PTC-10 10 mm Cermet Potentiometer FEATURES Cermet resistive element. IP54 protection according to IEC 60529. Plastic material according to UL94V-0. Alumina substrate. Also upon request: Low torque version. Available as SPDT switch. Laser trimming for tighter tolerances. Wiper positioned at initial, 50% or fully clockwise. Supplied in magazines for automatic insertion. Long life model for low cost control applications. Special tapers. Mechanical detents. ELECTRICAL SPECIFICATIONS MECHANICAL SPECIFICATIONS Range of values*: Mechanical rotation angle: 235 5 Electrical rotation angle: 220 20 Tolerance*: Torque: 0.4 to 2 Ncm. (0.6 to 2.7 in-oz) Max. Voltage: 200 VDC (lin) 100 VDC (no lin) Stop torque: > 5 Ncm. ( >7 in-oz) Life*: Up to 10K cycles 20% 30% Nominal Power 70C (158F) (see power rating curve) 0.33 W (lin) 0.17 W (no lin) Taper* (Log. & Alog. only Rn 1K) Lin ; Log; Alog. Residual resistance*: Equivalent Noise Resistance: Operating temperature: standard: -40C to +90C (-40F to +194F) upon request: -40C to +120C (-40F to +248F) * Others check availability HOW TO ORDER OPTIONAL EXTRAS PTC-10 L H01 101 Code Mounting Code Method Series PTC-10 H01 H05 H02 H10 V05 V10 V11 V13 Rotors B G K L M R W X Y Z H2.5 H5 H2.5P H5P V5 V VP VJ (See note 2) Life A = Lin. B = Log. C = Alog. Value 504 = 500 K 505 = 5 M 000 = C M (See note 3) (1) (2) (3) (4) (5) 2020 Taper 101 = 100 W (See note 1) NOTES: A Magazine Shaft / rotor colour Torque E= Long life T AM = Yellow AZ = Blue BL = White CR = Cream GR = Grey MA = Brown NA = Orange NE = Black RO = Red VE = Green VI = Violet = Standard (See note 5) (See note 6) Detents Tolerance PAI PAM PAF P1I P1F P02 . . . P16 0505 = 5% 0707 = 7% 1010 = 10% 2020 = 20% 3030 = 30% (See note 4) Shaft /Thum. 01 = Fig. 1 02 = Fig. 2 17 = Fig. 17 (See note 7) L= Low Torque (See note 8) Wiper position PM = 50% PF = Final (See note 9) "Z" adjustment only available on "H" versions. Rotor "G" only available in purple (shaft/rotor colour "VI"). Terminal styles: "P" & "J" are crimped terminals. V=Vertical adjust; H=Horizontal Adjust Value Example: Code: 10 1 Numb of zeros 000 = CM: SPDT switch 45 First two digits of the value. Non standard tolerance, check Code: 07 05 Example: +7% -5% negative tolerance Standard = 1000 cycles Long = 10K cycles positive tolerance Others check availability. (6) Magazines: not available with the H10, V05 and V13 models, nor with adjustment types X, W, Y, Z. Non flammable: housing, rotor and shaft. (7) Colour shaft/ rotor: (8) Low Torque: 1 Ncm No detent option available for low torque models. (9) If you want to use your own custom plastic shaft/knob/actuator please contact Piher for advice about compatible materials. www.piher.net Potentiometer without shaft: only rotor 1 Potentiometer with shaft: only shaft HOW TO ORDER CUSTOM DRAWING PTC-10 LH 01 + DRAWING NUMBER STANDARD OPTIONS Detents Packing Rotor colour Shaft colour Wiper position Torque Life (Max. 16 characters) This way of ordering should be used for options which are not included in the "How to order" standard and optional extras. None Bulk Natural Natural Initial Standard 1000 cycles ROTORS Rotors (Default delivery is at initial position. Wipers are shown positioned at 50% for the picture) With inserted shaft. Without shaft or knob. 2.2 2 2 2 51 .4 7 2.1 2.2 0.7 1. 1.6 0.8 2 L L L = Screwdriver M = Hexagonal G = Hexagonal K = Cross slot R X= Adjustable from collector side B All rotors are thru-hole. W= Adjustable from terminal side With knob/humbwheel inserted 6.5 6.5 0.8 3.5 3.5 7 7 3 3 0.8 1.95 Y = Adjustable from terminal side (default knob is 5034). 3.75 Z = Adjustable from collector side (default knob is 5034). MOUNTING METHODS V = horizontal mounting vertical adjustment +0.1 1.3 2.5 10.3 V10 +0.1 1.3 S +0.1 4 10 10 3.5 3.5 5 +0.2 6.5 5 E A 2.5 2.5 5 5 5 5 5 3 +0.1 10.3 + 4.8 0.2 5 + 4.8 0.2 2.5 V05 H = vertical mounting horizontal adjustment 5 3.5 6 +0.2 5 3.5 + 1 0.1 + 1 0.1 A = Initial S = Wiper E = Final V13 V11 4.8 10.3 4.8 10.3 1.3 1.3 4 5 6 5 3.3 Download 3D - STEP files here: https://piher.net/piher/?p=913 www.piher.net 10 5 5 5 5 10 5 5 10 10 5 5 5 5 4 2 6 3.3 ROTORS V = horizontal mounting vertical adjustment H01 4.8 +0.2 10.3 H = vertical mounting horizontal adjustment H02 +0.1 2.5 10.3 S 2.5 A = Initial H05 4.8 S = Wiper 2.5 2.5 1 H10 5 7 3.3 3.5 + 1 0.1 5 5 12.1 5 +0.2 12.1 +0.2 7 +0.1 1.3 2.5 5 10.3 4.8 2.5 1.3 E = Final +0.1 10.3 +0.2 7 3.3 + 1 0.1 2.5 2.5 +0.1 1.3 3.5 2.5 5 12.1 7 E A 2.5 5 +0.2 12.1 +0.2 4.8 2.5 5 2.5 1.3 1 SMD versions Crimped terminals - detail V11, V13, H02, H10 models feature crimped terminals that provide greater stability during the soldering process. Detail 2.5 5.7 +0.3 1.6 -0.1 10.3 2 2 2.0 7 9.4 5 2.5 6 2.5 +0.2 +0.2 6 9.3 9.3 2.5 2.5 3.3 2 5.15 10.9 5.75 5 -0.1 0.9 OPTIONS 1 CONTACT SPDT SWITCH SW Standard specs. A Power Rating: 24V / 15mA 0 CONTACT 1 Insulation Resistance: 30 M E 0 45 Please contact Piher for ordering information. 0 50 % 45 45 Mechanical rotation angle: 2355 www.piher.net ON position resistance: 5 3 POSITIONING TAPERS A = Linear B = Log. C = Alog. P.M. 100% Rn 50% +15 C R 2 + 5% A B P. F. CCW CW Special example Standard Std. Position = CCW NOTE = Please note relative terminal positions when ordering non linear tapers. TYPICAL VARIATIONS TESTS ELECTRICAL LIFE 1.000 h. @ 70C; 0.33 W 5 % MECHANICAL LIFE (CYCLES) 1000 @ 10 CPM ...15 CPM 2 % (Rn < 1 M W) TEMPERATURE COEFFICIENT 40C; +90C 100 ppm (Rn <100 K) THERMAL CYCLING 16 h. @ 90C; 2h. @ 40C 2.5 % DAMP HEAT 500 h. @ 40C @ 95% HR 5 % VIBRATION (for each plane X,Y,Z) 2 h. @ 10 Hz. ... 55 Hz. 2 % NOTE: Out of range values may not comply these results. PACKAGING 540 +1.5 BOXES 7.6 Model 1000 (80 x 85 x 185 mm.) With thumbwheel 800 (80 x 85 x 185 mm.) With shaft 400 (80 x 85 x 185 mm.) Magazines for PTC-10 h 2.5; h 5 18.9 Without shaft Units Also crimped term. h 2.5 P 540 +1.5 AUTOMATIC INSERTION Magazines for PTC-10 V Units 13.5 Magazines PTC-10H & PTC-10V Also crimped term. VP 50 Pieces 12 POWER RATING CURVE W (%) 100 % 40 % 70 www.piher.net 4 90 C SHAFTS (for G and M rotor types, top view) Shafts, knobs & thumbweels are delivered at random position. Positioning available check availability. 3.1 5 8.1 5 2.6 3.7 8.4 34 10.4 10 3 Fig. 1 / Ref. 5016 Fig. 2 / Ref. 5053 Fig. 6 / Ref. 5035 4.9 4.9 25.5 25.5 Fig. 7 / Ref. 5115 Fig. 4 / Ref. 6053 12.5 4.9 15.2 4.9 Fig. 3 / Ref. 5012 Fig. 8 / Ref. 5116 Fig. 9 / Ref. 5119 Fig. 10 / Ref. 5120 2- GANG Plastic Knob/ Plastic Shaft* 4.9 25 13 O6 15.2 4.5 3.3 12.75 5 O1.3 2.5 5 Fig. 18 / Ref. 6064 Fig. 12 / Ref. 6052 Fig. 14 / Ref. 5055 * Delivered unassembled (For assembled contact your nearest PIHER supplier) THUMBWHEELS (for G and M rotor types, top view) THUMBWHEEL Shafts, knobs & thumbweels are delivered at random position. Positioning available check availability. For R rotor type only Marking: configurable number of positions. 1.5 Example of four positions marking: 12 9.5 19 21 1 1 5 1 11.5 Fig. 5 / Ref. 5034 www.piher.net Fig. 15 / Ref. 6008 Fig. 16 / Ref. 5039 5 Fig. 17 / Ref. 5062 check availability DETENT CONFIGURATIONS EXAMPLES This innovative PTs with detents family has been specifically developed to allow the integration of otherwise large and expensive external mechanisms into the body of the majority of the 10 & 15 mm. PS/PT/PTC potentiometer series thus allowing a high range of configurations: special tapers, torque, tolerances, linearity, cut track, etc. This detent design not only adds a "click" sensation of position, but also offers enormous savings in both cost and space for any given application. Strong and weak detents can be mixed as per customers request. PAM P1I P1F P02 P03 P04 P05 P06 P07 P08 P09 P10 P16 Detent number and positions can be made or fitted to the customer needs or preferences. Relative detent positions along the total mechanical travel. Unless otherwise specified the detents are evenly spaced (using the end points as reference) A Wiper position B B A A= 26 B= 27.5 PID PFD Wiper position B B PAI PAF (wiper positioned at initial) (wiper positioned at final) NOTES FOR DETENTED VERSIONS: (5) Detent torque can vary from 1.2 to 2.5 times the standard (1) Detents not available for V05 mounting. potentiometer torque. These cases are studied individually. (6) Please consult your nearest Piher supplier if unique (2) For more than 10 detents versions please contact your non-overlapping values at each detent position or LOG/ALOG tapers are required. nearest PIHER authorised distributor. (3) Standard mechanical life is 500 cycles. (7) Different output voltage values can be matched at each detent position (upon request). (4) Long life versions are available under request and have the following characteristics at T: - Potentiometers with 1 to 3 detents: up to 10K cycles - Potentiometers with 4 and more detents: up to 5K cycles 10.3 Detents detail. (7 detents example) 4.8 10 39 5 For custom voltage outputs in any detent position see next page. www.piher.net 6 STEPPED OUTPUTS Constant value zones can be combined with strategically located stops matching the flat areas of the output. If you require this feature, please, send us your requirements to sales@piher.net Stepped outputs version example (10 steps version): 100% Un when the potentiometers wiper position is located at detent n9, the output votage will be 88.9% Un % tolerance. 88.9% Un These constant voltage zones can be combined with PIHERs mechanical detents to provide exact alignment between the electrical output (flat areas) and the mechanical detent position. The result is a higher level of precision in controlling lighting, temperature, motor or other electronic control systems. 77.7% Un 5 6 26 4 7 3 55.5% Un 8 9 2 44.4% Un 33.3% Un 1 66.6% Un 0 234 10 22.2% Un S 11.1% Un 0% Un / 0 100% 50% A A A S E = 1 = 2 = 3 = 4 = 5 = 6 = 7 = 8 9 E Wiper position E = 10 In addition to established catalogue detent configurations, we will design and manufacture any other configuration on our tried-andtested carbon/cermet & THM/SMD potentiometer technology and processes. Improved repeatability By combining the constant value zones with the detents, engineers can align the same voltage values with each of the detent stops when rotating the control both forward and backward. This provides clear mechanical positions that are not only repeatable, but perfectly aligned electrical outputs at each of the (detent) angles. Pihers detents also prevent output values from changing due to vibration or accidental rotor movements, furthering reliable control consistency. Design tip. Cost-effectiveness Main advantages Absolute encoders can easily be replaced connecting the potentiometer to the microprocessors analogue input. Unique, non-overlapping values at each stop (detent position) With its precise control capabilities, our 10mm and 15mm potentiometers series are well suited for many consumer applications such as lighting (dimmers), power hand tools, relays, timers and HVAC systems. It prevents changes in the output value due to light vibration or accidental rotor micro-movements Fully customisable according to customers needs Cost effective replacement for absolute encoders RECOMMENDED CONNECTIONS VCC E Piher potentiometers recommended connection circuit for a position sensor or control application. (voltage divider circuit electronic design). S R A AD RL Ground. RL 100 x R www.piher.net PIHERs potentiometers can feature special stepped outputs or constant voltage zones for the 10mm and 15mm product families. 7 C Noise filter. Disclaimer Contact The product information in this catalogue is for reference purposes. Please consult for the most up to date and accurate design information. Piher Sensors & Controls SA Piher Sensors & Controls S.A., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, Piher), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product described herein. Piher disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Pihers terms and conditions of sale, including but not limited to the warranty expressed therein, which apply to these products. No licence, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Piher. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Piher products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Piher for any damages arising or resulting from such use or sale. Please contact authorised Piher personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. 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Due to continuous process improvement, specifications are subject to change without notice. v040719 www.piher.net Poligono Industrial Municipal Vial T2, 22, 31500 Tudela - Spain. t. +34-948-820450 f. +34-948-824050 sales@piher.net www.piher.net