FLEXLITE(R) HIGH TEMPERATURE HOOKUP WIRE, TIN PLATED COPPER, RADIATION-CROSSLINKED, MODIFIED ETFE INSULATED, 200C, 600 VOLT The complete requirements for procuring the wire described herein shall consist of this document, the Test Regime WSD 3106 (UK) and the requirements of the issue in effect of WCD 3106. UL style 3557 and carries UL labels to this effect. FLHTC0311 Issue 6 17th April 2007 Page 1 of 2 Page 2 is for internal use only Specification Control Drawing Jacket Radiation Crosslinked Modified ETFE Conductor Tin Plated Copper Part Number FLHTC0311-0.25-* FLHTC0311-0.35-* FLHTC0311-0.50-* FLHTC0311-0.75-* FLHTC0311-1.00-* FLHTC0311-1.50-* FLHTC0311-2.00-* FLHTC0311-2.50-* Nominal CSA (mm) 0.25 0.35 0.50 0.75 1.00 1.50 2.00 2.50 Conductor Stranding No./ Diam. (mm) 19/0.13 19/0.15 19/0.19 19/0.23 19/0.25 19/0.32 19/0.36 19/0.41 Conductor Diameter (mm) Min. 0.55 0.74 0.86 1.05 1.17 1.35 1.66 1.85 Max. 0.63 0.76 0.88 1.08 1.26 1.58 1.79 2.01 Maximum Resistance @ 20C (ohms/ km) 83.3 52.2 40.1 24.7 20.0 13.7 9.7 8.2 FINISHED WIRE Nominal Weight Upper (kg/ km) Target Spec Limit 1.00 1.03 2.95 1.16 1.19 4.22 1.27 1.31 5.59 1.47 1.51 7.95 1.62 1.66 9.9 1.87 1.92 15.7 2.10 2.16 18.7 2.31 2.38 24.6 Diameter (mm) Lower Spec Limit 0.96 1.12 1.24 1.43 1.58 1.82 2.05 2.24 Crosslink Verification Test Mandrel Diam Weight (mm) (3%) (kg) (3%) 9.5 0.23 13 0.36 13 0.50 13 0.50 13 0.50 19 0.68 25 0.91 38 1.36 PART NUMBER: The '*' in the part number shall be replaced by a standard colour code designator, e.g. FLHTC0311-1.50-9 is 1.50mm, white insulation INSULATION THICKNESS: Sizes 0.25 - 2.00 Size 2.50 0.15 mm minimum; 0.165 mm (minimum average) 0.165 mm minimum; 0.178 mm (minimum average) ADDITIONAL REQUIREMENTS: Crosslink Verification: Time/ temperature - WCD3106 clause 3.3.4; voltage withstand - 2.5 kV; mandrels and weights as shown Insulation Tensile Strength: Insulation Elongation: 37.7 N/mm minimum 100% minimum Deformation Test: To UL Factory Inspection Procedure, Subject 758 (Page 40), Style 3557 at 200C T2/ T1 minimum = 0.80 7 days @ 232C; Insulation elongation 60% minimum, Insulation Tensile Strength 34.5 N/mm minimum Tyco Electronics 3 mm maximum at each end at 200C/ 1 hour UK Ltd Faraday Road 1524 Mohm.km minimum Dorcan 8.0 kV Impulse Thermal Stability: Shrinkage: Insulation Resistance: Spark Test: (R)FLEXLITE is a registered trademark of Tyco Electonics Corporation This drawing and the information set forth hereon are the property of Tyco Electronics UK Ltd, and are to be held in trust and confidence. Publication, duplication, disclosure or use for any purpose not expressly authorised in writing by Tyco Electronics UK Ltd is prohibited. (c)2007 Tyco Electronics Corporation. All International Rights Reserved. This specification sheet takes precedence over documents referenced herein. As Tyco Electronics UK Ltd. reserve the right to make changes in construction without notice please contact Tyco Electronics UK Ltd to ensure that this document is the latest issue. SWINDON SN3 5HH Tel: (01793) 528171 Telex: 449409 Registration Number: 550926 London, England