HDSCS CONNECTOR
SERIES
INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES
Terminals and Connectors
PAGE 2
HEADER TITLE
TE.COM/ICT
INDUSTRIAL & COMMERCIAL TRANSPORTATION
TE Connectivity (TE) Industrial & Commercial Transportation is a reliable provider of solutions for even the
harshest environment. With a focus on employee expertise and durable products, we deliver the solutions
and support our customers can count on.
WE GO TO EXTREMES
TO MAKE SURE EVERY
CONNECTION COUNTS.
Telematics
Units
Infotainment
Applications
Our solutions adapt to
virtually any harsh environment
application, including:
2,000+
Employees
10,000+
Customers
20,000+
Dierent Parts
Years ago, tractors, construction equipment, trucks, and boats had simple electrical systems that might have
included electrical starting and a basic lighting package. Today, ECUs, joysticks, fuel-ecient engines, LED lights,
and CAN systems are standard equipment. The need to protect sensitive electrical systems from vibration,
moisture, dust, dirt, salt, and airborne particles has never been greater. TE Industrial & Commercial Transportation
is a leader in supporting today’s increasingly complex and sophisticated equipment and applications.
Our comprehensive line of products includes an unparalleled portfolio of rugged sensors, terminals, connectors,
relays, and hybrid electric mobility solutions. These solutions are designed to withstand the harshest environmental
conditions and to help vehicles operate safer, cleaner, and smarter.
Motors and
Gearboxes
ABS/EBS
Brake Units
Sensors Wire-To-Wire
Coupling at
the Chassis
PAGE 3INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES
ONLINE RESOURCES
To learn more about TE Connectivity Industrial & Commercial
Transportation, its products, and their corresponding
documents and videos, please check out
the following pages on TE.com:
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te.com/ictliterature
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You can rely on TE Connectivity’s PIC team to provide support
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Connect with our PIC sta at:
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ON-HIGHWAY OFF-HIGHWAY RECREATIONAL
TRANSPORTATION
PAGE 4
Our HDSCS sealed connectors are designed to meet the rigorous demands of the commercial
vehicle industry and o-road applications that require the highest standards of performance. Made
from a rugged UL94 V-0-rated thermoplastic, HDSCS connectors have an integrated secondary
lock with a poka-yoke feature that can be used for inline or flange-mounted applications in
a wire-to-wire or wire-to-device configuration. Rated to IP67 and IP6K9K (when used with a
backshell), HDSCS connectors are available in 5 housing sizes with 4 keying options. They are
oered in arrangements ranging from 2 to 18 positions. Solutions for CAN bus architecture are
also available. Accessories include backshells, protection caps, cavity plugs, and fixing slides.
HDSCS CONNECTOR SERIES
HEADER TITLE
TE.COM/ICT
INDUSTRIAL & COMMERCIAL TRANSPORTATION
PAGE 5
Product Benefits ....................................................................
Product Applications ...........................................................
Product Documentation .....................................................
Performance Specifications ..............................................
Material Specifications ........................................................
Housings ............................................................................-
Accessories .....................................................................-
Contacts ..........................................................................-
Tooling ..............................................................................-
How To Instructions ..........................................................
Index .................................................................................-
HDSCS
CONNECTORS
INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES
PAGE 6
Motors and
Gearboxes
ABS/EBS
Brake Units
Fuel Level
Sensors
Hydraulic
Pumps
Wire-To-Wire
Coupling At
The Chassis
Actuators Switches
APPLICATIONS
HDSCS products can
be utilized in the
following applications:
TE.COM/ICT
HDSCS CONNECTOR SERIES
INDUSTRIAL & COMMERCIAL TRANSPORTATION
BENEFITS
• Optimize applied costs with AMP MCP 1.5K, 2.8, and 6.3/4.8K contacts. The shared family
supports a broad range of heavy-duty applications with high current capacity.
• Protect from dust, water, and overspray with up to IP6K9K rugged sealing capabilities.
• Easily insert and extract contacts and enjoy trouble-free maintenance with
individual wire seals designed to crimp at the base of the terminal.
• Quickly verify terminal position with the integrated secondary locking device and
poka-yoke system, using a reliable assembly process.
Truck Bus AgricultureConstruction Special
KEY INDUSTRIES
HDSCS products can
be utilized in the truck,
bus, construction,
agriculture, and special
vehicles industries.
PRODUCT DOCUMENTATION
Additional product documentation is available for assistance with
HDSCS products. The following documentation may be helpful:
108-94020 (Product Specification, HDSCS Connectors)
114-18756 (Application Specification, HDSCS Connectors)
1563709 (Product Group Drawing)
PAGE 7
HDSCS
CONNECTORS
INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES
PERFORMANCE SPECIFICATIONS
Current: Up to 40 A
Temperature: Operating at temperatures
-40 °C to +140 °C
Mating Durability:
Contacts: up to 10 cycles (tin),
up to 50 cycles (silver), up to 100
cycles (gold); see individual product
specifications for additional details.
Insulation Resistance: 500 V dc, test per ISO 16750-2 (4.12)
Immersion:
IP67 rating, IP6K9K (with cover),
for flanged tab housings, only by
observing mounting instructions.
Random Vibration:
Tested at 177 m/s2, 94 hours
per axis. See product spec 108-
94020 for full specifications.
Voltage: Up to 60 V dc
Flammability: UL 94-V0-rated material
MATERIAL SPECIFICATIONS
Flange Seal: Silicone rubber
Seal for Secondary Locking: Silicone rubber
Housing: Glass-filled PBT
Secondary Lock: Glass-filled PBT
Slide Lock: Glass-filled PBT
INDUSTRIAL & COMMERCIAL TRANSPORTATION
PAGE 8 TE.COM/ICT
HDSCS HOUSINGS (Group A)
GROUP A HOUSINGS
Positions Contacts Keying Color Receptacle Housing
Tab Housing
With Flange Without Flange
2 (2x) 2.8
Black -- -- --
Gray -- -- --
Green -- -- --
Blue -- -- --
(3) 2
(2x) 1.5K
(1x) blank
Black -- * *
Gray -- * *
Green -- * *
Blue -- * *
3 (3x) 1.5K
Black -- -- --
Gray -- -- --
Green -- -- --
Blue -- -- --
GROUP A SIZE CONFIGURATIONS
DIMENSIONS
Receptacle
Housing
Flanged
TabHousing
Flangeless
TabHousing
Overall Length
A
Overall Height
B
Overall Width
C
Overall Length
D
Overall Height
E
Overall Width
F
Overall Length
G
Overall Height
H
Overall Width
I
-
mm
(-”)
mm
(”)
mm
(”)
-
mm
(-”)
mm
(”)
mm
(”)
-
mm
(-”)
mm
(”)
mm
(”)
ORDERING INFORMATION
C
B
A
F
E
D
I
H
G
*OtherconfigurationsavailableuponrequestPleasecontactTEforadditionalinformation
PAGE 9
HDSCS
CONNECTORS
INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES
HDSCS HOUSINGS (Group B)
GROUP B HOUSINGS
Positions Contacts Keying Color Receptacle Housing
Tab Housing
With Flange Without Flange
4 (4x) 2.8
Black -- -- --
Gray -- -- --
Green -- -- --
Blue -- -- --
6 (6x) 1.5K
Black -- -- --
Gray -- -- --
Green -- -- --
Blue -- -- --
GROUP B SIZE CONFIGURATIONS
DIMENSIONS
Receptacle
Housing
Flanged
TabHousing
Flangeless
TabHousing
Overall Length
A
Overall Height
B
Overall Width
C
Overall Length
D
Overall Height
E
Overall Width
F
Overall Length
G
Overall Height
H
Overall Width
I
mm
(”)
mm
(”)
mm
(”)
-
mm
(-”)
mm
(”)
mm
(”)
-
mm
(-”)
mm
(”)
mm
(”)
ORDERING INFORMATION
C
B
A
F
E
D
I
H
G
INDUSTRIAL & COMMERCIAL TRANSPORTATION
PAGE 10 TE.COM/ICT
HDSCS HOUSINGS (Group C)
GROUP C HOUSINGS
Positions Contacts Keying Color Receptacle Housing
Tab Housing
With Flange Without Flange
2 (2x) 6.3/4.8K
Black -- -- --
Gray -- -- --
Green -- -- --
Blue -- -- --
6 (6x) 2.8
Black -- * *
Gray -- * *
Green -- * *
Blue -- * *
7
(4x) 1.5K
(3x) 2.8
Black -- -- --
Gray -- -- --
Green -- -- --
Blue -- -- --
8 (8x) 1.5K
Black -- -- --
Gray -- -- --
Green -- -- --
Blue -- -- --
GROUP C SIZE CONFIGURATIONS
DIMENSIONS
Receptacle
Housing
Flanged
TabHousing
Flangeless
TabHousing
Overall Length
A
Overall Height
B
Overall Width
C
Overall Length
D
Overall Height
E
Overall Width
F
Overall Length
G
Overall Height
H
Overall Width
I
mm
(”)
mm
(”)
mm
(”)
-
mm
(-”)
mm
(”)
mm
(”)
-
mm
(-”)
mm
(”)
mm
(”)
ORDERING INFORMATION
*OtherconfigurationsavailableuponrequestPleasecontactTEforadditionalinformation
C
B
A
F
E
DI
H
G
HDSCS
CONNECTORS
PAGE 11
INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES
Positions Contacts Keying Color Receptacle Housing
Tab Housing
With Flange Without Flange
4
(2x) 1.5K
(2x) 6.3/4.8K
Black * * *
Gray -- * *
Green -- * *
Blue -- * *
8 (8x) 2.8
Black -- * --
Gray -- * --
Green -- * --
Blue -- * --
10
(6x) 1.5K
(4x) 2.8
Black -- -- --
Gray -- -- --
Green -- -- --
Blue -- -- --
12 (12x) 1.5K
Black -- -- --
Gray -- -- --
Green -- -- --
Blue -- -- --
HDSCS HOUSINGS (Group D)
GROUP D HOUSINGS
GROUP D SIZE CONFIGURATIONS
DIMENSIONS
Receptacle
Housing
Flanged
TabHousing
Flangeless
TabHousing
Overall Length
A
Overall Height
B
Overall Width
C
Overall Length
D
Overall Height
E
Overall Width
F
Overall Length
G
Overall Height
H
Overall Width
I
mm
(”)
mm
(”)
mm
(”)
-
mm
(-”)
mm
(”)
mm
(”)
-
mm
(-”)
mm
(”)
mm
(”)
ORDERING INFORMATION
*OtherconfigurationsavailableuponrequestPleasecontactTEforadditionalinformation
C
B
A
F
E
DI
H
G
INDUSTRIAL & COMMERCIAL TRANSPORTATION
PAGE 12 TE.COM/ICT
HDSCS HOUSINGS (Group E)
GROUP E HOUSINGS
Positions Contacts Keying Color Receptacle Housing
Tab Housing
With Flange Without Flange
4 (4x) 6.3/4.8K
Black -- -- --
Gray -- -- --
Green -- * --
Blue -- * --
(8) 6
(4x) 2.8
(2x) 6.3/4.8K
(2x) blank
Black -- * *
Gray -- * *
Green -- * *
Blue -- * *
8
(6x) 2.8
(2x) 6.3/4.8K
Black -- * *
Gray -- * *
Green -- * *
Blue -- * *
12 (12x) 2.8
Black -- * *
Gray -- * *
Green -- * *
Blue -- * *
GROUP E SIZE CONFIGURATIONS
DIMENSIONS
Receptacle
Housing
Flanged
TabHousing
Flangeless
TabHousing
Overall Length
A
Overall Height
B
Overall Width
C
Overall Length
D
Overall Height
E
Overall Width
F
Overall Length
G
Overall Height
H
Overall Width
I
mm
(”)
mm
(”)
mm
(”)
mm
(”)
mm
(”)
mm
(”)
mm
(”)
mm
(”)
mm
(”)
ORDERING INFORMATION
*OtherconfigurationsavailableuponrequestPleasecontactTEforadditionalinformation
C
B
A
F
E
DI
H
G
PAGE 13
INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES
HDSCS
CONNECTORS
Positions Contacts Keying Color Receptacle Housing
Tab Housing
With Flange Without Flange
15
(9x) 1.5K
(6x) 2.8
Black -- -- --
Gray -- -- --
Green -- -- --
Blue -- -- --
16
(12x) 1.5K
(4x) 2.8
Black -- -- --
Gray -- -- --
Green -- -- --
Blue -- -- --
18 (18x) 1.5K
Black -- -- --
Gray -- -- --
Green -- -- --
Blue -- -- --
HDSCS HOUSINGS (Group E)
GROUP E HOUSINGS
GROUP E SIZE CONFIGURATIONS
DIMENSIONS
Receptacle
Housing
Flanged
TabHousing
Flangeless
TabHousing
Overall Length
A
Overall Height
B
Overall Width
C
Overall Length
D
Overall Height
E
Overall Width
F
Overall Length
G
Overall Height
H
Overall Width
I
mm
(”)
mm
(”)
mm
(”)
-mm
(-”)
mm
(”)
mm
(”)
-mm
(-”)
mm
(”)
mm
(”)
ORDERING INFORMATION
C
B
A
F
E
DI
H
G
PAGE 14
INDUSTRIAL & COMMERCIAL TRANSPORTATION
TE.COM/ICT
HDSCS HOUSINGS
CAN BUS HOUSINGS
HDSCS CAN bus Y-Connector and 120(ohm) Resistor connectors are key for CAN signal communication systems in
vehicles or machinery on the farm, construction sites, and on-/o-road applications. They meet CAN bus protocol
specifications according to SAE J1939 standard and are fully compatible wth our HDSCS accessories and parts,
including the HDSCS 3-position plug and backshell/dust cap.
SAE J 1939 CAN-BUS NETWORK ARCHITECTURE:
X-1703843-1
HDSCS 3P
CAP
ECU N+1
X-1418448-1
HDSCS 3P
PLUG
X-1703843-1
HDSCS 3P
CAP
X-1418448-1
HDSCS 3P
PLUG
X-1703843-1
HDSCS 3P
CAP
X-1418448-1
HDSCS 3P
PLUG
2306960-1
HDSCS 3P
RESISTOR
X-1670730-1
HDSCS 3P
CAP
X-1418448-1
HDSCS 3P
PLUG
X-1703843-1
HDSCS 3P
CAP
BATTERY
1-1418448-1
HDSCS 3P
PLUG
CODE A
2278730-1
HDSCS 3P
Y-CONNECTOR
3-1418448-1
HDSCS 3P
PLUG CODE C
X-1670730-1
HDSCS 3P
CAP
2306960-1
HDSCS 3P
RESISTOR
2-1418448-1
HDSCS 3P
PLUG CODE B
ECU ECU N
PAGE 15
HDSCS
CONNECTORS
INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES
Positions Contacts Keying Type Color Part Number
3
(2x) 1.5K
(1x) 120Ω Resistor
X White -
3 / 3 / 3
(3x) 1.5K
(3x) 1.5K
(3x) 1.5K
ABC
Black
-
AAA -
HDSCS HOUSINGS (CAN BUS)
CAN BUS HOUSINGS
DIMENSIONS
ΩResistor
ReceptacleHousing
Y-Connector
TabHousing
Overall Length
A
Overall Height
B
Overall Width
C
Overall Length
D
Overall Height
E
Overall Width
F
mm
(”)
mm
(”)
mm
(”)
mm
(”)
mm
(”)
mm
(”)
ORDERING INFORMATION
CAN BUS SIZE CONFIGURATIONS
C
B
A
F
E
D
PAGE 16 TE.COM/ICT
Group Description Part Number
AVertical adapter for NW 8.5 mm corrugated tubing 1670365-1
Right-angle adapter for NW 8.5 mm corrugated tubing 1670150-1
B
Right-angle adapter with universal clamp 965576-1
Vertical adapter with universal clamp 965784-1
Right-angle adapter for NW 7.5 mm corrugated tubing 185793-1
Right-angle adapter for NW 8.5 mm corrugated tubing 965577-1
Right-angle adapter for NW 10 mm corrugated tubing 965783-1
Vertical adapter for NW 7.5 mm corrugated tubing 185792-1
Vertical adapter for NW 8.5 mm corrugated tubing 965785-1
Vertical adapter for NW 10 mm corrugated tubing 965786-1
Right-angle adapter 4/7 position for hose 1534789-1
Vertical adapter 4/7 position for hose 1534791-1
Vertical adapter 4/7 position for jacketed cable 5.2-6.5 mm 1418916-1
Vertical adapter 4/7 position for jacketed cable 6.0-9.5 mm 1418917-1
Right-angle adapter 4/7 position for jacketed cable 5.2-6.5 mm 1418918-1
Right-angle adapter 4/7 position for jacketed cable 6.0-9.5 mm 1418919-1
CVertical adapter for NW 13 mm corrugated tubing 1670364-1
Right-angle adapter for NW 13 mm corrugated tubing 1670057-1
DVertical adapter for NW 13 mm corrugated tubing 1563111-1
Right-angle adapter for NW 13 mm corrugated tubing 1563110-1
EVertical adapter for NW 17 mm corrugated tubing and hose 1670866-1
Right-angle adapter for NW 17 mm corrugated tubing and hose 1670865-1
INDUSTRIAL & COMMERCIAL TRANSPORTATION
HDSCS ACCESSORIES
Several accessory items are available to complement the HDSCS connectors, including backshells, fixing slides,
and protection caps. Accessory items cover a wide array of design requirements such as assisting with mounting,
providing additional protection, and oering enhanced aesthetics.
BACKSHELLS
Backshells attach to the back of a connector to provide additional protection against environmental conditions as
well as provide additional strain relief to the wire bundle.
PAGE 17
INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES
FIXING SLIDES
Fixing slides are used to help secure HDSCS connectors while mounting them. The locking slides can accommodate
panel thicknesses from 1.0-3.5mm
Group Color Panel Thickness Part Number
A
Red 2.50 1703838-2
Yellow 3.00 1703838-1
Gray 3.50 1703838-6
B
Red 2.50 1703810-2
Yellow 3.00 1703810-1
Gray 3.50 1703810-6
C
Gray 1.50 1670720-5
Red 2.50 1670720-2
Yellow 3.00 1670720-1
Gray 3.50 1670720-6
D
Natural 1.00 1564562-4
Orange 1.20 2317070-1
Gray 1.50 1564562-5
Red 2.50 1564562-2
Yellow 3.00 1564562-1
Gray 3.50 1564562-6
E
Orange 1.20 2316939-1
Gray 1.50 1564411-5
Violet 2.00 1564411-7
Red 2.50 1564411-2
Yellow 3.00 1564411-1
Gray 3.50 1564411-6
HDSCS ACCESSORIES
OtherconfigurationsavailableuponrequestPleasecontactTEforadditionalinformation
HDSCS
CONNECTORS
PAGE 18
INDUSTRIAL & COMMERCIAL TRANSPORTATION
TE.COM/ICT
Group Housing Part Number
AReceptacle 2112299-1
Ta b 2112289-1
BReceptacle 2112300-1
Ta b 2112291-1
CReceptacle 2112301-1
Ta b 2112293-1
DReceptacle 2112302-1
Ta b 2112295-1
EReceptacle 2112303-1
Ta b 2112297-1
HDSCS ACCESSORIES
PROTECTION CAPS
HDSCS protection caps provide an environmental seal and are used to
protect the connector interface when the two halves are not mated.
PAGE 19
HDSCS
CONNECTORS
INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES
HDSCS CONTACTS
HDSCS connectors utilize the common AMP MCP
stamped & formed contact system.
Durability
10 cycles (tin)
50 cycles (silver)
100 cycles (gold)
Current Rating
Contact Size Max Current
1.5K Up to 20 A
2.8 Up to 40 A
6.3/4.8K Up to 40 A
Contact Retention
Contact Size Min. Load
1.5K 40/60 N
2.8 80 N
6.3/4.8K 80 N
Crimp Tensile Strength
Contact Size Tensile Strength
1.5K
.22mm2≥ 32 N
.35mm2≥ 50 N
.50mm2≥ 60 N
.75mm2≥ 85 N
1.0mm2≥ 108 N
1.25mm2≥ 135 N (16 AWG)
1.5mm2≥ 135 N
2.8
.22mm2≥ 28 N
.35mm2≥ 50 N
.50mm2≥ 60 N
.75mm2≥ 85 N
1.0mm2≥ 108 N
1.5mm2≥ 150 N
2.5mm2≥ 200 N
6.3/4.8K
.35mm2≥ 50 N
.50mm2≥ 60 N
.75mm2≥ 85 N
1.0mm2≥ 108 N
1.5mm2≥ 150 N
2.5mm2≥ 200 N
4.0mm2≥ 310 N
6.0mm2≥ 450 N
AMP MCP CONTACT PERFORMANCE SPECIFICATIONS
PAGE 20 TE.COM/ICT
AMP MCP 1.5K CONTACTS
Stamped & Formed Tabs and Receptacles with Single Wire Sealing System
1.5K
Wire Size
(mm)
Insulation Diameter FLR
(mm)
Strip Form
Part Number
Loose Piece
Part Number Finish Code
Receptacle
Contacts
0.2-0.35 1.1-1.4 1564324 1564325 -1; -2; -3
0.5-1.0 1.4-2.1 1241380* 1241381 -1; -2; -3; 1-x-2*
>1.0-1.5 1.9-2.4 1418884 1418885 -1; -3
Tab
Contacts
0.2-0.5 1.15-1.6
969028 969029 -2; -3; -5
963902 963903 -1; -2; -3
0.35 2141884* 2141885 -2; -3; -5; 2-x-2*
0.5-1.0 1.4-2.1 963904 963905 -1; -2; -3
964269* 964270 -2; -3; -5; 2-x-2*
1.5 1.95-2.4 1703278 1703279 -2; -5
MCP 1.5K Terminal Material and Finish Codes
Finish Code -1 -2 -3 -5 1-x-2 2-x-2
Receptacle
Contacts
Material CuNiSi CuNiSi CuNiSi * CuNiSi *
Plating Pre-Tin Select Gold Select Silver * 1.27um
Select Gold *
Tab Contacts
Finish Code -2 -3 -5 1-x-1 1-x-2 1-x-3
Material CuSn4 CuFe2 CuSn4 CuSn4 CuFe2 CuFe2
Plating Pre-Tin Pre-Tin Select Gold Select Silver Select Silver Select Silver
INDUSTRIAL & COMMERCIAL TRANSPORTATION
HDSCS CONTACTS
*OtherconfigurationsavailableuponrequestPleasecontactTEforadditionalinformation
MaterialandFinishCodeswith“*”areonlyavailableontheircorrespondingstripformorloosepiecepartnumber
PAGE 21INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES
AMP MCP 1.5K WIRE SEALS
Wire Seals are required for connectors without an integrated rear seal to maintain an environmental seal.
Insulation Diameter (mm) Cavity Size (mm) Color Part Number
0.9-1.2
3.6
Green 1718705-1
Red 1718705-2
1.2-1.6 Red 964971-1
Blue 1394133-1
1.4-1.9 Green 963530-1
1.9-2.4 Yellow 964972-1
2.2-2.4 Orange 2112323-1†
Green 2287497-1†
AMP MCP 1.5K SEALING PLUGS
Open cavities provide pathways for contaminates to enter the connectors. To maintain seal integrity, any unused cavity must
be filled with the appropriate size sealing plug.
Cavity Size (mm) Color Part Number
3.6 White 963531-1
Natural 1394132-1
HDSCS WIRE SEALS & SEALING PLUGS
† Forcablewithinsulationdiameterbetween-mmwireseal-ispreferredwithimprovedinsertionperformanceintohousing
ReducedCtemperaturelimit-hasCtemperaturelimitbutincreasedinsertionforcesintohousing
HDSCS
CONNECTORS
PAGE 22
MCP 2.8 Terminal Material and Finish Codes
Finish
Code 1-x-1 1-x-2 1-x-3 2-x-1 2-x-2 2-x-3 3-x-1 6-x-6
Receptacle
Contacts
Material CuNiSi CuNiSi CuNiSi * * CuNiSi * *
Plating Pre-Tin Select
Gold
Select
Silver * * Select
Silver * *
Ta b
Contacts
Material CuSn4 CuSn4 CuSn4 CuFe CuFe CuFe CuSn CuSn
Plating Pre-Tin Select
Silver
Select
Gold Pre-Tin Select
Silver
Select
Gold Pre-Tin SelectGold
TE.COM/ICT
AMP MCP 2.8 CONTACTS
Stamped & Formed Tabs and Receptacles with Single Wire Sealing System
2.8
Wire Size
(mm)
Insulation
Diameter
FLR (mm)
Strip Form
Part Number
Loose Piece
Part Number
Material/Finish
Codes
Receptacle
Contacts
0.2-0.5 1.2-1.4 2141859 - 1-x-1; 1-x-2; 1-x-3
0.5-1.0 1.4-2.1 968855 968875 1-x-1; 1-x-2; 1-x-3
1.5-2.5 2.2-3.0 968857* 968876 1-x-1; 1-x-2*; 1-x-3; 2-x-3
4.0 3.4-3.7 968859 968877 1-x-1; 1-x-3; 2-x-3
12 AWG 3.0-3.8 1719506 - 1-x-1; 1-x-3
Ta b
Contacts
0.2-0.5 MAX 2.1 965982 965983 1-x-1; 1-x-3
0.5-1.0 MAX 2.1 962915* 963748 1-x-1; 1-x-2; 1-x-3; 2-x-1; 2-x-2; 2-x-3; 6-x-6*
>1.0-2.5 MAX 3.0 962916 963749 1-x-1; 1-x-2; 1-x-3; 2-x-1; 2-x-2; 2-x-3
>2.5-4.0 MAX 3.7 968947 968966 1-x-1; 1-x-2; 2-x-1; 2-x-2; 3-x-1
12 AWG MAX 3.0 1719504 1719503 1-x-1; 1-x-2
INDUSTRIAL & COMMERCIAL TRANSPORTATION
HDSCS CONTACTS
*OtherconfigurationsavailableuponrequestPleasecontactTEforadditionalinformation
MaterialandFinishCodeswith“*”areonlyavailableontheircorrespondingstripformorloosepiecepartnumber
PAGE 23INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES
AMP MCP 2.8 WIRE SEALS
Wire Seals are required for connectors without an integrated rear seal to maintain an environmental seal.
Insulation Diameter (mm) Cavity Size (mm) Color Part Number
1.2-2.1 5.6 Light Blue
828904-1
828904-2
828904-3
2.2-3.0 White 828905-1
AMP MCP 2.8 SEALING PLUGS
Open cavities provide pathways for contaminates to enter the connectors. To maintain seal integrity, any unused cavity must
be filled with the appropriate size sealing plug.
Cavity Size (mm) Color Part Number
5.4 Natural 828922-1
Green 828922-2
HDSCS WIRE SEALS & SEALING PLUGS
HDSCS
CONNECTORS
PAGE 24
MCP 6.3/4.8K Terminal Material and Finish Codes
Finish
Code -1 -3 -4 1-x-1 1-x-2 1-x-3 2-x-1 2-x-2 2-x-3 5-x-1 5-x-3
Receptacle
Contacts
Material CuNiSi * * CuNiSi * * CuNiSi
Plating Pre-Tin Select
Silver Pre-Tin * * Select
Silver * * Select
Silver Pre-Tin Select
Silver
Tab
Contacts
Material * * * CuSn4 * CuFe2 * * *
Plating * * * Pre-Tin Select
Silver * Pre-Tin Select
Silver ***
TE.COM/ICT
INDUSTRIAL & COMMERCIAL TRANSPORTATION
HDSCS CONTACTS
AMP MCP 6.3/4.8K CONTACTS
Stamped & Formed Tabs and Receptacles with Single Wire Sealing System
6.3/4.8K
Wire Size
(mm)
Insulation Diameter
FLR (mm)
Strip Form
Part Number
Loose Piece
Part Number Material/Finish Codes
Receptacle
Contacts
0.35-0.5 1.2-2.3 1241410* 1241411 -1; -3*; 5-x-1*; 5-x-3*
0.5-1.0 1.4-2.7 1241412 1241413 -1; -3
>1.0-2.5 2.2-3.7 1241414 1241415 -1; -3
>2.5-4.0 3.4-4.5 1241416 1241417 -1; -3
4.0-6.0 3.4-4.3 1241418* 1241419 -4; 1-x-3; 2-x-3*
Ta b
Contacts
0.5-1.0 1.4-2.1 962917 963742 1-x-1; 1-x-2; 2-x-1
>1.0-2.5 2.2-3.0 962918 963743 1-x-1; 1-x-2; 2-x-1; 2-x-2
4.0 2.7-3.7 962919 963744 1-x-1; 1-x-2; 2-x-2
6.0, 10 AWG 4.0-4.3 2112966 2112965 2-x-2
*OtherconfigurationsavailableuponrequestPleasecontactTEforadditionalinformation
MaterialandFinishCodeswith“*”areonlyavailableontheircorrespondingstripformorloosepiecepartnumber
PAGE 25INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES
AMP MCP 6.3/4.8K WIRE SEALS
Wire Seals are required for connectors without an integrated rear seal to maintain an environmental seal.
Insulation Diameter (mm) Cavity Size (mm) Color Part Number
1.4-2.0
8.5
Yellow 2177018-1
2.0-2.7 White 1394511-1
2.7-3.0 Red-Brown 1823111-1
3.4-3.7 Blue 1394512-1
4.0-4.5 Green 1719043-1
AMP MCP 6.3/4.8K SEALING PLUGS
Open cavities provide pathways for contaminants to enter the connectors. To maintain seal integrity, any unused cavity must
be filled with the appropriate size sealing plug.
Cavity Size (mm) Color Part Number
8.5 Transparent 967652-1
HDSCS WIRE SEALS & SEALING PLUGS
HDSCS
CONNECTORS
PAGE 26 TE.COM/ICT
INDUSTRIAL & COMMERCIAL TRANSPORTATION
HAND TOOL FOR AMP MCP CONTACTS
Contact
Size
Contact
Type
Strip Form
Part Number
Loose Piece
Part Number
Hand Tool
Part Number
Die Set
Part Number
1.5K
Receptacle
1564324 1564325
539635-1
4-1579016-0
1241380 1241381 539950-2
1418884 1418885 5-1579001-3
Ta b
969028 969029 539663-2
963902 963903 539651-2
2141884 2141885 539663-2
963904 963905 539651-2
964269 964270 539663-2
1703278 1703279 - -
2.8
Receptacle
2141859 - - -
968855 968875
539635-1
539726-2
968857 968876 539727-2
968859 968877 539727-2
1719506 - - -
Ta b
965982 965983
539635-1
539737-2
962915 963748 539758-2
962916 963749 539758-2
968947 968966 539727-2
1719504 1719503 - -
6.3 /
4.8K
Receptacle
1241410 1241411
539635-1
539955-2
1241412 1241413 539955-2
1241414 1241415 539956-2
1241416 1241417 539956-2
1241418 1241419 3-1579021-7
Ta b
962917 963742 539757-2
962918 963743 539757-2
962919 963744 539757-2
2112966 2112965 - -
Tools are specific to each contact style. To create a proper crimp and
achieve the highest performance specifications, contacts must be
crimped with the recommended tooling.
HDSCS CONNECTORS
TOOLING
OthertoolingconfigurationsavailableuponrequestPleasecontactTEforadditionalinformation
OCEAN 2.0 Applicator
PAGE 27
Contact
Size Contact Type
Strip Form
Part Number Feed Type
Applicator
Part Number
1.5K
Receptacle
1564324
Side
Mechanical 2151469-1
Pneumatic 2151469-2
1241380 Mechanical 2151064-1
Pneumatic 2151064-2
1418884 Mechanical 2151424-1
Pneumatic 2151424-2
Ta b
969028 Mechanical 2151056-1
Pneumatic 2151056-2
963902 Mechanical 2151167-1
Pneumatic 2151167-2
2141884 Mechanical 2151056-1
Pneumatic 2151056-2
963904 Mechanical 2151170-1
Pneumatic 2151170-2
964269 Mechanical 2151057-1
Pneumatic 2151057-2
1703278 Mechanical 2151701-1
Pneumatic 2151701-2
2.8
Receptacle
2141859
Side
- -
968855 Mechanical 2151227-1
Pneumatic 2151227-2
968857 Mechanical 2151346-1
Pneumatic 2151346-2
968859 Mechanical 2151173-1
Pneumatic 2151173-2
1719506 Mechanical 2836789-1
Pneumatic 2836789-2
Ta b
965982 Mechanical 2151840-1
Pneumatic 2151840-2
962915 Mechanical 2151181-1
Pneumatic 2151181-2
962916 Mechanical 2151260-1
Pneumatic 2151260-2
968947 Mechanical 2151173-1
Pneumatic 2151173-2
1719504 Mechanical 2836092-1
Pneumatic 2836092-2
INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES
HDSCS CONNECTORS
AUTOMATED FOR AMP MCP CONTACTS
OthertoolingconfigurationsavailableuponrequestPleasecontactTEforadditionalinformation
HDSCS
CONNECTORS
EXTRACTION AND INSERTION TOOLS FOR AMP MCP CONTACTS
Contact Size Contact Type Tool Type Part Number
1.5K Receptacle Insertion 5-1579018-6
Extraction 1-1579007-1
Ta b Extraction 539960-1
2.8 Receptacle Insertion 519609-1
Extraction 1579007-1
Ta b Extraction 1-1579007-6
6.3 / 4.8K Receptacle Insertion 6-1579018-3
Extraction 1-1579007-3
Ta b Extraction 1-1579007-6
PAGE 28 TE.COM/ICT
INDUSTRIAL & COMMERCIAL TRANSPORTATION
HDSCS CONNECTORS
AUTOMATED FOR AMP MCP CONTACTS (Continued)
Contact
Size Contact Type
Strip Form
Part Number Feed Type
Applicator
Part Number
6.3 / 4.8K
Receptacle
1241410
Side
Pneumatic 2151695-2
1241412 Pneumatic 2151234-2
1241414 Pneumatic 2151177-2
1241416 Pneumatic 2151151-2
1241418 Mechanical 2151466-1
Pneumatic 2151466-2
Ta b
962917 Pneumatic 2266535-2
962918 Pneumatic 2151783-2
962919 Pneumatic 2151782-2
2112966 Pneumatic 2151841-2
OCEAN 2.0 Applicator
OthertoolingconfigurationsavailableuponrequestPleasecontactTEforadditionalinformation
PAGE 29
INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES
CONTACT INSERTION
HOW-TO INSTRUCTIONS
STEP 1:
Grasp crimped contact
approximately one inch behind
the contact barrel.
STEP 2:
Make sure the contact is in the
correct orientation. Verify the
integrated secondary lock is in
the unlocked position.
STEP 3:
Push contact straight into
connector grommet until a click
is felt. A slight tug will confirm
that it is properly locked in place.
STEP 4:
Push the integrated secondary
lock into the locked position
with a DT-RT1 or a screwdriver.
STEP 1:
Using a DT-RT1 or a
screwdriver, unlock the
integrated secondary lock.
CONTACT REMOVAL
STEP 2:
Using the appropriate extraction
tool, insert the blades into the
contact cavity until they stop.
STEP 3:
Pull contact wire assembly out
of connector.
HDSCS CONNECTORS
HDSCS
CONNECTORS
PAGE 30
INDUSTRIAL & COMMERCIAL TRANSPORTATION
TE.COM/ICT
BACKSHELLS
185792 .................................................... 16
185793 .................................................... 16
965576 ..................................................16
965577...................................................16
965783 ..................................................16
965784 ..................................................16
965785 ..................................................16
965786 ..................................................16
1418916 ................................................... 16
1418917 ...................................................16
1418918 ................................................... 16
1418919 ................................................... 16
1534789 .................................................16
1534791 ..................................................16
1563110 ...................................................16
1563111 ....................................................16
1670057.................................................16
1670150 .................................................16
1670364 ................................................16
1670365 ................................................. 16
1670865 .................................................16
1670866 ................................................16
CONTACTS
962915 ....................................22, 26, 27
962916 ....................................22, 26, 27
962917 ................................... 24, 26, 28
962918 ................................... 24, 26, 28
962919 ................................... 24, 26, 28
963742 ...........................................24, 26
963743 ...........................................24, 26
963744 ..........................................24, 26
963748...........................................22, 26
963749 ..........................................22, 26
963902 .................................. 20, 26, 27
963903 ......................................... 20, 26
963904.................................. 20, 26, 27
963905 ......................................... 20, 26
964269 .................................. 20, 26, 27
964270 ......................................... 20, 26
965982 ...................................22, 26, 27
965983 ..........................................22, 26
968855 ...................................22, 26, 27
968857 ...................................22, 26, 27
968859 ...................................22, 26, 27
968875 ..........................................22, 26
968876 ..........................................22, 26
968877 ..........................................22, 26
968947 ...................................22, 26, 27
968966 .......................................... 22, 26
969028 .................................. 20, 26, 27
969029 ......................................... 20, 26
1241380 .................................. 20, 26, 27
1241381 .......................................... 20, 26
1241410 ................................... 24, 26, 28
1241411 ............................................24, 26
1241412 ................................... 24, 26, 28
1241413 ...........................................24, 26
1241414 ................................... 24, 26, 28
1241415 ...........................................24, 26
1241416 ................................... 24, 26, 28
1241417 ...........................................24, 26
1241418 ................................... 24, 26, 28
1241419 ...........................................24, 26
1418884.................................. 20, 26, 27
1418885 ......................................... 20, 26
1564324 ................................. 20, 26, 27
1564325 ........................................ 20, 26
1703278 ................................. 20, 26, 27
1703279 ........................................ 20, 26
1719503 .......................................... 22, 26
1719504 ..................................22, 26, 27
1719506 ..................................22, 26, 27
2112965 ..........................................24, 26
2112966 .................................. 24, 26, 28
2141859 ...................................22, 26, 27
2141884 .................................. 20, 26, 27
2141885 ......................................... 20, 26
FIXING SLIDES
1564411 ...................................................17
1564562 ................................................. 17
1670720 .................................................17
1703810 .................................................17
703838 ................................................17
2316939 .................................................17
2317070 .................................................17
HOUSINGS
1418390 .................................................. 9
1418437 ..................................................10
1418448 ............................................8, 14
1418469 .................................................. 9
1418479 ..................................................10
1418480 .................................................10
1418483 ................................................... 8
1563759 .................................................13
1563878 ................................................. 13
1564330 ................................................12
1564337 ................................................. 13
1564407 ................................................13
1564412 ..................................................13
1564414 ..................................................11
1564416 .................................................10
1564512 ..................................................10
1564514...................................................11
1564516 ...................................................11
1564518 ...................................................11
1564520 .................................................11
1564522 ..................................................11
1564526 .................................................13
1564528 .................................................13
1564530 ................................................13
1564532 .................................................13
1564534 ................................................12
1564536 .................................................12
1564542.................................................10
1564544 ................................................10
1564546 ................................................10
1670214 ..................................................10
1670730 ............................................8, 14
1670894 .................................................11
1670901 .................................................12
1703639 .................................................. 11
1703648 ................................................10
1703773 .................................................. 9
1703808 ................................................. 9
1703818 ................................................... 9
1703820 ................................................. 9
1703839 .................................................. 8
INDEX
PAGE 31
HDSCS
CONNECTORS
INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES
1703841 ................................................... 8
1703843............................................8, 14
2208157 .................................................. 11
2278730 ..........................................14, 15
2299782 ................................................12
2306960 .........................................14, 15
PROTECTION CAPS
2112289 ..................................................18
2112291 ...................................................18
2112293 ..................................................18
2112295 ..................................................18
2112297 ..................................................18
2112299 .................................................. 18
2112300 .................................................18
2112301 ................................................... 18
2112302 .................................................. 18
2112303 .................................................. 18
SEALING PLUGS
828922 .................................................23
963531 ................................................... 21
967652 .................................................25
1394132 .................................................. 21
TOOLING
519609 ..................................................28
539635 .................................................26
539651 ..................................................26
539663 .................................................26
539726 ..................................................26
539727 .................................................. 26
539737 .................................................. 26
539757 .................................................. 26
539758 ..................................................26
539950 ................................................. 26
539955 .................................................26
539956 .................................................26
539960 .................................................28
1579001 ................................................26
1579007................................................28
1579016 ................................................. 26
1579018 ................................................. 28
1579021 .................................................26
2151056 ................................................. 27
2151057 ................................................. 27
2151064 ................................................ 27
2151151 ...................................................28
2151167 ..................................................27
2151170 .................................................. 27
2151173 ..................................................27
2151177 ..................................................28
2151181 ................................................... 27
2151227 ................................................. 27
2151234 ................................................. 28
2151260 ................................................. 27
2151346 ................................................. 27
2151424 .................................................27
2151466 .................................................28
2151469 ................................................. 27
2151695 ................................................. 28
2151701 .................................................. 27
2151782 .................................................28
2151783 .................................................28
2151840 ................................................ 27
2151841 ..................................................28
2266535 ............................................... 28
2836092 .............................................. 27
2836789 ............................................... 27
WIRE SEALS
828904 .................................................23
828905 ................................................. 23
963530 .................................................. 21
964971 ................................................... 21
964972 ..................................................21
1394133 .................................................. 21
1394511 ..................................................25
1394512 .................................................25
1718705 .................................................. 21
1719043 ................................................25
1823111 ...................................................25
2112323 ..................................................21
2177018 ................................................. 25
2287497 ................................................ 21
INDEX
TE Connectivity
4849 Hempstead Station Drive
Kettering, OH 45429
USA
www.te.com
INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES
TE Connectivity, TE connectivity (logo), HDSCS, EVERY CONNECTION COUNTS, and AMP MCP are trademarks.
All other logos, products and/or company names referred to herein might be trademarks of their respective
owners.
The information given herein, including drawings, illustrations and schematics which are intended for illustration
purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or
completeness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be
as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE
Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use
or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the
suitability of each such product for the specific application.
© 2019TE Connectivity Ltd. family of companiesAll Rights Reserved.
1-1773971-702/19 Original
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harshest environments, have enabled advancements in transportation, industrial applications, medical technology,
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