tyca / Electronics a Application Specification = Mini-Universal 114-1 6017 MATE-N-LOK* Connectors 03 MAY 02 Rev K NOTE All numerical values are in metric units [with U.S. customary units in brackets}. Dimensions are in millimeters [and inches]. Uniess otherwise specified, dimensions have a tolerance of +0. 13 [.005] and angles have a tolerance of +2. Figures and illustrations are for identification only and are not drawn to scate. 1. INTRODUCTION This specification covers the requirements for application of Mini-Universal MATEN-LOK Connectors for free-hanging, panel-mount, and printed circuit (pc) board applications. These connectors provide a reliable and economic means of grouping multiple-lead connections in computers, computer/peripheral equipment, business machines, entertainment centers, and appliances. Housings are available in 1-, 2-, and 3-circult positions for free-hanging applications only and 2-, 3-, 4-, 6-, 9-, 12-, and 15-circuit positions for panel mounting or free-hanging applications. Hermaphroditic housings are available in 2-, 3-, and 4-circuit configurations for free-hanging applications. Vertical pc board pin headers are available in 2-, 3-, 4-, 6-, 8-,9-, 10-, 12-, 14-, 15-, 16-, 18-, 20-, 22-, and 24circuit configurations. Right-angle pe board pin headers are available in 2-, 3-, 4-, 6, 8-, 10-, 12-, 14-, 16-, 18-, 20-, 22-, and 24circuit configurations. Vertical pc board Blind Mate headers are available in 4-, 6-, 8, 9-, 10-, 12-, and 15-circuit configurations. When corresponding with Tyco Electronics personnel, use the terminology provided on this specification to help facilitate your inquiry for information. Basic terms and features of components are provided in Figure 1. Insulation Barre! Locking Wire Barrel Locking Pin Contact Lance Housing Vertical Pin Header Cap Housing Right-Angle Pin Header Standoff Solder Mounting Tine Ear Board Lock Figure 1 2002 Tyco Electronics Corporation, Harrisburg, PA. This controlled document is subject to change. TOOLING ASSISTANCE CENTER 1-800-722-1111 1ofi1 All International Rights Reserved. For latest revision call the AMP FAX* number. AMP FAX/PRODUCT INFO 1-800-522-6752 AMP and Tyco are trademarks. For Regional Customer Service, visit our website at Loe B Trademark www.tycoelectronics.comtyco / Electronics AMP Mini-Universal MATE-N-LOK Connectors 114-16017 2. REFERENCE MATERIAL 2.1. Revision Summary This paragraph is reserved for a revision summary covering the most recent additions and changes made to this specification which include the following: Per EG 0990-066502: * Updated document to corporate requirements * Added new instruction sheet 408-8547 to Paragraph 2.4 and deleted 408-4149 * Changed insulation diameter, wire barrel crimp height, wire barrel crimp width, and insulation barrel crimp wiath for applicators and hand tools in Figure 3 Deleted superseded hand tool 907112 and replaced it with 91522-1 in Figure 9 2.2. Customer Assistance Reference base part number 770166 and product code 1311 are representative numbers of MiniUniversal MATE-N-LOK Connectors. Use of these numbers will identify the product line and expedite your inquiries through a service network established to help you obtain product and tooling information. Such information can be obtained through a local Tyco Electronics Representative (Field Sales Engineer, Field Applications Engineer, etc.) or, after purchase, by calling the Tooling Assistance Center or the AMP FAX/Product Information number at the bottom of page 1. 2.3. Drawings Customer Drawings for specific products are available from the responsible Tyco Electronics Engineering Department via the service network. The information contained in the Customer Drawings takes priority if there is a conflict with this specification or with any other technical documentation supplied by Tyco Electronics. 2.4. Instructional Material Design Objective 108-5138 provides expected product performance for MiniUniversal MATE-N-LOK Connectors (94VO) while Design Objective 108-5151 provides expected performance for Mini-Universal MATE-N-LOK Connectors (94V2). The following list includes instruction sheets (408-series) that provide assembly procedures for product, operation, maintenance and repair of tooling; and customer manuals (409-series) that provide setup, operation, and maintenance of machines. Document Number Document Title 408-3234 Mini-Universal MATEN-LOK Connectors 408-4118 Extraction Tool 189727-1 408-4137 Straignt Action Hand Tool 90707-1 408-4148 Straight Action Hand Tool 90710-2 408-4443 Straight Action Hand Tool 90717-2 408-7347 Insertion Tool 91002-1 408-8040 Heavy Duty Miniature QuickChange Applicators (Side-Feed) 408-8547 CERTI-CRIMP* II Straight Action Hand Tools 408-9965 PRO-CRIMPER?* II Hand Crimping Tool 90870-1 409-5128 AMP-O-LECTRIC* Model K Terminating Machine 409-5842 AMP-O-LECTRIC Model G Terminating Machine 354500-[ ] 409-5852 AMPOMATOR* CLS III-G Lead-Making Machine 122500-| ] 409-5878 AMPOMATOR CLS I+ LeadMaking Machine 356500-[ ] 2.5. Manuals Manual 402-40 is available upon request and can be used as a guide in scldering. This manual provides information on various flux types and characteristics alang with the commercial designation and flux removal procedures. A checklist is attached to the manual as a guide for information on soldering problems. 3. REQUIREMENTS 3.1. Panel Mount Layout Figure 2 provides the dimensions required for panel mounting the connectors. 2 of 11 Rev Ktyco / Electronics = Mini-Universal MATE-N-LOK Connectors 114-16017 NO. PANEL DIMENSIONS 34 [*A* 16 OF | THICKNESS [.132] a BB [.063] CKTS| MAX. A B c D | Ly : | 2 10.69 [421] | 6.15 [.242] | 2.49[.098] | 10.34 [.407] [~~~ | PSN { 3 10.69[.421] | 615 [242] | 4.60[.181] | 14.55 [573] rt f 4 | jr ogy {149115871 | 0.341407] | 249.098] | 10.34 [407] D 6 031-079] |_19.10 1.752] | 14.55[.573] | 2.491.098] | 10.34 [407] 4 - | 9 19.10 [.752] | 14.55 573] 12 23.29 [.917] | 18.74[.738] | 4.60[.181] | 14.55 [573] 5.4 15 27.43[1.080] | 22.96 [.904] Cap Housing Panel Cutout [.211] Figure 2 3.2. Wire Selection and Preparation Contacts are available for the wire sizes specified in the table in Figure 3. Insulation shall be stripped for a length of 3.20 to 3.71 mm [.126 to .146 in.] for one-wire crimping and 3.50 to 3.99 mm [.138 to .157 in.] for two-wire crimping. Reasonable care shall be taken not to nick, scrape, or cut any strands during the stripping operation. 3.3. Contact Crimping Contacts accept stranded wire only. Strip form contacts are designed to be crimped with a miniature applicator in a semi-automatic or automatic machine. Loose piece contacts are designed to be crimped with a hand crimping tool. Refer to the table in Figure 9 for the appropriate hand tools and applicators. Refer to Paragraph 2.4, Instructional Material, for information on crimping procedures. 3.4. Crimp Requirements NOTE The applied crimp dimension (within the function range of the product} is dependent on the termination tooling being used. Refer to the documentation (applicator logs and instruction sheets) supplied with the termination tooling for the applied crimp height. See Section 5, TOOLING. AUTOMATIC MACHINE WIRE CRIMP DIMENSION WIRE (Stranded Only} WIRE BARREL CRIMP INSULATION BARREL SIZE (AWG) INSULATION DIAMETER HEIGHT -+.05 [.002] WIDTH CRIMP WIDTH (REF) 30 0.50 [.020] 88-127 1.06 1.78 28 [.035-.050] 0.56 [,022] [042] [.070] 26 0.60 [.024] 26 0.63 [.025]@ 4.20-1.75 1.22 2.03 24 [.047-.069] 0.69 [027] [048] [.080] 22 0.78 [.031] 22 0.81 [.032] orn 1.50-2.79 20 [059-110] 0.91 [.036] 157 2.79 18 1.07 [.042] [062] [.110] 22 (x 2) 1.70 [.067] (x 2) Max. 0.91 [.036] 20 1.07 [.042] 2.0-3.20 18 079-126] 1.21 [048] 1.78 3.56 16 1.30 .051] [070] [140] 20 (x 2) 1.91 [.075] (x 2) Max. 1.30 [.051] eWhen crimping tin-coated 26 AWG wire (0.15 mm [.006 in.] dia., 7-strands) control crimp height te +0.03/-0.05 mm [+.001 /.002 in.]. Figure 3 (cont'd) Rev K 3 of 11tyco / Electronics Mini-Universal MATE-N-LOK Connectors 114-16017 ARP HAND TOOL WIRE CRIMP DIMENSIONS WIRE (Stranded Only) WIRE BARREL CRIMP INSULATION ANVIL BARREL CRIMP SIZE (AWG) INSULATION DIA LETTER HEIGHT + 0.05 [.002] WIDTH WIDTH (REF) 30 0.58 [.023] oY 1.52 [.060] 1.07 1.78 Max, [.042] [.070] 26 0.64 [.025] 26 A 0.69 [.027] 1.20-1.75 1.07 2.03 24 [.047-.069] 0.69 [,027] [042] [.080] 22 B 0.78 [.031] 22 A 0.79 [.031] 1.50-2.79 20 [.059-.110] 0.79 [031] 1.58 279 18 3 1.04 [.041] [062] [.110] 22 x (2) 1,70 [.067] (x 2) Max. 4.04 [044] 20 2.00-3.20 A 1.07 [.042] 18 [.079-.126] 1.07 [.042] 1.78 3.56 20 x (2) 1.91 [.075] (x 2) Max. B 1.27 [.050] [.070] [.140] 2.48-3.20 16 [098-126] B 1.27 [.050] Wire Strands and Insulation Shall Both be Visible in this Area. Pin Contact Socket Contact insulation Barre a Conductor Lencth nsulation Barre When Crimping Two Wires in 0.88 [.035] Max. Wire Wire Barral Shall be the Same Contact, Stack the Wires as Shown Barrel Closed at the Seam with ped No Strands Protruding or Wire Barre Rear Bellmouth Front ae Showing Flash .25 [.010] Lo 3 IX No Burrs on Cutoff Tab Cutoff Tab Length Figure 3 (end) A. Carrier Cutoff The carrier cutoff tab length shall nct exceed 0.50 mm [.020 in.] as shown in Figure 3. B. Crimp Height The wire barrel and insulation barre! crimp height and width information is found in the table in Figure 3. C. Wire Barrel Seam The wire barrel seam shall be closed adequately to confine all strands of the wire. There shall be no loose strands. Wire strands should not be embedded in the outside of the wire barrel. 4of 11 Rev Ktyco / Electronics = Mini-Universal MATE-N-LOK Connectors 114-16017 D. Rear Bellmouth The rear bellmouth shall be 0.10 to 0.51 mm [.004 to .020 in.] for contact crimped by applicator and 0.10 mm [.004 in.] minimum for those crimped by hand tool. E. Conductor Location The end of the conductor shall be flush with the front end of the wire barrel or protrude 0.89 mm [.035 in.] maximum after crimping. F. Locking Lance The locking lance shall not be deformed. G. Straightness The contact, including the cutoff tab, shall not be bent above or below the datum line more than the amount shown in Figure 4. H. Twist and Roll There shall be no twist or roll in crimped portion that will impair usage of the contact. See Figure 4. 4 Max. Datum Line \ ny, 7 4 Max. Twisting 4 Max. \ ) Rolling 10 Max. =o a, Figure 4 3.5. Assembly Procedures Insert a crimped contact (pin or socket) by aligning it with the desired contact cavity in the BACK (wire side) of the housing. Grasp the wire directly behind the insulation barrel and push the contact straight into the cavity until it bottoms (an audible click}. Pull back lightly on the wire to be sure the contact is locked in place. Refer to Instruction Sheet 4038-3234. 3.6. PC Board Layout The right angle and vertical pin header pc board layout must be precisely located to ensure proper placement and optimum performance. Design the pc board using the dimensions provided in Figure 5. The pc board thickness shall be 1.57 mm [.062 in.]. PC boards of thickness 2.36 mm [.093 in.] can also be used, but the plastic housing boardlock will function only as a press fit. Rev K 5 of 11tyco / Electronics Mini-Universal MATE-N-LOK Connectors 114-16017 ANP Layouts for Vertical PC Board Header Assemblies 2 and 3 Circuit, Inline 4, 6, 8,10, and 12 Circuit, DualRow 4.44[.175] 1.40 Dia 0.08 mt. Typ >> la o- a -S-SG- as 1.40 Dia -L0.08 oF | | | [055 Dia + .003] -$6-@-@ Typ m+ 4.14 [163] Typ 4.14 [.163] Typ 4.14 [.163] Typ 9, 12, and 15 Cireuit, Matrix 1.40Dia++0.08 4.44[.175 [ TO 14, 16, 18, 20, 22, and 24 Circuit, Dual Row [055 Dia 003] 3.18 [125] Dia 4.14[.163 -o- Yo9 Ye vege | ap 4.44 [175] 1.40 Dia -0.08 _ _ [.055 Dia + .003] o o- 2 o ee Typ 3.18 [.125] 4.14 [163] T Dia T -6-6-6-6-6 nest 6-6 %_6- O-O-O 4.14[.163] Typ +>! ee ---@- 8-0 4.14 [168] Typ 4.14 [.163] Typ Layouts for Right-Angle PC Board Header Assemblies 2.070[.081] 2.070 [.0811] 0 @)1.40 -+0.08 [.055 +.003] @1.40 0.08 [.055 +.003] DIO 0.13 [.005](M) 2 Ple 0 3 Plc 3.86 -L0.05 4.14[.163] 4.14 [163] | [.152 +.002] | @3.86 0.05 [152 +.002] 7.34 [.289] 2 Circuit | ! + 5.33 [.210] YY \ sata 0] 3 Circuit at OT [289] Figure 5 (cont'd) 6 of 11 Rev Ktyco / Electronics = Mini-Universal MATE-N-LOK Connectors 114-16017 2.070[.081] | 2.070[.081] 6.210 [244] 6.210 [.244] @)1.40 -0.08 [.055 +.003] 10.351 [,408] 10.351 [,408] 4.14 [169] 19 Plc @ 1.40 -L0.08 [.055 -+.003] 4 0 BIO 0.13 [.005](M) j 4.14 [.163] 4.141.163] 10 Ple 4 8.28 [.326] 8.28 [.326] 7.341.289] A 414.163] 1 \ 7 j @3.86 0.05 / i [152 -+.002] @3.86 -+0.05 4,8,and%2Circuit 5.33[.210] 7.34 [289] [152 -.002] 1 t 5.33 [210] 0 ( \Y7 \ 414,163] 4.14 [163] ' 8.28 [.326] 8.28 [326] Gand 10 Circuit 12.42 [.489] {2.42 [.489] 16.56 [.652] 16.56 [652] 4.14 [.163] @1.40 -6.08 [.055 -+.003] 1 EBI@ 0.13 [.0051(M) 4 18 Plc 7.34 [.289] t ay 5.33 [.210] ( ae NY ) 14 and 18 Circuit @3.86 -40.05 8.280 -40.064 [.326 ++.003] [152 +.002] 2 Plc 2 Ple 0 4.14 [,163] 414 [.163] 8.28 [.326] 8.28 [.326] 22 Circult 12.42 [.489] 12.42 [489] 16.56 [,652] 16.56 [652] 20.70 [.815] 20.70 [.815] 4.14 [163] Q1.40 -L0.08 [.055 -+.003] 1D 013, 00810) 4 2? Plo 7341289) a ty 5.33 [.210] y, av WT l 3.86 40.05 : 152 .002] < mt 12.418 -L0.064 [.489 4.003] 2 Pie Figure 5 (cont'd) Rev K 7 of 11tyco / Electronics AMP Mini-Universal MATE-N-LOK Connectors 114-16017 0 2.070.081] | 2.070 [084] 16, 20, and 24 Circuit 6.210 [.244] 6.210 [.244] 10.351 [.408] 14.491 [570] 18.631 [.734] 22.771 [.896] 10.351 [.408] 14.491 [.570] 18.631 [.734] 22.771 [,896] al a @)1.40 -0.08 [.055 -+.003] 1 DO 0.13 [.005(M) 24 Ple 7.34 [.289] ' 5,33 [.210] cy db CY yo) @3.86 0.05 [152 +002] __/ mi 10.351 1.064 [.408 +.003] 2 Ple Figure 5 fend) 3.7. Soldering A. Flux Selection Header solder tines must be fluxed prior to soldering with a mildly active, rosin base flux. Selection of the flux will depend on the type of pc board and other components mounted on the board. Additionally, the flux must be compatible with the wave solder line, manufacturing, health, and safety requirements. Call the Product Information phone number at the bottom of page 1 for consideration of other types of flux. Some fluxes that are compatible with these connectors are provided in Figure 6. COMMERCIAL DESIGNATION FLUX TYPE ACTIVITY RESIDUE KESTER&& ALPHA Type RMA (Mildly Activated) Mild Noncorrosive 186 611 8 Product of Kester Solder Co. @ Product of Alphametals Inc. Figure 6 B. Cleaning After soldering, removal of fluxes, residues, and activators is necessary. Consult with the supplier of the solder and flux for recommended cleaning solvents. The following is a listing of common cleaning solvents that will not affect the connectors for the time and temperature specified. See Figure 7. | DANGER | Consideration must be given to toxicity and other safety requirements recommended by the solvent manufacturer. Refer to the manufacturer's Material Safety Data Sheet (MSDS) for characteristics and handling of cleaners. Trichioroethylene and Methylene Chioride can be used with no harmful affect to the connectors; however Tyco Electronics does not recommend them because of the harmful occupational and environmental effects. Both are carcinogenic (cancer-causing) and Trichloroethylene is harmful to the earths ozone layer. NOTE if you have 4 particular solvent that is not listed, contact the Tooling Assistance Center or Product Information number at the bottom of page 1. C. Drying When drying cleaned assemblies and printed circuit boards, make certain that temperature limitations of 55C to 105C [-67F to 222F] are not exceeded. Excessive temperatures may cause housing degradation and/or plating deterioration. 8 of 11 Rev Ktyco / Electronics amr Mini-Universal MATE-N-LOK Connectors 114-16017 CLEANER TIME Mamum) (Minutes) NAME TYPE CELSIUS FAHRENHEIT Alpha 2110m Aqueous 1 132 270 Bioact EC-7@ Solvent 5 100 212 Butyl Garbitole Solvent 1 Room Ambient lsopropyl Alcohol Solvent 5 100 212 Kester 57788 Aqueous 5 100 212 Kester 577988 Aqueous 5 100 212 Loncoterge 520 Aqueous 5 100 212 Loncoterge 530@ Aqueous 5 100 212 Terpene Solvent Solvent 5 100 212 a Product of Frys Metals, Inc. @ Product of Petroferm, Inc. @ Product of Union Carbide Corp. Product of Litton Systems, Inc. Figure 7 D. Soldering Guidelines Mini-Universal MATE-N-LOK headers and pc boards can be soldered using wave soldering techniques. Refer to Manual 402-40. The temperatures and exposure time shall be within the ranges specified in Figure 8. SOLDERING TEMPERATURE TIME PROCESS CELSIUS FAHRENHEIT (At Max Temperature) WAVE SOLDERING 26038 50082 5 Seconds szWave temperature Figure 8 3.8. Polarization, Keying, Engagement, and Disengagement A. Polarization The housings (excluding hermaphroditic) are fully polarized (ribs and slots) to provide proper plug/cap mating using a positive locking mechanism to prevent accidental disengagement of mated connectors. B. Keying Keying plugs provide additional polarization for the connectors. The keying plug may be inserted into the FRONT of the plug or cap connector. C. Engagement The plug and cap must have an identical number of circuit positions. Polarizing features must be properly oriented. Insert cap connector straight toward plug connector until it bottoms and the positive locking latch and locking tab engage. The same technique can be used for the headerplug assembly. D. Disengagement For panel-mounted and freehanging assemblies, pinch the lock on the plug housing and pull straight out. 3.9. Strain Relief and Wire Dress If required, wires can be bundled together and supported with cable ties. Wires must not be stretched or confined in any way that would restrict the floating action of the contacts. Therefore, the wires must remain perpendicular to the connector and avoid an excessively sharp bend radius. The minimum distance for the cable tie, measured from the wire end of the connector to the cable tie, is shown in Figure 10. 3.10. Repair/Replacement Damaged, worn, or improperly crimped contacts and damaged housings must not be used. Such components should be removed, discarded, and replaced with new components. Rev K 9 of 11tyco / Electronics AMP Mini-Universal MATE-N-LOK Connectors 114-16017 4. QUALIFICATIONS Mini-Universal MATE-N-LOK Connectors are recognized by Underwriters Laboratories Inc. under UL File number E28476 and certified by Canadian Standards Association under CSA File number LR7189. 5, TOOLING (Figure 9) An insertion tool is not usually required for inserting contacts into housings. However, Insertion Tool 91002-1 (408-7347) is available for inserting contacts crimped to small wire or when the wire bundle is too large for hand insertion. Extraction Tool 189727-1 (408-4118) is designed for removing both pin and socket contacts from the connectors. insertion Tool 91002-1 AMPOMATOR CLS Leac-Making Machines 122600-{ ], or 366500 | Extraction Tool 189727-1 AMP-O-LECTRIC Model "G Terminating Machine 354500 } ug Heavy Duty Miniature AMP-O-LECTRIC Hand Crimping Too! Quick Change Model Kk Terminating (Typ Applicator Machine 565435-5 WIRE APPLICATOR POWER UNIT HAND TOOL SIZE (AWG) INSULATION DIAMETER (408-8040) (DOCUMENT) (DOCUMENT) 122500-2, -3 (409-5852) 90870-1 30 088-1 52 567418-4 356500-1, -2 (409-5878) (408-9965) . : or 28 [.035-.060] 5674182 354500-1 (409-5842) 90717-2 26 / 565435-5 (409-5128) (408-4443) 122500-2, -3 (409-5852) 26 10-175 567066-3 =| 356500-1, -2 (409-5878) 907102 24 [.047-.069] 354500-1 (409-5842) (408-4148) 39 5870664 565435-5 (409-5128) 22 2 _ 567067-1 122500-2, -3 (409-5852) 20 1.50-2.79 [.059-.110] 356500-1, -2 (409-5878) 91522-4 18 5670672 954500-1 (409-5842) (408-8547) 22 (X2) 1.70 [.067] (x 2) Max. 565435-5 (409-5128) 20 354500-1 (409-5842) 18 2,00-3.20 [.079-.126] 567261-2 565435-5 (409-5128) 90707-1 16 (408-4137) 567251-3 354500-{ ] (409-5842) 20 (X2) 1.91 L075] (x 2) Max. Figure 9 10 of 11 Rev Ktyco / Electronics = Mini-Universal MATE-N-LOK Connectors 114-16017 6. VISUAL AID Figure 10 provides illustrations which are to be used by production personnel to ensure properly applied product. The views suggest requirements for good applications. Applications considered visually incorrect should be inspected using the information in the main body of this document. WIRE STRANDS MUST BE VISIBLE ANYWHERE IN THIS AREA WIRE STRANDS AND INSULATION MUST BOTH BE VISIBLE ANYWHERE IN THIS AREA CUTOFF TAB MUST BE VISIBLE BELLMOUTH MUST BE VISIBLE LOCKING LANCES NOT DEFORMED LOCKING LATCHES AND TABS MUST BE SECURELY FASTENED Kee 7 FFs ANNAN SOLDER FILLET MUST BE FORMED EVENLY AROUND TINES 76.2 mm [3.00 in,] STANDOFFS MUST MINIMUM DISTANCE BE VISUALLY SEATED ON PC BOARD FIGURE 10. VISUAL AID Rev K 11 of 11