ZFX-SC150 - Omron - Datasheet.Directory

Vision sensor

with built-in LCD monitor

NEW

"Smart Sensor" ZFX-C

"Essential Innovation

for Future Generations"

Easy Vision Being Our Vision

The Omron's new ZFX-C Smart Vision Sensor is a total Image

Processing system that includes everything from a camera with

an integrated light source to an image-processing unit.

With Omron's newly developed proprietary measurement

algorithm, the parameter can be set through only a few steps

involving the operation of a touch-panel color monitor.

This “Smart” user interface provides simplicity of usage giving

anyone all they can need to perform a complete image

enhancement.

The new technology and style of the ZFX-C paves the way to a

new era of vision sensors.

One-touch automatic setting

The essential skills for image processing are now packaged into Omron's unique algorithm. The setting

that traditionally required much fumbling is now made easy with the “select from auto listed options”

using recipes. Lighting setup, the longtime problem for image processing, and the tricky parameter

details involved in measurement setup, can now be done automatically with just the flip of a switch.

Capturing the image processing know-how Omron has accumulated over many years, the world's first

“Smart Recipe” has radically reduced setting up time allowing for greater productivity.

World's first

“Smart Recipe”

with condensed know-how

Smart Recipe is on Omron's invention of 3-step setting procedure.

By adopting a new algorithm to encapsulate “human know-how”, the auto setup

for lighting and measurement now possible.

Anyone can rapidly perform a high level of image processing.

Smart Recipe

The Built-in lighting camera and improved controller brings

about an even higher degree of automatic lighting. With this

camera you can produce up to a maximum of 1296 patterns of

reflective lighting making the chore of choosing lighting

equipment unnecessary. The lighting setup can be managed as

digital data so it is possible to store the optimal setup for each

job, and it smoothly handles the changing of settings. It is also

possible to fine-tune the customized setup can be added.

Built-in lighting camera that enables an advanced automatic lighting

Patent pending

Automatic lighting setup Customized lighting setup

With automatic lighting setup, user can simply select

the best image from thumbnail of candidate images. A more detailed set up is possible with the customized

lighting setup while looking at the image.

Step1

Choose best lighting

The know-how and trial and error that have been indispensable and required much time

and effort up to now in lighting setup is now an automated process. By just selecting the

best one from the candidate images automatically captured by changing the lighting

pattern with the auto-lighting, anyone can easily find the optimal lighting. User can now

easily determine settings for shiny work with high degrees of reflection and black

monochrome work with low degrees of reflection, something very tricky before. In

addition, when a more detailed setup is needed, the customized setup can be used to

incorporate know-how.

Width measurement

Easily adjusts position

Basic operations merely through

selection of on-screen icons

Intuitive operations

Appropriate filters and edge scan directions

for width measurement can be automatically

set by analyzing the target image.

Select the suitable position

correction icon for

different tests

Indicate each region

(red frame) of the

position correction.

Press Auto key.

Obtain the width

Indicate the region Press the Auto key

Step 1 Step 2 Step 3

Pattern Sensiti

Area Hue

Position Width Count

2 model 1 model

Position

Area

Defect

Bright

No position correction

Position corrected

In response to the position

difference,

the measurement region is

automatically adjusted.

Smart sensor

ZFX-C

Step2 Step3

Choose measurement icon

The measurement method can be specified by just choosing

the icon from out of a total of 9 measurement items for

different types of inspection.

3-step position correction

Even when the position of work changes due to the

conveyer condition, the excellent position correction

function can come into play allowing adjustment using

the work contours, two stage position correction and so

on. With the auto setup, position difference can be easily

adjusted to enable stable measurement.

Draw region, press and go

Just specify the region of interest and press Auto key and

the system will determine the most suitable parameters for

the target image.

Now anyone can easily perform a complex and advanced

parameter setting which used to require special knowledge

and cumbersome steps.

Customized setting is also possible by fine tuning the

parameters automatically set up. The time required to set up

parameters can be significantly reduced.

Including two shape measurement items, the system contains 5 categories and 9 types of

Shape, Size, Edge, Bright and Hue, Application measurement items.

It responds to the variety of inspection requirements in the manufacturing sites.

Shape measurement item

Application specific measurement item Size measurement item

LED illumination is determined based on the area

of extracted color.

Fastest in the industry

NEW

Almost indistinguishable

scratches can be detected

after enhancing contrast

using the color filter.

Counts the number of

scratches

It is possible to detect even the smallest differences in the work.

NGOK

defective

good

A further improvement is the balance achieved in revolving

searches that occur in pattern matching for a revolving work.

The most time-consuming 360-degree revolving search can

be performed with an excellent accuracy.

Tailored Measurement item

Pattern search

The shape measurement is a fundamental algorithm for image processing. By adopting a new

image processor, the pattern search achieves a balance in the three factors of speed,

precision and stabilization, something that

was an arduous task until now. It now

supports a 360-degree revolving search and

a sub-pixel processing of 1000 to 1 pixel

units as well as a multi area searcher. The

robust pattern search can respond to the

multitude of inspects and measurements of

any application.

Sensitive search

When it comes to the difficult processing of detecting small differences, the Omron's

unique sensitive search matches

work at a smallest detail and in doing

so makes such detection all the more

possible.It resists variations in

position and density to capture even

the smallest detail in the complex

patterns.

Region

Detects the existence of work within a

region and measures its size based on

the area to perform various

classification.

Defect

It is used to detect smears, scratches,

chipping and burrs on the work. Defects

are displayed on the screen, which makes

it ideal tool for visual inspection.

The individual threshold for the hue, saturation and brightness value parameters

can be set up so that even if one of them is different, it can be detected accurately

and intensely. On the other hand, by expanding the range for the brightness value

and saturation, and so on, it is possible to stabilize the color detection in the hue

without any interference from illumination alterations.

Based on the change in brightness, the

presense of a screw (OK or NG) is determined.

In one captured image, it is possible to

measure a multiple up to 32 regions.

When carrying out difficult inspection, it is

possible to set-up a color filter and color

extraction for each measurement item.

Normal time When lowering illumination

Bright and Hue measurement item Edge measurement item

Measures three regions.

Up to 32 regions

Functions to support optimal measurements

For each measurement item, it is possible to

run 8 types of gray filtering such as

expansion and contraction to enable stable

measurements. Through the “setup while

looking” option that makes it possible to

check the preview, the optimal gray filtering

can be selected.

Gray filtering setup

using double screen

It is possible to register the image used in the setup. When you use the live

image during setup sometimes the set up is not correct due to position

differences in the work. However, with the registered image saved in the SD

memory card as a“master image for setup”, it can be easily verified when

abnormal measurements occur.

Screen registration function

It is possible to make arithmetical calculations for measurement values, and

calculations involving general functions, trigonometry, geometrical functions and

logical functions. It is possible to setup internal variables, and complex calculations

can be carried out.

Calculations function

NEW

Cap

detection

by color

abstraction

Labeling

error

check

Smear

check

maximum

minimum

Smart sensor

ZFX-C

Hue

The three factors in color, i.e. hue, saturation and brightness

value, are measured and digitalized. And whilst an accurate

differentiation of the color is performed, it is also possible to

measure the color variety with the deviation measurement

function (with color camera connected).

Bright

Measures the brightness

within a region. It can be

used for checking the

presense of a component,

etc., by generating

average density and

density deviation values.

Position

The existence or not and the position

of the edge is measured. Oblique

edges can now be measured even in

complex conditions and even more

accurate position measurements can be taken. The peak

bottom measurement function that can accurately capture

the edges is now supported.

Width

The width of the edge is measured.

By using the edge partitioning

method, it is possible to measure the

maximum and minimum width.

Count

The number of edges inside the area

is counted. Based on the number of

edges on the pre-registered good

model, it counts the edges in the

area and determines the correctness.

Smallest in class controller build in embedded LCD saves space and time.

Visualized Controller

Enlarged screen enables

wide range of views

Automatically detects the connected camera and displays the appropriate menu. With rich selection of

interface including parallel RS-232C/RS-422, USB 2.0, the extensibility is superior.

Rich interface support

Simple setting with

large screen

Overview with

thumbnail screen

RGB monitor

Camera I/F

Camera

Parallel I/O terminal

RS232-C/RS422

Touch pen key pad

130mm

90mm

Console

PLC

Console

VGA (640 × 480)

USB2.0

FULL SPEED

SD memory card

Smallest in class

Ethernet

Visualized setting and monitoring

Despite its small form factor, the enlarged screen significantly improves the visibility and

the ease of operation. The method of operation can be selected from 3way - the touch

pen, key pad or console.

33.3ms

16.7ms

11.1ms

3.2ms

8 types of cameras that can be selected for different types of work to achieve optimal measurement.

Intensive camera solutions

Performs fast transfer of 11.1ms that are 3 times faster than standard

cameras and 1.5 times faster than high-speed cameras while

maintaining a resolution of the whole screen. In addition, a super

speed, minimum 3.2ms transfer is possible with image compressions

and partial capturing.

Innovative triple-speed camera

Triple-speed camera (IP65)

ZFX-SC

(color)

ZFX-S

(monochrome)

ZFX-SR10 (monochrome)

Field of view 59

ZFX-SR50 (monochrome)

Field of view 10 50

ZFX-SC10 (color)

Field of view 59

ZFX-SC50 (color)

Field of view 10 50

ZFX-SC90 (color)

Field of view 50 90

ZFX-SC150 (color)

Field of view 80 150

(IP67 model available)

Triple-speed camera

NEW

Fastest in the industry

Excellent ease of use

Flexible installation supported for

different mounting site conditions. It

can be mounted on DIN rail as well as

on the control panel surface. (Optional

panel mount adapter available.)

Flexible installation

A new interface that supports both

parallel I/O and terminal platform to

dramatically improve the ease of

wiring.

Hybrid interface

Standard

camera

Double-speed

camera

Triple-speed

camera

Triple-speed

camera,

with compression

capturing

Smart sensor

ZFX-C

Built-in lighting camera

Line up of 6 types of built-in lighting cameras that do not

need lighting selection or setup. The color camera can

respond to a wide range of work with a 5-150mm field of

view. Through image compression and partial capturing, it

can support a high-speed line.

C-mount camera unit

This product line includes C-mount camera that can select

the lens to match the field. It can be used in combination

with optional lighting such as transmitted lighting, low angle

lighting and bar lighting, etc. to support different inspection

types.

Fine-tuning by using dual-screen

NEW

The auto color pickup can fine-tune each of the hue, saturation

and brightness value. Using double screens, the source image and

the color pickup image can be compared and adjusted. This

enables easy and stable pickup of colors with low illumination

(traditionally difficult to pickup) and colors with large variation. The

efficiency of operation is greatly increased.

Industry's first

Without filter

(monochrome) With filter

(monochrome)

(color)

Red

(auto)

Gray

(auto)

Cyan

(auto)

Green

(auto)

Ye l l o w

(auto)

Blue

(auto)

Magenta

(auto)

Filter can be customized

for intermediate colors

advanced Color Engine

Specify the pickup area and press the Auto key

to display 4 optional colors for pickup.

Select color

to be pickup

The ZFX-C's advanced auto-color processing ability makes stable and accurate

measurements a reality, even for usually difficult to detect contrast and low lighting work.

Automatic color filter

Even for images clearly distinguishable in color, when

converted to monochrome the contrast tends to

become low. Color filter analyzer automatically selects

the optimal color filter (auto color filter) based on the

image analysis result to adjust the contrast, to allow

for stable image measurement. Any intermediate color

can be arranged for the color filter using custom

settings.

Choose desired color

Simply select from the list of colors

It is now possible to run an automatic pickup of color, something that used to be a

complex procedure, using

simply the Auto key. The

advanced color engine

automatically detects the color

distribution in the selected

range and automatically lists

up to 4 optional color pickup in

the order of color area. After

that, user can simply select the

desired color to be pickup.

Source image

pickup image

Smart sensor

ZFX-C

The concept behind Smart Recipe that eradicates the pain of image processing has been

leveraged in the system ramp-up and deployment.

Variety adjustment can be

controlled Simply using

the adjust mode.

NEW

NG images can be

grouped and stored

separately.

Versatile support tool

Display capture function

Display images can be captured and stored in

the SD memory card. Useful for report

documentation.

Password function

It is possible to set up a password that alters

between operating mode and other. This protects

against operational errors at the manufacturing site.

Image storing and re-measurement

Stores up to 100 files of image data in the main

memory without slowing measurement speed.

Images data can be re-measured so even with

a high-speed line, for example, the results of

the measurements can be checked at leisure

afterwards.

On-site fine adjustment

On site variety adjustment of work is essential. Without

returning to the menu mode, the measurement region, color

contrast setup and so on can be tuned in adjust mode,

using double screen to compare with the original image.

The measurement results of the stored images can also be

displayed so the unnecessary rejects can be efficiently

reduced.

Visualized monitoring and analysis

Through a list/individual view of measurement results, and a logging monitor display,

user can easily understand the measurement situation. The results display can be

chosen from 9 patterns including

individual results view (upper left,

upper middle), lists of results/region

view (lower left, lower middle), list of

results/All results view (upper right),

and data list view (bottom right). The

results can be reviewed in detail which

is useful for statistical analysis.

Ordering Information

Controllers

Appearance

DC21.6 to 26.4V

2-camera model

1-camera model

PNP ZFX-C15

NPN ZFX-C10

PNP ZFX-C25

NPN ZFX-C20

Power supply Circuit type Model

Camera with lighting

(ZFX-SC50)

Camera only

Monochrome type

Color type

The CCTV lens is selected according to the range of

detection and the installation distance.

Cable length:2m

Cameras

Appearance Type Setting distance Sensing area Model Remarks

4.9mm x 4.9mm

to 8.9mm x 8.9mm(variable)

9.8mm x 9.8mm

to 49mm x 49mm(variable)

4.9mm x 4.9mm

to 8.9mm x 8.9mm(variable)

9.8mm x 9.8mm

to 49mm x 49mm(variable)

49mm x 49mm

to 89mm x 89mm(variable)

89mm x 89mm

to 148mm x 148mm(variable)

ZFX-SR10

ZFX-SR10R (See note.)

34mm to 49mm

38mm to 194mm

34mm to 49mm

31mm to 187mm

67mm to 142mm

115mm to 227mm

ZFX-SR50

ZFX-SR50R (See note.)

ZFX-SC10

ZFX-SC10R (See note.)

ZFX-S

ZFX-SC

ZFX-SC50

ZFX-SC50W(IP67)

ZFX-SC50R (See note.)

ZFX-SC90

ZFX-SC90W(IP67)

ZFX-SC90R (See note.)

ZFX-SC150

ZFX-SC150W(IP67)

ZFX-SC150R (See note.)

Note. Equipped with a robot cable.

Camera Cable

(See note 1.)

Normal type 3m,8m ZFX-VS

Robot cable type

Normal type

(bending direction: A)

Robot cable type

(bending direction: A)

Normal type

(bending direction: B)

Robot cable type

(bending direction: B)

3m,8m

ZFX-VSR

ZFX-VSLA 3M/8M

ZFX-VSRLA 3M

ZFX-VSLB 3M/8M

ZFX-VSRLB 3M

Right-angle

Camera Cable

(See note 2.)

Camera Cables

Type

Cable length

Model

Note 1: It is necessary for ZFX-S and ZFX-SC. ZFX-SR_/SC_ is a cable drawing out type,

it doesn't use it.

Accessories

CCTV Lenses /Extension Tubes

External Lighting

Strobe Controller (See note 2.)

Console

LCD Monitor

Panel Mount Adapters

Optional Lighting

(See note 1.)

bar lighting

bar double-lighting

bar low-angle lighting

light source for

through beam

3Z4S-LE series

3Z4S-LT series

Manufactured by MORITEX Corporation

3Z4S-LT MLEK-C100E1TSX

ZFX-KP (2m / 5m)

FZ-M08

ZFV-LTL01

ZFV-LTL02

ZFV-LTL04

ZFV-LTF01

ZFX-XPM

Type Model

Note 1:It is possible to ZFX-SC50 and ZFX-SC90 use it.

Note 2:It is possible to ZFX-S and ZFX-SC use it. It uses it so that the controller may

control an external lighting. The Strobe Controller cannot be connected when

using a Right-angle Camera Cable.

Note 2: Cable Bending Directions

Bending Direction A

(Model numbers ending in "A")

Bending Direction B

(Model numbers ending in "B")

The Cable bends

toward the front panel

at the Controller.

The Cable bends

toward the back panel

at the Controller.

The Cable bends

downward at the

Camera.

The Cable bends

upward at the

Camera.

Camera

Extension

Cable

Normal type

ZFX-XC3A (See note.1)

Robot cable type

8m ZFX-XC8A (See note.1)

ZFX-XC3AR (See note.1)

Camera extension cable

Type

Cable length

Model

RS-422 Cable

2m ZFX-XPT2B

Monitor Cable 2m,5m FZ-VM

Other cable

5m ZFX-XPT5B

15 m ZFX-XPT15B

Parallel I/O Cable 2m,5m ZFX-VP

RS-232C Cable

2m ZFX-XPT2A

5m ZFX-XPT5A

15m ZFX-XPT15A

Type

Cable length

Model

Special USB cable 1.8 m ZFX-XUSB

Camera

Extension Cable

(long-distance

type)

15m,25m

0.2m

ZFX-XC_BR

Digital equalizer (Controller side)

Extension cable (See note 2.)

Digital equalizer (camera side)

0.2m ZFX-XEQ01

ZFX-XEQ02

Note 1: Up to two camera extension cables can be connected to the camera cable as

long as the total cable length between the controller and the camera does not

exceed 19 m.

Note 2: Connect the ZFX-VS@@/VSR@@ Camera Cable to the Camera and connect

the ZFX-XC@A/XC@AR Extension Cable to the Controller.

Note: The total combined length of the cables connected to the Controller and camera

must not exceed 28.4 m (including the camera cable).

Specifications

Controllers

Item

Number of connected cameras

Connectable camera

Processing resolution

Operation I/F

External

I/F

Main

functions

Additional

functions

Menu language

Ratings

Operation environment

robustness

Material

Weight

Accessories

Display

LCD monitor

Indicator

Input

Output

Circuit type

USB2.0

RS-232C

RS-422

Ethernet

Shape inspection

Size inspection

Edge inspection

Brightness/color inspection

Application-based inspection

Power supply voltage

Current consumption

Insulation resistance

Dielectric strength

Ambient temperature range

Ambient humidity range

Ambient atmosphere

Degree of protection

Vibration resistance (durability)

Shock resistance (destructive)

Area, labeling

Position, width, count, angle

Brightness, HUE

Defects, grouping

1 model search, 2 model search, position, area, labeling, angle

Max. 100 images (when 2 cameras are connected, 50 images/camera)

1.5 A max.

Across all lead wires and controller case: 20 MΩ (by 250 V megger)

Across all lead wires and controller case, 1000 VAC, 50/60 Hz, 1 min

Operating: 0 to + 50˚C, Storage: -15 to +60˚C (with no icing or condensation)

Operating and storage: 35% to 85% (with no condensation)

No corrosive gases allowed

IP20 (IEC60529)

Vibration frequency: 10 to 150 Hz Single-amplitude: in0.35 mm

Acceleration: 50 m/s2 10 times for 8 minutes in X, Y, and Z directons

150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward)

Case: Polycarbonate (PC), Plate face: PMMA

Approx. 650 g

Touch pen (ZFX-TP), Exhaust unit (ZFX-EU), Terminal block adapter (ZFX-XTB)

Terminal block adapter mounting screws (4 p’ces) , Ferrite core (2 p'ces), Instruction Sheet,

and Power connector

Japanese/English (can be switched)

21.6 to 26.4 VDC (including ripple)

Network

communications

Monitor output

Memory card I/F

Number of registered banks

Number of setup items

Measurement

items

Position correction

Image memory function

Logging monitor

Analysis function

Parallel

interface

Serial interface

ZFX-SR_/SC_/S/SC

3.5" TFT color LCD (320 x 240 pixels)

1 port, FULL SPEED, MINI-B connector

1 port, max. 115200 bps (cannot be used simultaneously with RS-422 interface)

1 port, max. 115200 bps (cannot be used simultaneously with RS-232C interface)

1 port, 100BASE-TX/10BASE-T

Analog RGB output, 1 ch (resolution VGA: 640 x 480)

SD card slot 1 ch

Touch panel, key operation, console connection

32 banks

128 items/1 bank

Pattern search, sensitive serch, flexible search, grapgic search

12 points (RESET, DSA, DI0 to 8, TRIG)

NPN PNP NPN PNP

32 items/1 bank

Pattern search, sensitive search

Area

Position, width, count, angle

Brightness, HUE

Defects

---

1.2 A max. 1.0 A max.

Approx. 620 g

1 model search, 2 model search,

position, area, angle

NPN PNP

23 points (OR, ERROR, RUN, ENABLE, GATE, STGOUT0 to 1 (*1) , DO0 to 15)

"Measuring" indicator (color: green): RUN

Trigger indicator (color: blue): ENABLE

Judgment indicator (color: orange): OUTPUT

Error indicator (color: red): ERROR

When ZFX-SR_/SC_ is connected:464 (H) x464 (V)

When ZFX-S/SC is connected:608 (H) x464 (V)

ZFX-C15ZFX-C10ZFX-C15HZFX-C10HZFX-C25ZFX-C20

*1 Only STGOUT0 is functional on the ZFX-C10H/C15H/C10/C15.

Specifications

Cameras

Item

Detection range (H x V)

Setting distance (L)

Image capture element

Effective number of pixels 659(H) x 494 (V)

Pixel size 7.4 µm (H) x 7.4 µm (V)

Shutter speed

Image rate function

Lens mount

Connection method

Cable type

Material

Weight

Accessories

Lighting method

Pulse lighting

Red LED

Available (center, measurement region) Not available

Not available Not available

15 VDC

Approx. 200 mA

Approx. 350 mA (15 VDC: approx. 150 mA,

48 VDC: approx. 200 mA)

(including current consumption when

optional lighting is connected)

Operating: 0 to + 40˚C, Storage: -20 to +65˚C (with no icing or condensation)

Operating and storage: 35% to 85% (with no condensation)

No corrosive gases allowed

1000 VAC 50 Hz/60 Hz 1 min

10 to 150 Hz Single-amplitude 0.35 mm 10 times for 8 min each in X, Y, and Z directions

150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward)

Cable built-in type (cable length: 2 m)

ZFX-SC@@@/SC@@@W/SR@@: Normal cable

ZFX-SC@@@R/SR@@R: Robot cable

ZFX-SR10/SR50/SC10/SC50/SC50W/SC90/SC90W/SC150/SC150W/SC150R:

Case: ABS, mounting fixture: PBT

ZFX-SR10R/SR50R/SC10R/SC50R/SC90R:

Case: ABS, Mounting fixture (base): Aluminum, Mounting fixture (bracket): Stainless steel

ZFX-SR10/SR50/SC10:

Approx. 200 g (including mounting fixture and cable)

ZFX-SR10R/SR50R/SC10R:

Approx. 270 g (including mounting fixture and cable)

Approx. 600 g

(including mounting

fixture and cable)

ZFX-SC90/SC90W:

Approx. 300 g

(including mounting

fixture and cable)

ZFX-SC90R:

Approx. 400 g

(including mounting

fixture and cable)

ZFX-SC50/SC50W:

Approx. 270 g

(including mounting

fixture and cable)

ZFX-SC50R:

Approx. 400 g

(including mounting

fixture and cable)

ZFX-SR10/SR50/SC10:

Mounting fixture (ZFV-XMF) 1 p'ce, Ferrite core 2 p'ce,

Instruction Sheet

ZFX-SR10R/SR50R/SC10R:

Mounting fixture (ZFV-XMF3) 1 set, Ferrite core 2 p'ces,

Instruction Sheet

ZFX-SC50/SC50W/SC90/SC90W:

Mounting fixture (ZFV-XMF2) 1 p'ce,

Ferrite core 2 p'ces, Warning label 1,

Instruction Sheet

ZFX-SC50R/90R:

Mounting fixture (ZFV-XMF4) 1 set,

Ferrite core 2 p'ces, Warning label 1,

Instruction Sheet

Ferrite core 2 p'ces,

Instruction Sheet

IP65 (IEC60529)

ZFX-SC___: IP65 (IEC60529), ZFX-SC___W: IP67 (IEC60529)

15 VDC, 48 VDC

Available (ZFV-LT Series)

Class 1 Class 2 Class 2 Class 1

Direct lighting

White LED

LED

Typ e

Guide light

Optional

lighting I/F

Indicator Class*1

Current

consumption

Ambient

temperature range

Ambient humidity range

Ambient atmosphere

Degree of protection

Dielectric strength

Vibration resistance

(durability)

Shock resistance

(destructive)

Power supply voltage

(supplied from Controller)

Frame rate

(at capture of entire screen)

Partial function

(partial capture) OFF

Fine, Normal, High speed Not available

1/2 partial, 1/4 partial

1/170s to 1/20000s

Relationship between

setting distance and

detection range

All-pixel capture inter-line

transfer type

1/3" CCD (monochrome)

All-pixel capture inter-line transfer type 1/3" CCD (color)

90 fps

*1: Applicable standards IEC60825-1:1993 +A1:1997 +A2:2001, EN60825-1:1994 +A2:2001 +A1:2002

Detection

range V

ZFX-SR10

/SR10R

4.9 mm x 4.9 mm to

8.9 mm x 8.9 mm

(variable)

34 mm to 49 mm

4.9mm 8.9mm

Detection range (H)

Setting distance (L)

ZFX-SR50

/SR50R

9.8 mm x 9.8 mm

to 49 mm x 49 mm

(variable)

38 mm to 194 mm

194

Detection range (H)

Setting distance (L)

9.8mm 49mm

ZFX-SC10

/SC10R

4.9 mm x 4.9 mm

to 8.9 mmx 8.9 mm

(variable)

34 mm to 49 mm

4.9mm 8.9mm

Detection range (H)

Setting distance (L)

ZFX-SC50

/SC50W

/SC50R

9.8 mm x 9.8 mm

to 49 mm x 49 mm

(variable)

31 mm to 187 mm

187

Detection range (H)

Setting distance (L)

9.8mm 49mm

ZFX-SC90

/SC90W

/SC90R

49 mm x 49 mm

to 89 mm x 89 mm

(variable)

67 mm to 142 mm

Detection range (H)

Setting distance (L)

49mm 89mm

142

ZFX-SC150

/SC150W

/SC150R

89 mm x 89 mm

to 148 mm x 148 mm

(variable)

115 mm to 227 mm

Detection range (H)

Setting distance (L)

89mm 148mm

115

227

(with Lens)

Lighting

Ratings

Operation

environment

robustness

Specifications

Cameras

Item

Detection range (H x V)

Setting distance (L)

Image capture element

Effective number of pixels

Pixel size

Shutter speed

Image rate function

Lens mount

Connection method

Cable type

Material

Weight

Accessories

Lighting method

Operating: 0 to + 50˚C,

Storage: -25 to +65˚C

(with no icing or condensation)

10 to 150 Hz Single-amplitude 0.35 mm 10 times

for 8 min each in X, Y, and Z directions

Approx. 80 g

Instruction Sheet

Case: Aluminum die-cast,

Cover: Zinc-plated copper plate 0.5 mm thick,

Camera mounting base:ABS

Connector connection type

(camera cable ZFX-VS/VSR required)

IP20 (IEC60529)

500VAC 50 Hz/60Hz 1 min

Approx. 160 mA

15 VDC, 48 VDC

Available

External lighting: 3Z4S-LT Series

Flash Controller: made by Moritex

Corporation 3Z4S-LT MLEK-C100E1TSX

LED

Typ e

Guide light

Optional

lighting I/F

Indicator Class*1

Current

consumption

Ambient

temperature range

Ambient humidity range

Ambient atmosphere

Degree of protection

Dielectric strength

Vibration resistance

(durability)

Shock resistance

(destructive)

Power supply voltage

(supplied from Controller)

Frame rate

(at capture of entire screen)

Partial function

(partial capture) Not available

Fine, Normal,

High speed Not available

1/2 partial,

1/4 partial

C mount

Relationship between

setting distance and

detection range

ZFX-S

(monochrome type)

ZFX-SC

(color type)

All-pixel capture

inter-line transfer type

1/3" CCD (monochrome)

All-pixel capture

inter-line transfer type

1/3" CCD (color)

The CCTV lens is selected according to the detection range

and the setting distance.

*1: Applicable standards IEC60825-1:1993 +A1:1997 +A2:2001, EN60825-1:1994 +A2:2001 +A1:2002

Detection

range V

Lighting

Ratings

Operation

environment

robustness

ZFX-SC@@@/SC@@@W/SR@@: Normal cable

ZFX-SC@@@R/SR@@R: Robot cable

150 m/s2 3 times each in 6 directions

(up/down, left/right, forward/backward)

Operating and storage: 35% to 85% (with no condensation)

659(H) x 494 (V)

7.4 µm (H) x 7.4 µm (V)

1/170s to 1/20000s

90 fps

No corrosive gases allowed

200

1,000

10,000

2 10 100 1,000

Field of vision (mm)

t10

t15

t20

t30

t50

t10

t15

t20

t30

t40

t50

t60

t40

Camera distance (mm)

1 10 100 1000

t0.5

t1.5

t10

t35

t0.5

t40 t30

t20 t15

t20

t1.5

100

1,000

10,000

3 10 100 1,000

Field of vision (mm)

t0.5

t1.5

t10

t35

t0.5

t40

t30

t25

t20

t25

t20

t15

t10

t0.5

t10

t15

t10

Camera distance (mm)

t20 t15

■ Optical Graph

■ Meaning of Optical Graph

■ Precautions

Maximum outer diameter: 30 mm dia.

■ CCTV Lenses

Model

Appearance

Focal length

Brightness

Filter size

3Z4S-LE

ML-0614

6 mm

F1.4

M27

P0.5

3Z4S-LE

ML-0813

8 mm

F1.3

M25.5

P0.5

3Z4S-LE

ML-1214

12 mm

F1.4

M27

P0.5

3Z4S-LE

ML-1614

16 mm

F1.4

M27

P0.5

CCTV Lens

3Z4S-LE

ML-3519

35 mm

F1.9

M27

P0.5

3Z4S-LE

ML-5018

50 mm

F1.8

M30.5

P0.5

3Z4S-LE

ML-7527

75 mm

F2.7

M30.5

P0.5

3Z4S-LE

ML-10035

100 mm

F3.5

M30.5

P0.5

■ Extension Tubes

Model Contents

3Z4S-LE ML-EXR

24.5

30 dia. 30 34.5 34.5 24.5 29 37 42.5 43.9

Set of 7 tubes

If using the ZFX-S/SC Camera (Camera only), refer to the optical graph below and select the lens and Extension

Tubes. The lens to be selected will depend on the size of the measurement object and the camera distance.

The X axis of the graph shows

the field of vision L (mm), and

the Y axis shows the camera

distance A (mm).

Camera

Extension Tube

thickness:

t (mm)

Camera

distance

A (mm)

Field of vision (mm)

Lens

30 dia. 30 dia. 30 dia. 30 dia. 30 dia. 32 dia. 32 dia. 32 dia.

Do not use the 0.5-mm, 1.0-mm, and 2.0-mm Extension Tubes attached to each other. Since these Extension Tubes are placed over the threaded section

of the Lens or other Extension Tube, the connection may loosen when more than one 0.5-mm, 1.0-mm or 2.0-mm Extension Tube are used together.

Reinforcement may be required for combinations of Extension Tubes exceeding 30 mm if the Camera is subject to vibration.

3Z4S-LE

ML-2514

25 mm

F1.4

M27

P0.5

The value "t0" indicates

applications where an

Extension Tube is not

needed and the value "t5"

indicates applications

where a 5-mm Extension

Tube is used.

ML-0614

ML-0813

ML-1214

ML-1614

ML-2514

ML-3519

ML-5018

ML-7527

ML-10035

3Z4S-LE

t: Extension

Tube length

CCTV Lenses

External Dimensions(Unit:mm)

Controllers

Optional Lighting

ZFV-LTL01 ZFV-LTL04

ZFX-C20/C25/C10H/C15H/C10/C15

ZFV-LTL02 ZFV-LTF01

Panel Mount Adapters

ZFX-XPM

37.4

20±0.1

69±0.1

8±0.1

10.7

29 8

2000+100

Two sets of three, M3

Depth: 5

Two, M3

Depth: 5

P5.8 × 9 = 52.2

350+35

59.9

3.2

90°

140

165.4

100

140

165.4

100

20 20

2000

+100

Four, M4

(through-hole)

P5.8 × 9 = 52.2

100±0.1

59.9

140

3.2

100

140

100

20 20

165.4

350 +35

2000+100

90°

Four, M4

(through-hole)

P5.8 × 9 = 52.2

2000

+100

103

109

Four, M3

Depth: 8

(light-emitting surface)

(light-

emitting

surface)

74±0.1

Mounting Hole Dimensions

122

172

130

168±1

116±1

12.5

(140)

(2) (60.5)

Note 1:

Dimensions when the panel

thickness is 2.0 mm

(Note 1)

Panel cutout dimensions

(90)

7.5

145

(130)

122

97.5

4.5 82

(130)

6.58

38.42

(75)

760.23

(Note 1)

Note 1:

Only connector 1 for camera 1 is provided

on the ZFX-C10H/C15H/C10/C15.

Cameras

ZFX-SC50/SC50W

ZFX-SR10/SR50

ZFX-SC10

ZFX-SR10R/SR50R

ZFX-SC50R

ZFX-SC10R

67.9

17.9 5.6

26.2

38.14 34

1/4-20UNC

Depth 6

2-M4

Depth 6

Mounting hole

dimensions

20 ± 0.1 Two, 4.5 dia.

Focus adjustment control

Heat-resistant PVC shielded cable

5.8 mm dia. standard length 2 m

Mounting brackets can be mounted on each side.

30 (6.36)

(6.36)

3417.933.6

23.3

33.6

0.8 17.9 5.6

67.9

26.2

38.14

1/4-20UNC

Depth 6

33.6

2-M4

Depth 6

Mounting hole

dimensions

20 ± 0.1 Two, 4.5 dia.

(6.36)

Focus adjustment control

Heat-resistant PVC shielded cable

5.8 mm dia. standard length 2 m

17.9 34 Mounting brackets can be mounted on each side.

33.6

23.3

26.5

9.8

5.6

26.2

38.14

38.9

1/4-20UNC

Depth 6

2-M4

Depth 6

20 ± 0.1

Mounting hole dimensions

Two, 4.5 dia.

Focus adjustment control

Heat-resistant PVC shielded cable

6.2 mm dia. standard length 2 m

35.5

5(6.36)

(6.36)

35.5

Output for external lighting

26.5

52.5

30.45

39 Mounting brackets can be mounted on each side.

20 ±0.1

17.9 34

Heat-resistant PVC shielded cable

5.8 mm dia. standard length 2 m

Mounting brackets can be mounted on each side.

26.2

24.2

(6.36)

23.3

4.5

50.5

17.9

5.667.9

5.938.14

25.34

Connector

30 6.36

Focus adjustment control

Two, 4.5 dia.

Mounting hole dimensions

20 ±0.1

17.9 34

Heat-resistant PVC shielded cable

5.8 mm dia. standard length 2 m

24.2

26.2

23.3

4.5 4.5

4.54.5

50.5

Optical axis

Focus adjustment control

0.8 17.9

5.667.9

38.14

25.34

5.9

Connector

Two, 4.5 dia.

Mounting hole dimensions

Mounting brackets can be mounted on each side.

20 ±0.1

26.50

Mounting brackets can be mounted on each side.

52.5

24.2

26.2

30.25

Optical axis

Output for external lighting

26.5 86 5.6

9.8

5.938.14

25.34

Connector

Two, 4.5 dia.

Focus adjustment control

Heat-resistant PVC shielded cable

6.2 mm dia. standard length 2 m

Mounting hole dimensions

Cameras

LCD Monitor

FZ-M08 ZFX-KP

Console

ZFX-S/SC

ZFX-SC150/SC150W

ZFX-SC90/SC90W ZFX-SC90R

83.7

33 5.6

9.8

26.2

38.14 34

1/4-20UNC

Depth 6

2-M4

Depth 6

38.9

Mounting hole dimensions

20 ± 0.10

35.5

8.5 7

Output for external lighting

35.5

8.5

8.5 4

Focus adjustment control

Heat-resistant PVC shielded cable

6.2 mm dia. standard length 2 m

Mounting brackets can be mounted on each side.

3433

52.5

30.45

Two, 4.5 dia.

110.2

59.5

38.14

26.2

Heat-resistant PVC shielded

cable 6.2 mm dia. standard

length 2 m

Mounting surface

Heat-/oil-resistant PVC shielded cable

5 mm dia. standard length 200 mm

2-M4, depth 6

U1/4-20UNC, depth 5

Mounting hole dimensions

Two, 4.5 dia.

20 ± 0.1

140

Focus adjustment

control

8.5

73.2

25.5

(15.5)

28 1"-32UN-2A (C mount)

(14.5)

20 ± 0.1

1/4"-20UNC, depth 8

21.25 ± 2 2-M4, depth 8

(4.8)

(8.8 mm dia.)

(18.85)

(29.5)

31.25 ± 2

28 mm dia.

54.5 (6.3)

8(46.5)

8.5 45.5

11 29

20.5

135 18.6

Heat-resistant PVC shielded cable

4.8 mm dia. standard length 2 m,5m

(130)

(172)

230

(85.5) (6)

(90)

221.5 +0.5

-0 mm

161.5 +0.5

-0 mm

Panel cutout dimensions

(129.4)

171

(103.5) (31.5)

Mountable plate thickness: 1.6 to 4.8

75 4-M4

75 26

(173.4)

(185)

161

220

20 ±0.1

52.5

33 83.7 5.6

38.14

25.34

5.9

Two, 4.5 dia.

24.2

52.5

30.3

26.2

Optical axis

Mounting hole dimensions

Mounting brackets can be mounted on each side.

Focus adjustment control

Connector

Output for external lighting

Heat-resistant PVC shielded cable

6.2 mm dia. standard length 2 m

MEMO

READ AND UNDERSTAND THIS DOCUMENT

Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or

comments.

WARRANTY

OMRON´s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if

specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT,

MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT

THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR

INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR

COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY,

NEGLIGENCE, OR STRICT LIABILITY.

In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS

OMRON´S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND

NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

SUITABILITY FOR USE

THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING

SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH

PURPOSES. Please refer to separate catalogs for OMRON's safety rated products.

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the

customer´s application or use of the product.

At the customer´s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply

to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end

product, machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all

possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document.

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,

safety equipment, and installations subject to separate industry or government regulations.

• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT

THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED

AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PERFORMANCE DATA

Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may

represent the result of OMRON´s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject

to the OMRON Warranty and Limitations of Liability.

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other reasons.

It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.

However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix

or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual

specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

ERRORS AND OMISSIONS

The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,

typographical, or proofreading errors, or omissions.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user´s programming of a programmable product, or any consequence thereof.

This document shall not be copied for sales or promotions without permission.

This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or

reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in

its entirety.

This document provides information mainly for selecting suitable models. Please read the User's Manual (Z251-E1-01) carefully for information

that the user must understand and accept before purchase, including information on warranty, limitations of liability, and precautions.

Smart sensor (With ultra high-speed CCD cameras)

ZFV Series

Easy Vision,Teach&Go-In color and monochrome

Smart sensor with advanced features of image sensor

at implementation cost of optical sensor

Integration of sensor and illumination allows

for easy installation

Intuitive icon based operation using

LCD display

Ultra-high response supports fast lines

Authorized Distributor:

In the interest of product improvement,

specifications are subject to change without notice.

Cat. No. E381-E1 Printed in Japan

OMRON Corporation Industrial Automation Company

OMRON ELECTRONICS LLC

One Commerce Drive Schaumburg,

IL 60173-5302 U.S.A.

Tel: (1) 847-843-7900/Fax: (1) 847-843-7787

Regional Headquarters

OMRON EUROPE B.V.

Sensor Business Unit

Carl-Benz-Str. 4, D-71154 Nufringen, Germany

Tel: (49) 7032-811-0/Fax: (49) 7032-811-199

Contact: www.ia.omron.com

Tokyo, JAPAN

OMRON ASIA PACIFIC PTE. LTD.

No. 438A Alexandra Road # 05-05/08 (Lobby 2),

Alexandra Technopark,

Singapore 119967

Tel: (65) 6835-3011/Fax: (65) 6835-2711

OMRON (CHINA) CO., LTD.

Room 2211, Bank of China Tower,

200 Yin Cheng Zhong Road,

PuDong New Area, Shanghai, 200120, China

Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200

CSM_2_3_0612