63860-7000 Fine Adjust Applicator
Doc No. 63860-7000 Release Date: 12-10-03 UNCONTROLLED COPY Page 1 of 5
Revision: D Revision Date: 06-23-04 UAT2004-1180
INSULATION
CRIMP
BRUSH
STRIP
LENGTH
BELL
MOUTH
CRIMP HEIGHT
BEND
DOWN
BEND UP
ROLLING
CONDUCTOR
CRIMP
TWISTING
CUT-OFF
TAB
SEAM
FineAdjust Applicator
Specification Sheet
Part No. 63860-7000
FEATURES
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.15mm (.0006") for conductor crimp
height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other
SCOPE
DEFINITION OF TERMS
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Wire Size Insulation Diameter Strip Length Terminal Series
No. AWG mm
²
mm In. mm In.
50058-8000 28-32 0.08-0.03 0.50-1.00 .020-.039 1.40-1.90 .055-.075
50079-8000 26-28 0.12-0.08 0.50-1.00 .020-.039 1.40-1.90 .055-.075
63860-7000 Fine Adjust Applicator
Doc No. 63860-7000 Release Date: 12-10-03 UNCONTROLLED COPY Page 2 of 5
Revision: D Revision Date: 06-23-04 UAT2004-1180
INSULATION CRIMP FORM
This crimp terminal is designed for miniaturization; therefore, each dimension of insulation crimp portion appears small as compared to
the terminal material thickness. In order to avoid insulation piercing the crimp forms by the insulation barrel, coining is provided inside
of the insulation barrel. For this reason, various crimp forms will occur at the tip of the insulation crimp barrel shown in the figure
below.
These crimp forms maybe changed completely by a small change in the wire, insulation punch, or terminal.
These crimp forms are satisfactory for original function of the insulation crimp portion and it is confirmed that all of these forms below
are acceptable insulation crimps.
CRIMP SPECIFICATION
After crimping, the conductor profile should measure the following.
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Bell mouth Cut-off Tab Max. Conductor Brush Terminal
Series No. mm In. mm In. mm In.
50058-8000 0.00 .000 0.15 .006 0.00-0.70 .000-.028
50079-8000 0.00 .000 0.15 .006 0.00-0.70 .000-.028
Bend up Bend down Twist Roll Punch Width mm (Ref)
Conductor Insulation
Terminal
Series No. Degree Degree
mm In mm In
50058-8000 5 4 6 8 0.80 .031 0.85 .033
50079-8000 5 4 6 8 0.80 .031 0.85 .033
Seam
Seam shall not be open and
no wire allowed out of the
crimping area
Wire Size Crimp Height Pull Force Min. Terminal
Series No. AWG mm2 mm In. N Lb.
50058-8000 28 0.80 0.51-0.56 .020-.022 9.8 2.2
50058-8000 30 0.05 0.48-0.53 .019-.021 4.9 1.1
50058-8000 32 0.03 0.46-0.51 .018-.020 2.9 0.7
50079-8000 26 0.12 0.60-0.65 .023-.025 9.8 2.2
50079-8000 28 0.08 0.56-0.61 .022-.024 9.8 2.2
63860-7000 Fine Adjust Applicator
Doc No. 63860-7000 Release Date: 12-10-03 UNCONTROLLED COPY Page 3 of 5
Revision: D Revision Date: 06-23-04 UAT2004-1180
PARTS LIST
Item Order No En
g
ineerin
g
No. Descri
p
tion Quantit
y
63860-7000 63860-7000 FineAd
j
ust A
pp
licator
(
Fi
g
. 1
)
REF
1 63444-0805 63444-0805 Conductor Punch 1 Y
2 63445-0821 63445-0821
Combination Anvil
1 Y
3 63454-0031 63454-0031 Insulation Punch 1 Y
4 63443-0003 63443-0003 Cut-Off Plun
g
er 1 Y
5 63443-0012 63443-0012
1 Y
6 11-24-1067 4996-4 Cut-
off Plunger Spring
1
7 11-40-4039 8302-5
Front Plunger Striker
1
8 63443-0021 63443-0021
Lower Tooling Key
1
9 63443-6003 63443-6003 Rear Cover 1
10 11-18-4083 60707-8 Front Cover 1
11 63443-2402 63443-2402 Anvil Mount 1
12 63443-4025 63443-4025 Wire Sto
p
1
13 63443-0009 63443-0009 Scra
p
e Chute 1
14 63800-4900 63800-4900
Fine Adjust Applicator Frame
1
15 N/A N/A
M3 by 6Lg. SHCS
2**
16 N/A N/A
M4 by 6Lg. SHCS
1**
17 N/A N/A
M4 by 10Lg. BHCS
3**
18 N/A N/A
M4 by 20Lg. SHCS
1**
19 N/A N/A
M4 by 50Lg. SHCS
1**
20 N/A N/A
3MM by 6Lg. Roll Pin
1**
21 N/A N/A
#
10-
32 by 1/4”Lg. BHCS
1**
22 63860-7070 63860-7070
Tool Kit (All Y Items)
REF
** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270).
63860-7000 Fine Adjust Applicator
Doc No. 63860-7000 Release Date: 12-10-03 UNCONTROLLED COPY Page 4 of 5
Revision: D Revision Date: 06-23-04 UAT2004-1180
Assembly Drawing
Figure 1
21
17
9
14
1
3
14
15
10
4
6
5
18
19
13
16
17
12
11
8
20
2
(2)
(2)
7
63860-7000 Fine Adjust Applicator
Doc No. 63860-7000 Release Date: 12-10-03 UNCONTROLLED COPY Page 5 of 5
Revision: D Revision Date: 06-23-04 UAT2004-1180
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance, refer to the FineAdjust Manual.
Molex Application Tooling Group
1150 E. Diehl Road
Naperville, IL 60563
Tel: (630) 969-4550
Fax: (630) 505-0049
Visit our Web site at http://www.molex.com
CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling damage could
result at a lower setting.
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing
machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.