GSP500 Series AC-DC Power Supplies 500 Watts * Convection/Forced-cooled Ratings * Universal 80 - 264 VAC Input * IT & Medical Safety Approvals * < 0.5 W Standby Power * -40 C to +70 C Operation * Remote On/Off * 5 V/2 A Standby Output * 3 Year Warranty The GSP500 has been designed to offer a full 500W of output power in a very small mechanical footprint, whilst still providing peak power to 650W, a 5V standby output with 2Amps of current capability and an input standby power draw of < 0.5W when the inhibit is activated. Dimensions: GSP: 6.00 x 4.00 x 1.65" (152.4 x 101.6 x 41.9 mm) (-EF): 6.71 x 4.00 x 1.65" (170.4 x 101.6 x 41.9 mm) Approved for both IT and medical applications the series has output versions from 12V to 48V and can be supplied as a U channel for system cooling or with optional very quiet integral fans (-EF). These fans are intelligently controlled to provide the most optimised accoustic noise in the system and further more the GSP500 can provide up to 180W without forced cooling, thus allowing fans to be switched off during periods of lower system loading. Models & Ratings Output Current V1 Output Voltage Convection 12.0 VDC 24.0 VDC 48.0 VDC Forced 15.00 A 7.50 A 3.75 A Standby Supply Convection Forced 5 V/1 A 5 V/1 A 5 V/1 A 5 V/2 A 5 V/2 A 5 V/2 A 42.0 A 21.0 A 10.5 A Fan Supply 12 V/0.3 A 12 V/0.3 A 12 V/0.3 A Max Output Power Nom Peak 500 W 500 W 500 W (2) 650 W 650 W 650 W Model Number GSP500PS12-EF GSP500PS24-EF GSP500PS48-EF Notes 1. Remove suffix -EF (EndFan) for use with integral system cooling. 2. Peak power available for 100 ms maximum with a 10% duty cycle. The average power in a period should be equal or less than the normal power. 3. For optional current share version, add suffix `P', e.g. GSP500PS24P or GSP500PS24P-EF. Mechanical Details 6.71 (170.40) LOGIC CONNECTOR 0.08 (2.00) 1 3 9 10 21 0.63 (15.90) FAN CONNECTOR LED 4.00 (101.60) 1.14 (28.90) M4 SCREW-2X TORQUE: 10.62lbs-in(1.2Nm) Max. VOUT (-) 0.77 (19.45) VOUT (+) 1.93 (48.94) M3.5 SCREW 9.5mm CENTER TORQUE: 10.62lbs-in(1.2Nm) Max. N L 0.82 (20.95) 7.00 (177.79) 5.65 (143.40) 0.02 (0.50) AIRFLOW DIRECTION A 1.65 (41.90) A 1.30 (33.00) 0.98 (24.90) 0.20 (5.00) 0.21 (5.39) 1 www.xppower.com DETAIL A Mounting Hole 8 PLCS M3 X 0.5 0.15 (3.8) MAX Penetration Torque: 5 lb/in (0.6 Nm) (1,3) GSP500 Series AC-DC Power Supplies Input Characteristic Minimum Typical Maximum Units Notes & Conditions 80 115/230 264 VAC Derate output power <90 VAC. See fig 1. 300 VAC 5 second max 47 63 Hz Power Factor 50/60 >0.9 Input Current - Full Load 5.0/2.4 A 60 A Input Voltage - Operating Input Voltage - Fault condition Input Frequency Inrush Current 230 VAC, 100% load 115/230 VAC All models, when inhibit activated 0.5 3.0 GSP500PS12 - 115 VAC 1.3 No Load Input Power GSP500PS12 - 230 VAC 3.0 GSP500PS24 - 115 VAC W 1.2 GSP500PS24 - 230 VAC 4.8 GSP500PS48 - 115 VAC 2.3 Earth Leakage Current Input Protection GSP500PS48 - 230 VAC 80/220 250 A 115/230 VAC/50 Hz Typ., 264 VAC/60 Hz Max. Maximum Units Notes & Conditions 48 VDC See Models and Ratings table 1 % +1,-3 % F16 A/250 V internal fuse in both lines Output Characteristic Minimum Output Voltage - V1 Typical 12 Initial Set Accuracy Output Voltage Adjustment Minimum Load 0 Start Up Delay A 0.5 Hold Up Time 50% load, 115/230 VAC 2 s 20 115/230 VAC full load from input AC turn on ms Drift 0.2 % After 20 min warm up Line Regulation 0.01 0.5 % 90-264 VAC Load Regulation 0.2 1.0 % 0-100% load 4 % Recovery within 1% in less than 500 s for a 50-75% and 75-50% load step 1.5 % pk-pk Transient Response Over/Undershoot 0 Ripple & Noise % 0.5 Overvoltage Protection 115 140 % Overload Protection 110 150 % I nom 20 MHz bandwidth Vnom DC. Output 1, recycle input to reset See fig. 2. Trip and Restart Short Circuit Protection Shutdown & auto recovery Temperature Coefficient 0.05 %/C Overtemperature Protection Shutdown & auto recovery Input Voltage Derating Curve Output Overload Characteristic Figure 1 Figure 2 GSP500PS12 example (others similar). 12 550 Trip & Restart 10 Output Voltage (V) 450 5 Seconds Maximum Output Power (W) 500 400 350 300 80 85 90 Input Voltage (VAC) 264 8 6 4 2 300 0 0 42 44 46 48 50 52 54 56 58 60 Output Load (A) www.xppower.com 2 GSP500 Series AC-DC Power Supplies General Characteristic Minimum Typical Isolation: Input to Output Input to Ground Output to Ground Maximum Notes & Conditions Units 90 Efficiency % 230 VAC Full load (see fig.3-5) 4000 VAC 2 x MOPP 1500 VAC 1 x MOPP 500 VDC PFC Converter 65 Switching Frequency 90 50 200 kHz 12.6 W/in3 Main Converter 100 Standby Converter Power Density Mean Time Between Failure 216 1.87 (0.85) 1.98 (0.90) Weight Efficiency Vs Load 12 V Models MIL-HDBK-217F, Notice 2 +25 C GB GSP500PSxx models GSP500PSxx-EF models lb (kg) 100 % EFFICIENCY Figure 3 kHrs 80 % 60 % 115 Vac 40 % 230 Vac 20 % 0% 0% 20% 40% 60% 80% 100% LOAD Figure 4 100 % EFFICIENCY 24 V Models 80 % 60 % 40 % 115 Vac 20 % 230 Vac 0% 0% 20% 40% 60% 80% 100% LOAD Figure 5 100 % EFFICIENCY 48 V Models 80 % 60 % 115 Vac 40 % 230 Vac 20 % 0% 0% 20% 40% 60% LOAD 3 www.xppower.com 80% 100% GSP500 Series AC-DC Power Supplies Signals & Controls Characteristic Notes & Conditions Power Fail (PF) Open collector referenced to negative sense, transistor normally on when power is good (see fig. 5); power is considered good when PFC bulk capacitor voltage is normal. PF: Provides 5 ms warning of loss of output from power failure. Inhibit Uncommited isolated optocoupler diode, powered diode inhibits both V1 and fan supply (see fig. 6). During inhibit the standby supply and current should be limited to 1 A for thermal reasons. Output Good LED Indicator Fan Speed Control GSP500PSxx-EF Models The fan speed is set to one of 4 states (high, mid, low or off) dependant on the internal power supply ambient temperature, input voltage and output load at any given time. Standby Supply 5V/2A Isolated supply present when AC applied. Remote Sense Compensates for 0.5 V total voltage drop. Current Share Optional, on `P' version only. Connecting pins 5 or 6 on one unit to pins 5 or 6 on another like voltage unit will force the current to be shared within 10% between the two outputs. Up to three units can share current. (see fig. 7) Power Fail (PF) Remote On/Off (Inhibit) Current Share Figure 5 Figure 6 Figure 7 250 A Inhibit Hi Pin 7 PF Collector Pin 3 Transistor On (<0.8 V): POWER OK Transistor Off (>3.5 V): POWER NOT OK Current Share - V1 Output + V1 Output - Current Share + Pin 9 Se ns e -S se en 5 V Standby Return Pin 10 5 V Standby Return Pin 10 Chassis J301 Logic Connector Signal + + Inhibit Lo Pin 8 J301 Logic Connector GSP500PSXX (3) GSP500PSXX (2) V1 Output 100 R Inhibit Hi Pin 7 Inhibit Lo Pin 8 5 V Standby Return Pin 10 - se en -S PF Emitter Pin 2 (-sense) 100 R GSP500PSXX Se ns e Typical 2 mA (min requirement 500 A) POWER SUPPLY 5 V Standby Pin 9 5 V Standby Pin 9 + 10K INHIBIT LOW 1.5K POWER SUPPLY 1.5K e + Sens Typical 500 A (max allowable 600 A) 5 V Standby Pin 9 - Sense INHIBIT HI POWER SUPPLY Chassis J301 Logic Connector Signal High: Power Supply OFF Low or Floating: Power Supply ON - + Load High: Power Supply ON Low or Floating: Power Supply OFF Environmental Characteristic Operating Temperature Storage Temperature Cooling Humidity Operating Altitude Minimum -20 -40 12 5 Typical Maximum +70 +85 95 5000 59.9 52.2 36.6 Accoustic Fan Noise GSP500PSxx-EF Models Units C C CFM %RH m Lw db(A) Lw db(A) Lw db(A) Notes & Conditions Start up at -40 C. See derating curve, fig. 8 GSP500PSxx models Non-condensing Full Speed Mid Speed Low Speed 3 x 30g shocks in each plane, total 18 shocks. 30g = 11ms (+/-0.5msec), half sine. Conforms to EN60068-2-27 & EN60068-2-47 Single axis 10 - 500 Hz at 2g sweep and endurance at resonance in all 3 planes. Conforms to EN60068-2-6 Shock Vibration Thermal Derating Curve 250 180 90 0 -40 Some specification parameters may not be met Output Power (W) Figure 8 500 Forced-cooled Convection-cooled -20 0 +50 +70 Ambient Temperature (C) www.xppower.com 4 GSP500 Series AC-DC Power Supplies EMC: Emissions Standard Test Level Conducted EN55011/22 Class B Radiated EN55011/22 Phenomenon Notes & Conditions Class A Harmonic Fluctuations With 1 Turn Wurth 742 712 22 core or similar on output lead Class B EN61000-3-3 EMC: Immunity Phenomenon Standard Test Level Criteria High severity level as below Low Voltage PSU EMC EN61204-3 Harmonic Current EN61000-3-2 Radiated EN61000-4-3 3 A EFT EN61000-4-4 3 A Surges EN61000-4-5 Installation class 3 A Conducted EN61000-4-6 EN55024 (100 VAC) EN55024 (240 VAC) Dips and Interruptions EN60601-1-2 (100 VAC) EN60601-1-2 (240 VAC) Notes & Conditions Class A All models Class C > 50 W 3 Dip >95% (0 VAC), 8.3ms Dip 30% (70 VAC), 416ms A A A Dip >95% (0 VAC), 4160ms B Dip >95% (0 VAC), 10.0ms A Dip 30% (168 VAC), 500ms A Dip >95% (0 VAC), 5000ms B Dip >95% (0 VAC), 10.0ms A Dip 60% (40 VAC), 100ms A Dip 30% (70 VAC), 500ms A Dip >95% (0 VAC), 5000ms B Dip >95% (0 VAC), 10.0ms A Dip 60% (96 VAC), 100ms A Dip 30% (168 VAC), 500ms A Dip >95% (0 VAC), 5000ms B Derate Output Power to 250 W Safety Approvals Safety Agency CB Report UL TUV Safety Standard Notes & Conditions IEC60950-1:2005 Ed 2 Information Technology IEC60601-1 Ed 3 Including Risk Management Medical UL60950-1 (2007), CSA 22.2 No.60950-1-1:08 Information Technology ANSI/AAMI ES60601-1:2005 & CSA C22.2, No.60601-1:08 Medical EN60950-1:2006 Information Technology EN60601-1/A12:2006 Medical CE LVD & RoHS Equipment Protection Class Class I See safety agency conditions of acceptibility for details Means of Protection Category Primary to Secondary 2 x MOPP (Means of Patient Protection) Primary to Earth 1 x MOPP (Means of Patient Protection) 55 IEC60601-1 Ed 3 www.xppower.com GSP500 Series AC-DC Power Supplies Mechanical Details GSP500-EF 1.30 (33.00) X 2 A A 0.20 (5.00) 5.65 (143.40) 6.71 (170.40) LOGIC CONNECTOR 0.08 (2.00) 1 3 9 10 21 0.63 (15.90) FAN CONNECTOR LED 4.00 (101.60) M4 SCREW-2X TORQUE: 10.62lbs-in(1.2Nm) Max. 1.14 (28.90) VOUT (-) 0.77 (19.45) VOUT (+) 1.93 (48.94) M3.5 SCREW 9.5mm CENTER TORQUE: 10.62lbs-in(1.2Nm) Max. N L 0.82 (20.95) 7.00 (177.79) 5.65 (143.40) 0.02 (0.50) AIRFLOW DIRECTION DETAIL A Mounting Hole 8 PLCS M3 X 0.5 0.15 (3.8) MAX Penetration Torque: 5 lb/in (0.6 Nm) A 1.65 (41.90) A 1.30 (33.00) 0.98 (24.90) 0.20 (5.00) 0.21 (5.39) 6.00 (152.40) 5.41 (137.40) X 2 A Logic Connector(3) for standard versions JST B10B-PHDSS A 4.00 (101.60) 2.36 (60.00) CL A A 0.39 (10.00)X2 Fan Connector (3) S3B-PH-KL(LF) Pin 1 2 3 Function +12 V N/C GND Notes 1. All dimensions in inches (mm). 2. Tolerance .xx = 0.02 (0.50); .xxx = 0.01 (0.25) 3. Fan connector mates with JST housing PHR-3 and SPH-002T-P0.5S crimp terminals or equivalent. Logic connector J301 mates with JST housing PHDR-10VS and SPHD-001T-P0.5 crimp terminals. www.xppower.com Pin 1 2 3 4 5 6 7 8 9 10 Function +Sense -Sense Power Fail No Connection No Connection No Connection +Inhibit -Inhibit +5V Standby -5V Standby Logic Connector (3) For Current Share Versions -P JST B10B-PHDSS Pin 1 2 3 4 5 6 7 8 9 10 Function +Sense -Sense Power Fail No Connection Current Share Current Share +Inhibit -Inhibit +5V Standby -5V Standby 6 GSP500 Series AC-DC Power Supplies Mechanical Details GSP500 1.30 (33.00) X2 A A 0.20 (5.00) 5.65 (143.40) LOGIC CONNECTOR 6.00 (152.40) 1 3 9 10 21 0.63 (15.9) X2 FAN CONNECTOR LED M4 SCREW-2X TORQUE: 10.62lbs-in(1.2Nm) Max. 1.14 (28.90) VOUT (-) 0.77 (19.45) 4.00 (101.60) VOUT (+) N L 5.65 (143.40) 0.02 (0.50) DETAIL A Mounting Hole 8 PLCS M3 X 0.5 0.15[3.8] MAX Penetration Torque: 5 lb/in (0.6 Nm) A 1.65 (41.90) AIRFLOW DIRECTION at 12 CFM A 1.30 (33.00) 0.98 (24.90) 0.20 (5.00) 0.21 (33.00) 6.00 (152.40) Logic Connector(3) for standard versions JST B10B-PHDSS 5.41 (137.40)X2 A Pin 1 2 3 4 5 6 7 8 9 10 A 4.00 (101.60) 2.36 (60.00) CL A A 0.39 (10.00)X2 Fan Connector (3) S3B-PH-KL(LF) Pin 1 2 3 Function +12 V N/C GND Notes 1. All dimensions in inches (mm). 2. Tolerance .xx = 0.02 (0.50); .xxx = 0.01 (0.25) 77 3. Fan connector mates with JST housing PHR-3 and SPH-002T-P0.5S crimp terminals or equivalent. Logic connector J301 mates with JST housing PHDR-10VS and SPHD-001T-P0.5 crimp terminals. www.xppower.com Function +Sense -Sense Power Fail No Connection No Connection No Connection +Inhibit -Inhibit +5V Standby -5V Standby Logic Connector (3) For Current Share Versions -P JST B10B-PHDSS Pin 1 2 3 4 5 6 7 8 9 10 Function +Sense -Sense Power Fail No Connection Current Share Current Share +Inhibit -Inhibit +5V Standby -5V Standby GSP500 Series AC-DC Power Supplies Thermal Considerations - GSP500PSxx Models Only In order to ensure safe operation of the PSU in the end-use equipment, the temperature of the components listed in the table below must not be exceeded. Temperature should be monitored using K type thermocouples placed on the hottest part of the component (out of direct air flow). See below for component locations. Temperature Measurements (At Ambient 50 C) Max Temperature C Component T1 Coil 120 C L3 Coil 120 C Q7 Body 120 C Q102 Body 120 C C20 105 C C102 105 C -- Service Life The estimated service life of the GSP500PSxx Series is determined by the cooling arrangements and load conditions experienced in the end application. Due to the uncertain nature of the end application this estimated service life is based on the actual measured temperature of a key capacitors with in the product when installed by the end application. The worst case of the two figures should be taken as the indicative service life in 24/7 operation. The graph below expresses the estimated lifetime of a given component temperature and assumes continuous operation at this temperature. Estimated Service Life vs Component Temperature 70000 Q102 Lifetime (Hrs) 60000 50000 40000 30000 C20 20000 10000 C102 Q7 0 105 95 85 75 65 55 C20 Temperature (C) T1 350000 300000 Lifetime (Hrs) 250000 L3 200000 150000 100000 50000 0 105 95 85 75 65 55 C102 Temperature (C) www.xppower.com 12 April 16