE AMPLITUDE (IN) SINE VIBRATION 500 * Dependant on shell finish A 36 Test data beyond 2GHz is subject to equipment variation. NOTE: For test data information on the new Clutch-Lok Tri-Start, high vibration connectors, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 5000 POWER SPECTRAL DENSITY (G2/HZ) RANDOM VIBRATION MIL-DTL-38999, Series III TV Weight Comparisons (Composite vs. Metal) Depending on the shell style, shell size and contact count, weight savings can range from 17% to 40% compared to standard aluminum product. 38999 Tri-Start Weight in Ounces (includes contacts) III II Wall Mount Receptacle (00) + Military Jam Nut Receptacle (07) + Military D38999/24 Plug (06) + Military D38999/26 D38999/20 Stainless Aluminum Composite Stainless Aluminum Composite Stainless Steel Aluminum Composite Steel Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket .7216 .7840 .3248 .3777 .2588 .3121 1.1472 1.2096 .4416 .5040 .3489 .4413 1.0736 1.1360 .4236 .4625 .2606 .2994 9-98 .7216 .7776 .2496 .3056 .1664 .2224 1.1472 1.2032 .4416 .4976 .3744 .4640 1.0736 1.1296 .3968 .4624 .2991 .2337 11-35 .9488 1.0800 .3632 .4960 .2753 .4081 1.4304 1.5632 .5936 .7264 .4679 .6007 1.2480 1.3808 .5312 .6389 .3450 .4582 11-98 .9488 1.0620 .3632 .4768 .2753 .3889 1.4304 1.5440 .5936 .7072 .4679 .5815 1.2480 1.3616 .5330 .6283 .3468 .4457 13-8 1.2096 1.3888 .4800 .6592 .3696 .5488 1.9104 2.0896 .7664 .9456 .6560 .8352 1.8048 1.9840 .7936 .9728 .5237 .5952 13-35 1.2160 1.4320 .4864 .7024 .3762 .5922 1.9168 2.1328 .7728 .9888 .6136 .8296 1.8112 2.0272 .8000 .8472 .5301 .6531 13-98 1.2160 1.4016 .4864 .6720 .3762 .5618 1.9168 2.1024 .7728 .9584 .6136 .7992 1.8112 1.9968 .7978 .9856 .5244 .7157 15-5 1.5312 1.7904 .6352 .8944 .5027 .7619 2.3792 2.6384 .9728 1.2320 .7749 1.0341 2.2704 2.5456 .9632 1.1719 .6450 .8467 15-18 1.5456 1.8416 WEIGHT .7760 .9456 .6432 .8128 2.3936 2.6896 .9872 1.2832 .8544 1.1504 2.2848 2.5808 .9776 1.2736 .6594 .8208 15-35 1.5424 1.8768 .6464 .9808 .5139 .8483 2.3904 2.7344 .9840 1.3280 .7861 1.1301 2.2816 2.6256 1.2179 1.3184 .8961 1.0002 17-6 2.1488 2.5904 .9360 1.3776 .7812 1.2228 2.9152 3.3568 1.2336 1.6752 .9940 1.4356 2.5008 3.1024 1.1408 1.7424 .8160 1.4176 17-26 2.1344 2.5600 .9216 1.3472 .7668 1.1924 2.9008 3.3264 1.2192 1.6448 .9796 1.4052 2.4864 2.9120 1.1264 1.3343 .8017 17-35 2.1360 2.6640 .9232 1.4512 .7684 1.2964 2.9024 3.4304 1.2208 1.7488 .9812 1.5092 2.4880 3.0160 1.1280 1.5497 .8033 1.2144 19-11 2.2592 2.6656 .9696 1.4528 .7925 1.2757 3.4352 3.9184 1.4720 1.9552 1.2033 1.6865 2.9808 3.4640 1.3472 1.8304 .9632 1.4464 19-32 2.1888 2.7264 .9760 1.5136 .7989 1.3365 3.4416 3.9792 1.4784 2.0160 1.2097 1.7473 2.9872 3.5248 1.3536 1.8912 .9696 1.5072 SJT Access Aquacon Series III 9-35 I .8062 19-35 2.1920 2.8432 .9792 1.6304 .8021 1.4533 3.4448 4.0960 1.4816 2.1328 1.2129 1.8641 2.9904 3.6416 1.3568 2.0080 .9728 1.6240 21-11 2.7456 3.4640 1.3088 2.0272 1.1088 1.8272 3.9712 4.6896 1.8128 2.5312 1.6128 2.3312 3.4448 4.1632 1.7344 2.5312 1.3039 1.8710 21-16 2.6784 3.3168 1.2416 1.8800 1.0422 1.6806 3.9040 4.5424 1.7456 2.3840 1.4505 2.0889 3.3776 4.0160 1.6672 2.3168 1.2352 1.8736 21-35 2.6672 3.4992 1.2304 2.0624 1.0310 1.8630 3.8928 4.7248 1.7344 2.5664 1.4393 2.2713 3.3664 4.1984 1.6560 2.2309 1.2255 1.8003 21-41 2.6768 3.3600 1.2400 1.9232 1.0406 1.7238 3.9024 4.5856 1.7440 2.4272 1.4489 2.1321 3.3760 3.5792 1.6656 1.8688 1.2336 1.4368 23-21 3.0352 3.8624 1.4496 2.2768 1.2279 2.0551 4.2368 5.0640 1.9440 2.7712 1.6368 2.4640 3.7920 4.6192 1.9216 2.7488 1.4637 2.2896 23-35 3.0240 4.0448 1.4384 2.4592 1.2167 2.2375 4.2256 5.2464 1.9328 2.9536 1.6256 2.6464 3.7808 4.8016 1.9104 2.6087 1.4525 2.1507 23-53 2.8992 3.9072 1.4560 2.4816 1.2343 2.2599 4.2432 5.1088 1.9504 2.8160 1.6432 2.5088 3.7984 4.6640 1.9280 2.7936 1.4672 2.2384 25-4 3.4512 4.4800 1.7312 2.8816 1.4864 2.1904 4.8048 5.8272 2.2016 3.2480 1.9568 2.8720 4.2224 5.2496 2.2128 3.2560 1.7133 2.4163 25-19 3.5312 4.7264 1.8112 3.0064 1.5664 2.7616 4.8848 6.0816 2.2816 3.4784 2.0368 3.2336 4.3024 5.4992 2.2928 3.4896 1.7933 2.7058 25-20 3.8190 4.7150 2.0173 3.1125 1.7733 2.8512 5.1430 6.0380 2.4877 3.5421 2.1872 3.2416 4.4350 5.3300 2.2580 3.0182 1.8288 2.8928 25-35 3.4416 4.6656 1.7216 2.9456 1.4776 2.7016 4.7952 6.0192 2.1920 3.4160 1.8915 3.1155 4.2128 5.4368 2.2032 3.4272 1.7037 2.9277 25-61 3.4304 4.4848 1.7282 2.7648 1.4841 2.5208 4.7840 5.8384 2.1808 3.2352 1.8803 2.9347 4.2016 5.2560 2.1920 3.2464 1.6912 2.7456 All weight measurements are for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 37 High Vibration Dualok, 38999 Series III Type Features and Benefits 38999 III II I SJT Access DUALOK FEATURES AND BENEFITS INCLUDE: * Mates with standard D38999 receptacles and utilizes standard D38999 inserts. * Designed to withstand and stay mated under vibration levels that exceed MIL-DTL-38999 levels * Dualok stainless steel provides a weight savings of up to 42% compared to standard D38999 stainless steel designs * Stainless steel, aluminum, composite, or aluminum bronze materials of construction * Dualok aluminum provides ~ 10% weight reduction over D38999 Aluminum * Coupling mechanism that does not "settle" under vibration levels exceeding MIL-DTL-38999 * Metal-to-metal bottoming for maximum EMI shielding under extreme vibration Weight Comparison Size #9 (Less Inserts) 35 30 25 Grams Series III Aquacon New High Vibration Dualok Connector The Dualok represents the latest in high performance connector designs from Amphenol. Featuring a newly developed locking mechanism, the Dualok plug ensures rock-solid coupling and metal-to-metal bottoming in the most severe vibration environments. 20 15 10 5 0 D38999 S/S Clutch-Lok Dualok S/S Dualok Alum. CLUTCH-LOKTM MIL-DTL-38999, SERIES III HIGH VIBRATION CONNECTOR OPTIONAL SHELL GEOMETRIES Amphenol offers a number of different shell configurations to fit your needs The Tri-Start option CLUTCH-LOK offers all advantages of stainless steel/Class K firewall for MIL-DTL-38999 Series III connectors, plus a unique clutch design that actually tightens itself under vibration. Features include: * High degree of differential torque * No settling back to the next ratchet tooth * Completely intermateable with all existing MIL-DTL-38999 * Series III connectors * Offers advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection * Deep Reach Shells - For increased panel thickness * Stand-off Flange Shells - For attachments to Printed Circuit Boards. * Connector with Integral Strain Reliefs See page 34 for description, 44 - 46 for ordering. A 38 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com High Density Interconnects HD38999: 9 to 187 Contacts H 38999 The HD38999 family of connectors has 30% more contact density than the highest density Mil Spec 38999 connectors of its size. This series of connectors was designed to utilize mil-specified 38999 components with the exception of the contacts and inserts arrangement. Utilizing existing mil-qualified 39029 size 23 contacts and 38999 insert materials, these connectors are essentially a drop-in replacement for the standard 38999 connector. High Density 38999 III II I SJT Access Amphenol has qualified this series of connectors to the requirements of MIL-DTL-38999. Amphenol also manufacturers this high density series in Filter, Hermetic and customized versions to fit our customer's needs. Please contact us if additional information is required. TECHNICAL DATA Aquacon Series III This connector design benefits users in a couple of different ways. For those users who need to increase the amount of contacts in their application, the HD38999 series allows them to do so without increasing the size of their connector. For users who are looking to decrease the overall size of their system, they can do so by using smaller shell sizes without decreasing the number of contacts. HD38999 series was designed to meet and/or exceed the specifications of MIL-DTL-38999. The connector series has been tested to all the requirements of 38999 with the use of AS39029 size 23 contacts. Test reports are available upon request. The following is a summary of some of the performance requirements. EMI SHIELDING EFFECTIVENESS: ELECTRICAL: 22 AWG: 24 AWG: 26 AWG: 28 AWG: Solid metal to metal coupling, EMI grounding fingers and conductive finishes have proven to be the ultimate in EMI/EMP shielding effectiveness. The following chart illustrated shielding effectiveness data which is typical in HD38999 connectors. 5.0 AMPS 3.0 AMPS 2.0 AMPS 1.5 AMPS Insulation Resistance: 5000 megohms min.@500 VDC 25C Dielectric Withstanding Voltage: 1000 VRMS@sea level 140 MECHANICAL: Metallic Shells: Material: Aluminum alloy, Stainless Steel Protection: Electroless Nickel, O.D. Cadmium, Durmalon (Nickel PTFE), Zinc Nickel 120 LEAKAGE dB 100 Composite Shells: Material: Thermoplastic Protection: Electroless Nickel, O.D. Cadmium, Durmalon (Nickel PTFE), Zinc Nickel 80 60 40 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA 20 NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 0 100 200 300 400 600 500 700 800 FREQUENCY MEGAHERTZ 140 120 LEAKAGE dB 100 Material: Copper Alloy Protection: Gold over Nickel Insert Retention to Shell: 100 psi in axial load Durability: 500 full mating and unmating cycles Vibration: Shock: 60G sine per MIL-DTL-38999L Para 4.5.23.2.1 5G2 Random per EIA-364-28E, Test condition A 1G2 Random per EIA-364-28E, Test condition I Per EIA-364-27B, 300g ENVIRONMENTAL: 80 Operating Temperature: 60 40 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 20 0 Contacts: 1 2 3 4 5 6 7 FREQUENCY GIGAHERTZ 8 9 10 Salt Spray: Metallized: Salt Spray Composite: -65C to +175C Electroless Nickel: 48 hours Anodic Coating, O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours Electroless Nickel: 1000 hours O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 39 Custom Designed HD38999 Connectors and Alignment Disks 38999 III H 38999 NEW CUSTOM DESIGNED HD38999 CONNECTORS PROVIDE MORE INTERCONNECT SOLUTIONS: II High Density I SJT Access Series III Aquacon ALIGNMENT DISKS FILTERED HD38999 CONNECTORS FOR EMI/EMP PROTECTION Alignment disks keep contacts aligned for easier insertion into circuit boards. These are typically ordered with the connector - see step 7 of How to Order on page 47. High density patterns are available in filter 38999 connectors - consult Amphenol Aerospace for ordering. .032 .005 D DIA. Shell Size D Dia. .010 9 .234 11 .350 13 .500 15 .725 17 .750 19 .850 21 .953 23 1.147 25 1.250 HD38999 FOR GIGABIT ETHERNET APPLICATIONS The HD38999 is available for high speed (Gigabit Ethernet) data transmission in the size 9-9 insert pattern. Data transmission performance of this connector insert: * 10 Base T, 100 Base TX, and 1000 Base T networks using Cat 5e per TIA/EIA568B and Class D per ISO/IEC 11801. (Test report available - consult Amphenol Aerospace for more information) Signal-Ground Pin Configuration Wiring Recommendations Orange Blue White/Orange 1 2 3 Brown 4 White/Blue 8 9 5 White/Green 7 Ground/or cavity not used 6 Green White/Brown View Rear of Connector HD38999 Connector with 9-9 Insert Pattern (Rear View) A 40 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series III TV, Configurator Online at www.amphenol-aerospace.com Now you can build a part number for Military and Commercial MIL-DTL-38999 Series III through our online configurator, located on the home page of www.amphenol-aerospace.com. 38999 III II I SJT Access Aquacon Series III After building a part number, you have the option to download the drawing and specifications, buy if available through distribution channels, Request a Quote and the ability to download multiple part numbers to a list to manage your needs. A Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 41 Military to Commercial Shell Style Conversion Table How to Order (Military) 38999 MILITARY DESCRIPTION COMMERCIAL III D38999/20 Wall Mounting Receptacle TVP00 or TVPS00 (AL & SS); CTVP00, CTVPS00 (Composite) II I SJT Access Series III Aquacon D38999/21 Hermetic Box Mounting Receptacle TVPS02Y, TVPS02YN D38999/23 Hermetic Jam Nut Receptacle TVS07Y, TVS07YN D38999/24 Jam Nut Receptacle TV07, TVS07 (AL & SS); CTV00, CTVS00 (Composite) D38999/26 Straight Plug TV06, TVS06 D38999/25 Solder Mount Receptacle (Hermetic) TVSI D38999/27 Weld Mounted Receptacle (Hermetic) TVSHI HOW TO ORDER: MILITARY 1. 2. 3. 4. 5. 6. Connector Shell Service Shell Size- Insert Contact Alternate Keying Type Style Class Arrangement Type Position D38999/ 20 J G35 P N 1. CONNECTOR TYPE 38999/ MIL-DTL-38999 III 2. SHELL STYLE 20 Wall Mount Receptacle 21 Box Mount Receptacle Hermetic 26 Straight Plug 24 Jam Nut Receptacle 23 Jam Nut Receptacle Hermetic 25 Solder Mount Receptacle Hermetic 27 Weld Mounted Receptacle, (Hermetic) Only 3. SERVICE CLASS A 42 Military Finish RoHS Material C Anodic Coating Material/ Description Aluminum 200C, 500 hour salt spray Aluminum 200C, EMI shielding -65dB @ 10GHz, 48 hour salt spray Aluminum 200C, Space grade, 48 hour salt spray Composite 175C, 2000 hours dynamic salt spray, EMI Shielding -50 dB@10 GHz specification min. F Electroless Nickel G Electroless Nickel J Olive Drab Cadmium K Passivated Stainless Steel Stainless Steel 200C, firewall capability, 500 hour salt spray resistance, EMI -45 dB @ 10 GHz specification min. L Stainless Steel w/ Nickel Plate Stainless Steel Corrosion resistant steel, 200C, 500 hour salt spray, , non firewall, EMI shielding -65dB @ 10GHz specification min. M Electroless Nickel Composite 200C, EMI shielding -65dB @ 10GHz, 2000 hours dynamic salt spray N Stainless Steel w/ Nickel Plate Stainless Steel Hermetic connectors, corrosion resistant steel, 200C S Stainless Steel w/ Nickel Plate Stainless Steel Non-hermetic connectors, corrosion resistant steel, 200, firewall capability, 500 hour salt spray, EMI shielding -65dB @ 10GHz specification min. T Durmalon plated Aluminum Nickel-PTFE alternative to Cadmium, 175C, 500 hour salt spray, EMI -50dB at 10GHz specification min. W Olive Drab Cadmium Aluminum 175C , 500 hour salt spray, EMI Shielding -50 dB@10 GHz specification min. Y Stainless Steel Stainless Steel Z Zinc-Nickel Plated Aluminum Hermetic seal, 200C passivated stainless steel Zinc-Nickel Alternative to Cadmium, +175C, 500 hour salt spray, EMI Shielding -50 dB @ 10 GHz specification min. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com MIL-DTL-38999, Series III TV How to Order (Military) 38999 III II 4. SELECT A SHELL SIZE & INSERT ARRANGEMENT SEE PAGES 2-5 P Shell Size & Insert Arrangements are on pages 2-5. First number represents Shell Size, second number is the Insert Arrangement. S B C D E F G H 9 11 13 15 17 19 21 23 Mil Shell Size Amphenol 25 Shell size J 500 Cycle Pin Contacts, if require Less Contacts place (LC) at the end of part number 500 Cycle Socket Contacts, if require Less Contacts place (LC) at the end of part number 1500 Pin Cycle Contacts 1500 Socket Cycle Contacts Less Pin Contacts Less Socket Contacts Eyelet contacts, hermetics only SJT Access Aquacon Series III H J A B X Triple Start Threads A I 5. CONTACT TYPE 6. ALTERNATE KEY POSITION N Key/Keyway Position A B C D E KEY/KEYWAY POSITION A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Master key stays fixed, minor keys rotate. Inserts are not rotated in conjunction with the master key/keyway. RECEPTACLE (front face shown) MAIN KEYWAY AR BSC BR BSC DR BSC Key & Keyway Arrangement Identification Letter AR or AP BSC BR or BP BSC CR or CP BSC DR or DP BSC A (9) N* A B C D E 105 102 80 35 64 91 140 132 118 140 155 131 215 248 230 205 234 197 265 320 312 275 304 240 B (11) C (13) D (15) N* A B C D E 95 113 90 53 119 51 141 156 145 156 146 141 208 182 195 220 176 184 236 292 252 255 298 242 E (17) F (19) N* A B C D E 80 135 49 66 62 79 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272 G (21) H (23) J (25) N* A B C D E 80 135 49 66 62 79 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272 Shell Size CR BSC PLUG (front face shown) MAIN KEYWAY AP BSC BP BSC CP BSC DP BSC A Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 43 MIL-DTL-38999, Series III TV How to Order (Commercial) 38999 1. SELECT A TYPE & CLASS 1. 2. 3. 4. 5. Type & Class Shell SizeInsert Arrg. Contact Type Alternate Position PCB Length** II TVPS00RB- P I ALUMINUM SJT Electroless Nickel Access Black Zinc Electroless Nickel Olive Drab (With Ground Cadmium Plane) (With Ground Plane) Marine Bronze 200C 175C 175C 175C 200C 175C 200C Salt Spray 48 Hrs 500 Hrs 500 Hrs 500 Hrs 48 Hrs 500 Hrs 2,000 Hrs EMI Shielding -65dB @ 10GHz -65dB @ 10GHz -50dB @ 10GHz -50dB @ 10GHz -65dB @ 10GHz -65dB @ 10GHz -65dB @ 10GHz pheno l Am pheno l Am HS Ro pheno l Am HS Ro U HS Ro U E /2 002 / 95 / E E /2 002 / 95 / E E E U C HS Ro E /2 002 / 95 / C pheno l Am U E /2 002 / 95 / Wall Mounting Receptacle TVPS00RF- TVP00RW- TVP00DT- TVP00DZ- TVP00RGF- TVP00RGW- TVPS00RB- Box Mounting Receptacle TVPS02RF- TVP02RW- TVP02DT- TVP02DZ- TVP02RGF- TVP02RGW- TVPS02RB- Line Receptacle TVS01RF- TV01RW- TV01DT- TV01DZ- TV01RGF- TV01RGW- TVS01RB- Jam Nut Receptacle TVS07RF- TV07RW- TV07DT- TV07DZ- TV07RGF- TV07RGW- TVS07RB- Straight Plug TVS06RF- TV06RW- TV06DT- TV06DZ- TV06RGF- TV06RGW- TVS06RB- Flange Mounted Plug TVS09RF- TV09RW- TV09DT- TV09DZ- TV09RGF- TV09RGW- TVS09RB- Straight Plug w Dualok TVS56RF- TV56RW- TV56DT- TV56DZ- TV56RGF- TV56RGW- TVS56RB- Straight Plug w Clutch-Lok* - - - - - - - Plugs Receptacle Durmalon Temperature RoHS Printed Circuit Board * Stamped with Mil-Spec #D38999 Hermetic CONNECTOR TYPE & STYLE Olive Drab Cadmium C RATES Aquacon Series III ** If Required C III Wall Mounting Receptacle TVPS00RF- TVP00RW- TVP00DT- TVP00DZ- - - TVPS00RB- Box Mounting Receptacle TVPS02RF- TVP02RW- TVP02DT- TVP02DZ- - - TVPS02RB- Jam Nut TVS07RF- TV07RW- TV07DT- TV07DZ- - - TVS07RB- Wall Mount (Double Flange) TVPS40RF- TVP40RW- TVP40DT- TVP40DZ- - - TVPS40RB- Jam Nut (Double Flange) TVS47RF- TV47RW- TV47DT- TV47DZ- - - TVS47RB- Wall Mount (Clinch Nuts) TVPS10RF- TVP10RW- TVP10DT- TVP10DZ- - - TVPS10RB- Box Mount (Clinch Nuts) TVPS12RF- TVP12RW- TVP12DT- TVP12DZ- - - TVPS12RB- Box Mounting Receptacle Jam Nut Receptacle Hermetic only available in Stainless Steel Solder Mount Wall Mounting Receptacle Insert arrangements using multi-axial (i.e. coax, twinax, triax shielded) contacts should not be used in firewall applications. *Coaxial arrangements are not available in firewall classes. Wall Mount Receptacle (00, 20) A 44 Jam Nut Receptacle (07, 24) Line Receptacle (01) Flange Mounting Plug (09) Box Mount Receptacle (02, 21) Deep Reach Receptacle Consult Amphenol Aerospace Straight Plug (06) Solder Mount Hermetic Receptacle (I, 25) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Lanyard Release Plug (29, 30, 31) MIL-DTL-38999, Series III TV How to Order (Commercial) 38999 III II COMPOSITE I STAINLESS STEEL Electroless Nickel Olive Drab Cadmium Electroless Nickel (With Ground Plane) Olive Drab Cadmium (With Ground Plane) Passivated (Firewall) Passivated (Non-Firewall) Nickel Plated (Firewall) Nickel Plated (Non-Firewall) 200C 175C 200C 175C 200C 200C 200C 200C 2,000 Hrs 2,000 Hrs 2,000 Hrs 2,000 Hrs 500 Hrs 500 Hrs 500 Hrs 500 Hrs -65dB @ 10GHz -65dB @ 10GHz -65dB @ 10GHz -65dB @ 10GHz -65dB @ 10GHz -65dB @ 10GHz -65dB @ 10GHz -50dB @ 10GHz Aquacon HS Ro U C E /2 002 / 95 / E C pheno l Am HS Ro U E /2 002 / 95 / E C pheno l Am HS Ro U E /2 002 / 95 / E E E E C pheno l Am HS Ro U E /2 002 / 95 / C pheno l Am HS Ro U C pheno l Am HS Ro E /2 002 / 95 / E /2 002 / 95 / CTVPS00RF- CTVP00RW- CTVP00RGF- CTVP00RGW- TVPS00RK- TVPS00RKN- TVPS00RS- TVPS00RL- CTVPS02RF- CTVP02RW- CTVP02RGF- CTVP02RGW- TVPS02RK- TVPS02RKN- TVPS02RS- TVPS02RL- CTVS01RF- CTV01RW- CTV01RGF- CTV01RGW- TVS01RK- TVS01RKN- TVS01RS- TVS01RL- CTVS07RF- CTV07RW- CTV07RGF- CTV07RGW- TVS07RK- TVS07RKN- TVS07RS- TVS07RL- CTVS06RF- CTV06RW- CTV06RGF- CTV06RGW- TVS06RK- TVS06RKN- TVS06RS- TVS06RL- CTVS09RF- CTV09RW- CTV09RGF- CTV09RGW- TVS09RK- TVS09RKN- TVS09RS- TVS09RL- CTVS56RF- CTV56RW- CTV56RGF- CTV56RGW- TVS56RK- TVS56RKN- TVS56RS- TVS56RL- - - - - MTVS26RK- - - - TVPS00RK- TVPS00RKN- TVPS00RS- TVPS00RL- TVPS02RK- TVPS02RKN- TVPS02RS- TVPS02RL- TVS07RK- TVS07RKN- TVS07RS- TVS07RL- TVPS40RK- TVPS40RKN- TVPS40RS- TVPS40RL- TVS47RK- TVS47RKN- TVS47RS- TVS47RL- TVPS10RK- TVPS10RKN- TVPS10RS- TVPS10RL- TVPS12RK- TVPS12RKN- TVPS12RS- TVPS12RL- - TVPS02Y- - TVPS02YN- - TVS07Y- - TVS07YN- - TVSIY- - TVSIYN- - TVSHIY- - TVSHIYN- Hermetic only available in Stainless Steel 1. 2. 3. 4. 5. Type & Class Shell SizeInsert Arrg. 11-4 Contact Type Alternate Position PCB Length** TVPS00RB- 2. SELECT A SHELL SIZE & INSERT ARRANGEMENT SEE PAGES 2-5 Shell Size & Insert Arrangements are on pages 2-5. First number represents Shell Size, second number is the Insert Arrangement. * Size 7 and 7H are Double Start Threads only Access Series III pheno l Am U SJT ** If Required P 3. CONTACT TYPE P S H J X 500 Cycle Pin Contacts, if require Less Contacts place (LC) at the end of part number 500 Cycle Socket Contacts, if require Less Contacts place (LC) at the end of part number 1500 Cycle Pin Contacts 1500 Cycle Socket Contacts Eyelet contacts, hermetics only Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 45 MIL-DTL-38999, Series III TV How to Order (Alternate Keying) Commercial 38999 III 4. SELECT A ALTERNATE KEYING COMMERCIAL 1. 2. 3. 4. 5. Type & Class Shell SizeInsert Arrg. 11-4 Contact Type Alternate Position N PCB Length** TVPS00RB- II I SJT Shell Size Access Series III Aquacon 7, 7H 9 11, 13, and 15 17 and 19 21, 23, and 25 25L, 33, and 37 Key & Keyway Arrangement Identification Letter AR or AP BSC N* A B C D E N* A B C D E N* A B C D E N* A B C D E N* A B C D E N* A B C D E 120 132 80 140 155 131 105 102 80 35 64 91 95 113 90 53 119 51 80 135 49 66 62 79 80 135 49 66 62 79 80 135 49 66 62 79 BR or BP BSC 240 248 230 275 234 197 140 132 118 140 155 131 141 156 145 156 146 141 142 170 169 140 145 153 142 170 169 140 145 153 142 170 169 140 145 153 CR or CP BSC DR or DP BSC NA NA 215 248 230 205 234 197 208 182 195 220 176 184 196 200 200 200 180 197 196 200 200 200 180 197 188 188 188 188 188 188 265 320 312 275 304 240 236 292 252 255 298 242 293 310 244 257 280 272 293 310 244 257 280 272 293 310 244 257 280 272 5. PCB LENGTH FOR COMMERCIAL ONLY A 46 Contact Stickout Pin Contacts Pin Contacts with Alignment Disk .150" (P15) (P15AD) .250" (P25) (P25AD) .350" (P35) (P35AD) Contact Stickout Socket Contacts Socket Contacts with Alignment Disk .150" (S15) (S15AD) .250" (S25) (S25AD) .350" (S35) (S35AD) ** If Required P * An "N" designation is used on D38999 military part number but not on the commercial versions KEY/KEYWAY POSITION A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Master key stays fixed, minor keys rotate. Inserts are not rotated in conjunction with the master key/keyway. RECEPTACLE (FRONT FACE SHOWN) PLUG (FRONT FACE SHOWN) MAIN KEYWAY MAIN KEYWAY AP BSC AR BSC BP BSC BR BSC DR BSC CP BSC CR BSC DP BSC Alignment Disc D DIA. .032 .005 Shell Size 9 11 13 15 17 19 21 23 25 D Dia. .010 .234 .350 .500 .725 .750 .850 .953 1.147 1.250 5. PCB LENGTH FOR HD38999 ONLY 9-9, 11-19, 13-32, 15-55, 17-73, 19-88, 21-121, 23-151, 25-187 PCB tail stickout +/-.040 inch .100" nominal .150" nominal .200" nominal .250" nominal .300" nominal .350" nominal Without Alignment Disk Pins Sockets (P1*) (S1) (P15*) (S15) (P2) (S2) (P25*) (S25) (P3*) (S3) (P35) (S35) With Alignment Disc Pins Sockets (P1AD) (S1AD) (P15AD) (S15AD) (P2AD) (S2AD) (P25AD) (S25AD) (P3AD) (S3AD) (P35AD) (S35AD) * Not available in TV40 wall mount double flange receptacle or TV47 jam nut double flange receptacle styles. Note: Standard tail diameter is 0.019.001 Stick out is measured from the end of the connector shell to end of the contact Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Boeing BACC63 How to Order 38999 HOW TO ORDER - BOEING BACC63 CT & CU 1. 2. 3. 4. 5. 6. 7. 8. Boeing Basic Number Style Shell Size Shell Finish & Contact Insert Arrangement Contact Type Alternate Keying Position Ordering Option BACC63 CT 15 -- 19 P N H I SJT Aquacon 4. SHELL FINISH & CONTACT C CT Style Only. Cadmium Plated, Grounded D Cadmium Plated, ungrounded 2. STYLE G Nickel Plated, Grounded CT Composite Plug -- Nickel Plated, Ungrounded CU Composite Receptacle Boeing 6. CONTACT TYPE P Pin S Socket 7. ALTERNATE KEYING POSITION N Normal Series III 1. BOEING NUMBER A-E Alternates 5. INSERT ARRANGEMENTS- 3. SHELL SIZE 15 II Access COMPOSITE BACC63 III 8. ORDERING OPTIONS Consult Amphenol Aerospace for insert arrangements available. One Shell Size H Without Contacts & Seal Plugs Blank With Contacts & Seal Plugs HOW TO ORDER - BOEING BACC63 DB & DC 1. 2. 3. 4. 5. 6. Boeing Basic Number Style Shell SizeInsert Arrangement Contact Type Alternate Keying Position Ordering Option BACC63 DB 15-19 P N H BACC63 DC 17-8 P N H STAINLESS STEEL 1. BOEING NUMBER BACC63 4. CONTACT TYPE Boeing P Pin S Socket 6. ORDERING OPTION H Blank Without Contacts & Seal Plugs With Contacts & Seal Plugs 5. ALTERNATE KEYING POSITION 2. SELECT A STYLE N DB Stainless Steel Plug DC Stainless Steel Receptacle Normal A-E Alternates 3. SELECT A SHELL SIZE & INSERT ARRANGEMENT SEE PAGES 2-5 Shell Size & Insert Arrangements are on pages 2-5. First number represents Shell Size, second number is the Insert Arrangement. Please include the dash. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 47 Wall Mounting Receptacle Military (D38999/20), Commercial (TVP00, TVPS00, CTVP00, CTVPS00) III II I PART NUMBER BUILDER Page 42-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com MILITARY D38999/20 Commercial 38999 SJT Access Aquacon Series III S 2 PLACES STAINLESS STEEL TVPS00RK TVPS00RKN TVPS00RS TVPS00RL COMPOSITE CTVPS00RF CTVP00RW CTVP00RGF CTVP00RGW ALUMINUM TVPS00RF TVP00RW TVP00DT TVP00DZ TVP00RGF TVP00RGW TVPS00RB VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- .861 MAX 21.87 MAX (TV) LL (TV) LL1 (CTV) R1 2 PLACES R2 2 PLACES M (TV) M1 (CTV) AA B THREAD L (TV) L1 (CTV) PANEL HOLE DIMENSIONS V THREAD D .909 MAX 23.09 MAX (CTV) TT 4 PLACES T 4 PLACES .005 M .13 M RED BAND BLUE BAND A1 BACK PANEL MOUNTING VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- Z (TV) Z 1 (CTV) 1.037 MAX 26.34 MAX (TV) -A- 1.240 MAX 31.50 MAX A2 Red band indicates fully mated Blue band indicates rear release contact retention system FRONT PANEL MOUNTING 1.084 MAX 27.53 MAX (CTV) Inches Shell Size 9 MS Shell Size Code A B Thread Class 2A 0.1P=0.3LTS (Plated) .6250 11 B 13 C 15 D 1.0000 .469 .514 .820 .773 .969 .906 1.232 .128 .153 .198 1.047 .906 17 E 1.1875 .469 .514 .820 .773 1.062 .969 1.323 .128 .153 .198 1.219 1.016 M M1 +.000 +.000 L L1 Max. Max. -.005 -.005 (TV) (CTV) (TV) (CTV) .469 .514 .820 .773 .719 .594 .7500 .469 .514 .820 .773 .812 .719 1.043 .128 .153 .198 .796 .625 .234 .905 .908 .194 .8750 .469 .514 .820 .773 .906 .812 1.137 .128 .153 .198 .922 .750 .234 .905 .908 .194 .234 .905 .908 .173 .234 .905 .908 .194 R1 R2 Z. Z1 A1 Back A2 Front S T Panel Max. Max. Panel Max. .008 (TV) (CTV) Mount Mount .948 .128 .153 .198 .655 .516 AA Max. Panel Thickness .234 LL +.006 LL1 -.000 .005 TT (TV) (CTV) .008 .905 .908 .216 19 F 1.2500 .469 .514 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.297 1.141 .234 .905 .908 .194 21 G 1.3750 .500 .545 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.442 1.266 .204 .905 .904 .194 23 H 1.5000 .500 .545 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.547 1.375 .204 .905 .904 .242 25 J 1.6250 .500 .545 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.672 1.484 .204 .905 .904 .242 Millimeters Shell Size 9 MS M1 Shell M +.00 +.00 L1 -.13 Size L Max. Max. -.13 (CTV) (TV) (CTV) Code (TV) A 11.91 13.06 20.83 19.63 R1 18.26 LL Z. A1 Back A2 Front +.15 LL1 R2 1 S T V Thread Max. Z Max. Panel Panel AA -.00 .13 Max. .20 Metric (TV) (CTV) Mount Mount Max. (TV) (CTV) 15.09 24.1 3.25 M12X1-6g 3.89 5.03 16.66 13.11 5.94 22.99 23.06 TT .20 5.49 11 B 11.91 13.06 20.83 19.63 20.62 18.26 26.5 3.25 M15X1-6g 3.89 5.03 20.22 15.88 5.94 22.99 23.06 4.93 13 C 11.91 13.06 20.83 19.63 23.01 20.62 28.9 3.25 M18X1-6g 3.89 5.03 23.42 19.05 5.94 22.99 23.06 4.93 15 D 11.91 13.06 20.83 19.63 24.61 23.01 31.3 3.25 M22X1-6g 3.89 5.03 26.59 23.01 5.94 22.99 23.06 4.39 17 E 11.91 13.06 20.83 19.63 26.97 24.61 33.7 3.25 M25X1-6g 3.89 5.03 30.96 25.81 5.94 22.99 23.06 4.93 19 F 11.91 13.06 20.83 19.63 29.36 26.97 36.9 3.25 M28X1-6g 3.89 5.03 32.94 28.98 5.94 22.99 23.06 4.93 21 G 12.70 13.84 20.07 18.82 31.75 29.36 40.1 3.25 M31X1-6g 4.65 5.79 36.12 32.16 5.18 22.99 22.96 4.93 A 23 H 12.70 13.84 20.07 18.82 34.93 31.75 43.3 3.91 M34X1-6g 4.65 5.79 39.29 34.93 5.18 22.99 22.96 6.15 25 J 12.70 13.84 20.07 18.82 38.10 34.93 46.4 3.91 M37X1-6g 4.65 5.79 42.47 37.69 5.18 22.99 22.96 6.15 48 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com All dimensions for reference only Designates true position dimensioning Box Mounting Receptacle Commercial (TVP02, TVPS02, CTVP02, CTVPS02) 38999 Commercial PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com II STAINLESS STEEL TVPS02RK TVPS02RKN TVPS02RS TVPS02RL COMPOSITE CTVPS02RF CTVP02RW CTVP02RGF CTVP02RGW I SJT Access Aquacon S 2 PLACES R1 2 PLACES PANEL HOLE DIMENSIONS L (TV) L 1(CTV) BLUE BAND R2 2 PLACES Series III ALUMINUM TVPS02RF TVP02RW TVP02DT TVP02DZ TVP02RGF TVP02RGW TVPS02RB III Z (TV) Z 1 (CTV) RED BAND A1 BACK PANEL MOUNTING TT 4 PLACES T 4 PLACES .005 M B THREAD AA M (TV) M1 (CTV) .13 M LL (TV) LL1 (CTV) A2 FRONT PANEL MOUNTING Red band indicates fully mated Blue band indicates rear release contact retention system Consult Amphenol Aerospace for availability of composite box mount receptacles. Inches MS B Thread M Shell Class 2A L1 +.000 Shell Size 0.1P=0.3L- L Max. Max. -.005 Size Code TS (Plated) (TV) (CTV) (TV) 9 A .6250 .205 .250 .820 M1 +.000 R1 -.005 (CTV) .773 .719 .594 11 B .7500 .205 .250 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194 13 C .8750 .205 .250 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194 15 D 1.0000 .205 .250 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173 17 E 1.1875 .205 .250 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194 19 F 1.2500 .205 .250 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194 21 G 1.3750 .235 .280 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194 23 H 1.5000 .235 .280 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242 25 J 1.6250 .235 .280 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242 R2 A1 A2 LL Z. Z1 Back Front AA Max. +.006 LL1 T S Max. Max. Panel Panel Panel -.000 .005 TT Max. .008 (TV) (CTV) Mount Mount Thickness (TV) (CTV) .008 .948 .128 .153 .198 .650 .510 .234 .905 .908 .216 Millimeters Shell Size MS L1 Shell L Max. Max. Size (TV) (CTV) Code M +.00 -.13 (TV) M1 +.00 -.13 (CTV) R1 R2 S T Max. .20 Z. Max. (TV) A2 A Back Z Front Max. Panel Panel (CTV) Mount Mount 1 1 AA Max. LL +.15 -.00 (TV) LL1 .13 (CTV) TT .20 9 A 5.21 6.35 20.83 19.63 18.26 15.09 24.1 3.25 3.89 5.03 16.66 13.11 5.94 22.99 23.06 5.49 11 B 5.21 6.35 20.83 19.63 20.62 18.26 26.5 3.25 3.89 5.03 20.22 15.88 5.94 22.99 23.06 4.93 13 C 5.21 6.35 20.83 19.63 23.01 20.62 28.9 3.25 3.89 5.03 23.42 19.05 5.94 22.99 23.06 4.93 15 D 5.21 6.35 20.83 19.63 24.61 23.01 31.3 3.25 3.89 5.03 26.59 23.01 5.94 22.99 23.06 4.39 17 E 5.21 6.35 20.83 19.63 26.97 24.61 33.7 3.25 3.89 5.03 30.96 25.81 5.94 22.99 23.06 4.93 19 F 5.21 6.35 20.83 19.63 29.36 26.97 36.9 3.25 3.89 5.03 32.94 28.98 5.94 22.99 23.06 4.93 21 G 5.97 7.11 20.07 18.82 31.75 29.36 40.1 3.25 4.65 5.79 36.12 32.16 5.18 22.99 22.96 4.93 23 H 5.97 7.11 20.07 18.82 34.92 31.75 43.3 3.91 4.65 5.79 39.29 34.93 5.18 22.99 22.96 6.15 25 J 5.97 7.11 20.07 18.82 38.10 34.92 46.4 3.91 4.65 5.79 42.47 37.69 5.18 22.99 22.96 6.15 All dimensions for reference only Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 49 Line Receptacle Commercial (TV01, TVS01, CTV01, CTVS01) III II I SJT Access COMPOSITE CTVS01RF CTV01RW CTV01RGF CTV01RGW ALUMINUM TVS01RF TV01RW TV01DT TV01DZ TV01RGF TV01RGW TVS01RB STAINLESS STEEL TVS01RK TVS01RKN TVS01RS TVS01RL VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- .861 MAX 21.87 MAX (TV) LL (TV) LL1 (CTV) GG (TV) GG 1(CTV) Series III Aquacon PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com Commercial 38999 .280 MIN FULL THD 7.11 MIN FULL THD M (TV) M1 (CTV) B THREAD V THREAD D .909 MAX 23.09 MAX (CTV) VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- RED BAND Z (TV) Z 1(CTV) BLUE BAND -A- S (TV) S1 (CTV) 2 PLACES 1.037 MAX 26.34 MAX (TV) L (TV) L1 (CTV) 1.240MAX 31.50 MAX Red band indicates fully mated Blue band indicates rear release contact retention system 1.084 MAX 27.53 MAX (CTV) Inches B Thread 0.1P-0.3LMS Shell TS-2A Shell Size Size Code (Plated) M +.000 -.005 (TV) M1 +.000 -.005 (CTV) L Max. (TV) S L1 Max. .010 S1 .010 (CTV) (CTV) (TV) Z Max (TV) Z1 Max (CTV) GG .010 (TV) GG1 .010 (CTV) LL +.006 -.000 (TV) LL1 .005 (CTV) 9 A .6250 .820 .773 .469 .514 .675 .635 .153 .198 .812 .699 .905 .908 11 B .7500 .820 .773 .469 .514 .800 .765 .153 .198 .905 .875 .905 .908 13 C .8750 .820 .773 .469 .514 .925 .885 .153 .198 1.093 1.007 .905 .908 15 D 1.0000 .820 .773 .469 .514 1.050 1.100 .153 .198 1.219 1.140 .905 .908 17 E 1.1875 .820 .773 .469 .514 1.238 1.197 .153 .198 1.375 1.229 .905 .908 19 F 1.2500 .820 .773 .469 .514 1.300 1.260 .153 .198 1.469 1.380 .905 .908 21 G 1.3750 .790 .741 .500 .545 1.425 1.385 .183 .228 1.625 1.493 .905 .904 23 H 1.5000 .790 .741 .500 .545 1.550 1.510 .183 .228 1.750 1.626 .905 .904 25 J 1.6250 .790 .741 .500 .545 1.675 1.635 .183 .228 1.875 1.777 .905 .904 Millimeters M MS Shell +.00-.013 Shell Size Size Code (TV) A 50 M1 +.00 -.13 (CTV) L Max. (TV) L1 Max. S .25 (CTV) (TV) S1 .010 (CTV) V Thread Metric Z Max Z1 Max (TV) (CTV) GG .25 (TV) GG1 .25 (CTV) LL +.15 -.00 (TV) LL1 .13 (CTV) 9 A 20.83 19.63 11.91 13.06 17.15 16.13 M12X1-6g 3.89 5.03 20.62 17.75 22.99 23.06 11 B 20.83 19.63 11.91 13.06 20.32 19.43 M15X1-6g 3.89 5.03 22.99 22.22 22.99 23.06 23.06 13 C 20.83 19.63 11.91 13.06 23.50 22.47 M18X1-6g 3.89 5.03 27.76 25.57 22.99 15 D 20.83 19.63 11.91 13.06 26.67 27.94 M22X1-6g 3.89 5.03 30.96 28.95 22.99 23.06 17 E 20.83 19.63 11.91 13.06 31.45 30.40 M25X1-6g 3.89 5.03 34.93 31.21 22.99 23.06 19 F 20.83 19.63 11.91 13.06 33.02 32.00 M28X1-6g 3.89 5.03 37.31 35.05 22.99 23.06 21 G 20.07 18.82 12.70 13.84 36.20 35.18 M31X1-6g 4.65 5.79 41.28 37.92 22.99 22.96 23 H 20.07 18.82 12.70 13.84 39.37 38.35 M34X1-6g 4.65 5.79 44.45 41.30 22.99 22.96 25 J 20.07 18.82 12.70 13.84 42.55 41.53 M37X1-6g 4.65 5.79 47.63 45.13 22.99 22.96 All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Jam Nut Receptacle Military (D38999/24), Commercial (TV07, TVS07, CTV07, CTVP07) PART NUMBER BUILDER Page 42-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com Commercial MILITARY D38999/24 III STAINLESS STEEL TVS07RK TVS07RKN TVS07RS TVS07RL COMPOSITE CTVPS07RF CTV07RW CTV07RGF CTV07RGW ALUMINUM TVS07RF TV07RW TV07DT TV07DZ TV07RGF TV07RGW TVS07RB II I SJT Access Aquacon BLUE BAND PANEL THICKNESS .062 MIN .125 MAX 1.57 MIN 3.18 MAX .378 MAX 9.60 MAX D VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- .794 MAX 20.17 MAX Series III C 38999 PANEL HOLE DIMENSIONS D1 D2 V THREAD RED BAND .091 MAX 2.31 MAX B THREAD H -A- K REF SHELL SIZES 9/11 - .871 22.12 SHELL SIZES 13/25 - .878 22.30 1.280 MAX 32.51 MAX S 2 PLACES H .940 MAX 23.88 MAX Red band indicates fully mated Blue band indicates rear release contact retention system .059 dia min. 1.5 dia min., 3 lockwire holes Formed lockwire hole design (6 holes) is optional Shell Size MS Shell Size Code JAM NUT D-HOLE MOUNTING VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- B Thread Class 2A 0.1P-0.3L-TS (Plated) C Max. Inches D1 +.010 -.000 D2 +.000 -.010 H Hex +.017 -.016 S .010 1.062 9 A .6250 1.199 .693 .657 .875 11 B .7500 1.386 .825 .770 1.000 1.250 13 C .8750 1.511 1.010 .955 1.188 1.375 1.500 15 D 1.0000 1.636 1.135 1.085 1.312 17 E 1.1875 1.761 1.260 1.210 1.438 1.625 19 F 1.2500 1.949 1.385 1.335 1.562 1.812 21 G 1.3750 2.073 1.510 1.460 1.688 1.938 23 H 1.5000 2.199 1.635 1.585 1.812 2.062 25 J 1.6250 2.323 1.760 1.710 2.000 2.188 Shell Size MS Shell Size Code Millimeters C Max. D1 +.25 -.00 D2 +.00 -.25 H Hex +.43 -.41 S .25 V Thread Metric 9 A 30.45 17.60 16.70 22.23 26.97 M12X1-6g 11 B 35.20 20.96 19.59 25.40 31.75 M15X1-6g 13 C 38.38 25.65 24.26 30.18 34.93 M18X1-6g 15 D 41.55 28.83 27.56 33.32 38.10 M22X1-6g 17 E 44.73 32.01 30.73 36.53 41.28 M25X1-6g 19 F 49.50 35.18 33.91 39.67 46.02 M28X1-6g 21 G 52.65 38.35 37.08 42.80 49.23 M31X1-6g 23 H 55.85 41.53 40.26 46.02 52.37 M34X1-6g 25 J 59.00 44.70 43.43 50.80 55.58 M37X1-6g All dimensions for reference only NOTE: Deep reach receptacles are available for panel thicknesses up to .750 max. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 51 Straight Plug Military (D38999/26), Commercial (TV06, TVS06, CTV06, CTVS06) III II I PART NUMBER BUILDER Page 42-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com MILITARY D38999/26 Commercial 38999 SJT Access Series III Aquacon ALUMINUM TVS06RF TV06RW TV06DT TV06DZ TV06RGF TV06RGW TVS06RB COMPOSITE CTVS06RF CTV06RW CTV06RGF CTV06RGW STAINLESS STEEL TVS06RK TVS06RKN TVS06RS TVS06RL 1.255 MAX 31.34 MAX METAL 1.220 MAX 31.00 MAX B THREAD Q VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- 1.656 MAX 42.06 MAX D V THREAD BLUE BAND .359 MAX 9.12 MAX .591 +.003 -.000 15.01 +.08 -.00 -A- VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- COMPOSITE 1.797 MAX 45.64 MAX 1.234 MAX 31.34 MAX B THREAD Q D V THREAD BLUE BAND .359 MAX 9.12 MAX A 52 .591 +.003 -.000 15.01 +.08 -.00 Blue band indicates rear release contact retention system -A- Millimeters Inches Shell Size MS Shell Size Code B Thread 0.1P-0.3L-TS-2B (Plated) Q Dia. Max. Shell Size MS Shell Size Code Q Max. V Thread Metric 9 A .6250 .858 9 A 21.8 M12X1-6g 11 B .7500 .984 11 B 25.0 M15X1-6g 13 C .8750 1.157 13 C 29.4 M18X1-6g 15 D 1.0000 1.280 15 D 32.5 M22X1-6g 17 E 1.1875 1.406 17 E 35.7 M25X1-6g 19 F 1.2500 1.516 19 F 38.5 M28X1-6g 21 G 1.3750 1.642 21 G 41.7 M31X1-6g 23 H 1.5000 1.768 23 H 44.9 M34X1-6g 25 J 1.6250 1.890 25 J 48.0 M37X1-6g All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Flange Mounting Plug Commercial (TV09, TVS09, CTV09, CTVPS09) 38999 Commercial PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com STAINLESS STEEL TVS09RK TVS09RKN TVS09RS TVS09RL COMPOSITE CTVPS09RF CTV09RW CTV09RGF CTV09RGW ALUMINUM TVS09RF TV09RW TV09DT TV09DZ TV09RGF TV09RGW TVS09RB III II I SJT Access Aquacon R G VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- BLUE BAND 1.656 MAX 42.06 MAX Series III .190 +.010 -.000 4.82 +.26 -.00 D Q R GG B THREAD .591 +.003 -.000 15.01+.08 -.00 3.59 MAX 9.12 MAX -A- VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- .138-32UNC-2B HELICAL COIL .005 M 1.797 MAX 45.64 MAX .13 M Blue band indicates rear release contact retention system Inches Shell Size 9** MS Shell Size Coded B Thread 0.1P-0.3L-TS-2A (Plated) G .060 R GG Dia .005 Q Dia. Max A .6250 1.106 .859 1.038 1.838 11 B .7500 1.106 .969 1.115 1.948 13** C .8750 1.106 1.141 1.240 2.124 15 D 1.0000 1.106 1.266 1.327 2.248 17 E 1.1875 1.106 1.391 1.417 2.375 19 F 1.2500 1.356 1.500 1.557 2.495 21 G 1.3750 1.356 1.625 1.624 2.568 23 H 1.5000 1.356 1.750 1.713 2.723 25 J 1.6250 1.356 1.875 1.801 2.848 Millimeters MS Shell Size Coded G .1.52 Q Dia. Max A 28.09 21.82 26.37 46.69 11 B 28.09 24.62 28.32 49.48 Shell Size 9** R GG Dia .13 13** C 28.09 28.98 31.50 53.95 15 D 28.09 32.16 33.71 57.10 17 E 28.09 35.33 35.99 60.33 19 F 34.44 38.10 39.55 63.37 21 G 34.44 41.28 41.25 65.23 23 H 34.44 44.45 43.51 69.16 25 J 34.44 47.63 45.75 72.34 All dimensions for reference only ** Partially tooled. Consult Amphenol Aerospace for availability Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 53 High Vibration Dualok Connector 38999 Series III Type Commercial Plug (TV56, TVS56, CTV56, CTVS56) III II I SJT Access ALUMINUM TVS56RF TV56RW TV56DT TV56DZ TV56RGF TV56RGW TVS56RB STAINLESS STEEL TVS56RK TVS56RKN TVS56RS TVS56RL COMPOSITE CTVS56RF CTV56RW CTV56RGF CTV56RGW Dualok Aquacon PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com Commercial 38999 VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- 1.656 MAX 1.336 MAX B THREAD D OE MAX VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- V THREAD 1.797 MAX BLUE BAND .359 MAX .591 +.003 -A- -.000 Shell Size B Thread 0.1-0.3L-TS-2B (Plated) 9 11 13 15 19 21 25 .6250 .7500 .8750 1.0000 1.2500 1.3750 1.6250 E Dia. Max. .953 1.053 1.252 1.365 1.605 1.735 1.975 Q Dia. Max. Metric V Thread Metric. 24.2 26.7 31.8 34.6 40.7 44.0 50.1 M12X1-6g M15X1-6g M18X1-6g M22X1-6g M28X1-6g M31X1-6g M37X1-6g A 54 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Clutch-LokTM Plug Commercial (26) Designed for high vibration and harsh environments such as aircraft gas turbine engines, the CLUTCH-LOK is also an ideal choice for demanding applications such as aircraft, space and military ground vehicles. The unique clutch design of the Amphenol CLUTCH-LOK means that you don't have to compromise the need for quick, smooth mating of plugs and receptacles in order to get increased uncoupling torque. The CLUTCH-LOK has proven to not only remain mated and pass all the Series III specification requirements, it also has proven to actually tighten itself under vibration. This is a powerful advantage over the traditionally high vibration application connectors. The CLUTCH-LOK is also a tremendous advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection. CLUTCH-LOK FEATURES AND BENEFITS: High degree of differential torque Infinite free coupling and positive metal-to-metal bottoming with each mating No settling back to the next ratchet tooth Available with stainless steel shells and Class K firewall inserts All the advantages of MIL-DTL-38999 Series III including EMI/RFI shielding, electrolytic erosion resistance and contact protection with recessed pins * Enhanced connector performance at affordable prices * Completely intermateable with all existing MIL-DTL-38999 Series III connectors * Fully QPL'd III II I SJT Access Aquacon Series III * * * * * 38999 PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com STAINLESS STEEL MTV26RK 1.234 MAX 31.34 MAX 1.220 MAX 31.00 MAX B THREAD VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- Q 1.656 MAX 42.06 MAX D V THREAD BLUE BAND .359 MAX 9.12 MAX .591 +.003 -.000 15.01 +.08 -.00 -A- Blue band indicates rear release contact retention system Inches Millimeters Shell Size MS Shell Size Code B Thread 0.1P-0.3L-TS-2B (Plated) Q Dia. Max. Shell Size MS Shell Size Code 9 A .6250 .858 9 A 21.8 M12X1-6g 11 B .7500 .984 11 B 25.0 M15X1-6g 13 C .8750 1.157 13 C 29.4 M18X1-6g 15 D 1.0000 1.280 15 D 32.5 M22X1-6g 17 E 1.1875 1.406 17 E 35.7 M25X1-6g 19 F 1.2500 1.516 19 F 38.5 M28X1-6g 21 G 1.3750 1.642 21 G 41.7 M31X1-6g 23 H 1.5000 1.768 23 H 44.9 M34X1-6g 25 J 1.6250 1.890 25 J 48.0 M37X1-6g Q Max. V Thread Metric All dimensions for reference only. A Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 55 PCB Wall Mounting Receptacle (Back Panel Mounting) Commercial (TVP00 & TVPS00) 38999 III I SJT Access Series III Aquacon PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com Commercial II STAINLESS STEEL TVPS00RK TVPS00RKN TVPS00RS TVPS00RL ALUMINUM TVPS00RF TVP00RW TVP00DT TVP00DZ TVPS00RB LL LL1 M M1 B THREAD L L1 AA PCB TAIL STICKOUT SEE STEP 7 HOW TO ORDER .062 .001 DIA. FOR SIZE 16 CONTACTS 005 M BLUE BAND es fully mated es rear release contact retention system 56 V THREAD 1.240 MAX. B Thread Class 2A (Plated) 0.1P-0.3L-TS L Max. (TV) L1 Max. (CTV) M +.000 -.005 (TV) M1 +.000 -.005 (CTV) R1 R2 9 .6250 .469 .514 .820 .773 .719 11 .7500 .469 .514 .820 .773 13 .8750 .469 .514 .820 15 1.0000 .469 .514 17 1.1875 .469 19 1.2500 21 S Max. T +.008 -.006 V Thread Metric AA Max. Panel Thickness LL +.006 -.000 (TV) LL1 .005 (CTV) TT +.008 -.006 .594 .948 .128 M12X1-6g .234 .905 .908 .216 .812 .719 1.043 .128 M15X1-6g .234 .905 .908 .194 .773 .906 .812 1.137 .128 M18X1-6g .234 .905 .908 .194 .820 .773 .969 .906 1.232 .128 M22X1-6g .234 .905 .908 .173 .514 .820 .773 1.062 .969 1.323 .128 M25X1-6g .234 .905 .908 .194 .469 .514 .820 .773 1.156 1.062 1.449 .128 M28X1-6g .234 .905 .908 .194 1.3750 .500 .545 .790 .741 1.250 1.156 1.575 .128 M31X1-6g .204 .905 .904 .194 23 1.5000 .500 .545 .790 .741 1.375 1.250 1.701 .154 M34X1-6g .204 .905 .904 .242 25 1.6250 .500 .545 .790 .741 1.500 1.375 1.823 .154 M37X1-6g .204 .905 .904 .242 Shell Size A .019 .001 DIA. FOR SIZE 20 & 22D CONTACTS RED BAND T 4 PLACES All dimensions for reference only. Most common options are shown; other options are available. Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Wall Mounting Receptacle (Back Panel Mounting) (With Clinch Nuts) Commercial (TVP10 & TVPS10) 38999 III ALUMINUM TVPS10RF TVP10RW TVP10DT TVP10DZ TVPS10RB II I SJT STAINLESS STEEL TVPS10RK TVPS10RKN TVPS10RS TVPS10RL Access Aquacon CONNECTOR WITH CLINCH NUTS (4 PLACES) LL LL1 S 2 PLACES M M1 B THREAD R 2 PLACES Series III Commercial PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com L L1 AA PCB TAIL STICKOUT SEE STEP 7 HOW TO ORDER .062 .001 DIA. FOR SIZE 16 CONTACTS T THREAD CLINCH NUT .019 .001 DIA. FOR SIZE 20 & 22D CONTACTS RED BAND BLUE BAND .005 M V THREAD 1.240 MAX. Shell Size B Thread Class 2A (Plated) 0.1P-0.3L-TS L Max. (TV) L1 Max. (CTV) M +.000 -.005 (TV) M1 +.000 -.005 (CTV) R S Max. T Thread V Thread Metric AA Max. Panel Thickness LL +.006 -.000 (TV) LL1 .005 (CTV) 9 .6250 .469 .514 .820 .773 .719 1.094 .112-40UNC-3B M12X1-6g .234 .905 .908 11 .7500 .469 .514 .820 .773 .812 1.187 .112-40UNC-3B M15X1-6g .234 .905 .908 13 .8750 .469 .514 .820 .773 .906 1.281 .112-40UNC-3B M18X1-6g .234 .905 .908 15 1.0000 .469 .514 .820 .773 .969 1.344 .112-40UNC-3B M22X1-6g .234 .905 .908 .908 17 1.1875 .469 .514 .820 .773 1.062 1.437 .112-40UNC-3B M25X1-6g .234 .905 19 1.2500 .469 .514 .820 .773 1.156 1.531 .112-40UNC-3B M28X1-6g .234 .905 .908 21 1.3750 .500 .545 .790 .741 1.250 1.625 .112-40UNC-3B M31X1-6g .204 .905 .904 23 1.5000 .500 .545 .790 .741 1.375 1.750 .138-32UNC-3B M34X1-6g .204 .905 .904 25 1.6250 .500 .545 .790 .741 1.500 1.875 .138-32UNC-3B M37X1-6g .204 .905 .904 All dimensions for reference only. Consult Amphenol for more information on ordering connectors with clinch nuts. Most common options are shown; other options are available. Designates true position dimensioning Red band indicates fully mated Blue band indicates rear release contact retention system Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 57 PCB Wall Mounting Double Flange Receptacle Commercial (TVP40 & TVPS40) 38999 III PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com I SJT Access Series III Aquacon Commercial II ALUMINUM TVPS40RF TVP40RW TVP40DT TVP40DZ TVPS40RB STAINLESS STEEL TVPS40RK TVPS40RKN TVPS40RS TVPS40RL M (TV) M1(CTV) S 2 PLACES .673 .002 BLUE BAND R 2 PLACES CONTACT STICKOUT SEE STEP 7 HOW TO ORDER RED BAND .019 .001 DIA FOR SIZE 20 & 22D CONTACTS W .062 .001 DIA 2 PLACES SIZE 16 CONTACTS B THREAD AA (4) CORROSION RESISTANT STEEL SELF-LOCKING CLINCH NUTS .112-40 UNC-3B PER MIL-N-45938/6-4C EXCEPT FOR TV40 SHELL SIZES 23 & 25: .138-32 UNC-3B PER MIL-N-45938/6-6C (4) CORROSION RESISTANT STEEL .112-40 UNC-3B HELICAL INSERTS .005 M .005 M MS Shell A Dia. Shell Size Code .005 Size (For Ref.) (TV) 9 A NA B Thread A Dia. Class 2A .005 (Plated) (CTV) 0.1P-0.3L-TS 1.016 .6250 58 R R (Panel (Panel M1 .003 Mount) Mount (CTV) (CTV) (TV) .770 .719 N/A S Max. (TV) NA PCB Mounting Dimensions S AA Max. Max. Panel T Dia. (TV) W (CTV) (CTV) Thickness TP TP .949 .234 NA .532 11 B 1.062 1.148 .7500 .820 .770 .812 .766 1.187 1.042 .234 . .850 .601 13 15 17 C D E 1.250 1.250 1.375 1.375 1.500 1.500 .8750 1.0000 1.1875 .820 .820 .820 .770 .770 .770 .906 .969 1.062 .859 .938 1.016 1.281 1.344 1.437 1.136 1.230 1.323 .234 .234 .234 .994 1.119 1.237 .703 .791 .875 19 F 1.625 1.625 1.2500 .820 .770 1.156 1.110 1.531 1.449 .234 1.379 .975 21 G 1.750 1.750 1.3750 .820 .738 1.250 1.206 1.625 1.573 .204 1.489 1.053 23 H 1.875 1.875 1.5000 .820 .738 1.375 1.312 1.750 1.699 .204 1.619 1.195 25 J 2.000 2.000 1.6250 .820 .738 1.500 1.438 1.875 1.823 .204 1.744 1.233 All dimensions for reference only. A M +.000 -.005 .820 Red band indicates fully mated Blue band indicates rear release contact retention system Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com T A PCB Box Mounting Receptacle Commercial (TVP02 & TVPS02) 38999 PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com III ALUMINUM TVPS02RF TVP02RW TVP02DT TVP02DZ TVPS02RB STAINLESS STEEL TVPS02RK TVPS02RKN TVPS02RS TVPS02RL I SJT Access Aquacon S 2 PLACES R1 L L1 BLUE BAND 2 PLACES R2 Series III Commercial II RED BAND 2 PLACES .019 FOR .062 FOR T 4 PLACES .005 M TT 4 PLACES B THREAD PCB TAIL HOW TO O AA M M1 LL LL1 Shell Size B Thread Class 2A (Plated) 0.1P-0.3L-TS L Max. (TV) L1 Max. (CTV) M +.000 -.005 (TV) M1 +.000 -.005 (CTV) R1 R2 S Max. T +.008 -.006 AA Max. Panel Thickness LL +.006 -.000 (TV) LL1 .005 (CTV) TT .008 9 .6250 .205 .250 .820 .773 .719 .594 .948 .128 .234 .905 .908 .216 11 .7500 .205 .250 .820 .773 .812 .719 1.043 .128 .234 .905 .908 .194 13 .8750 .205 .250 .820 .773 .906 .812 1.137 .128 .234 .905 .908 .194 15 1.0000 .205 .250 .820 .773 .969 .906 1.232 .128 .234 .905 .908 .173 17 1.1875 .205 .250 .820 .773 1.062 .969 1.323 .128 .234 .905 .908 .194 19 1.2500 .205 .250 .820 .773 1.156 1.062 1.449 .128 .234 .905 .908 .194 21 1.3750 .235 .280 .790 .741 1.250 1.156 1.575 .128 .204 .905 .904 .194 23 1.5000 .235 .280 .790 .741 1.375 1.250 1.701 .154 .204 .905 .904 .242 25 1.6250 .235 .280 .790 .741 1.500 1.375 1.823 .154 .204 .905 .904 .242 All dimensions for reference only. Most common options are shown; other options are available. Designates true position dimensioning Red band indicates fully mated Blue band indicates rear release contact retention system Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 59 PCB Box Mounting Receptacle (With Clinch Nuts) Commercial (TVP12 & TVPS12) III II I SJT Access Series III Aquacon PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com Commercial 38999 ALUMINUM TVPS12RF TVP12RW TVP12DT TVP12DZ TVPS12RB STAINLESS STEEL TVPS12RK TVPS12RKN TVPS12RS TVPS12RL CONNECTOR WITH CLINC (4 PLACES) S 2 PLACES L L1 BLUE BAND R 2 PLACES RED BAND .062 .001 DIA. FOR SIZE 16 CON .019 .001 DIA. FOR SIZES 20 & 22D CONTACTS B THREAD T THREAD CLINCH NUT B Thread Class 2A (Plated) 0.1P-0.3L-TS L Max. (TV) L1 Max. (CTV) M +.000 -.005 (TV) M1 +.000 -.005 (CTV) R S Max. 60 T Thread AA Max. Panel Thickness LL +.006 -.000 (TV) LL1 +.006 -.000 (CTV) 9 .6250 .205 .250 .820 .773 .719 1.031 .112-40UNC-3B .234 .905 .908 11 .7500 .205 .250 .820 .773 .812 1.125 .112-40UNC-3B .234 .905 .908 13 .8750 .205 .250 .820 .773 .906 1.172 .112-40UNC-3B .234 .905 .908 15 1.0000 .205 .250 .820 .773 .969 1.281 .112-40UNC-3B .234 .905 .908 17 1.1875 .205 .250 .820 .773 1.062 1.375 .112-40UNC-3B .234 .905 .908 19 1.2500 .205 .250 .820 .773 1.156 1.469 .112-40UNC-3B .234 .905 .908 21 1.3750 .235 .280 .790 .741 1.250 1.562 .112-40UNC-3B .204 .905 .904 23 1.5000 .235 .280 .790 .741 1.375 1.750 .112-40UNC-3B .204 .905 .904 25 1.6250 .235 .280 .790 .741 1.500 1.875 .112-40UNC-3B .204 .905 .904 All dimensions for reference only. Most common options are shown; other options are available. A AA M M1 LL LL1 .005 M Shell Size PCB TAIL STICKOUT S HOW TO ORDER Designates true position dimensioning Red band indicates fully mated Blue band indicates rear release contact retention system Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Jam Nut Receptacle Commercial (TV07 & TVS07) 38999 Commercial PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com ALUMINUM TVS07RF TV07RW TV07DT TV07DZ TVS07RB III II STAINLESS STEEL TVS07RK TVS07RKN TVS07RS TVS07RL I SJT Access Aquacon PANEL THICKNESS .062 MIN. .125 MAX. C BLUE BAND PCB TAIL STICKOUT SEE STEP 7 HOW TO ORDER B THREAD .062 .001 DIA. FOR SIZE 16 CONTACTS .019 .001 DIA. PANEL HOLE FOR SIZES 20 & 22D DIMENSIONS CONTACTSD 1 RED BAND H Series III .378 MAX. V THREAD S 2 PLACES D2 JAM NUT D-HOLE MOUNTING 1.280 MAX. Shell Size A* +.000 -.010 B Thread Class 2A (Plated) 0.1P-0.3L-TS C Max. D1 +.010 -.000 D2 +.010 -.000 H Hex +.017 -.016 S .010 T +.010 -.000 V Thread Metric 9 .669 .6250 1.199 .700 .670 .875 1.062 .697 M12X1-6g 11 .769 .7500 1.386 .825 .770 1.000 1.250 .822 M15X1-6g 13 .955 .8750 1.511 1.010 .955 1.188 1.375 1.007 M18X1-6g 15 1.084 1.0000 1.636 1.135 1.085 1.312 1.500 1.134 M22X1-6g 17 1.208 1.1875 1.761 1.260 1.210 1.438 1.625 1.259 M25X1-6g 19 1.333 1.2500 1.949 1.385 1.335 1.562 1.812 1.384 M28X1-6g 21 1.459 1.3750 2.073 1.510 1.460 1.688 1.938 1.507 M31X1-6g 23 1.575 1.5000 2.199 1.635 1.585 1.812 2.062 1.634 M34X1-6g 25 1.709 1.6250 2.323 1.760 1.710 2.000 2.188 1.759 M37X1-6g All dimensions for reference only. Most common options are shown; other options are available. H Red band indicates fully mated Blue band indicates rear release contact retention system .059 dia. min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional.*"D" shaped mounting hole dimensions Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 61 PCB Jam Nut, Double Flange Receptacles Commercial (TVP47 & TVPS47) III II I SJT Access D1 STAINLESS STEEL TVPS47RK TVPS47RKN TVPS47RS TVPS47RL ALUMINUM TVPS47RF TVP47RW TVP47DT TVP47DZ D2 PANEL HOLE DIMENSIONS JAM NUT D-HOLE MOUNTING Series III Aquacon PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com Commercial 38999 .673 .002 C .889 MAX. S BLUE BAND RED BAND CONTACT STICKOUT SEE STEP 7 HOW TO ORDER 45 .019 .001 DIA. FOR SIZES 20 & 22D .062 .001 DIA. W FOR SIZE 2 PLACES 16 CONTACTS B THREAD R THREAD H HEX .062-.125 PANEL THICKNESS V M (4) CORROSION RESISTANT STEEL .112-40 UNC-3B HELICAL INSERTS .005 M H B Thread C MS Shell D2 Hex Class 2A .005 D1 Shell Size Code 0.1P-0.3L-TS (Jam Nut +.010 +.000 +.017 Size (For Ref.) (Plated) Flange Dia. -.000 -.010 -.016 9 A .6250 1.188 .700 .670 .875 A 62 PCB Mounting Dimensions M M Dia. Dia. R Thread S .005 .005 Metric +.011 (TV ) (CTV) (Plated) -.010 1.062 1.016 M17X1-6g0.100R 1.062 V Dia. (TV) TP .753 W (CTV) TP .532 11 B .7500 1.375 .825 .770 1.000 1.062 1.148 M20X1-6g0.100R 1.250 .850 .601 13 C .8750 1.500 1.010 .955 1.188 1.250 1.250 M25X1-6g0.100R 1.375 .994 .703 15 D 1.0000 1.625 1.135 1.085 1.312 1.375 1.375 M28X1-6g0.100R 1.500 1.119 .791 17 E 1.1875 1.750 1.260 1.210 1.438 1.500 1.500 M32X1-6g0.100R 1.625 1.237 .875 19 F 1.2500 1.937 1.385 1.335 1.562 1.625 1.625 M35X1-6g0.100R 1.812 1.379 .975 21 G 1.3750 2.062 1.510 1.460 1.688 1.750 1.750 M38X1-6g0.100R 1.937 1.489 1.053 23 H 1.5000 2.188 1.635 1.585 1.812 1.875 1.875 M41X1-6g0.100R 2.062 1.644 1.145 25 J 1.6250 2.312 1.760 1.710 2.000 2.000 2.000 M44X1-6g0.100R 2.188 1.744 1.233 All dimensions for reference only. Red band indicates fully mated Blue band indicates rear release contact retention system. H .059 dia. min. (1.5 dia. min.) 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Hermetic Box Mounting Receptacle Commercial 38999 S 2 PLACES R1 2 PLACES R2 2 PLACES III .913 +.011 -.000 II I .093 +.006 -.000 SJT Access Aquacon TT .005 M 4 PLACES PART # See chart below 1. 2. Base Number 10-626 Coded Shell Size 501 B THREAD RED BAND 3. 4. 5. 6. Insert Arrg. -35 Contact Type/Alt. Keying P Shell Finish 1 Tail Length B Series III T 4 PLACES Size 22 O.030.0005 20 O.040.001 B .100.03 16 O.0625.001 D .200.03 F .300.03 PCB TAIL STICKOUT HOW TO ORDER 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 1. BASE NUMBER: Refer to page 46 for alternate rotation letters to use. Base Number for MIL-DTL-38999 Series III 10-626 Hermetic with PCB Tail P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: 5. SELECT A SHELL FINISH: See chart below 501-509, designates size 9-25 shell size. Example: 501 = Size 9 Shell 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. Please enter the second number which represents the Insert Arrangement number. -35 Designates Insert Arrangement Number Shell Size 9 Part Number 10-626501-XXX B Thread 0.1P-0.3L-TS (Plated) .6250 .719 .7500 .812 R1 R2 1 Hermetic seal, passivated Stainless Steel, 200C 2 Hermetic seal, Stainless Steel w/Nickel Plate 3 Carbon Steel w/reflowed tin plate 6. SELECT A TAIL LENGTH: B .100.03 D .200.03 F .300.03 .594 S .010 .938 T .008 .128 TT .008 .216 .719 1.031 .128 .194 11 502-XXX 13 503-XXX .8750 .906 .812 1.125 .128 .194 15 504-XXX 1.0000 .969 .906 1.219 .128 .173 17 505-XXX 1.1875 1.062 .969 1.312 .128 .194 19 506-XXX 1.2500 1.156 1.062 1.438 .128 .194 21 507-XXX 1.3750 1.250 1.156 1.562 .128 .194 23 508-XXX 1.5000 1.375 1.250 1.688 .154 .242 25 509-XXX 1.6250 1.500 1.375 1.812 .154 .242 All dimensions for reference. Red band indicates fully mated NOTE: Consult Amphenol Aerospace for availability of non-glass-sealed versions with printed circuit tail contacts. Designates true position dimensioning A Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 63 PCB Hermetic Jam Nut Receptacle Commercial 38999 C III PANEL THICKNESS .062 MIN .125 MAX T* II PCB TAIL STICKOUT B .100 .03 D .200 .03 F .300 .03 L I SJT Access D2 Series III Aquacon H See chart below Size 22 O.030 .0005 20 O.040 .001 16 O.0625 .001 RED BAND JAM NUT D-HOLE MOUNTING K REF SHELL SIZES 9/11 - .871 SHELL SIZES 13/25 - .878 S 2 PLACES PART # D1 KK A* B THREAD PANEL HOLE DIMENSIONS 1. 2. Base Number 10-626 Coded Shell Size 471 3. 4. 5. 6. Insert Arrg. -35 Contact Type/Alt. Keying P Shell Finish 1 Tail Length B HOW TO ORDER 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 1. BASE NUMBER: Refer to page 46 for alternate rotation letters to use. Base Number for MIL-DTL-38999 Series III 10-626 Hermetic with PCB Tail P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: 5. SELECT A SHELL FINISH: See chart below 471-479, designates size 9-25 shell size. 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. Please enter the second number which represents the Insert Arrangement number. -35 Designates Insert Arrangement Number 1 Hermetic seal, passivated Stainless Steel, 200C 2 Hermetic seal, Stainless Steel w/Nickel Plate 3 Carbon Steel w/reflowed tin plate 6. SELECT A TAIL LENGTH: B 100 .03 D .200 .03 F .300 .03 Red band indicates fully mated .059 dia. min. (1.5 dia. min.) 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. H Shell Size 9 11 13 15 17 19 21 23 25 A 64 Part Number 10-626471-XXX 472-XXX 473-XXX 474-XXX 475-XXX 476-XXX 477-XXX 478-XXX A+ +.000 -.010 .669 .769 .955 1.084 1.208 1.333 1.459 1.575 B Thread Class 2A 0.1P-0.3LTS (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 C Max 1.199 1.386 1.511 1.636 1.761 1.949 2.073 2.199 D1 +.010 -.000 .700 .825 1.010 1.135 1.260 1.385 1.510 1.635 D1 +.000 -.010 .670 .770 .955 1.085 1.210 1.335 1.460 1.585 H Hex +.017 -.016 .875 1.000 1.188 1.312 1.438 1.562 1.688 1.812 L Max .357 .357 .357 .357 .357 .381 .381 .381 S .010 1.062 1.250 1.375 1.500 1.625 1.182 1.938 2.062 T+ +.010 -.000 .697 .822 1.007 1.134 1.259 1.384 1.507 1.634 KK +.011 -.000 .642 .766 .892 1.018 1.142 1.268 1.392 1.518 479-XXX 1.709 1.6250 2.323 1.760 1.710 2.000 .381 2.188 1.759 1.642 All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PCB Hermetic Solder Mounting Receptacle Commercial 38999 L III M .031 +.006 -.005 PCB TAIL STICKOUT B .100 .03 D .200 .03 F .300 .03 II I SJT Access KK Aquacon PART # See chart below 2. Base Number 10-626 RED BAND 3. Coded Shell Size Insert Arrg. 481 -35 4. 5. 6. Contact Type/Alt. Keying P Shell Finish 1 Tail Length B Series III B THREAD GG 1. Size 22 O.030 .0005 20 O.040 .001 16 O.0625 .001 HOW TO ORDER 1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Base Number for MIL-DTL-38999 Series III 10-626 Hermetic with PCB Tail Refer to page 46 for alternate rotation letters to use. P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: See chart below 481-489, designates size 9-25 shell size. 5. SELECT A SHELL FINISH: 1 2 3 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. Please enter the second number which represents the Insert Arrangement number. Hermetic seal, passivated Stainless Steel, 200C *Hermetic seal, Stainless Steel w/Nickel Plate *Carbon Steel w/reflowed tin plate 6. SELECT A TAIL LENGTH: -35 Designates Insert Arrangement Number B .100.03 D .200.03 F .300.03 Red band indicates fully mated Shell Size B Thread Class 2A 0.1P-0.3LTS (Plated) Part Number L +.011 -.005 M +.006 -.005 GG Dia. +.011 -.010 KK Dia +.011 -.005 9 10-626481-XXX .6250 .806 .125 .750 .672 11 482-XXX .7500 .806 .125 .844 .781 13 483-XXX .8750 .806 .125 .969 .906 15 484-XXX 1.0000 .806 .125 1.094 1.031 17 485-XXX 1.1875 .806 .125 1.218 1.156 19 486-XXX 1.2500 .806 .125 1.312 1.250 21 487-XXX 1.3750 .806 .125 1.438 1.375 23 488-XXX 1.5000 .838 .156 1.563 1.500 25 489-XXX 1.6250 .838 .156 1.688 1.625 A Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 65 PCB Hermetic Weld Mounting Receptacle Commercial 38999 III L GG II M I SJT Access PCB TAIL STICKOUT B .100 .03 D .200 .03 F .300 .03 Series III Aquacon Size 22 O.030 .0005 20 O.040 .001 16 O.0625 .001 B THREAD RED BAND Red band indicates fully mated 1. PART # See chart below 2. Base Number 10-626 Coded Shell Size 491 3. 4. 5. 6. Insert Arrg. -35 Contact Type/Alt. Keying P Shell Finish 1 Tail Length B HOW TO ORDER 1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Base Number for MIL-DTL-38999 Series III 10-626 Hermetic with PCB Tail Refer to page 46 for alternate rotation letters to use. P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: See chart below 491-499, designates size 9-25 shell size. 5. SELECT A SHELL FINISH: 3. SELECT AN INSERT ARRANGEMENT: 1 Hermetic seal, passivated Stainless Steel, 200C 2 *Hermetic seal, Stainless Steel w/Nickel Plate 3 *Carbon Steel w/reflowed tin plate Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. Please enter the second number which represents the Insert Arrangement number. 6. SELECT A TAIL LENGTH: -35 Designates Insert Arrangement Number Shell Size A 66 Part Number B .100.03 D .200.03 F .300.03 B Thread Class 2A 0.1P-0.3L-TS (Plated) L +.011 -.000 M +.006 -.005 GG Dia. +.011 -.010 9 10-626491-XXX .6250 .806 .125 .973 11 492-XXX .7500 .806 .125 1.095 13 493-XXX .8750 .806 .125 1.221 15 494-XXX 1.0000 .806 .125 1.347 17 495-XXX 1.1875 .806 .125 1.434 19 496-XXX 1.2500 .806 .125 1.579 21 497-XXX 1.3750 .806 .125 1.721 23 498-XXX 1.5000 .838 .156 1.886 25 499-XXX 1.6250 .838 .156 1.973 * Not available for weld mount. All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Hermetic Box Mounting Receptacle Military (D38999/21), Commercial (TVPS02) 38999 PART NUMBER BUILDER Page 42-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com Commercial MILITARY D38999/21 III II STAINLESS STEEL TVPS02Y TVPS02YN I SJT Access Aquacon R1 2 PLACES .913 +.011 -.000 23.19 +.28 -.00 R2 2 PLACES Series III S 2 PLACES .093 +.006 -.000 2.36 +.15 -.00 1 TT 4 PLACES T 4 PLACES .005 M B THREAD .250 MAX 6.35 MAX RED BAND .13 M Red band indicates fully mated NOTE: Consult Amphenol Aerospace for availability of non-glass-sealed versions with printed circuit tail contacts. Shell Size MS Shell Size Coded B Thread 0.1P-0.3L-TS (Plated) R1 R2 Inches S .010 T .008 TT .008 .216 9 A .6250 .719 .594 .938 .128 11 B .7500 .812 .719 1.031 .128 .194 13 C .8750 .906 .812 1.125 .128 .194 .173 15 D 1.0000 .969 .906 1.219 .128 17 E 1.1875 1.062 .969 1.312 .128 .194 19 F 1.2500 1.156 1.062 1.438 .128 .194 21 G 1.3750 1.250 1.156 1.562 .128 .194 23 H 1.5000 1.375 1.250 1.688 .154 .242 25 J 1.6250 1.500 1.375 1.812 .154 .242 Millimeters Shell Size MS Shell Size Coded R1 R2 S .25 T .20 TT .20 9 A 18.26 15.09 23.83 3.25 5.49 11 B 20.62 18.26 26.19 3.25 4.93 13 C 23.01 20.62 28.58 3.25 4.93 15 D 24.61 23.01 30.96 3.25 4.39 17 E 26.97 24.61 33.32 3.25 4.93 19 F 29.36 26.97 36.53 3.25 4.93 21 G 31.75 29.36 39.67 3.25 4.93 23 25 H J 34.93 38.10 31.75 34.93 42.88 46.02 3.91 3.91 6.15 6.15 All dimensions for reference only Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 67 Hermetic Jam Nut Receptacle Military (D38999/23), Commercial (TVS07) III II I SJT Access MILITARY D38999/23 STAINLESS STEEL TVS07Y TVS07YN Series III Aquacon PART NUMBER BUILDER Page 42-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com Commercial 38999 C PANEL THICKNESS .062 MIN .125 MAX 1.57 MIN 3.18 MAX PANEL HOLE DIMENSIONS L D1 D2 KK RED BAND B THREAD H JAM NUT D-HOLE MOUNTING .200 MAX 5.08 MAX K REF SHELL SIZES 9/11 - .871 22.12 SHELL SIZES 13/25 - .878 22.30 S 2 PLACES Red band indicates fully mated H .059 dia min. 1.5 dia min. 3 lockwire holes Formed lockwire hole design (6 holes) is optional. Shell Size B Thread Class 2A MS Shell 0.1P-0.3LSize code TS (Plated) C Max D1 +.010 -.000 D2 +.000 -.010 Inches H Hex +.017 -.016 L Max S .010 KK +.011 -.000 9 A .6250 1.199 .693 .657 .875 .357 1.062 .642 11 B .7500 1.386 .825 .770 1.000 .357 1.250 .766 13 C .8750 1.511 1.010 .955 1.188 .357 1.375 .892 15 D 1.0000 1.636 1.135 1.085 1.312 .357 1.500 1.018 17 E 1.1875 1.761 1.260 1.210 1.438 .357 1.625 1.142 19 F 1.2500 1.949 1.385 1.335 1.562 .381 1.812 1.268 21 G 1.3750 2.073 1.510 1.460 1.688 .381 1.938 1.392 23 H 1.5000 2.199 1.635 1.585 1.812 .381 2.062 1.518 25 J 1.6250 2.323 1.760 1.710 2.000 .381 2.188 1.642 Millimeters Shell Size A 68 MS Shell Size code C Max D +.25 -.00 1 D +.00 -.25 2 H Hex +.43 -.41 L Max S .25 KK +.28 -.00 9 A 30.45 17.60 16.70 22.23 9.07 26.97 16.31 11 B 35.20 20.96 19.59 25.40 9.07 31.75 19.46 13 C 38.38 25.65 24.26 30.18 9.07 34.93 22.66 15 D 41.55 28.83 27.56 33.32 9.07 38.10 25.86 17 E 44.73 32.01 30.73 36.53 9.07 41.28 29.01 19 F 49.50 35.18 33.91 39.67 9.68 46.02 32.21 21 G 52.65 38.35 37.08 42.80 9.68 49.23 35.36 23 H 55.85 41.53 40.26 46.02 9.68 52.37 38.56 25 J 59.00 44.70 43.43 50.80 9.68 55.58 41.71 All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Hermetic Solder Mounting Receptacle Military (D38999/25), Commercial (TVSI) MILITARY D38999/25 Commercial PART NUMBER BUILDER Page 42-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com 38999 L STAINLESS STEEL TVSIY TVSIYN .031+.006 -.005 .79 +.15 -.13 II I SJT Access KK Aquacon .375 MAX 9.53 MAX RED BAND Red band indicates fully mated Inches MS B Thread Shell Class 2A L Size 0.1P-0.3L-TS +.011 Code (Plated) -.005 M +.006 -.005 GG Dia. +.011 -.010 Millimeters KK Dia +.011 -.005 Shell Size MS Shell Size Code L +.28 -.00 M +.15 -.13 GG Dia. +.28 -.25 KK Dia +.03 -.13 17.07 9 A .6250 .806 .125 .750 .672 9 A 20.47 3.18 19.05 11 B .7500 .806 .125 .844 .781 11 B 20.47 3.18 21.44 19.84 13 C .8750 .806 .125 .969 .906 13 C 20.47 3.18 24.61 23.01 26.19 15 D 1.0000 .806 .125 1.094 1.031 15 D 20.47 3.18 27.79 17 E 1.1875 .806 .125 1.218 1.156 17 E 20.47 3.18 30.94 29.36 19 F 1.2500 .806 .125 1.312 1.250 19 F 20.47 3.18 33.32 31.75 21 G 1.3750 .806 .125 1.438 1.375 21 G 20.47 3.18 36.53 34.93 23 H 1.5000 .838 .156 1.563 1.500 23 H 21.29 3.96 39.70 38.10 25 J 1.6250 .838 .156 1.688 1.625 25 J 21.29 3.96 42.88 41.28 Series III B THREAD GG Shell Size III M Hermetic Wall Mounting Receptacle Military (D38999/27), Commercial (TVSHIY) L MILITARY D38999/27 Commercial PART NUMBER BUILDER Page 42-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com M .375 MAX 9.53 MAX STAINLESS STEEL TVSHIY TVSHIYN B THREAD RED BAND Millimeters Inches Red band indicates fully mated Shell Size GG MS B Thread Shell Class 2A L Size 0.1P-0.3L-TS +.011 Code (Plated) -.000 M +.006 -.005 GG Dia. +.011 -.010 Shell Size MS Shell Size Code L +.28 -.00 M +.15 -.13 GG Dia. +.25 -.00 9 A .6250 .806 .125 .973 9 A 20.47 3.18 24.71 11 B .7500 .806 .125 1.095 11 B 20.47 3.18 27.81 13 C .8750 .806 .125 1.221 13 C 20.47 3.18 31.01 15 D 1.0000 .806 .125 1.347 15 D 20.47 3.18 34.21 17 E 1.1875 .806 .125 1.434 17 E 20.47 3.18 36.42 19 F 1.2500 .806 .125 1.579 19 F 20.47 3.18 40.11 21 G 1.3750 .806 .125 1.721 21 G 20.47 3.18 43.71 23 H 1.5000 .838 .156 1.886 23 H 21.29 3.96 47.90 25 J 1.6250 .838 .156 1.973 25 J 21.29 3.96 50.11 All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 69 Series III, TV Breakaway Fail-Safe Connectors Quick-Disconnect with an Axial Pull of Lanyard 38999 III II I SJT Access Series III Aquacon Amphenol(R) Tri-Start Breakaway Fail-Safe Connectors provide unequaled performance in environments requiring instant disengagement. The "Breakaway" Fail-Safe connector family offers a wide range of electrical and mechanical features: * Instant decoupling and damage free separation * Completely intermateable with standard receptacles (D38999/20 and /24) * Inventory support commonality through the use of standard insert arrangements and contacts Breakaway unmating is initiated by applying a pull force to the lanyard which causes the operating sleeve on the plug to move away from the receptacle. Coupling segments on the plug then move away from the mating receptacle while expanding, thus releasing TYPE 2 TYPE 6 TYPE 1 the receptacle. After completion of the unmating sequence, spring compression Amphenol offers a variety of lanyard plug styles including MIL-STD-1760 returns the sleeve and segments to their types 1, 2 and 6 for Stores Management applications. original positions. Unmating of the plug may also be accomplished by normal rotation of the coupling ring without affecting the breakaway capability. The Tri-Start Breakaway Fail-Safe connector exceeds the MIL-Spec Series III requirements for EMI/EMP shielding and features include: * Solid metal-to-metal coupling * EMI grounding fingers * Conductive finishes Amphenol Breakaway Fail-Safe connectors are qualified to MIL-DTL-38999/29, /30 and /31 (for MIL-STD-1760 Stores Management applications). Amphenol also manufactures custom breakaway connectors including those with: * Highly durable non-metallic operating sleeves in a variety of lengths and diameters * Increased pull-force capability * Low-profile designs * Custom lanyard lengths and backshells * Low force separation capabilities * Low insertion/separation force contacts * Non-cadmium finishes Breakaway with Coax Contacts Contact your local Amphenol representative. Whether you need a standard Breakaway, one of our custom Breakaways, or a unique Breakaway design. A 70 Special configuration Fail-Safe used on space telescope application. Lanyard is replaced by a swivel ring for remote disconnect and "wing arms" have been added for manual actuation accessibility by gloved astronauts. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com TV Breakaway Fail-Safe Lanyard Release Plug Military (D38999/29 & D38999/30) 38999 HOW TO ORDER - MILITARY 1. 2. DOD Number Prefix Spec Sheet Number D38999/ 29 III 3. 4. 5. 6. 7. Service Class Shell Size Insert Arrangement Lanyard Length Code Alternate Keying Position F E 35 P N II I SJT Access 1. DOD NUMBER PREFIX 2. SPECIFICATION SHEET NUMBER D38999/ Designates MIL-DTL-38999, Series III, Tri-Start Connector 29 Lanyard Release Plug with pin contacts W Series III 30 Lanyard Release Plug with socket contacts 3. SERVICE CLASS F Aquacon Designates electroless nickel plated aluminum, optimum EMI shielding effectiveness -65dB@10 GHz specification min., 48 hour salt spray, 200C Designates corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI -50dB@10 GHz specification min., 175C 4. & 5. INSERT AVAILABILITY Shell SizeInsert Arrangement 11-2 11-35 11-98 13-4 13-8 13-35 13-98 15-5 15-15 15-18 15-19 15-35 15-97 17-6 17-8 17-26 17-35 17-99 19-11 19-32 19-35 21-11 21-16 21-35 21-39 21-41 23-21 23-35 23-53 23-54 23-55 25-4 25-19 25-20 25-24 25-29 25-35 25-43 25-46 25-61 Commercial Military Shell Size- Insert Basic Part# Shell & Insert Arrg. Arrangement Code 88/91-556508 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A E-6 E-8 E-26 E-35 E-99 F-11 F-32 F-35 G-11 G-16 G-35 G-39 G-41 H-21 H-35 H-53 H-54 H-55 J-4 J-19 J-20 J-24 J-29 J-35 J-43 J-46 J-61 06 07 10 11 14 13 18 23 22 19 20 21 27 28 29 30 31 37 39 40 47 48 49 51 50 57 58 59 61 60 71 66 74 72 67 68 69 73 70 Service Rating Total Contacts I M I I I M I II I I I M I I II I M I II I M I II M I I II M I M I I I N I I M I I I 2 13 6 4 8 22 10 5 15 18 19 37 12 6 8 26 55 23 11 32 66 11 16 79 39 41 21 100 53 53 55 56 19 30 24 29 128 43 46 61 Contact Size 22D 20 16 12 12 Coax 8 Coax 8 Twinax 2 13 6 4 8 22 10 14 18 19 5 1 37 8 4 6 8 26 55 21 2 11 32 66 11 16 79 37 41 2 21 100 53 40 9 55 48 4 8 19 10 13 12 29 4 3 12 128 23 40 61 20 4 2* Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 71 TV Breakaway Fail-Safe Lanyard Release Plug Military (D38999/29 & D38999/30) 38999 III II I 6. MILITARY LANYARD LENGTH CODE Series III Aquacon For alternate positions of connector (to prevent cross-mating) (N indicates normal). Table II SJT Access 7. MILITARY ALTERNATE KEYING POSITION Lanyard Lanyard Length Length (in.) .236 (mm) 6.0 4.016 102 4.528 115 5.000 127 5.512 140 6.024 153 6.535 166 7.008 178 7.520 191 7.992 203 8.503 216 9.016 229 9.528 242 10.000 254 10.512 267 11.024 280 11.535 293 12.008 305 12.520 318 13.031 331 14.016 356 15.000 381 16.024 407 17.008 432 18.031 458 Lanyard Length Code For Part Number A B C D E F G H I J K L M N P R S T U V W X Y Z Shell Size Key & Keyway Arrangement Identification Letter AR or AP BSC BR or BP BSC N* A B C D E N* A B C D E N* A B C D E N* A B C D E N* A B C D E N* A B C D E 120 132 80 140 155 131 105 102 80 35 64 91 95 113 90 53 119 51 80 135 49 66 62 79 80 135 49 66 62 79 80 135 49 66 62 79 240 248 230 275 234 197 140 132 118 140 155 131 141 156 145 156 146 141 142 170 169 140 145 153 142 170 169 140 145 153 142 170 169 140 145 153 7, 7H 9 11, 13, and 15 17 and 19 21, 23, and 25 25L, 33, and 37 RECEPTACLE (FRONT FACE SHOWN) MAIN KEYWAY CR or CP BSC DR or DP BSC NA NA 215 248 230 205 234 197 208 182 195 220 176 184 196 200 200 200 180 197 196 200 200 200 180 197 188 188 188 188 188 188 265 320 312 275 304 240 236 292 252 255 298 242 293 310 244 257 280 272 293 310 244 257 280 272 293 310 244 257 280 272 PLUG (FRONT FACE SHOWN) MAIN KEYWAY AP BSC AR BSC BP BSC BR BSC DR BSC CR BSC CP BSC DP BSC A 72 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com TV Breakaway Fail-Safe Lanyard Release Plug Commercial (88-5565 & 91-5565) 38999 HOW TO ORDER - COMMERCIAL III Ordering procedure for example part number 88-556529-EP is shown below: II 3. 1. 2. Service Class Connector Type Identification 88 -5565 I Shell Size & Insert Arrg. Code 4. 5. 6. Required Field Lanyard Length Code Contact Type/Alternate Keying Position 29 0 E P SJT Access Aquacon 2. CONNECTOR TYPE IDENTIFICATION 88 Designates corrosion resistant olive drab cadmium plate over nickel, 500 hour extended salt spray, EMI -50dB @ 10 GHz specification min., 175C 91 Designates electroless nickel plated aluminum, optimum EMI shielding effectiveness -65dB @ 10 GHz specification min., 48 hour salt spray, 200C Series III 1. SERVICE CLASS Designates MIL-DTL-38999, Series III Tri-Start Lanyard Release Plug -5565 These are standard finishes. Consult Amphenol Aerospace for other variations. 3. SELECT A COMMERCIAL SHELL SIZE & INSERT ARRANGEMENT CODE MIL-DTL-38999, see insert availability chart on page 71. 0 THE REQUIRED FIELD IS ALWAYS A 0 6. SELECT A CONTACT TYPE/ALTERNATE KEYING POSITION 5. SELECT A LANYARD LENGTH CODE Lanyard Lanyard Length Length (in.) .236 (mm) 6.0 4.016 102 4.528 115 5.000 127 5.512 140 6.024 153 6.535 166 7.008 178 7.520 191 7.992 203 8.503 216 9.016 229 9.528 242 10.000 254 10.512 267 11.024 280 11.535 293 12.008 305 12.520 318 13.031 331 14.016 356 15.000 381 16.024 407 17.008 432 18.031 458 4. REQUIRED FIELD Lanyard Length Code For Part Number A B C D E F G H I J K L M N P R S T U V W X Y Z P designates pin, S designates socket for normal positioning of contacts. When an alternate position of the connector is required to prevent cross-mating, a different letter (other than P or S) is used. See alternate positioning on page 72, then convert to Amphenol Commercial coding by the following chart. Pin Contacts Socket Contacts MS Letter Amphenol letter MS Letter Amphenol Letter PN P (normal) SN S (normal) PA G SA H PB I SB J PC K SC L PD M SD N PE R SE T A Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 73 Fail-Safe Lanyard Release Plug-Crimp, Metal Military (D38999/29 & D38999/30), Commercial (88-5565 & 91-5565) III II I SJT Access Series III Aquacon PART NUMBER BUILDER Page 71-73 ONLINE CONFIGURATOR www.amphenol-aerospace.com MILITARY D38999/29 Pin D38999/30 Socket Commercial 38999 STAINLESS STEEL 88-5565 91-5565 METAL .374 MAX 9.50 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE .359 MAX 9.12 MAX D B LANYARD PULLED TAUT AGAINST A .500 .031 12.70 .79 DIA MANDREL BLUE BAND 1.781 MAX 45.24 MAX V THREAD METRIC 2.375 MAX 60.33 MAX LANYARD LENGTH (See Lanyard Length Table) Blue band indicates rear release contact retention system Inches MS Shell Size Code B Max D Max Accessory Dia. 11 B 1.846 1.109 13 C 1.972 1.250 15 D 2.079 1.375 17 E 2.205 1.500 19 F 2.301 1.625 21 G 2.472 1.750 23 H 2.594 1.875 25 J 2.705 2.000 Shell Size Millimeters A 74 Shell Size MS Shell Size Code B Max D Max Accessory Dia. V Thread Metric 11 B 46.89 28.17 M15X1.0-6g 13 C 50.09 31.75 M18X1.0-6g 15 D 52.81 34.93 M22X1.0-6g 17 E 56.01 38.10 M25X1.0-6g 19 F 58.45 41.28 M28X1.0-6g 21 G 62.79 44.45 M31X1.0-6g 23 H 65.89 47.63 M34X1.0-6g 25 J 68.71 50.08 M37X1.0-6g Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com TV Breakaway Fail-Safe Lanyard Release Military (D38999/31) Type 1 & 2 for MIL-STD-1760 38999 Applications- Lanyard Release Plug III II HOW TO ORDER - BY MILITARY PART NUMBER FAIL-SAFE D38999/31 Ordering procedure for example part number D38999/31WE20PN1 is shown below: 2. 3. 4. 5. 6. 7. 8. Spec Sheet Number Service Class Lanyard Length Code Insert Arrangement Contact Style Alternate Keying Position Type Number D38999/ 31 W E 20 P N 1 5. INSERT ARRANGEMENT MIL-DTL-38999, Series III Tri-Start Connectors 2. SPECIFICATION SHEET NUMBER 31 Designates Lanyard Release Plug for MIL-STD-1760 with pin contacts 11 25-11 20 25-20 Aquacon Series III 1. D38999/ SJT Access DOD Number Prefix 1. DOD NUMBER PREFIX I 6. CONTACT STYLE-P & A ARE VALID OPTIONS P Replaces the "no designation" option in the PIN on revision C and earlier revision of the Mil-Spec. A Designates supplied less contacts. 3. SERVICE CLASS F Electroless nickel plated aluminum, optimum EMI shielding effectiveness -65dB @ 10 GHz specification min., 48 hour salt spray, 200C W Corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI -50dB @ 10 GHz specification min., 175C 4. LANYARD LENGTH CODE Lanyard Lanyard Length Length (in.) .236 (mm.) Lanyard Length Code for Part Number 6.0 6.024 6.535 7.008 7.520 7.992 8.504 9.016 9.528 153.0 166.0 178.0 191.0 203.0 216.0 229.0 242.0 E F G H I J K L 7. ALTERNATE KEYING POSITION N Is required for normal position. 8. TYPE NUMBER TYPE 1, 2 OR 6. SEE DRAWINGS ON PAGE 76. For accessories for lanyard release plugs see Accessories section. MILITARY D38999/31 TYPE 6 88-555875/76 91-555875/76 TYPE 2 88-558518/19 91-558518/19 TYPE 1-Longer Shell T3W-16B25-XXXX A Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 75 TV Breakaway Fail-Safe Lanyard Release Military (D38999/31) for MIL-STD-1760 Crimp, Metal PART NUMBER BUILDER Page 75 38999 III II I SJT Access TYPE 2 TYPE 6 .100 MAX 2.54 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE 2.000 MAX 50.80 MAX ACCESS. DIA Series III Aquacon MILITARY D38999/31 PIN CONTACTS ONLY, SHELL SIZE 25 ONLY .374 MAX 9.50 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE .359 MAX 9.12 MAX 2.000 MAX 50.80 MAX ACCESS. DIA ** 2.008 MAX 51.00 MAX 1.687 MAX 42.85 MAX 2.030 MAX 51.56 MAX METRIC THREAD M37X 1.0-6g0.100R TYPE 6 88-555875/76 91-555875/76 .359 MAX 9.12 MAX ** TYPE 2 88-558518/19 91-558518/19 2.705 MAX 68.71 MAX TYPE 1 T3W-16B25-XXXX BLUE BAND METRIC 1.781 MAX THREAD 45.24 MAX M37X 2.375 MAX 1.0-6g 60.33 MAX 0.100R LANYARD LENGTH (See Lanyard Length Table) LANYARD LENGTH (See Lanyard Length Table) BLUE BAND TRI-START LANYARD SEPARATION FORCES .280 MIN 7.11 MIN FULL THREAD .359 MAX 9.12 MAX 2.000 MAX 50.80 MAX ACCESS. DIA 2.008 MAX 51.00 MAX METRIC THREAD M37X 1.0-6g0.100R Straight Plug (lbs. max.) 15 Degree Pull (lbs. max.) 25 90 100 INSERT AVAILABILITY FAIL SAFE D38999/31 FOR MIL-STD-1760 TYPE 1 (LONGER SHELL) BLUE BAND 2.499 MAX 63.47 MAX Shell Size Blue band indicates rear release contact retention system ** Lanyard pulled taut against a .500 .13 dia. Mandrel All dimensions for reference only LANYARD LENGTH (See Lanyard Length Table) A S B R M 3 X D T 5 4 Y N PIN CONTACT DATA FOR MIL-STD-1760 C Z P 1 U Insert Arrangement Total Contacts 20 16 12 (Coax) 8 (Twinax) 25-20 N 30 10 13 4 3 F 2 W L Contact Service Rating E 6 7 V G K H J 25-20 PRIMARY INTERFACE SIGNAL SET CONTACTS FOR 25-20 PATTERN Standard Contacts Shell Size 25 Arrg. Number Number of Contacts 3 Size Contacts 8 Service Rating Twinax 4 12 Coax 13 16 N -20 10 A 76 20 Contact Location A, H, K 2,3 W, 5 C, D, E, F, J, M, N, P, R, T, U, Y, Z B, G, L, S, V, X, 1, 4, 6, 7 N A Pin Socket M39029/90-529 M39029/91-530 M39029/28-211 M39029/75-416 M39029/102-558 M39029/103-559 B H C G M39029/58-364 J L D F M39029/58-363 K M39029/56-352 E M39029/56-351 25-11 AUXILIARY POWER SIGNAL SET Contact Size Insert Arrangement Service Rating Total Contacts 20 10 (power) 25-11 N 11 2 9 Contact Legend 8 (twinax) 10 (power) 12 (coax) 16 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 20 TV Breakaway Fail-Safe Lanyard Release Commercial version of D38999/31, Type 6 38999 QUICK-DISCONNECT WITH AN AXIAL PULL OF LANYARD III Amphenol offers a commercial version of D38999/31 series III, type 6 connectors. Built from the same time-tested and quality components used in its Mil-Spec counterpart, Amphenol's commercial variant is designed to accept a wider variety of insert arrangements the Mil-Spec does not include. Available in shell size 25, these fail-safe connectors adopt an incredible amount of versatility without sacrificing performance or durability. Consult Amphenol Aerospace for more information. II I SJT Access Aquacon FEATURES AND BENEFITS Series III * More versatile than the mil-spec * 25 lanyards lengths * Available in all size 25 arrangements * Low force separation capabilities * Compatible with all mil-spec backshells and accessories * Mates to existing D38999 receptacles .583 .490 MIN + .005 - .001 SOCKET INSERT O2.000 MAX .591 +.003 -.000 .359 MAX .014 + .010 - .003 PIN INSERT TOWER .280 MIN FULL THD. .218 .017 .066 + .010 .003 PIN INSERT TOWER MASTER KEY .490 MIN O2.000 MAX O2.008 MAX .047 BLUE BAND 2.030 MAX LANYARD LENGTH CODE A Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 77 TV Breakaway Fail-Safe Lanyard Release Connector Commercial (88-725010, 88-725014, 88-725041) Version of D38999/31 Type 6 38999 III II HOW TO ORDER 1. 2. 3. 4. 5. Service Class Shell Style Insert Arrg. Alternate Keying Position (End A) Lanyard Length Code 88 725010- 04 P K I SJT Access Series III Aquacon PDS-250-1 1. FINISH* 3. INSERT ARRANGEMENT 04 88- Olive Drab Cadmium 91- Electroless Nickel 07 25-7 * Contact Amphenol for availability of other finishes. 11 25-11 17 25-17 20 25-20 24 25-24 26 25-26 29 25-29 35 25-35 37 25-37 41 25-41 43 25-43 46 25-46 61 25-61 62 25-62 90 25-90 F4 25-F4 2. SHELL STYLE 725010- D38999/31 Type 6 Extended 725014- Backskirt Integrated 725041- Banding Platform 4. KEYING Key Position 25-4 5. LANYARD LENGTH CODE Pin Lanyard Length Code For Part Number Socket N P S A G H B I J C K L D M N E R T Lanyard Lanyard Length Length (in.) .236 (mm) 6.0 4.016 102 4.528 115 5.000 127 5.512 140 6.024 153 6.535 166 7.008 178 7.520 191 7.992 203 8.503 216 9.016 229 9.528 242 10.000 254 10.512 267 11.024 280 11.535 293 12.008 305 12.520 318 13.031 331 14.016 356 15.000 381 16.024 407 17.008 432 18.031 458 187 25-187 A B C D E F G H I J K L M N P R S T U V W X Y Z INSERT ARRANGEMENTS A Z Y EE s p S P U A Z p m N A 78 Series III TV Service Rating Number of Contacts Contact Size M k A K U E 25-08 Twinax 8 8 Twinax B P V G J 25-11*** N 2 9 20 10 A S C R T H A B 4 Y N 1 M E X W Y M V G H 10 20 13 16 25-20*** N 3 4 8 Twinax 12 Coax Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com W J V E U F G H 25-24 I 12 16 D T L J 25-19 I 19 12 Z a K C S X F 2 K J E 6 7 L F H 6 8 Twinax 3 U R N D T 5 B P C Z P D S G E 99 84 2 8 Twinax N K D W F L F R L 25-17 M 36 22D G C F 82 78 M g h X K 68 76 53 28 97 22D E f Y L C H 25-07 M e u v n P 60 42 J G 93 21 D t w H 81 67 V d s r q R 94 15 B c 33 26 6 C b S B D 25-04 I 48 8 20 16 a 59 41 B A 85 75 19 K L M 32 G H J m N 79 74 25 g h k T Shell Size & Insert Arrg. for: f AA BB n R Series III TV Service Rating Number of Contacts Contact Size KK CC q T z 18 F e JJ 72 46 24 1 E d y HH LL DD r U Shell Size & Insert Arrg. for: FF t W V 7 A 64 16 D c x 29 22 C b GG u X B a w v 12 12 Insert Arrangements Commercial (88-725010 & 88-725014) Version of D38999/31 Type 6 38999 III 1 A 12 R 2 13 11 18 19 25 10 Shell Size & Insert Arrg. for: 4 16 f D 7 F H J N d X M n c K T D k g 25-41 N/Inst. 11 2 3 16 12 Coax 8 Twinax 3 20 8 W V T 2 C Shell Size & Insert Arrg. for: 5 Series III TV y k h M L K e n R P CC z AA h i J m k j N M L 40 20 4 2 16 8 Coax 38 23 37 1 2 1 3 28 29 39 40 50 51 41 42 43 21 5 31 36 61 62 63 52 53 60 21 b 20 F G 59 49 35 19 32 65 58 7 56 33 45 59 72 86 73 101 87 115 128 142 102 9 116 129 10 46 16 45 60 8 44 57 47 17 J 55 48 18 H 64 66 143 11 155 156 12 167 168 184 185 14 15 176 177 13 34 32 46 22 E 11 20 12 33 6 54 H 3 4 4 30 G g K I 61 20 20 16 F f LL 25-61 D d f S H J e E BB I Z x g DD p G y KK 25-46 c m q T PP D d x JJ NN EE MM C c w HH I C w 4 187 25-62 25-90 25-F4 25-187 HD I I Size 22D=M, Balance =I N Service Rating 8 16 Number of Contacts Contact Size v e f K L F c d x g h M 25 z N k N J w y 26 27 n P B m FF r U GG B b v u X t 25-43 a p R 3 z n P H W s V b E 24 Y q S 6 M R G D a K L Z A Z a Y C S p B X u AA r d Y v AA q A t s U A 7 s 23 20 1 D r t B X u r T F e N H 22 22D x f P E t s U c R G D b q u S F U V C a h T A W B p w v E b V J m U Z n a h r V S A Y X Aquacon J I 37 16 W g L 25-37 i j Series III TV Service Rating Number of Contacts Contact Size s k L Shell Size & Insert Arrg. for: p q t m W 104 93 H M 128 22D C Z e 58 70 81 Access G K 25-35 B R 47 F a b M 114 SJT E Y Z I 29 16 A Y 35 c 25-29 4 8 Coax P m n Series III 25-26 24 D X r N 128 121 14 W k p I C V h q d P G B g f R 125 4 E X Y A T S V W K 5 12 U 94 105 115 e d Z 7 I 16 20 82 1 e L 6 71 C M 5 II 59 48 36 25 U c N 15 22 T b 8 Series III TV Service Rating Number of Contacts Contact Size 21 S 8 15 P a 24 17 23 9 3 14 20 B 4 8 40 20 4 16 2 8 Twinax 49 22D 13 16 4 12 187 23 Ground Plane Only SPECIALS 13 46 24 5 36 67 M 79 90 57 1 98 c b J a 3 100 Service Rating Number of Contacts Contact Size s r Z Y C 12 23 35 45 56 66 78 89 G 97 A E H A B C F D 25-97 25-16 25L-3 M M 3 16 M II 9 16 26 22D B E 25-92 92 22D G B D E W A F C D 101 4 Series III TV R g h S w j v T n k p m V U X F G P f u t H B N e d K 99 2 Shell Size & Insert Arrg. for: A L 13 12 6 20 2 4 1 8 C 25L-7 2 4 II 7 8 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 79 TV Breakaway Fail-Safe Lanyard Release Connector Commercial (88-725014 & 88-725041) Version of D38999/31 Type 6 38999 88-725041 INTEGRATED BANDING PLATFORM III II I SJT R Access 2.186 MAX Aquacon Series III O1.400 REF 2 PLACES O1.456 REF 2 PLACES .216 REF .255 REF .379 REF .419 REF 88-725014 EXTENDED BACKSKIRT 2.534 REF 1.747 REF .787 REF .280 MINIMUM FULL THREAD R A 80 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com D38999 Type Hybrid Breakaway - Series III Lower Profile Lanyard Release Plug, Crimp 38999 METAL SHELLS WITH COMPOSITE OPERATING SLEEVE III New Hybrid Lanyard Breakaway Fail-Safe connector with a composite thermoplastic outer operating sleeve for greater durability. This new hybrid breakaway is the breakaway of choice for the Navy F-18 Program. Amphenol's hybrid lanyard design offers greater durability over D38999 aluminum and composite designs because of its ability to handle abuse taken after weapons release. II I SJT Access Other advantages include: * Lower profile compared to full metal breakaway Fail-Safe connectors * Less weight Aquacon New Hybrid Lanyard Release Plugs (Metal inside shells and Composite, lower profile outer sleeves) Series III This Hybrid Breakaway meets the applicable requirements of MIL-DTL-38999/31 including random & sine vibration, ice resistance, fluid immersion and hydrolytic stability tests. (Test reports are available upon request). Currently the hybrid breakaway is available in shell sizes 25 and 17. It uses standard inserts available for breakaway plugs sizes 25 and 17, and is also available with inserts 25-20 and 25-11 for MIL-STD-1760. These hybrid connectors will accommodate the standard backshells for breakaway connectors shown on Accessories section or the backshell section. CONDITION/TEST Consult Amphenol Aerospace for ordering of the new hybrid breakaway connectors. DESCRIPTION REFERENCE Durability 400 complete mating/unmating cycles MIL-DTL-38999/31D High Impact Shock Nine hammer blows from 1,3 and 5 feet, three each in three axes on mounting panel. MIL-S- 901D Vibration 10 to 2000Hz in three perpendicular axes, 4 hours in each axis for a total of 12 hours with no fracturing or breaking of parts. MIL-STD-202F, Method 204 Ice Resistance Pull tested after conditioned with Ice water at -18C for 35 minutes. MIL-DTL-38999/31D Fail Safe Disengagement Rotationaly unmated 180 from full mate position and pull tested in both a straight direction and at 15. MIL-DTL-38999/31D High Speed Pull Separation 100 cycles at 30 feet per second. MIL-DTL-38999/31D STORES MANAGEMENT TYPE II, RAIL LAUNCH Plugs and Receptacles that meet MIL-STD-1760 Amphenol provides a Breakaway Rail Launch connector that is designed for use on aircraft that carry rail launch missiles such as AMRAAM. These connectors are designed for blindmating of stores on rail launch applications. They consist of a buffer plug and a missile receptacle that meet the specifications of MIL-STD-1760 Stores Management. Other features and benefits include: * Designed to MIL-C-83538 specifications * Bayonet and push pull coupling * Use standard MIL-DTL-38999 crimp termination with power, coax and twinax contacts also available * Buffer provides flame barrier * Buffers are replaceable Consult Amphenol Aerospace for more information and ordering. Stores Management Type II Rail Launch Connectors A Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 81