tyco Product Specification 108-5452 Electronics Rim Bets O9SEPO5 Rev. B4 04011/07011 Multi Lock Connector MK-II Type O4011/07011 WAYD-1499-7-9 11 947 Following first 10 pages are English version and last 9 pages are Japanese version. This top sheet is not part of the specification but explains both of English and Japanese versions are available. Z~ODhy TL RICKS BUO 10 X-LDILRBMC. TOROON-VIAKRBMCT. COhY TY hid, BRIZISENEDVAD, BR. ARBMAMSATLRMALTHIET. S43 LLAMOLIMA PYPRASEH (7213-8535 MAS SEAA 3-5-8) 1 of20 Tyco Electronics AMP K.K. (3-5-8 Hisamoto Takatsu-ku Kawasaki, 213-8535) CONREOUMORBIAA, RIEASBHYAPHU<ESL, This document is subject to change. Call local AMP for the latest revision. Copyright 2003 by Tyco Electronics AMP K.K. All rights reserved. *: BRE Trademarktyco / Electronics Product Specification 108-5452 2.1 Product Specification 108-5452 040 11/070 II Multi Lock Connector MKT Type Scope : Contents This specification covers the requirements for product performance, test methods and quality assurance provisions of 040 II/070 II Multi Lock Connector, MK-II Type. Applicable product description and part numbers are as shown in Appendix]. Applicable Documents : The following documents form a part of this specification to extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. AMP Specifications : A. 109-5000 Test Specification, General Requirements for Test Methods. B. 114-5159 Application Specification, 040 II Series Receptacle & Tab Contact. C. 114-5160 Application Specification, 070 II Series Receptacle & Tab Contact. D. 501-5152 Qualification Test Report. Rev. B4 2 of 20tyca) Electronics Product Specification 108-5452 3. Requirements : 3.1 Design and Construction : Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2 Materials : A. Contact : Receptacle Contact +: Copper Alloy Tab Contact : Brass B. Housing : PBT 3.3 Ratings : A. Temperature Rating: -40C to 120C (Ambient temperature + Temperature rising by energized current) 3.4 Performance Requirements and Test Descriptions - The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Fig. 1. All tests shall be performed in the room temperature, unless otherwise specified. 3.5 Test Requirements and Procedures Summary : Para. Test Items Requirements Procedures 3.5.1 Confirmation of Product shall be conforming to Visually, dimensionally and Product the requrements of applicable functionally inspected per applicable product drawing and quality inspection plan. Application Specification. Electrical Requiremenis 3.5.2 | Termination Resistance | 04011 10mMax. (Initial) Subject mated contacts assembled in (Low Level) 20m Q Max. (Final) housing to 20m V Max open circuit 07011 3mQMax. (Initial) voltage and closed circuit current of 10m Q Max. (Final) 10m A. Fig. 2. AMP Spec. 109-5311-1 Fig. 1. (CONT) Rev. B4 3 of 20tyca / Electronics Product Specification 108-5452 Para. Test Items Requirements Procedures 3.5.3 | Insulation Resistance 100MQ Min. (Initial) Impressed voltage 500 V DC. Test between adjacent circuits of mated connectors. Fig. 3, 4 AMP Spec. 109-5302 3.5.4 | Dielectric withstanding | No creeping discharge nor 1000k VAC for 1 minute. voltage flashover shall occur. Test between adjacent circuits of AMP Spec. 109-5301 3.5.5 | Current Leakage 10 uA Max. 13 VDC AMP Spec. 109-5312 3.5.6 | Current Cycling 04011 20mQ2 Max. (Final) Applied Current : Fig. 5, 6 O70IT 10mQ Max. (Final) No ingnition is allowed during 45 minutes ON, the test. 15 minutes OFF No abnormalities in visual 300 cycles. inspection. No physical damage AMP Spec. 109-5308 allowed, and shall meet the Exposure under 70C requirements of subsequent 040 IT - 3A-CAVS 0.5 mm? testing. 070 II-10A-CAVS 1.25 mm? 3.5.7 | Temperature Rising 040 II 25C Max. under loaded Measure temperature rising by specified current energized current. (04011: 3A O7OII: 10A) Fig. 6 070 II 307 Max. AMP Spec. 109-5310 Wire Size 040 II -CAVS 0.5 SQ 070 II -CAVS 1.25 SQ 3.5.8 | Overcurrent Loading No ignition is allowed during the 040 II = 14A, 070II = 27 A Current, Test. Wire Size 040 IJ -CAVS 0.5mm? 070 IJ -CAVS 1.25mm? 60 minutes ON. Fig. 6 Fig. 1. (CONT) Rev. B4 4 of 20Product Specification 108-5452 tyca / Electronics Para. Test ltems Requirements Procedures Mechanical Requirements 3.5.9 | Crimp Tensile Strength Wire Size Crimp Tensil (min.) | Apply an axial pull-off load to mm? | (AWG) N crimped wire of contact secured 0.8 22 58.8 on the tester, va 7 = Operation Speed : 200 mm/ min. 1.25 16 167 AMP Spec. 109-5205 3.5.10 | Post Retention Force In A Direction 59 N Min. Measure post retention force. Fig. 7 In B Direction 20 N Min. Operation Speed : 200 mm/ min 3.5.11 | Connector Mating Force (N ) Operation Speed : 100 mm/ min. Type Measure the force required to Pos. o40 ll o70 mate connectors. 10 60 AMP Spec. 109-5206 16 70 78 20 78 24 78 3.5.12 |Connector Unmating (N ) Operation Speed : 100 mm/ min. Force Type Measure the force required to Pos. 040 II 070 I unmate connectors. 10 60 AMP Spec. 109-5206 16 70 78 20 78 24 78 3.5.13 | Durability 040 II 20mQ Max. (Final) No. of Cycles : 50 cycles. (Repeated Mate / 0701110mQ Max. (Final) AMP Spec. 10-5213 Unmating) 3.5.14 | Resistance to Kojiri 040 11 20mQ Max. (Final) Hold cap connector on the bench, 07011 10mQ Max. (Final) under a state of plug connector inserted, pull the plug connector at right angles in front-rear, and right-left directions. Pull at the two step of depth, as shown Fig. 8, then draw out. Repeat for 10 cycles. Fig. 1 (CONT) Rev. B4 5 of 20Product Specification 108-5452 tyca / Electronics Para. Test liems Requirements Procedures 3.5.15 | Vibration 04011 20mQ max. (Final) Subject mated connectors (Low Frequency) 07011 10mQ max. (Final) Vibration accelation : 6.8 G Vibration frequency : 10-50-10 Hz Cycle / 8 min. Duration : Up and down directions for 4 hours forward and rearward directions for 2 hours. right and left directions for 2 hours. Fig. 9 3.5.16 | Solderability Wet Solder Coverage : Solder Temperature : 285+5 Plated area only Immersion Duration : 95% min. (with substrate area) 5+0.5 seconds 50% min. (without substrate area) | Flux : Alpha 100 AMP Spec. 109-5203 3.5.17 | Connector Locking 98.0N Min. Measure connector locking strength. Strength Operation Speed : 20 mm/ min. AMP Spec. 109-5210 Fig. 10 3.5.18 | Contact Retention 98.0N Min. Measure contact retention force Force with secondary lock set it effect. (Secondary Lock) Operation Speed : 200 mm/ min. Fig. 1 (CONT) Rev. B4 6 of 20tycoa { Electronics Product Specification 108-5452 3.6 Product Qualification Test Sequence Test Groups Test to Examination 6 7 8 9 10 li 12 13 | 14 Test Sequence (a) Confirmation of Product 1 1 1 1 Termination Resistance (Rated Current) 2,4, 6,8, 2,4 Dielectric Strength Insulation Resistance Current Leakage Temperature Rising Current Cycling Over Current Loading Vibration (Low Frequency) Connector Mationg Force Connector Unmating Force Connector Locking Strength Contact Retesion Force (Double Lock) Contact Mating Force Contact Unmating Force Crimp Tensile Strength Durability (Repeated Mate/Unmating) Housing Locking Strength Post Retention Force Resistance to Kojiri Solderability (a) Numbers indicate sequence in which tests are performed Rev. B4 7 of 20tyca / Electronics Applicable product description and part numbers are as shown in Appendix 1. Product Specification 108-5452 Product No. Name L]-316991-0 040 II 10 Pos. Cap Assembly O-1376019-0_ =| O70 II 16 Pos. Cap Assembly C3-316993-0 040 II 20 Pos. Cap Assembly 11-353105-0 040 II 24 Pos. Cap Assembly 11-179059-U 040 II 36 Pos. Cap Assembly O-179091-O0 040 II / 070 II 36 Pos. Cap Assembly (Combination Type) [-316370-0 040 II 48 Pos. Cap Assembly [1-1123630-0 | 040 II 48 Pos. Cap Assembly (1-353110-C) 040 II 72 Pos. Cap Assembly O-316988-0 040 IT 10 Pos. Plug Assembly (1-179054-0 040 II 16 Pos. Plug Assembly [-179093-O 070 II 16 Pos. Plug Assembly (1-179057-O 040 II 20 Pos. Plug Assembly 1-316371-0 040 II 24 Pos. Plug Assembly F-316372-0 040 II 24 Pos. Plug Assembly (11-353112-0 040 II 24 Pos. Plug Assembly 11-353107-0 040 II 24 Pos. Plug Assembly (1-1123632-10-s|: 040 IT 24 Pos. Plug Assembly 0-175265-0 | 040 II Receptacle Contact (S) 1-175268-0_~=|: 070 II Receptacle Contact (S) -175269-0_~='| 070 II Receptacle Contact (M) Appendix 1 Part number is consisted from listed base number and 1 digit numeric prefix and suffix with dash. Refer to customer drawing for specific part numbers for each base number. When prefix is zero, zero and dash are omitted. Product Combination Plug Housing Cap Housing 040 II 070 II The Number of Poles 10 316991 316988 16 1376019 179093 20 316993 179057 24 353105 353107 36 179059 179054 179057 36 179091 179057 179093 48 316370 316371 316372 48 1123630 1123632 353112 72 353110 316371 316372 353112 Rev. B4 8 of 20tyca / Electronics Product Specification 108-5452 Cap Housing Assembly Plug Housing S \ ~-= Imm Max. | LW ----_---- \ PCB 75 mm (VW) WY Cn) Power |_| Deduct the resistance value of ed Supply 200 mm long wire from the reading. Fig. 2 Wrap with metallic foil to cover Measuring Apparatus J housing surfaces. Between the Adjacent Between the Contact Contacts and Housing Fig. 3 Fig. 4 Rev. B4 9 of 20tyca / Electronics Product Specification 108-5452 pee 300 mm -*] Screw Fixing eo 970 mm 4 | 60 mm <ex>O: Terminals energiezed bs current A LESS PALS Lge 7 P| STII IOI Fo Oe Shaking Table Soldering ng Half energized Fig. 5 Fig. 6 < Contacts start in touch Max. mating Pig, & Rev. B4 10 of 20tyca f Electronics Product Specification 108-5452 Screw Fixing <300 mm> ee 270 min>- \ | ere ze Fon. PMeleetee ae Shaking Table Soldering Front : | Right Fig. 9 Rev. B4 71 of 20tyco | pectronics Product Specification 108-5452 oi Mm 040 1/070 VIFOyVARyIV-AUIAT 1. ee lA & 108-5452 AMRKIL. 040 I1/ O70 VI FOy7IRZIV-7UI17 FORMER. MRT, MARIO PERE ERIE L TW Se 1 ne & BLN RIOHO CHS. 2. Bea DL FRURILARE PE CREST SMAAICA YC. ARR O-MeKTS. AOA CRO NCR -EOSE CE. BRMMSBEL CMATS Ce. FRR ESS RORIICK BM CTRL. BBS HL CBA SCC. 2.1 AMP#ts 109-5000 BARRE OWA 114-5160 RHRRK O7TOUL UL VE FI VNROY IIT IY KOEBRE A B. 114-5159 RAE O4OTID U ZZ VEAP INRUSTIIALY IY bORBARE C D 501-5152 HO7E aR Rev. B4 12 of 20tyco | re ctronics Product Specification 4108-5452 3. HABER 3.1 Rat che SASS ARMIES, Hos, WHITE Do THBSNTNSOTES, 3.2 if # A. aYa7h YEAIFOVIAYAVb + He IFAVIA) : BSH BL NIV YT PBT 3.3 #8 A. (TE GHA -40C~120C JAR BICKOBELFESD) 3.4 TERE IER CBRE @GliFig. UICKEANCEAN, BRN. ROWER RESATSLIRAENTISCIE., ABR VAS BIC BLE S 7 Bi CiTONS CE. 3.5 HERDER CMRGEOEM ia ma & B A m8 fa a fe A ik 3.5.1 | SaOmaRA 2 RRM CAMPRAHRRRO | B4TSRRRAHBSICBOWT PBRRCSRELTTWISTE. Et. ikm ORE ITS Ck. ze & Wh Tt fe 3.5.2 | Baw 0401] 10mQLEAF (MHA) NIV YT IMA ENHEa LEAL (A-V JV) 20mQLAT (AH) 27 be RB E2mVLA FE. PB O70IL 38mQLyr CAH) PELOMAL, FORE CHE TS. LOmQLAF CRED Fig. 2848. AMP#3#% 109-5311-1 3.5.3 | HBT LOOMQLAE (AE) 500V DCENHN. ARVAIRE HV AMP#i#$ 109-5302 Fig. 3,488. AMP#it% 109-5302 Fig 1 (E<) Rev. B4 13 of 20tyca / Electronics Product Specification 108-5452 Iq B m & HB EB Aa 6 Of a BR FF iK 3.5.4 | iit@Ee WHE. VavvatN-S | 1000VAC 1 TREN MABWZE. IRIIREGH O HIRI R CHE. AMP#i#S 109-5301 3.5.5 | U-27 iit 10uALAF 18V D AMP#i#% 109-5312 3.5.6 | Bit 7) 0401] 20mQLAF GRE) BRA : Fig. 5,6258 0701] =6mQLUE GH) 455} EY ON, 1553 Tel OFF MR PEKGATE. 3000-7 ZIV. TOCHARF KARE CREME, WH | AMPH 109-5308 Att HIE <, URORROKHE | 04011 -3A-CAVS 0.5mm Sfp e i BSTSATE, 070 II 10A-CAVS 1.25mmi 3.5.7 | mH EF 040 ILS3A, 070 IA1IOAS HE | BBICKABRLAeAMETScTe Ut. BELFRIL Fig. 658 25CLAF (040 ID) AMP#84# 109-5310 30CLAF (070 II) (i A SR 040 II - CAVS 0.5 070 II CAVS 1.25 3.5.8 | Mei MRPEAGS CL, 040 11 =14A, O70 11 =27A HE {i FR 040 II CAVS 0.5mni 070 II CAVS 1.25mni 6053 fal ON wm tm WH te RE 35.9 | ERs Fee BRUT Zz BRR (LAE) | ES LEILD ST heRRRIC aE mm? (AWG) N L. BHATTI SER & BRIT HI AS. 0.3 22 58.8 EVER 1t200mm/7 CHSTEL. 0.5 20 88.2 AMP#itS 109-5205 0.85 18 127 1.25 16 167 3.5.10 |aNA hE AFI 59N DAE DA ROR HE BAT) 20N DE PRVEFREE : 200mm/4t 35.11 | DRI THAN RE LEMR (N ) #EVEREEE 100mm/4} tai HK 040 II 070 II MAIEV SHASHE 10 60 AMP#it 109-5206 16 70 78 20 78 24 78 Fig.1 (Bi<) Rev. B4 14 of 20tyco / Electronics Product Specification 108-5452 JAB ma f JF B a aA Be OK 3.5.12 | TRA SRA UAE EMR ON ) PRVETEEE 100mm/4) > BR) oon | orem | PACES SUeHME AMP#itS 109-5206 10 60 16 70 78 20 78 24 78 3.5.13 | TRAE 0401. 20mQLAF (Hi) fa 50E O70T] 10OmQLAR Ge) AMP#atS 109-5213 3.5.14 | TU OMA 04011 20mQL.F G&BD IAYIO-HEAE, HA eHA O70TL 10mQLAF GRE) LIKE CHAI BAIR Ala Fo 3s AI He TEND ATCU 5, M8DKDI2ZRKMORARS COUDEE, SlER<. CNe1 tI IAWVEVTIOUT JIT 3. AMP#a# 109-5215 3.5.15 | Fee) CR) 0401] 20mQLAF (eH) REALE IRD Fiz He OE O70I] 10OmQLAF CH) 6.8GC, 10-50-10HzIZ8A 10-4 7 VORA CRIES J Ht 51GB & BS CSLRAMICSH BIE. AAW NC 2h FASTE, AMP#i#S 109-5201 Fig. 9 3.5.16 | LAE ITHE lh UTE MAT ARS : th Av Peis BE 2 235 +5T Oo SMICOSA ATR] 6: 50.5%) 95% DLE (Fihho F550) fAIZIy7A :FIVIr100 5O%LAE (Fittibo &7L) AMP#itS 109-5203 3.5.17 | TRY > Oy 7aRE | 98.0N DE IAI OO y 27 TRE eA PRVETEEE 20mm/4) AMP#i# 109-5210 Fig. 10 3.5.18 | IVa be 98.0N DLE [SB RILROILD I bh RRA el (= fhik) yc PRVEXEEE : 200mm/3} Fig. 1 (#t<) Rev. B4 15 of 20Product Specification 108-5452 ELL | Electronics aRBIVT a & JA FB 3 4 5 6 7 8 10 11 12 13 | 14 a WEF (a) A in DEORE 1 1 1 1 1 1 Rakhi (a-bA))) 2,4, 6,8, 2,4 fit EE HOBIE ET U- 2 Bit iim Eb bo Biot 7 Iv ie GM A te) (RA) IAD S BAA IRF NRA NAIA Oy 7 ABE IL 97 b RHA (= fhik) IYI bwAH IYI baRA Fea BD | ie ai BE FATE GER I LK) WOYY FO y 7 ARE WA bh REA LUO AE LARA UTE (a) MNORFILAREZHT SIGFERT. Rev. B4 16 of 20tyca / Electronics Product Specification 108-5452 mS. mH O-316991-0-~s| O40 II 10tF ey AK y RUT 0-1376019-O | O70 II 164 FH y BY TY 0-3169938-0-~=s || O40 I 208M FH yeY TY 0-353105-O- | O40 II 24ff@Fye yw FH ye TV 0-179059-0-Ss| O40 II 364 FH ye TY 0-179091-0 (| O40 11 / 0701 364 VOT EL TY (AV ER-YVar yt) 0-316370-C) =| O40 I 48 WT H RY TU 0-1123630-0 =| 040 II 48th y PH EY TU 1-353110-C =| O40 II 724fFyer yw SHEL TY 1-316988-O | O40 IL 10MMT DV FELT [1-179054-0 | O40 TL 16 TOV PV eT TU 0-179093-O | O70 TL 16MT SIVELY TY 0-179057-0 =|: O40 11 20MM TS IV EUV TV 01-316371-O (| O40 11 24@ TOV PEL TY -316372-0 | 04011 24 TS TV RY TY 0-353112-0 | O40 IL 24M TS ITV RT TU 0-353107-0-s| O40 Il 24 TF OTK RLY TY 0-1123632-0 | O40 11 24k DOV FV RL TU (1-175265-O)= | O40 TT UR TF ANWAYIZ* (S) 0-175268-O =| 0701 Ue T7VALY eZ (8) 0-175269-0 =| 070 UeFFZ7WAYIZbk (M) BABS 1 MEL. VAbPORBSICI yy VaAhEOMORFESDH 2 CHMENET. SABRIC SS y Vah=ONSOR MLAS AMMEKIAVOVESREP SY, BB, PROMFMCVOORRUICUROS y YaldewenKkys, eae POFINIVYVA sey 7 040 II 070 II INDY Y THER 10 316991 316988 16 1376019 179093 20 316993 179057 24 353105 353107 36 179059 179054 179057 36 179091 179057 179093 48 316370 316371 316372 48 1123630 1123632 353112 72 353110 316371 316372 353112 Rev. B4 17 of 20tyca | Plectronics Product Specification 108-5452 / Sey TOAapyy Fe PEYTY TIF-NDIYVF \ Imm. a, se 75 mm [foo W) A = oR BHAMY (aS 200mm BROPRMACBa< cc. Fig. 2 sais 38 A VYYFRACSEBBES < Iv97 }iee AY97bEADYY CHEB Fig. 3 Fig. 4 300 mm 4 FibH 270 mm 60 mm Al> OQ: 8H OO OL |O tS Ade ft it 7 THE +R Fig. 5 Fig. 6 Bf: mm Rev. B4 18 of 20tyca / Electronics Product Specification 108-5452 Fig.7 <> BKROH eT HERRBNAEBS Fig. 8 Rev. B4 19 of 20108-5452 Product Specification Electronics tyca; | i ke-300 mm-> e2,.70 mm $Y IE * hy a tRED ILA FETT Fig. 9 Fig. 10 20 of 20 Rev. B4