PROFESSIONAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic Industries connectpositronic.com D-Sub Size 20 Contacts, Removable IEC Publication 60807-3 Performance Level Two U.L. Recognized File #E49351 CSA Recognized File #LR54219 Telecommunication U.L. File #14098 O NIC INDU Di * EC For RoHS options see page 26. 5/ U rE Compliant IES RoHS TR POS R S IT 15, 25, 37 and 50 contacts. Soli-D series connectors are mateable and compatible with all D-subminiature connectors conforming to IEC 60807-2, IEC 60807-3 and MIL-DTL-24308. A wide assortment of cable support hoods and locking systems is available from stock. * pe Soli-D series connectors are professional quality connectors recommended for use in sheltered, non-corrosive indoor or outdoor environments having normal ventilation, but without temperature or humidity controls. This crimp removable contact connector will meet the Performance Level Two requirements of IEC 60807-3. Soli-D series connectors utilize precision machined contacts with closed barrel, crimp terminations. The female contact features the Robi-Contact open entry design. Other contact terminations such as solder cup and printed board terminations are also available. The removable contact feature provides for rapid assembly and permits contact repairs or wiring changes. Five standard contact variants are offered in arrangements of 9, rec tive 2002 /9 SOLI-D SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: MECHANICAL CHARACTERISTICS: Insulator: Removable Contacts: SD SERIES Glass filled nylon resin, UL 94V-0, black color. Contacts: Precision machined copper alloy. Contact Plating: Professional performance - gold flash over nickel plate. Other finishes available upon request. Shells: Steel or brass with tin plate; zinc plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers: Nylon; copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated. Push-On Fasteners: Phosphor bronze with tin plate. Jackscrew Systems: Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Vibration Lock Systems: Slide lock and lock tabs, steel with nickel plate. Hoods: Composite and plastic, UL 94V-0; brass or steel with zinc plate and chromate seal; aluminum or aluminum with electroless nickel plate; die cast zinc. Non-magnetic versions are available, contact Technical Sales. CLIMATIC CHARACTERISTICS: Temperature Range: Damp Heat, Steady State: 21 -55C to +125C. 10 days. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Contact Retention In Insulator: Contact Terminations: Shells: Polarization: Printed Board Mount: Locking Systems: Mechanical Operations: Insert contact to rear face of insulator and release from rear face of insulator. Size 20 contacts, male - 0.040 inch [1.02mm] mating diameter. Female - Robi-D contact open entry design. 6 lbs. [27 N]. Closed barrel crimp, wire sizes 18 AWG [1.0mm2] through 32 AWG [0.03mm2]. Straight printed board mount terminations. Male shells may be dimpled for EMI/ESD ground paths. Trapezoidally shaped shells and polarized jackscrews. Rapid installation push-on fasteners. Jackscrews and vibration locking systems. 500 operations minimum per IEC 60512-5. ELECTRICAL CHARACTERISTICS: Contact Current Rating: Initial Contact Resistance: Proof Voltage: Insulator Resistance: Clearance and Creepage Distance [minimum]: Working Voltage: 7.5 amperes nominal. 0.008 ohms maximum. 1000 V r.m.s. 5 G ohms. 0.039 inch [1.0mm]. 300 V r.m.s. PROFESSIONAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic Industries connectpositronic.com CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 2 1 6 3 7 4 8 5 2 1 9 9 3 4 5 6 7 8 1 SD 9 2 3 4 3 4 5 SD 15 5 6 7 8 9 6 7 8 9 10 11 12 13 23 24 25 SD 25 1 1 2 14 15 16 17 18 19 20 21 22 10 11 12 13 14 15 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 18 19 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 34 SD 50 SD 37 STANDARD SHELL ASSEMBLY M B B1 K D1 E H D 0.0360.008 [0.910.20] C A 10 Typ. G 0.0500.010 [1.270.25] O0.1200.005 [O3.050.13] Mounting hole, two places 0.437 [11.10] Max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.1200.010 [3.050.25] CONNECTOR VARIANT SIZES SD 9 M SD 9 F SD 15 M SD 15 F SD 25 M SD 25 F SD 37 M SD 37 F SD 50 M SD 50 F A 0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 0.032 [0.81] Total diametral float D 0.005 [0.13] [ ] D1 0.005 [0.13] E 0.015 [0.38] G 0.010 [0.25] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] +0.13 O0.086+0.005 -0.000 O2.18-0.00 Mounting hole, two places DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. SD SERIES O0.1200.005 [O3.050.13] Mounting hole, two places for stainless steel shell (0 option) O0.154 [3.91] Mounting hole, two places (02 option) 22 PROFESSIONAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic Industries connectpositronic.com D-Sub Note: Connectors can be kitted with all applicable crimp contacts, contact Technical Sales for connector part number. REMOVABLE CRIMP CONTACTS CODE 1 AND 12 CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. CLOSED CRIMP BARREL FEMALE CONTACT MALE CONTACT A A oC oC oB O0.040 [1.02] 0.170 [4.32] oB 0.170 [4.32] PART NUMBER WIRE SIZE AWG/[mm2] A OB OC PART NUMBER WIRE SIZE AWG/[mm2] A OB OC FC7520D 20 / 22 / 24 [0.5/0.3/0.25] 0.612 [15.54] 0.045 [1.14] 0.066 [1.68] MC7520D 20 / 22 / 24 [0.5/0.3/0.25] 0.618 [15.70] 0.045 [1.14] 0.066 [1.68] FC7526D 26 / 28 / 30 [0.12/0.08/0.05] 0.612 [15.54] 0.026 [0.66] 0.066 [1.68] MC7526D 26 / 28 / 30 [0.12/0.08/0.05] 0.618 [15.70] 0.026 [0.66] 0.066 [1.68] Note: *C75**D contacts can not be used in the RD series. PLATING: STANDARD FINISH: Gold flash over nickel plate. OPTIONAL FINISHES: 0.000030 [0.76 ] gold over nickel by adding "-14" suffix onto part number. Example: FC7520D-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MC7526D-15 The crimp area of this contact is not protected when fully seated in the connector molding. These contacts require shrink tubing after installation. Not suitable for fully loaded connector. Note: Connectors can be kitted with all applicable crimp contacts, contact Technical Sales for connector part number. REMOVABLE CRIMP CONTACTS 18 AWG CRIMP CONTACTS 18 AWG [1.0mm2] CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. MALE CONTACT FEMALE CONTACT 0.915 [23.25] O0.086 [2.18] O0.055 [1.40] 0.927 [23.55] O0.040 [1.02] 0.170 [4.32] FC7518D O0.086 [2.18] 0.170 [4.32] O0.055 [1.40] MC7518D SD SERIES PLATING: STANDARD FINISH: Gold flash over nickel plate. OPTIONAL FINISHES: 0.000030 [0.76 ] gold over nickel by adding "-14" suffix onto part number. Example: FC7518D-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MC7518D-15 For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 78-83. 23 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PROFESSIONAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic Industries connectpositronic.com STRAIGHT PRINTED BOARD MOUNT CONNECTOR CODE 3 AND 32 CODE NUMBER L 3 0.125 [3.18] 32 0.188 [4.78] Fixed female jackscrews Swaged spacer with push-on fastener phosphor bronze. 0.437 [11.10] For straight printed board mount contacts specify code number in Step 4 of ordering information. L Nominal 0.024 [0.61] Typical Part Number: SD37F3S60T2X Connectors Designed To Customer Specifications Positronic D-subminiature connectors can be modified to customers specifications. Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; SD SERIES longer PCB terminations; customer specified hardware; sealing for water resistance. Contact Technical Sales with your particular requirements. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 24 PROFESSIONAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic Industries connectpositronic.com D-Sub STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN Sym. Sym. 0.492 [12.50] 0.656 [16.66] 0.216 [5.49] 0.108 [2.74] Typ. 0.112 [2.84] 0.054 [1.37] Typ. 0.162 [4.11] 0.112 [2.84] 0.108 [2.74] Typ. SD9 0.378 [9.60] 0.054 [1.37] Typ. 0.324 [8.23] Sym. 0.926 [23.52] Sym. 0.598 [15.19] 0.055 [1.40] Typ. SD25 1.203 [30.56] 0.109 [2.77] Typ. 0.978 [24.84] 0.109 [2.77] Typ. 0.112 [2.84] 0.924 [23.47] 0.112 [2.84] 0.055 [1.37] Typ. SD15 1.250 [31.75] Sym. 0.870 [22.10] 0.224 [5.69] 0.112 [2.84] 0.055 [1.40] Typ. 0.815 [21.70] SD37 SD50 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.045 [1.14] O hole for contact termination positions. Suggest 0.123 0.003 [3.12 0.08] O hole for mounting connector with push-on fasteners. SD37M3S600Z SD SERIES 25 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.652 [16.56] 0.109 [2.77] Typ. SD25F3S600X PROFESSIONAL QUALITY REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 SD 15 F 0 0 0 0 X /AA -14 STEP 1 - BASIC SERIES STEP 10 - SPECIAL OPTIONS SD series. -14 - 0.000030 [0.76] gold over nickel. -15 - 0.000050 [1.27] gold over nickel. STEP 2 - CONNECTOR VARIANTS 9, 15, 25, 37, 50 CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS 5/ Di * Compliant EC POS RoHS IES Order Contacts separately. Crimp, 20 AWG-24 AWG [0.5mm2-0.25mm2]. Crimp, 26 AWG-30 AWG [0.12mm2-0.05mm2 ]. Solder, Straight Printed Board Mount with 0.125 [3.18] Tail Length. 32 - Solder, Straight Printed Board Mount with 0.188 [4.78] Tail Length. NIC INDU TR - O U rE 0 1 12 3 * pe STEP 4 - CONTACT TERMINATION TYPE R S M - Male F - Female IT STEP 3 - CONNECTOR GENDER rec tive 2002 /9 STEP 9 - ENVIRONMENTAL COMPLIANCE OPTIONS /AA - Compliant per EU Directive 2002/95/EC (RoHS) NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: SD15F0000X STEP 8 - Shell Options *1 STEP 5 - MOUNTING STYLE 0 02 F P P2 S S2 S5 S6 - Mounting Hole, 0.120 [3.05] O. Mounting Hole, 0.154 [3.91] O. Float Mounts, Universal. Threaded Post, Brass, 0.437 [11.10] Length. Threaded Post, Nylon, 0.437 [11.10] Length. Swaged Spacer, 4-40 Threads, 0.437 [11.10] Length. Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. Swaged Locknut, 4-40 Threads. Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.437 [11.10] Length. *1 STEP 6 - HOODS 0JLYY6 Z HG AN AC W - None. Hood, Top Opening, Plastic. Hood, Side Opening, Plastic. Hood, Top Opening, Plastic with Rotating Male Jackscrews. Available in size 50 only. Hood, Top Opening, Plastic with Rotating Male and Female Polarized Jackscrews. Available in size 50 only. Hood, Top or Side Opening, Robust and Extended Height, Composite and Plastic with Rotating Male Jackscrews. Hood, Top Opening, Metal. Available in size 15, 25, 37, and 50 only. Hood, EMI/RFI, Metal. Lightweight Aluminum Hood, nickel finish. Lightweight Aluminum Hood, no finish. Hood, Top or Side Opening, Plastic. Available in size 9,15, and 25 only. 0 *3 S X Z - Zinc Plated, with Chromate Seal. Stainless steel, passivated. Tin Plated. Tin Plated and Dimpled (male connectors only). *1 STEP 7 - LOCKING AND POLARIZING SYSTEMS 0 - None. *2 V3- Lock Tab, connector front panel mounted. 2 * V5- Lock Tab, connector rear panel mounted. *2 VL - Lock Lever, used with Hoods Only. T - Fixed Female Jackscrews. T2 - Fixed Female Jackscrews. T6 - Fixed Male and Female Polarized Jackscrews. E - Rotating Male Jackscrews. E2 - Rotating Male Screw Locks. E3 - Rotating Male with internal hex for 3/32 hex drives E6 - Rotating Male and Female Polarized Jackscrews. NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES, STEP, or SOLIDWORKS file. SK Drawing For crimping information and crimp tools, see Application Tools section, pages 78-83. SD SERIES *1 For additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. *2 VL, V3 and V5 locking systems are not available for connector variants 37 and 50. Jackscrews are highly recommended to minimize damage to contacts on variants with high mating forces. *3 For stainless steel dimpled male versions contact Technical Sales. 3-dimensional model DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 26