CRCW-HP e3 Vishay Draloric Pulse Proof, High Power Thick Film Chip Resistors FEATURES * * * * * Excellent pulse load capability Enhanced power rating Double side printed resistor element Protective overglaze Pure tin solder contacts on Ni barrier layer provides compatibility with lead (Pb)-free and lead containing soldering processes * Compliant to RoHS Directive 2002/95/EC * Halogen-free according to IEC 61249-2-21 definition * AEC-Q200 qualified, rev. C compliant STANDARD ELECTRICAL SPECIFICATIONS SIZE MODEL INCH METRIC CRCW0402-HP e3 0402 RR1005 CRCW0603-HP e3 0603 RR1608 CRCW0805-HP e3 0805 RR2012 CRCW1206-HP e3 1206 RR3216 CRCW1210-HP e3 1210 RR3225 CRCW1218-HP e3 1218 RR3246 CRCW2010-HP e3 2010 RR5025 CRCW2512-HP e3 2512 RR6332 LIMITING ELEMENT TEMPERATURE COEFFICIENT VOLTAGE ppm/K Umax. AC/DC 100 50 0.125 (1) 200 Zero-Ohm-Resistor: Rmax. = 0.010 , Imax. = 3 A 100 0.25 75 200 Zero-Ohm-Resistor: Rmax. = 0.008 , Imax. = 5 A 100 0.33 150 200 Zero-Ohm-Resistor: Rmax. = 0.005 , Imax. = 6 A 100 0.5 200 200 Zero-Ohm-Resistor: Rmax. = 0.005 , Imax. = 10 A 100 0.75 200 200 Zero-Ohm-Resistor: Rmax. = 0.004 , Imax. = 12 A 100 1.5 200 200 Zero-Ohm-Resistor: Rmax. = 0.004 , Imax. = 20 A 100 1.0 400 200 Zero-Ohm-Resistor: Rmax. = 0.005 , Imax. = 12 A 100 1.5 500 200 Zero-Ohm-Resistor: Rmax. = 0.005 , Imax. = 16 A RATED DISSIPATION P70 W TOLERANCE % RESISTANCE RANGE SERIES 1 5 1R to 1M E24; E96 E24 1 5 1R to 1M E24; E96 E24 1 5 1R to 1M E24; E96 E24 1 5 1R to 1M E24; E96 E24 1 5 1R to 1M E24; E96 E24 1 5 1R to 1M E24; E96 E24 1 5 1R to 1M E24; E96 E24 1 5 1R to 1M E24; E96 E24 Notes * These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. * Marking: See document "Surface Mount Resistor Marking" (document number 20020). * Power rating depends on the max. temperature at the solder point, the component placement density and the substrate material. (1) CRCW0402-HP resistors feature a single side printed resistive layer only. TECHNICAL SPECIFICATIONS PARAMETER Rated dissipation P70 (2) Limiting element voltage Umax. AC/DC Insulation voltage Uins. (1 min) Insulation resistance Category temperature range Weight UNIT W V V C mg CRCW CRCW CRCW CRCW CRCW CRCW CRCW CRCW 0402-HP 0603-HP 0805-HP 1206-HP 1210-HP 1218-HP 2010-HP 2512-HP 0.125 0.25 0.33 0.5 0.75 1.5 1.0 1.5 50 75 150 200 200 200 400 500 > 75 > 100 > 200 > 300 > 300 > 300 > 300 > 300 > 109 - 55 to + 155 0.65 2 5.5 10 18 31 25.5 42 Note (2) The power dissipation on the resistors generates a temperature rise against the local ambient, depending on the heat flow support of the printed-circuit board (thermal resistance). The rated dissipation applies only if the permitted film temperature of 155 C is not exceeded. www.vishay.com 170 For technical questions, contact: thickfilmchip@vishay.com Document Number: 20043 Revision: 08-Dec-10 CRCW-HP e3 Pulse Proof, High Power Thick Film Chip Resistors Vishay Draloric PART NUMBER AND PRODUCT DESCRIPTION Part Number: CRCW0603562RFKEAHP (1) C R C W MODEL/SIZE CRCW0402 CRCW0603 CRCW0805 CRCW1206 CRCW1210 CRCW1218 CRCW2010 CRCW2512 0 6 0 3 VALUE R = Decimal K = Thousand M = Million 0000 = Jumper 5 6 2 TOLERANCE F=1% J=5% Z = Jumper R F K E A H P TCR K = 100 ppm/K N = 200 ppm/K 0 = Jumper PACKAGING EA EB EC ED EE EF EG EH EK SPECIAL Up to 2 digits HP = Pulse proof, high power Product Description: CRCW0603-HP 100 562R 1 % ET1 e3 CRCW0603-HP 100 562R 1% ET1 e3 MODEL TCR RESISTANCE VALUE TOLERANCE PACKAGING LEAD (Pb)-FREE CRCW0402-HP CRCW0603-HP CRCW0805-HP CRCW1206-HP CRCW1210-HP CRCW1218-HP CRCW2010-HP CRCW2512-HP 100 ppm/K 200 ppm/K 10R = 10 562R = 562 10K = 10 k 1M = 1 M 0R0 = Jumper 1% 5% ET1 ET5 ET6 ET7 EF4 EG1 E02 E67 E82 ET9 e3 = Pure tin termination finish Note (1) Preferred way for ordering products is by use of the PART NUMBER. PACKAGING MODEL PAPER TAPE ON REEL ACC. TO IEC 60286-3, TYPE I UNIT QUANTITY PART NUMBER 180 mm/7" 330 mm/13" PRODUCT DESC. QUANTITY PART NUMBER PRODUCT DESC. 10 000 50 000 ED EE ET7 EF4 180 mm/7" CRCW0603-HP 285 mm/11.25" 330 mm/13" 5000 10 000 20 000 EA EB EC ET1 ET5 ET6 180 mm/7" CRCW0805-HP 285 mm/11.25" 330 mm/13" 5000 10 000 20 000 EA EB EC ET1 ET5 ET6 180 mm/7" CRCW1206-HP 285 mm/11.25" 330 mm/13" 5000 10 000 20 000 EA EB EC ET1 ET5 ET6 180 mm/7" CRCW1210-HP 285 mm/11.25" 330 mm/13" 5000 10 000 20 000 EA EB EC ET1 ET5 ET6 CRCW0402-HP BLISTER TAPE ON REEL ACC. TO IEC 60286-3, TYPE II CRCW1218-HP 180 mm/7" CRCW2010-HP 180 mm/7" 4000 EF E02 180 mm/7" 2000 4000 EG EH E67 E82 CRCW2512-HP Document Number: 20043 Revision: 08-Dec-10 4000 For technical questions, contact: thickfilmchip@vishay.com EK ET9 www.vishay.com 171 CRCW-HP e3 Pulse Proof, High Power Thick Film Chip Resistors Vishay Draloric DIMENSIONS in millimeters b l a SOLDER PAD DIMENSIONS SIZE DIMENSIONS REFLOW SOLDERING INCH METRIC L W H T1 T2 a b l 0402 1005 1.0 0.05 0.5 0.05 0.3 0.1 0.25 0.1 0.2 0.1 0.4 0.6 0.5 0603 1608 1.6 0.1 0.85 0.1 0.45 0.1 0.3 0.2 0.3 0.2 0.5 0.9 0805 2012 2.0 0.15 1.25 0.15 0.50 0.1 0.4 0.2 0.35 0.2 0.7 1206 3216 3.1 0.2 1.6 0.15 0.50 0.15 0.5 0.2 0.45 0.2 1210 3225 3.2 0.2 2.5 0.2 0.6 0.1 0.45 0.2 1218 3246 3.1 0.2 4.6 0.2 0.6 0.1 2010 5025 5.0 0.15 2.5 0.15 2512 6332 6.3 0.2 3.15 0.15 WAVE SOLDERING a b l 1.0 0.9 0.9 1.0 1.3 1.2 0.9 1.3 1.3 0.9 1.7 2.0 1.1 1.7 2.3 0.4 0.2 0.9 2.5 2.0 1.1 2.5 2.2 0.45 0.2 0.4 0.2 1.05 4.9 1.9 1.25 4.8 1.9 0.6 0.1 0.6 0.2 0.6 0.2 1.0 2.5 3.9 1.2 2.5 3.9 0.6 0.1 0.6 0.2 0.6 0.2 1.0 3.2 5.2 1.2 3.2 5.2 FUNCTIONAL PERFORMANCE Pulse Load Pmax. (W) Single Pulse 10 000 2512 1218 2010 1210 1206 0805 0603 0402 1000 100 10 1 0.1 0.01 0.000001 0.00001 0.0001 0.001 0.01 0.1 1 10 100 Pulse Duration ti (s) Maximum pulse load, single pulse; applicable if P 0 and n < 1000 and U Umax.; for permissible resistance change equivalent to 8000 h operation www.vishay.com 172 For technical questions, contact: thickfilmchip@vishay.com Document Number: 20043 Revision: 08-Dec-10 CRCW-HP e3 Pulse Proof, High Power Thick Film Chip Resistors Vishay Draloric Continuous Pulse Load Pmax. (W) Continuous Pulse 10 000 2512 1218 2010 1210 1206 0805 0603 0402 1000 100 10 1 0.1 0.01 0.000001 0.00001 0.0001 0.001 0.01 0.1 1 10 100 Pulse Duration ti (s) Maximum pulse load, continuous pulses; applicable if P P (amb) and U Umax.; for permissible resistance change equivalent to 8000 h operation Pulse Voltage Umax. (V) Pulse Voltage 2000 2512 1800 1600 2010 1400 1200 1000 1206/1210/1218 800 600 0805 400 0603 200 0402 0 0.000001 0.00001 0.0001 0.001 0.01 1 10 0.1 Pulse Duration ti (s) P Maximum pulse voltage, single and continuous pulses; applicable if P max. ; for permissible resistance change equivalent to 8000 h operation Fraction of Rated Dissipation in % Derating 120 100 80 60 40 20 0 - 55 Document Number: 20043 Revision: 08-Dec-10 - 25 0 25 50 75 70 100 125 155 175 Ambient Temperature in C For technical questions, contact: thickfilmchip@vishay.com www.vishay.com 173 CRCW-HP e3 Vishay Draloric Pulse Proof, High Power Thick Film Chip Resistors TEST PROCEDURES AND REQUIREMENTS EN 60115-1 CLAUSE IEC 60068-2 TEST METHOD TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (R) STABILITY CLASS 2 OR BETTER Stability for product types: CRCW-HP e3 1 to 1 M 4.5 - Resistance - 1 %, 5 % 4.7 - Voltage proof U = 1.4 x Uins; 60 s - 4.13 - Short time overload U = 2.5 x P 70 x R 2 x Umax.; duration: According to style (0.5 % R + 0.05 ) 4.17.2 58 (Td) Solderability Solder bath method; Sn60Pb40; non-activated flux; (235 5) C; (2 0.2) s Good tinning ( 95 % covered) no visible damage Solder bath method; Sn96.5Ag3Cu0.5; non-activated flux; (245 5) C; (3 0.3) s Good tinning ( 95 % covered) no visible damage 4.8.4.2 - Temperature coefficient (20/- 55/20) C and (20/125/20) C 100 ppm/K, 200 ppm/K No visible damage 4.32 21 (UU3) Shear (adhesion) RR 1608 and smaller: 9 N RR 2012 and larger: 45 N 4.33 21 (UU1) Substrate bending Depth 2 mm; 3 times No visible damage, no open circuit in bent position (0.25 % R + 0.05 ) 4.19 14 (Na) Rapid change of temperature 30 min. at - 55 C; 30 min at 125 C 5 cycles 1000 cycles (0.5 % R + 0.05 ) (1 % R + 0.05 ) 4.23 - Dry heat - 4.23.2 2 (Ba) Damp heat, cyclic 125 C; 16 h 4.23.3 30 (Db) cold 55 C; 90 % RH; 24 h; 1 cycle 4.23.4 1 (Aa) Low air pressure - 55 C; 2 h 4.23.5 13 (M) - 1 kPa; (25 10) C; 1 h 4.23.6 30 (Db) Damp heat, cyclic 55 C; 90 % RH; 24 h; 5 cycle 4.23.7 - D.C. load U = (2 % R + 0.1 ) P 70 x R 4.25.1 - Endurance at 70 C U = P 70 x R U max. 1.5 h on; 0.5 h off; 70 C; 1000 h 70 C; 8000 h 4.18.2 58 (Td) Resistance to soldering heat Solder bath method; (260 5) C; (10 1) s (0.5 % R + 0.05 ) 4.35 - Flammability, needle flame test IEC 60695-15-5; 10 s No burning after 30 s 4.24 78 (Cab) Damp heat, steady state (40 2) C; (93 3) % RH; 56 days (1 % R + 0.05 ) 4.25.3 - Endurance at upper category temperature 155 C; 1000 h (2 % R + 0.1 ) 4.40 - Electrostatic discharge (human body model) IEC 61340-3-1; 3 positive and 3 negative discharges; ESD voltage according to size (1 % R + 0.05 ) 4.29 45 (XA) Component solvent resistance Isopropyl alcohol; 50 C; method 2 No visible damage Marking legible, no visible damage (2 % R + 0.1 ) (4 % R + 0.1 ) 4.30 45 (XA) Solvent resistance of marking Isopropyl alcohol; 50 C; method 1; toothbrush 4.22 6 (Fc) Vibration, endurance by sweeping f = 10 Hz to 2000 Hz; x, y, z 1.5 mm; A 200 m/s2; 10 sweeps per axis (0.5 % R + 0.05 ) 4.37 - Periodic electric overload U = 15 x P 70 x R 2 x U max. 0.1 s "ON"; 2.5 s "OFF"; 1000 cycles (1 % R + 0.05 ) 4.27 - Single pulse high voltage overload, 10 s/700 s U = 10 x P 70 x R 2 x U max. 10 pulses (1 % R + 0.05 ) All tests are carried out in accordance with the following specifications: * EN 60115-1, generic specification * EN 140400, sectional specification * EN 140401-802, detail specification * IEC 60068-2, environmental test procedures Packaging of components is done in paper or blister tapes according to IEC 60286-3. www.vishay.com 174 For technical questions, contact: thickfilmchip@vishay.com Document Number: 20043 Revision: 08-Dec-10