KMY Last update: 2012.8.30 No.FCC-K-HTS-0003-12 (Uncontrolled copy) Sp e c i f i c a t i o n (Reference) Title: CHIP FUSE; RECTANGULAR TYPE Style: FCC10,16,20,32, FHC10,16,20,32 RoHS COMPLIANCE ITEM Product specification contained in this specification are subject to change at any time without notice If you have any questions or a Purchasing Specification for any quality Agreement is necessary, please contact our sales staff. Issue Dept.: Research & Development Department Hokkaido Research Center KMY Title: Drawing No: FCC-K-HTS-0003 CHIP FUSES; RECTANGULAR TYPE FCC10,16,20,32, FHC10,16,20,32 Page: /12 1/10 1. Scope 1.1 This specification covers the detail requirements for chip fuses; rectangular type, style of FCC10,16,20,32, FHC10,16,20,32. 1.2 Applicable documents UL248-1-2000 Low-Voltage Fuses-Part1: General Requirements UL248-14-2000 Low-Voltage Fuses-Part14: Supplemental Fuses CSA C22.2 No.248.1-2000 Low-Voltage Fuses-Part1: General Requirements CSA C22.2 No.248.14-2000 Low-Voltage Fuses-Part14: Supplemental Fuses IEC60127-1 Miniature fuses-part 1: Definitions for miniature fuses and general requirements for miniature fuse-links IEC60127-4 Miniature fuses-Part4: Universal modular fuse-links (UMF) 2. Classification Type designation shall be the following form. (Example) FCC 20 AD TP 162 1 2 3 4 5 Style 1 Chip fuses; rectangular type Style 2 Size 3 Rated current Example: 162 1.6 (A) 4 Optional code Symbol Content 5 Packaging form AB AD Standard 3. Safety standard approval * UL248-1 and UL248-14 * CSA C22.2, No. 248.1-00 and CSA C22.2, No. 248.14-00 The file number to be designated by UL and C-UL shall be as follows: E176847 4. Rating The ratings shall be in accordance with Table-1. 4.1 Optional code: AB Table-1(1) Internal Rated Rated current Breaking resistance value voltage Style capacity Marking (A) V Symbol (A) (m max.) symbol 201 0.2 Z 2400 0.25 251 C 1000 321 0.315 D 750 401 0.4 E 620 501 0.5 F 340 631 0.63 I 290 FCC10 DC30 751 0.75 A 220 35 801 0.8 K 210 102 1.0 L 150 132 1.25 M 120 152 1.5 H 100 162 1.6 N 90 202 2.0 S 55 FHC10 DC24 2.5 252 T 40 Time / current characteristic Current Pre-arcing time 200% 5 s max. Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.8.30 KMY Title: Drawing No: Rated current Style FCC16 FHC16 FCC20 FHC20 FCC-K-HTS-0003 CHIP FUSES; RECTANGULAR TYPE FCC10,16,20,32, FHC10,16,20,32 Symbol (A) 201 251 321 401 501 631 751 801 102 132 152 162 202 252 501 631 801 102 132 162 202 252 0.2 0.25 0.315 0.4 0.5 0.63 0.75 0.8 1.0 1.25 1.5 1.6 2.0 2.5 0.5 0.63 0.8 1.0 1.25 1.6 2.0 2.5 Marking symbol ZB CB DB EB FB IB AB KB LB MB HB NB SB TB FB IB KB LB MB NB SB TB Page: Table-1(2) Internal Rated resistance value voltage V (m max.) 3,200 1,800 1,000 750 330 280 210 200 130 110 95 85 70 40 330 270 190 130 100 80 65 40 DC36 /12 2/10 Breaking capacity (A) Current Pre-arcing time 35 200% 5 s max. 50 200% 5 s max. Time / current characteristic DC32 DC50 DC32 4.2 Optional code: AD Rated current Style FCC10 FHC10 Symbol (A) 151 201 251 321 401 501 631 801 102 132 162 202 252 322 0.15 0.2 0.25 0.315 0.4 0.5 0.63 0.8 1.0 1.25 1.6 2.0 2.5 3.15 Marking symbol O Z C D E F I K L M N S T U Table-1(3) Internal Rated resistance value voltage (m max.) V 2700 1000 750 620 340 290 210 150 120 90 55 40 36 26 DC32 Time / current characteristic Breaking capacity (A) Current Pre-arcing time 35 250% 5 s max. DC30 DC24 Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.8.30 KMY Title: Drawing No: Rated current Style FCC16 FHC16 FCC20 FHC20 FCC32 FHC32 FCC-K-HTS-0003 CHIP FUSES; RECTANGULAR TYPE FCC10,16,20,32, FHC10,16,20,32 Symbol (A) 151 201 251 321 401 501 631 801 102 132 162 202 252 322 402 401 501 631 801 102 132 162 202 252 322 402 502 201 251 321 401 501 631 801 102 132 152 162 202 252 322 402 502 0.15 0.2 0.25 0.315 0.4 0.5 0.63 0.8 1.0 1.25 1.6 2.0 2.5 3.15 4.0 0.4 0.5 0.63 0.8 1.0 1.25 1.6 2.0 2.5 3.15 4.0 5.0 0.2 0.25 0.315 0.4 0.5 0.63 0.8 1.0 1.25 1.5 1.6 2.0 2.5 3.15 4.0 5.0 Marking symbol OD ZD CD DD ED FD ID KD LD MD ND SD TD UD XD 401 501 631 801 102 132 162 202 252 UD XD YD 201 251 321 401 501 631 801 102 132 152 162 202 252 UD XD YD Page: Table-1(4) Internal Rated resistance value voltage V (m max.) 4000 1800 1000 750 330 280 200 130 110 85 70 55 45 26 19 330 270 190 130 100 80 65 55 40 26 19 14 1800 1000 750 350 295 200 140 110 85 78 75 65 45 26 19 14 /12 3/10 Breaking capacity (A) Current Pre-arcing time 35 250% 5 s max. 50 250% 5 s max. 50 250% 5 s max. Time / current characteristic DC50 DC36 DC32 DC24 DC50 DC32 DC24 DC64 DC32 4.3 Working temperature range: -55 to +125(C) Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.8.30 KMY Title: Drawing No: FCC-K-HTS-0003 CHIP FUSES; RECTANGULAR TYPE FCC10,16,20,32, FHC10,16,20,32 Page: 5. Packaging form The standard packaging form shall be in accordance with Table-2. Table-2 Standard packaging Symbol Packaging form quantity / units B Bulk (loose package) 1,000 pcs. Press pocket taping 8mm width, 2mm pitches 10,000 pcs. PA (paper taping) TP Paper taping 8mm width, 4mm pitches 5,000 pcs. /12 4/10 Application FCC10,16,20,32, FHC10,16,20,32 FCC10, FHC10 FCC16,20,32, FHC16,20,32 6. Dimensions 6.1 The resistor shall be of the design and physical dimensions in accordance with Figure-1 and Table-3. W L c d d H c Style FCC10, FHC10 FCC16, FHC16 FCC20, FHC20 FCC32 FHC32 L 1.00.05 1.60.1 2.00.1 3.20.2 Figure-1 Table-3 W H 0.50.05 0.40.05 +0.15 0.450.10 0.8 -0.05 1.250.10 0.60.1 0.60.1 1.60.15 0.650.10 c 0.20.1 0.30.15 0.40.2 Unit:mm d 0.250.10 0.30.1 0.40.2 0.50.25 0.50.25 6.2 Net weight (Reference) Style Net weight(mg) FCC10, FHC10 0.8 FCC16, FHC16 2 FCC20, FHC20 6 FCC32 10 FHC32 11 Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.8.30 KMY Title: Drawing No: CHIP FUSES; RECTANGULAR TYPE FCC10,16,20,32, FHC10,16,20,32 FCC-K-HTS-0003 Page: /12 5/10 7. Marking The Marking symbol of Sub- clause 4.1 shall be marked on over coat side. (Example) Style Optional code Marking symbol Content FCC10 N FCC10 162 AB FHC10 T FHC10 322 AD FCC16 SB FCC16 202 AB AB FHC16 TB FHC16 252 AB FCC20 SB FCC20 202 AB FHC20 TB FHC20 252 AB FCC10 N FCC10 162 AD FHC10 U FHC10 322 AD FCC16 ND FCC16 162 AD FHC16 UD FHC16 322 AD AD FCC20 162 FCC20 162 AD FHC20 UD FHC20 322 AD FCC32 162 FCC32 162 AD FHC32 UD FHC32 322 AD 8. Performance 8.1 Unless otherwise specified, the standard range of atmospheric conditions for tests is as follows; Ambient temperature: 5 C to 35 C, Relative humidity: 45 % to 85 %, Air presser: 86 kPa to 106 kPa If there is any doubt the results, measurements shall be made within the following: Ambient temperature: 20 C 2 C, Relative humidity: 60 % to 70 %, Air presser: 86 kPa to 106 kPa 8.2 The performance shall be satisfied in Table-4. Table-4(1) No. Test items Condition of test Performance requirements 1 Temperature rise The fuse shall be mounted on the test substrate as 75 C max. shown in Figure-2. Measurement temp.: 10 C to 30 C Test current: Rated current The temperature at the hottest point on the surface of the fuse shall be measured after temperature equilibrium has been attained. 2 Current carrying capacity The fuse shall be mounted on the test substrate as Without opening shown in Figure-2. Test current: 110 % of Rated current Test temp.: 70 C 2 C Test period: 1h Time / current characteristic Pre-arcing 3 The fuse shall be mounted on the test substrate as Optional Current code time shown in Figure-2. AB 200% 5 s max. Test current shall be applied for continuously. AD 250% 5 s max. 4 Terminal bond strength of JIS C 60068-2-21 Ue1 the face plating The fuse shall be mounted on the test substrate as shown in Figure-2. Bending value: 3 mm (Among the fulcrums: 90 mm) Duration: 10 s 1 s Change of internal resistance: 3% No evidence of mechanical damage. Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.8.30 KMY Title: No. 5 Drawing No: CHIP FUSES; RECTANGULAR TYPE FCC10,16,20,32, FHC10,16,20,32 Test items Resistance to soldering heat 6 Solderability 7 Rapid change temperature 8 Endurance test FCC-K-HTS-0003 Page: Table-4(2) Condition of test Test by a piece. Temp. of solder bath: 260 C 5 C Immersion time: 10 s 1 s After immersion into solder, leaving the room temp. for 1h or more, and then measure the internal resistance. /12 6/10 Performance requirements Change of internal resistance: 10% No evidence of appearance damage * Reflow soldering Pre-heating: 150 C 180 C, 120 s max. Peak: 260 C 5 C, 10 s max. Refrow cycle: 2 times After immersion into solder, leaving the room temp. for 1h or more, and then measure the internal resistance. The surface of terminal immersed shall JIS C 60068-2-58 be min. of 95 % covered with a new Test by a piece coating of solder. Flux: Rosin-Methanol Temp. of solder: bath: 235 C 5 C Immersion time: 2 s 0.5 s JIS C 60068-2-14 Na The fuse shall be mounted on the test substrate as shown in Figure-2. Upper temperature: +125 C Lower temperature: -55 C Duration of exposure at each temperature: 30 min. Number of cycles: 5 cycles The fuse shall be mounted on the test substrate as shown in Figure-2. Test condition: Nominal ambient temp. and Relative humidity. Test potential: 1. Cycle of 1 h "ON" and 15 min. "OFF" at 1.05 times rated current for 100 cycles. 2. After above the test , 1.25 times rated current for 1h. Change of internal resistance: 10% No evidence of appearance damage The voltage drop across the fuse after the test shall not have increased by more than 10 % of the value measured before test. Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.8.30 KMY Title: Drawing No: FCC-K-HTS-0003 CHIP FUSES; RECTANGULAR TYPE FCC10,16,20,32, FHC10,16,20,32 Page: 9. Test substrate 3 20 7/10 Unit:mm :Copper clad 0.5 4.2 /12 10 33 :Solder resist a 90 100 c b Style FCC10, FHC10 FCC16, FHC16 FCC20, FHC20 FCC32, FHC32 A 0.3 0.6 0.9 1.8 c b 0.6 1.0 1.3 2.2 c 0.65 0.5 0.7 0.85 Figure-2 FCC, FHC TEST SUBSTRATE Remark 1). Material: Epoxide woven glass Thickness: 1. 6mm Thickness of copper clad: 0. 035mm 10. Taping 10.1 Applicable documents JIS C 0806-3: 1999, EIAJ ET-7103: 2004, EIAJ ET-7200B: 2003 10.2 Taping dimensions 10.2.1 Press pocket taping(8mm width, 2mm pitches) Taping dimensions shall be in accordance with Figure-3 and Table-5. Unit:mm 40.05 t1 1.5 +0.1 0 Sprocket hole 1.750.1 B 80.2 A t3 Carrier cavity t2 20.05 3.50.05 Direction of unreeling Style FCC10, FHC10 A 0.650.1 Figure-3 Table-5 B t1 1.150.1 0.60.05 t2 0.7max. Unit:mm t3 0.50.05 Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.8.30 KMY Title: Drawing No: FCC-K-HTS-0003 CHIP FUSES; RECTANGULAR TYPE FCC10,16,20,32, FHC10,16,20,32 Page: /12 8/10 10.2.2 Paper taping (8mm width, 4mm pitches) Taping dimensions shall be in accordance with Figure-4 and Table-6. Unit:mm 40.1 t 1 Sprocket hole 1.5 20.05 +0.1 0 1.750.1 B 80.2 A t 2 40.1 Carrier cavity 3.50.05 Direction of unreeling Figure-4 Table-6 Style FCC16, FHC16 FCC20, FHC20 FCC32, FHC32 A 1.150.15 1.650.15 2.00.15 B 1.90.2 2.50.2 3.60.2 t1 0.60.1 Unit:mm t2 0.8 max. 0.80.1 1.0 max. 1). The cover tapes shall not cover the sprocket holes. 2). Tapes in adjacent layers shall not stick together in the packing. 3). Components shall not stick to the carrier tape or to the cover tape. 4). Pitch tolerance over any 10 pitches 0.2mm. 5). The peel strength of the top cover tape shall be with in 0.1N to 0.5N on the test method as shown in the following FCC10:Figure-5,FCC16,20,32: Figure-6. 6). When the tape is bent with the minimum radius for 25 mm, the tape shall not be damaged and the components shall maintain their position and orientation in the tape. 7). In no case shall there be two or more consecutive components missing. The maximum number of missing components shall be one or 0.1%, whichever is greater. 8). The fuses shall be faced to upward at the over coating side in the carrier cavity. Top cover tape Carrier tape 165to180 Peel-off ( About 300mm/ min) Direction of unreeling Figure-5 Top cover tape Carrier tape 165 to 180 Peel-off (About 300mm/min) Direction of unreeling Figure-6 Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.8.30 KMY Title: Drawing No: FCC-K-HTS-0003 CHIP FUSES; RECTANGULAR TYPE FCC10,16,20,32, FHC10,16,20,32 Page: /12 9/10 10.3 Reel dimension Reel dimensions shall be in accordance with the following Figure-7 and Table-7. Plastic reel (Based on EIAJ ET-7200B) Unit:mm 0 +1 60 0 130.2 20.5 180 -1.5 Marking A 210.8 Marking B A B Figure-7 Table-7 A Unit:mm B Note Style 11.41.0 Injection molding FCC10,16,20,32, FHC10,16,20,32 9 +1.0 0 131.0 Vacuum forming Note: Marking label shall be marked on a place of Marking A or two place of marking A and B. 10.4 Leader and trailer tape. (Example) 400mm min. 100mm min. 160mm min. End Start Trailer Leader Direction of unreeling Figure-8 11. Marking on package The label of a minimum package shall be legibly marked with follows. 11.1 Marking A (1) Classification (Style, Rated current, Optional code, Packaging form) (2) Quantity (3) Lot number (5) Manufacturer's name or trade mark (6) UL and /or C-UL recognized component mark (7) Others 11.2 Marking B (KAMAYA Control label) Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.8.30 KMY Title: Drawing No: FCC-K-HTS-0003 CHIP FUSES; RECTANGULAR TYPE FCC10,16,20,32, FHC10,16,20,32 Page: /12 10/10 12. Recommended Derating for Rated Current *Nominal Derating Option Code AB: Nominal Derating 70% of Rated Current Option Code AD: Nominal Derating 80% of Rated Current *Temperature Derating Please refer to the following graph regarding the current derating value for ambient temperature. Percent of rated current [% 100 80 60 40 20 0 -55 0 40 70 125 Ambient temperature [C] Ex.) * If Optional code: AB (Rated Current:1.0A) is used under ambient temperature 70C Kamaya recommends, less than the current value derated as below, Rated Current: 1.0A x (Nominal Derating : 70% x Temperature Derating : 100%) =0.7A * If Optional code: AD (Rated Current:1.0A) is used under ambient temperature 70C Kamaya recommends, less than the current value derated as below, Rated Current: 1.0A x (Nominal Derating : 80% x Temperature Derating : 100%) =0.8A Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.8.30